SCRUBTEC 770 SSCRUBTEC 770 S
SCRUBTEC 770 LSCRUBTEC 770 L
SCRUBTEC 770 L
SCRUBTEC 770 LSCRUBTEC 770 L
SCRUBTEC 784 SSCRUBTEC 784 S
SCRUBTEC 784 S
SCRUBTEC 784 SSCRUBTEC 784 S
Operator's
SCRUBTEC 784 LSCRUBTEC 784 L
SCRUBTEC 784 L
SCRUBTEC 784 LSCRUBTEC 784 L
SCRUBTEC 795 SSCRUBTEC 795 S
SCRUBTEC 795 S
Manual
U.S. Patent No. 6,760,947; No. 6,105,192; No. 6,493,896 (Deluxe Machines)
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read this book
prior to operating or attempting any service or maintenance procedure to your ALTO machine could result
in injury to you or to other personnel; damage to the machine or to other property could occur as well. You
must have training in the operation of this machine before using it. If your operator(s) cannot read this
manual, have it explained fully before attempting to operate this machine.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
SCRUBTEC 795 SSCRUBTEC 795 S
SCRUBTEC 795 LSCRUBTEC 795 L
SCRUBTEC 795 L
SCRUBTEC 795 LSCRUBTEC 795 L
For new books write to: ALTO, 2100 Highway 265, Springdale, Arkansas 72764.
Form No. 70935A 9/05 CLARKE TECHNOLOGY Printed in the U.S.A.
Procedures For Transporting ........................................................................................................................... 7
Symbols Used On S & L Models...................................................................................................................... 8
Machine Control Panel S Models..................................................................................................................... 10
Machine Control Panel L Models ..................................................................................................................... 12
Display Screen For L Models ........................................................................................................................... 14
Machine Controls and Features ...................................................................................................................... 15
How To Prepare The Machine For Operation ..................................................................................................16
How To Install The Batteries ............................................................................................................. 16
How To Charge The Batteries ........................................................................................................... 18
How To Install The Brushes Or Pad Drivers ..................................................................................... 1 9
How To Remove The Brushes Or Pad Drivers ................................................................................. 19
How To Operate The Machine ......................................................................................................................... 20
How To Operate The One Touch System.......................................................................................... 2 0
Reprogramming One Touch ............................................................................................................. 20
How To Return One Touch To Factory Default Setting...................................................................... 20
How To Operate The Squeegee........................................................................................................ 21
How To Fill The Solution Tank........................................................................................................... 21
How To Traverse Machine ................................................................................................................. 22
How To Clean A Floor ........................................................................................................................ 22
How To Correct A Problem.............................................................................................................................. 28
Common Error Codes (SRUBTEC 770 L, 784 L & 795 L) .............................................................................. 29
Solution Tank Assembly .................................................................................................................................. 32
Parts List ............................................................................................................................................33
Recovery Tank Assembly ................................................................................................................................. 34
Parts List ............................................................................................................................................35
Electrical Panel Assembly S Models ............................................................................................................... 36
Parts List ............................................................................................................................................37
Electrical Panel Assembly L Models ................................................................................................................ 38
Parts List ............................................................................................................................................39
Control Panel Assembly .................................................................................................................................. 40
Parts List ............................................................................................................................................41
Squeegee Swing Arm Assembly ..................................................................................................................... 42
Parts List ............................................................................................................................................43
Traverse System Assembly ............................................................................................................................. 44
Parts List ............................................................................................................................................45
Brush Head Assembly ..................................................................................................................................... 46
Parts List ............................................................................................................................................47
Brush Motor ...................................................................................................................................................... 48
Vac Motor .......................................................................................................................................................... 50
Imperial Transaxle Parts .................................................................................................................................. 51
Control Panel Connection Diagram S Models ................................................................................................ 52
Front of Machine Connection Diagram S Models............................................................................................ 52
Control Panel Connection Diagram L Models ................................................................................................. 53
Front of Machine Connection Diagram L Models ............................................................................................53
Electrical Plate Connection Diagram S Models .............................................................................................. 54
Electrical Plate Connection Diagram L Models ............................................................................................... 55
Control Housing Connection Diagram ............................................................................................................ 56
Electrical Schematic S Models ......................................................................................................................... 57
Electrical Schematic (Top) L Models ............................................................................................................... 58
Electrical Schematic (Bottom) L Models .......................................................................................................... 59
Page -2- CLARKE TECHNOLOGYOperator's Manual -
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SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
OPERATOR SAFETY INSTRUCTIONS
DANGER:Failure to read and observe all DANGER statements could result in severe
bodily injury or death. Read and observe all DANGER statements found in
your Owner's Manual and on your machine.
WARNING:Failure to read and observe all WARNING statements could result in injury
to you or to other personnel; property damage could occur as well. Read
and observe all WARNING statements found in your Owner's Manual and
on your machine.
CAUTION:Failure to read and observe all CAUTION statements could result in
damage to the machine or to other property. Read and observe all
CAUTION statements found in our Owner's Manual and on your machine.
DANGER:Failure to read the Owner's Manual prior to operating or attempting any service or
maintenance procedure to your ALTO machine could result in injury to you or to other
personnel; damage to the machine or to other property could occur as well. You must
have training in the operation of this machine before using it. If your operator(s) cannot
read English, have this manual explained fully before attempting to operate this
machine.
DANGER:Operating a machine that is not completely or fully assembled could result in injury or
property damage. Do not operate this machine until it is completely assembled.
Inspect the machine carefully before operation.
DANGER:Machines can cause an explosion when operated near flammable materials and
vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or
other flammable materials. This machine is not suitable for picking up hazardous dust.
DANGER:Lead acid batteries generate gases which can cause an explosion. Keep sparks and
flames away from batteries. Do not smoke around the machine. Charge the batteries
only in an area with good ventilation. Make sure that you unplug the AC charger from the
wall outlet before operating the machine.
DANGER:Working with batteries can be dangerous! Always wear eye protection and protective
clothing when working near batteries. Remove all jewelry. Do not put tools or other
metal objects across the battery terminals, or the tops of the batteries.
DANGER:Using a charger with a damaged power cord could result in an electrocution. Do not
use the charger if the power cord is damaged.
WARNING:Operating this machine from anywhere other than the back of the machine could result in injury
or damage. Operate this machine only from the rear.
WARNING:This machine is heavy. Get assistance before attempting to transport or move it. Use two able
persons to move the machine on a ramp or incline. Always move slowly. Do not turn the
machine on a ramp. If operating machine on a gradient over 2%, do not stop, turn or park.
Read the "Procedures For Transporting" in this manual before transporting.
WARNING:Machines can topple over if guided over the edges of stairs or loading docks and cause injury
or damage. Stop and leave this machine only on a level surface. When you stop the machine,
turn the key "OFF". Set the parking brake.
WARNING:Maintenance and repairs performed by unauthorized personnel could result in damage or
injury. Maintenance and repairs must be performed by authorized ALTO personnel only.
CLARKE TECHNOLOGYOperator's Manual -
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795 - 3 -
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
WARNING:Any alterations or modifications of this machine could result in damage to the machine or
injury to the operator or other bystanders. Alterations or modifications not authorized by the
manufacturer voids any and all warranties and liabilities.
WARNING:Electrical components of this machine can "short-out" if exposed to water or moisture. Keep
the electrical components of the machine dry. Wipe the machine down after each use. For
storage, keep the machine in a dry building.
