Nilfisk 692003 User Manual

American-Lincoln

Operator's Manual

®

SMART

Sweeper/Scrubber

Beginning with Serial No. 692003

READ THIS BOOK

This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel. Damage to the machine or to
other property could occur as well. You must have training in the operation of this machine
before using it. If you or your operator (s) cannot read English, have this manual explained
fully before attempting to operate this machine.

All directions given in this book are as seen from the operator's position at the rear of the machine.

For new books, write to:

Part No. 2-86-00321 2003 Printed in the

American-Lincoln, 1100 Haskins Road, Bowling Green, Ohio 43402

American-Lincoln® USA

ISO 9001

U

®

L

#

FILE A2287

AMERICAN-LINCOLN 1-1
SMART

NOTES

1-2 AMERICAN-LINCOLN

SMART

C

CONTROLS 20-32

D

DECIMAL - METRIC CONVERSION T ABLE 5
DISCLAIMER 4

H

HARDWARE ABREVIA TIONS 6
HYDRAULIC TORQUE REQUIREMENTS 8

M

MACHINE PREP ARA TION 17, 18, 19
MAINTENANCE 44-58

O

OPERA TING INSTRUCTIONS 33-43
ORDERING P ARTS 10

INDEX

S

SAFETY PRECAUTIONS 1 1, 12
SPECIFICA TIONS 14, 15, 16
ST ANDARD HARDWARE & T ORQUE V ALUES 7
SYMBOLS 9

T

TROUBLESHOOTING 59, 60

AMERICAN-LINCOLN 1-3
SMART

DISCLAIMER

DISCLAIMER

The information contained in this manual is believed correct at the time of publication. American Lincoln
assumes no responsibility or liability for unauthorized changes made to this manual or pages removed, causing
indirect or consequential damages resulting from the use of the information appearing herein.

WARNING!

In the event that machinery or controls described herein are modified in any way , or in the event that such
machinery or controls are not maintained in a proper manner , the instructional material contained herein may
be rendered inaccurate. The information contained herein is to be used only by persons knowledgeable in the
operation of machinery such as that described herein, or other persons being directly supervised by such
knowledgeable persons.

No portion of this manual may be reproduced without the express written consent of:
AMERICAN LINCOLN

Product Engineering
1 100 Haskins Road
Bowling Green, OH, 43402
(419) 352-751 1 Fax: [phone]
Copyright 2003 American Lincoln. All rights reserved.
Printed in USA March 2003

1-4 AMERICAN-LINCOLN

SMART

DECIMAL - METRIC CONVERSION TABLE

FRACTION FRACTION

DECIMAL DECIMAL

MILLIMETER MILLIMETER

C-2001/9907

AMERICAN-LINCOLN 1-5
SMART

HARDWARE ABREVIATIONS

AD J = Adjusting Screw
ADJ.SP = Adjusting Plunger Screw
BHM = Binding Head Machine Screw
BHS = Button Head Socket Screw
CAPT .SL = Captivated Slotted Screw
CAPT.WG = Captivated Wing Screw
FH M = Flat Head Machine Screw
FIL.HM = Filister Head Machine Screw
H HC = Hexagon Head Cap Screw
HH M = Hexagon Head Machine Screw
H I H D = ½ High Head Screw
HSHC = Hexagon Socket Head Cap Screw
HSFHC = Hexagon Socket Flat Head Cap Screw
KN H = Knurled Head Screw
MH H C = Metric Hexagon Head Cap Screw
PHM = Pan Head Machine Screw
RH D = Round Head Drive Screw
RH M = Round Head Machine Screw
RHW = Round Head Wood Screw
SH C = Shiny Crown Cap Screw
SHTB = Shoulder Thumb Screw
SQ = Square Head Screw
T B = Thumb Screw
T H M = Truss Head Machine Screw
WELD = Weld Stud
WG = Wing Screw

ABBREVIA TIONS-SCREWS

ABREVIA TIONS-SETSCREWS

HS = Hexagon Socket Setscrew
S = Slotted Setscrew
SH = Square Head Setscrew
KCP = Knurled Cup Point Setscrew
CP = Cup Point Setscrew
OP = Oval Point Setscrew
FDP = Full Dog Point Setscrew
HD P = Half Dog Point Setscrew
FP = Flat Point Setscrew
CO P = Cone Point Setscrew

1-6 AMERICAN-LINCOLN

SMART

STANDARD HARDWARE & TORQUE VALUES

SAE - Grade 5

C
14
27
39
86
15
28
44
68
98

135
239
387
579

Grade

5

Plated