WARNING:Operating a machine without observing all labels and instructional information could result in
injury or damage. Read all machine labels before attempting to operate. Make sure all of the
labels and instructional information are attached or fastened to the machine. Get replacement
labels and plates from your ALTO distributor.
WARNING:Wet floor surfaces can be slippery. Water solutions or cleaning materials used with this type of
machine can leave wet areas on the floor surface. These areas can cause a dangerous
condition for the operator or other persons. Always put "Caution" signs around/near the area
you are cleaning.
WARNING:Improper discharge of waste water may damage the environment and be illegal. The United
States Environmental Protection Agency has established certain regulations regarding
discharge of waste water. Also, city and state regulations regarding this discharge may be in
your area. Understand and follow the regulations in your area. Be aware of the environmental
hazards of chemicals that you dispose.
CAUTION:Use of this machine to move other objects or to climb on could result in injury or damage. Do
not use this machine as a step or furniture. Do not ride on this machine.
CAUTION:Your machine warranty will be voided if anything other than genuine ALTO parts are used on
your machine. Always use ALTO parts for replacement.
English
Correct Disposal of This Product (Waste Electrical & Electronic Equipment)
(Applicable in the European Union and other European countries with separate
collection systems)
This marking shown on the product or its literature, indicates that it should not be disposed with
other household wastes at the end of its working life. To prevent possible harm to the
environment or human health from uncontrolled waste disposal, please separate this from other
types of wastes and recycle it responsibly to promote the sustainable reuse of material resources.
Household users should contact either the retailer where they purchased this product, or their
local government office, for details of where and how they can take this item for environmentally
safe recycling.
Business users should contact their supplier and check the terms and conditions of the purchase
contract. This product should not be mixed with other commercial wastes for disposal.
Introduction
Introduction:
ALTO's newly designed Scrubtec 795, 784 & 770 automatic scrubbers are efficient and superior floor cleaning
machines. The Scrubtec 795 uses two brushes or pads to scrub a path 97 cm wide. The Scrubtec 784 uses
two brushes or pads to scrub a path 84 cm wide. The Scrubtec 770 uses two brushes or pads to scrub a path
71 cm wide. A squeegee wipes the floor while the vacuum motor removes the dirty solution from the floor - all
in one pass.
The Scrubtec 795, 784 & 770 automatic scrubbers come complete with six - 6 volt batteries, five battery
connector cables, two battery cables, either two brushes or two pad drivers, and one operator's manual.
Page -4- CLARKE TECHNOLOGYOperator's Manual -
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
Machine Specifications
SPECIFICATIONS:
ModelScrubtec 795 SScrubtec 784 SScrubtec 770 S
Motor, Vac1 HP (.74kw) three1HP (.74kw) three1HP (.74kw) three
(3,901 sq. m/hr)(3,252 sq. m/hr)(2,750 sq ft./hr)
Cleaning Swath38 inch (97 cm)33 inch (84 cm)28 inch (71 cm)
Grade Cleaning6° Incline6° Incline6° Incline
Weight w/Batteries (330AH) 1025 lbs. 465kg1015 lbs. 460kg1005 lbs. 456kg
Shipping Weight1328 lbs. 602kg1318 lbs. 598kg1308 lbs. 593kg
w/batteries (330AH)
Noise (EN ISO 3744:1995)<70 dBA<70 dBA<70 dBA
Vibration<2.5 m/s
2
<2.5 m/s
2
<2.5 m/s
2
(EN ISO 2631-1: 1997 (E))
Page -6- CLARKE TECHNOLOGYOperator's Manual -
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SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
PROCEDURES FOR TRANSPORTING
How To Put The Machine In A Van Or Truck
WARNING:The machine is heavy. Make sure you use two able persons to assist
the machine in climbing the ramp.
1. Make sure the loading ramp is at least 2.4m long, and strong enough to support the machine.
2. Make sure the ramp is clean and dry.
3. Put the ramp in position.
4. Remove squeegee assembly, brush housings, & brushes or pad drivers before loading.
5. Turn key switch "ON".
6. Align the machine on a level surface 3.1m in front of the ramp.
7. Put the traverse speed switch in the "HI" position.
8. Press one or both forward switches.
9. Push the machine to the top of the ramp.
10. Turn the key switch "OFF".
11. Fasten the machine to the vehicle.
How To Remove The Machine From A Van Or Truck
1. Make sure there are no obstructions in the area.
2. Make sure the unloading ramp is at least 2.4m long and strong enough to support the machine.
3. Make sure the ramp is clean and dry.
4. Put the ramp in position.
5. Unfasten the machine.
WARNING:The machine is heavy. Make sure you use two able persons to assist in
moving the machine down the ramp.
6. Turn the key switch "ON".
7. Carefully and slowly, drive the machine to the top of the ramp by pressing and holding either of the forward
switches and the reverse switch.
8. Put the traverse speed switch to the mid range speed setting. As the machine begins to travel down the
ramp, maintain a slow downward speed by pressing either of the forward switches.
9. Replace squeegee assembly, brush housings, & brushes or pad drivers after the machine is unloaded
and ready to use.
CLARKE TECHNOLOGYOperator's Manual -
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795 - 7 -
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SYMBOLS USED ON SCRUBTEC 770, 784, 795
SYMBOLS USED ON
SCRUBTEC 770 S, 784 S & 795 S
SCRUBTEC 770 L, 784 L, 795 L
Hazard Alert SymbolOn/Off Key Switch
SYMBOLS USED ON
SCRUBTEC 770 S, 784 S & 795 S
Additional Brush
Pressure
Brush Up/Down
Power
Traverse Speed Control
SYMBOLS USED ON
SCRUBTEC 770 L, 784 L & 795 L
Squeegee
Up/Down
Solution
Control
Brush Up/Down
Charge/Battery
Meter
Page -8- CLARKE TECHNOLOGY Operator's Manual -
Solution Control
Charge Indicator
Hour Meter
Switch
One Touch Switch
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SYMBOLS USED ON SCRUBTEC 770, 784, 795
WARNING
READ OPERATOR'S
MANUAL BEFORE
OPERATING THIS
MACHINE
RISK OF FIRE
• Use only
commercially
available floor
cleaners and
waxes intended
for machine
operation.
• Do not use
flammable
materials.
RISK OF INJURY
OR DAMAGE TO
MACHINE
• Do not turn, stop
71018A
or leave machine
on a ramp or dock.
71015A
WARNING
READ OPERATOR'S
MANUAL BEFORE
OPERATING THIS
MACHINE
EXPLOSIVE GASES,
CAN CAUSE SEVERE
INJURY, DEATH
OR DAMAGE
TRANSFORMER.
• Keep flammable
materials away from
batteries. Charge in
a cool well ventilated
area.
BATTERIES
CONTAIN SULFURIC
ACID. CAN CAUSE
SEVERE INJURY.
• Avoid contact with
skin eyes, or
clothing. If contact,
flush with water.
Get medical
attention. If internal.
contact call physician.
WEAR
PROTECTIVE
EYE GEAR.
WARNING
MOVING PARTS.
CONTACT CAN
CAUSE SEVERE
INJURY.
• Do not place
hands or feet under
71017A
machine when in
use.
CLARKE TECHNOLOGYOperator's Manual -
WARNING
FALLING PARTS
CAN CAUSE
SEVERE INJURY.
• Make sure tank is
secure before
servicing.
71014A
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795 - 9 -
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
MACHINE CONTROL PANEL SRUBTEC 770 S, 784 S & 795 S
Key Switch (See Figure #1, Item "A")
The key switch turns "ON" the power to the control panel. "0" is "OFF" and "I" is "ON".
Traverse Speed Switch (See Figure #1, Item "B")
The speed control varies from low to high speed. To increase the speed, turn the knob to the right. To decrease the
speed, turn the knob to the left.
Brush Up/Down Switch (See Figure #1, Item "C")
The brush switch has two positions: "Up" positions the brushes up; "Down" positions the brushes on the floor. The
brush motors start when the brushes are down and the traverse switch is depressed.
Increase Brush Pressure Switch (See Figure #1, Item D)
This switch is used to increase the brush pressure. Increased brush pressure may be required when stripping or
cleaning heavily soiled floors. To increase brush pressure, first lower the brushes by pressing the brush up/down
switch (Item "C") to the down position. This will lower the brushes to the normal scrub position. To increase brush
pressure, press and hold the switch (Item "D") until the desired brush pressure is reached or the brush deck stops
moving downward. To reposition the brush pressure to normal scrub, press the brush up/down switch (Item "C") to
the up position and after the brush deck is completely raised, then return the switch to the down position for normal
scrub.
Solution Control Knob (See Figure #1, Item "E")
The solution control knob regulates the flow of cleaning solution to the floor. To increase the flow turn the knob
clockwise. To decrease the flow, turn the knob counter-clockwise.
Forward Switch (See Figure #1, Item "F")
The forward switch turns the traverse motor "on" and if the brush motors are in the down position, it also activates the
brush motors and solution control module. Either the right or the left switch can be used.
Reverse Switch (See Figure #1, Item "G")
The reverse switch, when used in conjunction with one of the forward switches, causes the machine to reverse
direction. The reverse speed is 70% of the forward speed.
Charge / Battery Meter (See Figure #1, Item "H")
The charge/battery meter indicates the amount of charge that is left in the batteries while the machine is in use. When
the battery pack gets too low the red light will begin flashing and the brush/pad motors will shut off.
Circuit Breakers (See Figure #1, Item "I"-"M")
The circuit breaker reset buttons are located on the control panel. The breakers are located as follows:Item I & J Brush Motors (35A); Item K - Traverse Motor (30A); Item L - Vac Motor (25A); Item M - Actuator Motor, Brush Head (5A)
If a circuit breaker trips, determine which motor is not operating and turn the key switch "OFF". Wait five minutes and
push the reset button back in. Turn the key switch "ON", and try again. An authorized service person should be
contacted if the breaker trips again.
Hour Meter (See Figure #1, Item "N")
The hour meter indicates the number of hours the machine has operated. It runs only when the machine is moving
forward or reverse.
Page -10- CLARKE TECHNOLOGYOperator's Manual -
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SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
MACHINE CONTROL PANEL SRUBTEC 770 S, 784 S & 795 S
F
M
L
E
G
K
C
J
B
F
D
A
I
H
N
CLARKE TECHNOLOGYOperator's Manual -
Figure #1
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795 - 11 -
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
MACHINE CONTROL PANEL SRUBTEC 770 L, 784 L & 795 L
Key Switch (See Figure #2 Item "A")
The key switch turns "ON" the power to the control panel. "O" is "OFF" and "I" is "ON".
Traverse Speed Switch (See Figure #2, Item "B")
The speed control varies from low to high speed. To increase the speed, turn the knob to the right. To decrease the
speed, turn the knob to the left.
Squeegee Up/Down Switch (See Figure #2, Item "C")
The squeegee switch is used to raise and lower the squeegee and to turn on and off the vacuum motor. The squeegee will lower and the vacuum motor will turn on when the switch is placed in the lower position. To raise the squeegee, place the switch in the up position. The vacuum motor will stop, after a short delay, when the switch is placed in
the up position.
The middle switch position is used for the one touch control. The squeegee will raise and lower and the vacuum will
turn on and off automatically when the one touch control function is used. NOTE: The squeegee switch must be in
the middle position for the squeegee and vacuum to operate properly with the one touch feature.
Brush Up/Down Switch (See Figure #2, Item D)
To lower brush head, push the brush switch in the down (+) position. To increase brush pressure, continue to push
the brush switch in the down (+) position until the desired pressure is reached or until brush head travel stops. The
brush motors will start and solution will flow (provided the solution is turned "ON") when the machine begins to
traverse. To raise the brush head, push the brush switch in the up (-) position until the brush head travel stops or
desired position is reached.
Solution Flow Control (See Figure #2, Item "E")
The solution flow switch regulates the flow of chemical solution to the floor. To increase the flow, push the solution
flow switch in the down (+) position until desired flow is reached. To decrease the flow, push the solution flow switch
in the up (-) position until the desired flow is reached. To shut off the solution, push the solution flow switch in the up
(-) position until no indicators are visible on the display. NOTE: DO NOT run dry! NOTE: No solution will flow when
the machine does not traverse.
Forward Switch (See Figure #2, Item "F")
The forward switch turns the traverse motor "on" and if the brush motors are in the down position, it also activates the
brush motors and solution control module. Either the right or the left switch can be used.
Reverse Switch (See Figure #2, Item "G")
The reverse switch, when used in conjunction with one of the forward switches, causes the machine to reverse
direction. The reverse speed is 70% fo the forward speed.
One Touch (See Figure #2, Item "H")
The one touch button is a green button that lowers and raises the brush head and squeegee with one touch. NOTE:
For more information about the one touch feature see the section "How to Operate the Machine".
LCD Display (See Figure #2, Item "I")
The main display indicates the state of battery charge, brush head, solution and squeegee status. It will also display
machine run hours and error codes. NOTE: When the battery charger gets too low the battery display will begin
flashing and the brush/pad motors will shut off.
Display Button (See Figure #2, Item "J")
Pressing the black display button will toggle between the main machine functions and the hour meter. The hour
meter indicates the number of hours the machine has operated. It displays brush motor, vacuum motor, traverse
motor and total key on hours.)
Page -12- CLARKE TECHNOLOGYOperator's Manual -
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SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
MACHINE CONTROL PANEL SRUBTEC 770 L, 784 L & 795 L
Circuit Breakers (See Figure #2, Item "K", "L", "M")
The circuit breaker reset buttons are located on the control panel. The breakers are located as follows:Item "L" and
"M" - Brush Motors (35A); Item N - Key Switch (5A).
If a circuit breaker trips, determine which motor is not operating and turn the key switch "OFF". Wait five minutes and
push the reset button back in. Turn the key switch "ON", and try again. An authorized service person should be
contacted if the breaker trips again.
G
F
C
D
E
I
B
F
A
M
K
J
L
H
CLARKE TECHNOLOGYOperator's Manual -
Figure #2
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795 - 13 -
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
Display Screens For SCRUBTEC 770 L, 784 L, 795 L
Position arrow indicating current position
of squeegee (up or down)
Screens
Available
to Operator
SCREEN 1
“Battery” blinks when
low voltage occurs.
SCREEN 2
Example
3
Water “droplets” off when solution is off and
they are flashing when solution is on.
Arrows indicating vacuum status.
They are flashing when vac is on
and off when vac is off.
SCREEN 3 (Diagnostic)
Indicators are on all
the time showing
current settings.
The Diagnostic only. It will not show unless a fault with
the machine occurs. When the fault happens the icon
and error code will be displayed.
See "Common Error Codes" at end of "Maintenance
Section".
Page -14- CLARKE TECHNOLOGY Operator's Manual -
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SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
MACHINE CONTROLS & FEATURES
Squeegee Lift Handle ("S Class" models only) See
Figure #3a, 3b, & 3c.
The squeegee lift handle is located below the control
handles on the right side. It is used to raise or lower the
squeegee. The vac motor is turned on when the handle is
lowered.
Parking Brake (Optional)See Figure #4.
The parking brake prevents movement of the machine.
The brake is located on the left hand side of the transaxle
motor. Turn the key switch off or disconnect the power to
the battery to apply the brake.
There is a mechanical lever located on the brake. This
lever is an override. To manually release the brake, rotate
the lever toward the rear of machine (counter clockwise).
To return the brake to normal or to apply the brake, rotate
the lever towards the front of the machine (clockwise).
NOTE: If the lever is left in the override position, the
brake will not function with the key switch, and the
machine will not operate.
CAUTION: Do not activate the brake while the ma-
chine is moving.
EN
Figure #3a
Float Shut Off See Figure #5.
The shut-off switch for the vac motor is located in the
recovery tank. It automatically turns off the vac motor
when the recovery tank is full.
Figure #4
Figure #3b
Figure #5
CLARKE TECHNOLOGYOperator's Manual -
Figure #3c
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795 - 15 -
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
HOW TO PREPARE THE MACHINE
FOR OPERATION
How To Install The Batteries
The Scrubtec machines use six 6-volt batteries. The
batteries are located in the battery compartment
under the recovery tank.
To Install the batteries, follow this procedure:
1. Turn key switch off.
2. Make sure both tanks are empty.
3. Disconnect the hoses from the recovery tank
(upper tank) & unplug the vac motor and float
switch.
4. Remove the tank support bracket.
5. Remove the recovery tank.
6. Place the batteries in the solution tank as
shown in figures 6a and 6b.
WARNING:Lifting batteries without
help could result in an
injury. Get help to lift the
batteries. The batteries are
heavy.
38720B
Figure #6a
38722B
38722B
38720B
38722B
38720B
38722B
38722B
WARNING:Working with batteries can
be dangerous. Always
wear eye protection and
protective clothing when
working near batteries.
NO SMOKING!
7. Connect the battery cables between
batteries and install long battery cable
assembly as indicated. See figure 6a and 6b.
8. Install the tank, reconnecting hoses and
plugging in vac motor and float switch
connectors. Install tank support bracket.
NOTE: Charge the batteries before using the
machine.
38722B
Figure #6b
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HOW TO PREPARE THE MACHINE
FOR OPERATION
Battery Maintenance
The electrical power to operate the machine comes from the
storage batteries. Storage batteries need preventive maintenance.
WARNING:Working with batteries can be dan-
gerous. Always wear eye protection and protective clothing when
working near batteries.
NO SMOKING!
To maintain the batteries in good condition, follow these
instructions:
1. Keep the electrolyte at the correct level. The correct
level is between 6.35mm below the bottom of the tube
in each cell and above the tops of the plates. Check
the level of the electrolyte each time you charge the
batteries. See figure #7.
NOTE: Check the level of electrolyte prior to charging the
batteries. Be sure the plates in each cell are covered with
electrolyte . Do not top off the cells prior to charging the
battery. Electrolyte expands during charging. As a result,
the electrolyte could overflow from the cells. Always top off
the cells with distilled water after charging.
CAUTION:Irreversible damage will occur to
the batteries if the electrolyte level
does not cover the plates. Keep the
electrolyte at the correct level.
Correct fill level
Figure #7
CAUTION:Machine damage and discharge
across the tops of the batteries can
occur if the batteries are filled
above the bottom of the tube in
each cell. Do not fill the batteries
up to the bottom of the tube in each
cell. Wipe any acid from the
machine or the tops of the batteries. Never add acid to a battery
after installation.
CAUTION:Tap water may contain contami-
nants that will damage batteries.
Batteries must be re-filled with distilled water only.
2. Keep the tops of the batteries clean and dry.
Keep the terminals and connectors clean. To clean the
top of the batteries, use a damp cloth with a weak
solution of ammonia or bicarbonate of soda solution.
To clean the terminals and connectors, use a terminal
and connector cleaning tool. Do not allow ammonia or
bicarbonate of soda to get into batteries.
3.Keep the batteries charged.
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HOW TO PREPARE THE MACHINE
FOR OPERATION
How To Charge The Batteries
WARNING:Charging the batteries in an area
without adequate ventilation could
result in an explosion. To prevent an
explosion, charge the batteries only
in an area with good ventilation.
WARNING:Lead acid batteries generate gases
which could explode. Keep sparks
and flames away from batteries. NO
SMOKING!
To charge the batteries, follow this procedure:
1. Make sure the key switch is in the “OFF” position.
2. Before charging the batteries, the battery compartment
needs to be vented. To vent compartment, tip up the
recovery tank until it locks in the open position (see
figure #8). To close the tank, pull up on the arm and then
slowly lower the tank to the closed position.
CAUTION:Before raising tank, be sure tank is
empty.
WARNING:Do not operate or perform
maintenance on the machine while
the recovery tank is in the open
position. The tank can be
accidentally bumped and it may slam
shut.
Figure # 8
3. Put the charger on a flat surface. Make sure the vents
on the sides are at least two inches away from walls
and other objects. Make sure there are no objects near
the vents on the bottom of the charger.
4.Disconnect the battery pack connector from the
batteries.
5.Connect the DC connector on the charger to the battery
pack connector. See figure #8A.
6.Connect the battery charger AC cord located at the rear
of the machine to a 10 amp (min) 230V properly
grounded wall receptacle.
7.Observe indicator light to ensure the charging process
has started. Flashing light(s) indicates that the
batteries are being charged. Steady on green light
indicates the batteries are fully charged.
NOTE: Make sure you plug into a circuit that is not loaded by
other equipment. Wall breakers may be tripped and no
charge will occur.
WARNING:Never charge a GEL battery with an
unsuitable battery charger. Carefully
follow the instructions given by the
manufacturer of the batteries and
battery charger.
NOTE: To prevent permanent damage to the batteries, avoid
their complete discharge. Never leave the batteries
completely discharged, even if the machine is not being
used. When recharging the batteries, keep the recovery tank
open. After every 20 recharging cycles, check the level of the
electrolyte and if necessary top off with distilled water.
Figure 8A
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HOW TO PREPARE THE MACHINE
FOR OPERATION
How To Install The Brushes Or Pad Drivers
To install the brushes or pad drivers on the machine,
follow this procedure:
1. Turn the key switch "ON".
2. Put the brush switch in the "UP" position.
3. Turn the key switch "OFF".
4. Go to the front of the machine.
5. Unlatch right and left brush housings and remove
them. See figure #9.
6. Put a brush or pad driver under the brush motor plate.
See figure #10.
7. Align the lugs on the motor gimbal with the slots in the
brush gimbal.
8. Pull the brush up until the gimbal locks.
9.Repeat steps 6, 7, and 8 to install the second brush
or pad driver.
How To Remove The Brushes Or Pad Drivers
To remove the brushes or pad drivers from the machine,
follow this procedure:
1. Turn the key switch "ON".
2. Put the brush switch in the "UP" position.
3. Turn the key switch "OFF".
Figure #9
Figure #10
4. Go to the front of the machine.
5. Push down on two sides of the brush or pad driver until
the gimbals release.
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HOW TO OPERATE THE MACHINE
How to Operate the One Touch System ("L Class" models only)
One touch cleaning is a feature on the new Scrubtec Walk-behind
Scrubber. The factory defaults for this setting are two bars of
brush pressure and four bars for solution flow and squeegee in
the down position.
1. Press and release the green button for all cleaning
functions to begin, see figure #11, item A.
2. The squeegee and brush head lower to the floor and the
vacuum starts. NOTE: The squeegee switch must be in the
center position for the squeegee to operate with the one
touch feature, see figure #11, item B.
3. The brushes and solution will begin only when you begin to
traverse.
B
A
4. The cleaning will be at the factory default settings, however
you can reprogram these settings to your specifications.
See “Reprogramming One Touch” section below.
5. To end cleaning process, press the green button again and
solution will stop; brushes will raise; after a short delay
squeegee will raise; and the motor will turn off.
NOTE: It is intended that this be done while traversing. If you
stop and do it, some solution can be left on the floor.
Reprogramming One Touch
If you do not want to use the factory default settings, you may
reprogram the setting by following the procedures below:
1. Place the machine in the desired scrub condition by using
the one touch and individual switches.
2. Press and hold the green one touch button until you see the
LCD display flash, then release the button. NOTE: The time
required should be approximately 5 seconds.
3. When you activate or deactivate the one touch, it will now be
set to your preference for cleaning. These settings will
remain until you disconnect power or reprogram them.
NOTE: When programming one touch, be sure squeegee
is in automatic (middle) position, otherwise you may
program squeegee either up or down all the time.
Figure #11
How to Return One Touch to Factory Default Settings
To restore the factory settings, follow the procedures below:
1. Press and hold the green one touch button until you see the
LCD display flash two times (5 seconds between flashes),
see figure 11. NOTE: The time required for this will be
approximately 10 seconds.
2.The settings should be returned to 4 bars of solution and 2
bars of brush pressure. NOTE: The squeegee vac switch
must be in the middle position for default settings to work.
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HOW TO OPERATE THE MACHINE
How To Operate the Squeegee
("S Class" models only)
The squeegee wipes the floor while the vacuum motor
removes the dirty solution from the floor. Use your right
hand to lower or raise the squeegee handle. To operate the
squeegee, follow this procedure:
1. To lower the squeegee and start the vac motor move
the squeegee lever to the right and down. See figure
#12.
2. To raise the squeegee, lift the squeegee lever up.
See figure #13.
Note: The center position lets the vac motor continue to
run with the squeegee off the floor to avoid drips.
How to Fill The Solution Tank
CAUTION:Make sure water or solution
does not enter the opening for
the vacuum motor See figure #14.
The solution tank can be filled in the front or through the
clear drain hose at the rear of the machine. To fill the
solution tank follow this procedure:
1. Remove the solution tank lid. See figure #15.
2. Fill the solution tank with water.
3. Add a cleaning chemical to the water. for the
correct amount, follow the directions shown on the
container.
WARNING:Water solutions or cleaning materials
used with this type of machine can
leave wet areas on the floor surface.
These areas can cause a dangerous
condition for the operator or other
persons. Always put CAUTION signs
near the area you are cleaning.
Figure #12
Figure #13
Figure #14
Figure #15
WARNING:Machines can ignite flammable
materials and vapors. Do not use
with or near flammables such as
gasoline, grain dust, solvents, and
thinners. Only use a cleaning concentration recommended by the chemical
manufacturer.
WARNING:ALTO recommends a maximum
water temperature of 120°F(49°C)
4. Replace the solution tank lid.
5. When filling the machine from the rear, position the
clear drain hose against bracket and insert hose
as shown in figure 16. Solution level can be viewed
from the back of the machine.
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Figure #16
HOW TO OPERATE THE MACHINE
How To Traverse Machine
NOTE: Put the machine in the slow traverse speed (see
figure #17). Use the machine in an area that has no
furniture and objects until you can do the following:
1. Move the machine in a straight direction, forward and
backward.
2. Stop the machine safely.
3. Move the machine in a straight direction after you turn
the machine.
To move the machine, follow this procedure:
1. Turn the key switch “ON” position.
2. Put the brush switch in the "UP" position.
3. Raise the squeegee.
4. To go forward, push one or both of the yellow forward
switches (see figure #18).
5. To stop the machine, release the yellow forward
switches.
6. To go backward, push in on the white reverse button and
one of the yellow forward switches at the same time (see
figure #19).
7. To turn the machine, push the rear of the machine to the
side.
8. When you stop the machine, turn the key switch "OFF".
How to Clean a Floor
WARNING: Water solutions or cleaning materi-
als used with this type of machine
can leave wet areas on the floor
surfaces. These areas can cause a
dangerous condition for the operator
or other persons. Always put CAUTION signs near the area you are
cleaning.
To clean a floor, follow this procedure:
1. Put the water and a cleaning chemical in the clean
solution tank.
2. Turn the key switch "ON". If one touch feature is used,
press the green button and proceed to step 6 (deluxe
models only).
Figure # 17
Figure #18
3. Lower the squeegee.
4. Put the brush switch in the "DOWN" position.
Figure #19
5. Adjust the flow of clean solution to the flow desired.
6. Move the machine across the floor in the forward
direction.
7. Make a 1800 turn.
NOTE: When you make more passes across the floor, let
the brushes clean approximately 5cm of the
area already cleaned by the brushes.
NOTE: During most cleaning procedures, apply and
remove the solution in one operation.
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HOW TO OPERATE THE MACHINE
How to Clean a Very Dirty Floor
To clean a very dirty floor, follow this procedure:
1. Apply solution to the floor.
2. Do not lower the squeegee.
3. Do not activate the vacuum motor.
4. Lower the brushes and scrub the floor.
5. Leave the solution on the floor long enough for the
solution to begin cleaning the floor.
6. Scrub the floor again with additional solution, picking
up all the solution with the squeegee
MAINTENANCE
WARNING: Maintenance and repairs must be
done by authorized personnel only.
WARNING: Always empty the solution tank and
recovery tank before doing any
maintenance.
WARNING: Keep all fasteners tight.
These Maintenance Procedures Must Be Done Every Day
Keep the machine clean, it will need fewer repairs and
have longer life.
Do These Procedures When You Begin Your Work
Period
1. Turn off key switch.
2. Unplug charger from AC outlet and wrap cord around
bracket at rear of machine.
3. Make sure the recovery tank lid is on correctly (see
figure #20).
4. Make sure the Screen filter over the vacuum motor
is clean and in position (see figure #20).
5. Make sure the valve on the recovery drain hose is
clean. Tightly close the valve.
6. Make sure brush housings and skirts are in
position on the brush head.
Figure #20
7. Make sure the brushes are in position and
installed correctly
8. Check the installation of the squeegee and
squeegee hose.
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MAINTENANCE
Do These Procedures When You End Your Work
1. Drain the solution tank (Figure #21, item A) and the
recovery tank (Figure #21, item B). To drain the tanks
, follow this procedure:
a. Turn the key switch “OFF”.
b. Remove the drain hose from the back of the
machine.
c. Put the end of the hose over a drain or bucket.
d. Recovery Tank:
Turn the valve housing to the left (see figure
#22). To open the valve completely, turn the
housing fully to the left and pull the housing
off of the valve.
Solution Tank:
When hose is lowered below water level, the
water will drain (see figure 23).
2. Flush the tanks. To flush the tanks, put clean water
in the tank through the opening on top of the tank.
3. If a tank or drain hose has an obstruction, use a high
pressure water hose to flush the tank or hose. Put the
water hose into the drain hose.
B
Figure #21
A
4. Leave the tanks and the drain valves open to dry in the
air.
5. Check the squeegee blade. Use a cloth to clean the
squeegee blade. If the squeegee blade is damaged
or worn, turn or replace the blade.
6. Check and clean the recovery lid gasket. Use a mild
cleaning solution and rinse the parts in clean water.
Check the batteries and add distilled water as needed.
The correct level is within 6.35mm of the bottom of the
tube in each cell.
CAUTION: Tap water may contain
contaminants that will damage
batteries.Batteries must be
re-filled with distilled water
only.
WARNING: Lead acid batteries generate
gases which can cause an
explosion. NO SMOKING.
Always wear eye protection and
protective clothing when
working near batteries.
Use a clean cloth and wipe the surface of the machine.
Figure #22
Figure #23
Charge the batteries. See the instruction in the section
of this book called “How To Charge The Batteries”.
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MAINTENANCE
These Maintenance Procedures Must Be Done Every
Week:
WARNING: Maintenance and repairs must be
done by authorized personnel only.
Always empty the solution tank and
the recovery tank before doing any
maintenance. Keep all fasteners
tight.
WARNING: Always wear eye protection and pro-
tective clothing when working near
batteries. Do not put tools or other
metal objects across the battery terminals or the tops of the batteries.
CAUTION: To prevent damage to the machine,
and discharge across the tops of the
batteries, do not fill the batteries
above the bottom of the tube in each
cell. Wipe any acid from the machine or the tops of the batteries. Do
not add acid to battery after installation.
NOTE: Always turn off key switch before servicing the
machine.
Figure #24
WARNING: Always wear eye protection and
protective clothing when working
near batteries. NO SMOKING!
1. To inspect batteries, tip up recovery tank until it locks
in up position. See Figure #24.
2. Disconnect the batteries. Use a cloth and a solution
of ammonia or bicarbonate of soda to wipe the top of the
batteries. Clean the battery terminals. Reconnect the
batteries.
3. Check the hoses for leaks, obstructions and other
damages.
4. Check and clean the filter screen in the solution hose.
To clean the screen, follow this procedure:
a. Turn the connector to the left.
b. Remove and clean the filter screen.
c. Install the filter screen in the hose. Turn the
connector to the right to connect the hose.
5. Use a grease gun to lubricate the drive wheel and the
casters. See figure #25.
Figure #25
6. Check tire pressure. Tire pressure should be about 50
psi (3.45 bar).
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MAINTENANCE
7. Check the squeegee and the scrub brushes or the pad
drivers for damage.
8. Check the squeegee and the vacuum hose for dam
age, leaks and obstructions.
Maintenance For The Squeegee
To remove the squeegee, follow this procedure:
1. Remove the squeegee assembly by loosening the two
knobs that attach the squeegee to the machine. Pull
the squeegee assembly off. See figure #26.
2. Inspect the squeegee blade.
3. If the blade is worn, turn the blade so that a new edge
is in the wiping position.
4. Reinstall squeegee assembly on the machine.
How To Adjust The Squeegee
The following adjustments are set at the factory, however
they may require slight adjustment.
Adjusting Squeegee Pressure:
To adjust the pressure, refer to Figure #27. Proper
adjustment will produce a uniform flare along the rear
blade when the machine is moved forward. To increase
pressure, tighten the nuts on each side of the swing arm.
To decrease the pressure, loosen the nuts on each side.
Figure #26
Figure #27
Adjusting Squeegee Tilt:
The tilt of the squeegee causes the rear blade to raise up
in the center or on the ends, depending on which
direction the tilt is changed. For tilt adjustment, refer to
figure # 28. Loosen left and right screw "X". In order to
Figure #28
bring the rear blade down in the center, tip "Y" down. To
bring both ends down, tip "Y" up. Make very small
adjustments and try it until a uniform flare is achieved.
Changing the tilt may also require readjusting the squeegee pressure.
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MAINTENANCE
Adjusting Squeegee Blades
When properly installed the front blade should be approximately .06 above the rear blade. See figure #29.
Adjusting Squeegee Support Wheels:
The support wheels should be set at .12 above the floor
with the rear blade touching the floor. See figure #31.
WARNING: Maintenance and repairs
must bedone by authorized personnel only .
WARNING: Electrical repairs must be
done by authorized personnel only.
Consult your ALTO Authorized Service Person to do
the service procedures.
Use only genuine ALTO parts.
.12
Figure #29
How to Clean the Solution Line
If the solution line becomes clogged, pull the filter
assembly out from behind the brush housing (Figure
#30 and remove the filter screen (Figure # 31) and
clean or replace it. Push filter assembly back inside
frame.
Figure #30
CLARKE TECHNOLOGYOperator's Manual -
Figure #31
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HOW TO CORRECT PROBLEMS IN THE MACHINE
PROBLEM CAUSE ACTION
The machine does not remove all the
water from the floor.
The batteries do not give the normal
running time.
The squeegee is up
The vacuum tank is full.
The screen filter is dirty.
There is an obstruction or damage in the
squeegee, squeegee hose or standpipe.
The vacuum motor is not running.
The squeegee hose is disconnected.
The squeegee blade is damaged, worn, or
incorrectly installed.
The squeegee pressure is not correctly
adjusted.
The gaskets on the cover of the recovery
tank are damaged.
The battery terminals are dirty or damaged.
The electrolyte level is too low.
Lower the squeegee.
Drain the tank.
Clean the screen filter.
Remove the obstruction or repair the damage.
Check for tripped breaker. Have an authorized
service person make repairs.
Connect the hose.
Turn or replace the squeegee blade.
Correctly install the squeegee blade.
Adjust the pressure of the squeegee.
Replace the gaskets.
Clean the terminals and connectors. Replace
the damaged cables. Charge the batteries.
Add distilled water to each cell and charge the
batteries.
The batteries are not fully charged.
The charger is damaged.
The battery is defective.
The batteries are disconnected.
The cleaning is not even.
The machine does not run.The machine loses power.
The scrub brushes or pads are worn.
There is damage to the brush assembly,
casters or the solution valve.
The brush motors are not running
The solution level is low.
Charge the batteries for a full 16 hour charge.
Have an authorized service person repair the
charger.
Check voltage of each cell while discharging.
Connect the batteries.
Replace the scrub brushes or pads.
Have an authorized service person make
the needed repairs.
Check for tripped breaker, reset. Check
for loose connections.
Fill the solution tank.
NOTE: If the motors continue to stop
consult an authorized service person.
Reset the circuit breaker.
Check wire connection to traverse motor.
Replace the fuses.
Check the batteries connections.
Check parking brake overide lever
position (if installed)
NOTE: If the motors continue to stop,
consult an authorized service person.
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SCRUBTEC 770 L, 784 L, 795 L
Common Error Codes
ERROR
CODE
3100
3101
3102
3103
3104
3105
7600
7603
7800
7802
9000
2F01
CAUSE
Probable short circuit of
output device.
Open circuit on brush motors
or brush motor wiring.
Possible short circuit on
brush motors or wiring.
Open circuit on traction motor.
Traction motor current has
exceeded current limit for the
fold back time.
Brushes not fitted.
Drive system activated prior
to turning key switch "ON".
ACTION
Check the traction, brush and vac motor
connections on the trio and check wiring
from these connectors down to the
traction, brush and vac motors.
Check the brush motor connection on
the trio and check the wiring from this
connector down to the brush motor.
Check the traction motor connection on
trio and wiring down to motor.
Excessive driving up an incline, or
machine driven up against an obstacle
or step.
Brushes
Release traverse switch and reactivate.
NOTICE: IF ERROR CODE/FAULT OCCURS TURN KEY SWITCH OFF AND THEN BACK ON.
For further codes and explanations, contact a ALTO Service Center.
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Accessories - 2/05
ACCESSORIES
DescriptionPart No.
Power Wand System Kit10892A
ESP Recycle System Kit10894A
Soft Caster Asm.521 2 7 A
Care Kit146 07A
Squeegee Asm., Optional 74 cm (770 model only)188 18 A
Drive Wheel, Foam Filled599 55A
Imperial Electric Parking Brake Kit106 84A
Battery Maintenance System533 90 A
Optional Squeegee Blades
Machine BladeTypeMaterialLength Part No.
770InnerOptionalUrethane, Ribbed65.7 cm309 5 1A
770InnerOptionalUrethane, Notched, 1.5mm65.7 cm309 55A
770InnerOptionalUrethane, Ribbed91.1 cm309 5 2A
770InnerOptional-GroutUrethane, Notched 1.5mm91.1 cm30957 A
784InnerOptionalUrethane, Ribbed102.2 cm3 09 53 A
784InnerOptional-GroutUrethane, Notched 1.5mm104.1 cm3 0958A
795InnerOptionalUrethane, Ribbed116.8 cm3 09 54 A
795InnerOptional-GroutUrethane, Notched 1.5mm116.8 cm3 0959A
770OuterOptionalNitrile, Solid71.4 cm30938 A
770OuterOptionalNitrile, Solid97.8 cm30936 A
784OuterOptionalNitrile, Solid107 cm30 937 A
795OuterOptionalNitrile, Solid122 cm30 939 A
Brushes:SizeDescriptionPart No.
43.2 cmPoly114 2 4 B
43.2 cmGrit-Heavy11425B
43.2 cmGrit-Medium11430B
43.2 cmGrit-Lite10384A
43.2 cmSoft Nylon108 7 5 A
35.6 cmPoly114 2 7 B
35.6 cmGrit-Heavy11426B
35.6 cmGrit-Medium11431B
35.6 cmGrit-Lite10383A
35.6 cmSoft Nylon108 7 4 A
48.3 cmPoly114 3 4 B
48.3 cmGrit-Heavy11433B
48.3 cmGrit-Medium11432B
48.3 cmGrit-Lite10385A
48.3 cmSoft Nylon114 3 5 B
Pad Drivers:SizePart No.
48.3 cm17524B
43.2 cm17520C
35.6 cm17521C
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SCRUBTEC 770 SSCRUBTEC 770 S
SCRUBTEC 770 S
SCRUBTEC 770 SSCRUBTEC 770 S
SCRUBTEC 770 LSCRUBTEC 770 L
SCRUBTEC 770 L
SCRUBTEC 770 LSCRUBTEC 770 L
SCRUBTEC 784 SSCRUBTEC 784 S
SCRUBTEC 784 S
SCRUBTEC 784 SSCRUBTEC 784 S
SCRUBTEC 784 LSCRUBTEC 784 L
SCRUBTEC 784 L
SCRUBTEC 784 LSCRUBTEC 784 L
SCRUBTEC 795 SSCRUBTEC 795 S
SCRUBTEC 795 S
SCRUBTEC 795 SSCRUBTEC 795 S
SCRUBTEC 795 LSCRUBTEC 795 L
SCRUBTEC 795 L
SCRUBTEC 795 LSCRUBTEC 795 L
Section II
Parts and Service Manual
(70935A)
U.S. Patent No. 6,760,947; No. 6,105,192; No. 6,493,896 (Deluxe Machines)
CLARKE TECHNOLOGYOperator's Manual -
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SCRUBTEC 770 / 784 / 795 - 31 -
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
33
34
35
CLARKE TECHNOLOGY
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
Solution Tank Assembly Drawing 9/05
1
36
37
38
40
39
2
3
46
47
4
5
6
7
To Electrical Panel
32
31
30
29
30
31
28
21
24
23
21
27
45
43
44
26
25
22
21
42
41
24
20
19
16
17
12
18
8
9
10
11
12
13
14
15
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SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
CLARKE TECHNOLOGY
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
Solution Tank Assembly Parts List 9/05
Ref #Part No. Description Qty
1881317Battery - 250 AH - 6 Volt6
2842406Series Cable - 9" ("S" Models)5
2842406Series Cable - 9" ("L" Models)4
240860AFused Cable ("L" Models)1
340613ABattery Cable, Black ("L" Models)1
440612ABattery Cable, Red ("L" Models)1
561713ATank Support Bracket1
6170892Washer, Lock 1/42
7170915Screw, 1/4-20 x 3/4 Hex2
8962027Screw, 8-32 x 1/2 PN2
950966ALatch1
10
1160480AHose Bracket1
1280108AScrew, 10-24 x 1/2 PN4
1330598ADrain Hose1
1451346ASpring, Hose1
15872010Hose Clamp1
1698465AClamp, Metal1
17980657Washer, Lock 1/41
18962139Screw, 1/4-20 x 5/8 Hex1
1961590AHose Hanger Bracket1
2059614ABattery Drain Valve1
2153571AHose Clamp4
2230453AHose1
23822802Elbow1
2430445ASolution Hose2
2550358AConnector1
26838517Filter Screen1
27830214Hose Adapter1
2850359ASolution Adapter1
2953568AHinge1
30980614Washer, 1/4 External6
3185395AScrew, 1/4-20 x 1/2 PN6
3230655AFront Cover1
3381105ANut, 3/8-16 ESNA2
34930645Washer, 3/8 Flat2
35962798Screw, 10-24 x 1/2 PN1
3630498ASolution Lid1
3738020AStrap1
38920296Nut, 10-24 ESNA2
3950966AKeeper, Latch1
40930090Rivet, 5/32 x 9.162
41962666Screw, 10-24 x 3/4 PN1
42962522Screw, 3/8-16 x 2 Hex2
4387054AWasher, 3/8 Fender2
4480289AScrew, 10 x 1/2 Tapping PN2
4550248AClamp, Hose2
46
4640857ACable, Battery Charger ("L" Models)1
4740855ACable, Battery ("S" Models)1
891384Battery - 330 AH - 6 Volt6
30590ESolution Tank1
40856ACable, Electrical Panel ("S" Models)1
NOTE: indicates a change has been made since the last publication
of this manual.
CLARKE TECHNOLOGYOperator's Manual -
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795 - 33 -
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
CLARKE TECHNOLOGY
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
Recovery Tank Assembly Drawing 2/05
1
2
5
3
7
37
38
39
36
34
6
35
33
3
26
27
28
4
23
22
9
24
13
8
9
10
11
12
15
16
17
14
20
18
20
32
Page -34- CLARKE TECHNOLOGYOperator's Manual -
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30
29
25
31
21
19
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
11
CLARKE TECHNOLOGY
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795
SCRUBTEC 770 / 784 / 795SCRUBTEC 770 / 784 / 795
Recovery Tank Assembly Parts List 9/05
Ref #Part No. Description Qty
1962798Screw, 10-24 x 1/2 PN1
230057ARecovery Lid1
3920296Nut, 10-24 ESNA2
430065AGasket, Lid1
538020AStrap1
6962666Screw, 10-24 x 3/4 PN1
758069AVac Filter1
839338AStand Tube1
9837304O-Ring2
1082100ALocknut1
1141809AContact4
1243402AHousing, Blue2
13920797Nut1
14643418Gasket, Vac1
1558533AVac Motor Spacer3
1645019AVac Motor (order 2 each #11 and #19)1
1787026AWasher, 1/4 Flat3
1885728AScrew, 1/4-20 x 4 Hex3
1943401AHousing, Black2
20872010Clamp3
21674110Vac Exhaust Hose1
22962957Screw, 10-16 x 1/2 PN2
2352206AChain1
2430620ASqueegee Adapter1
2535192ASqueegee Hose1
2630227ADrain Housing1
2730226ADrain Plug1
2852560AO-Ring1
2930225ADrain Body1
30832002Drain Valve Clamp1
3135165ARecovery Drain Hose1
3261591ARecovery Tank Support1
3387622AWasher, Nylon1
3480043AShoulder Screw1
3530068AHinge Pin (included with item #36)2
3630673ATank, Recovery, 770 S1
NOTE: When changing squeegee blades, it might be
necessary to loosen screw #39; install and secure blades
with clamp #44; then retighten screw #39. This will allow
for different thickness.
ALTO DEN-SIN Malaysia Sdn Bhd
SD14, Jalan KIP 11
Taman Perindustrian KIP
Sri Damansara
52200 Kuala Lumpur
Malaysia
Tel: (+603) 6274 6913
Fax: (+603) 6274 6318
E-mail: Densin@tm.net.my
Torre D'Ara
Paseo del Rengle, 5 Pl. 10
08302 Mataró Barcelona
Spain
Tel: (+34) 93 741 24 00
Fax: (+34) 93 757 80 20
E-mail: info@-alto.es
www.-alto.com
SWEDENSWEDEN
SWEDEN
SWEDENSWEDEN
ALTO Sverige AB
Aminogatan 18, Box 40 29
431 04 Mölndal
Sweden
Tel: (+46) 31 706 73 00
Fax: (+46) 31 706 73 41
E-mail: info@-alto.se
www.-alto.se
USAUSA
USA
USAUSA
ALTO U.S. Inc.
2100 Highway 265
Springdale
Arkansas 72764
USA
Tel: (+1) 479 750 1000
Fax: (+1) 479 756 0719
E-mail: info@alto-us.com
ALTO U.S. Inc.
1100 Haskings Road
Bowling Green
Ohio 43402
USA
Tel: (+1) 419 352 7511
Fax: (+1) 419 353 7187
E-Mail: info@alto-un.com
ALTO Cleaning Systems Inc.
12249 Nations Ford Road
Pineville
North Carolina 28134
USA
Tel: (+1) 704 971 1240
Fax: (+1) 704 971 1241
E-mail: info@-advance.us
www.-alto.com
CLARKE TECHNOLOGY LIMITED U.S. W ARRANTY
This Clarke Technology Industrial/Commercial Product is warranted to be free from defects in materials and workmanship
under normal use and service, when operated and maintained in accordance with Clarke Technology's Maintenance and
Operations instructions. The warranty period is subject to the conditions stated below.
3 YEARS FOR PARTS AND 1 YEAR FOR SERVICE LABOR (See exceptions below)
Motors must be inspected for carbon motor brush wear at six-month intervals by an authorized Clarke Technology repair
station. Failure to comply with the six-month inspection requirement or failure to replace worn motor brushes identified
during the inspection will void the warranty on the motors. Cost of the six-month inspection and replacement of carbon
motor brushes is the responsibility of the purchaser. In the event of a warranty claim on the motors, proof of inspection and
any required motor brush replacement must be provided. This warranty is extended only to the original purchaser for use
of the product. It does not cover normal wear parts such as electrical cable, rubber parts, hoses and motor brushes.
BATTER Y WARRANTY
In addition to the items above, any original equipment Clarke Technology Battery which becomes unserviceable under
normal use within a period of ninety (90) days from date of sale to the original user will be repaired or replaced with one of
equal specification at our option, F.O.B. any authorized Clarke Technology Sales or Service Branch, with no charge to the
user, except transportation costs. After expiration of the above ninety (90) day period, any battery which fails under
normal use will be adjusted to the original user with a new battery of equal specification on an eighteen (18) months pro rate
basis from the date of purchase. Adjustment will be determined using the then current list price, plus transportation costs.
Warranty is rendered null and void if battery is not kept filled to the proper level with DISTILLED WATER.
CLARKE TECHNOLOGY: POL YDUR® AUTOMA TIC SCRUBBER SOLUTION AND RECOVER Y T ANK EIGHTYEAR U.S. GUARANTEE
Your new Clarke Technology machine has polydur Solution and Recovery Tanks. Polydur is a rotationally molded, lowdensity linear polyethylene that won't crack or dent, and withstands most corrosives and temperature extremes. Clarke
Technology backs up your Polydur tanks with an eight-year guarantee. If a tank breaks or leaks under normal use
within eight years of the date of purchase, it will be replaced free.
CLARKE TECHNOLOGY UNIBODY FRAME FIVE-YEAR U.S. W ARRANTY
Clarke Technology warranties the frame for a period of five years against defects in materials and workmanship under
normal use and service.
ST ATED W ARRANTIES ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED
Clarke Technology's liability under this warranty is limited to repair of the product and/or replacement of parts and is given
to purchaser in lieu of all other remedies, including INCIDENTAL AND CONSEQUENTIAL DAMAGES.
THERE ARE NO EXPRESS W ARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. THERE ARE NO WARRANTIES WHICH
EXTEND BEYOND THE DESCRIPTION OF THE F ACE HEREOF . NO WARRANTIES, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANT ABILITY, SHALL BE IMPLIED. A warranty registration card is provided with your Clarke T echnology
product. Return the card to assist Clarke Technology in providing the performance you expect from your new floor
machine.
If a difficulty develops with the product, you should: a) Contact the nearest authorized Clarke Technology repair location or
contact the ALTO U.S. Inc. Service Operations Department, 2100 Highway 265, Springdale, Arkansas 72764, for the
nearest authorized Clarke Technology repair location. Only these locations are authorized to make repairs to the product
under this warranty. (b) Return the product to the nearest Clarke Technology repair location. Transportation charges to and
from the repair location must be prepaid by the purchaser. Clarke Technology will repair the product and/or replace any
defective parts with out charge within a reasonable time after receipt of the product.
ALTO U.S. Inc., 2100 Highway 265, Springdale, Arkansas 72764.
ALT O reserves the right to make changes or improvement s to it s machine without notice.
Always use genuine ALTO Parts for repair.
2100 Highway 265
Springdale, Arkansas, 72764
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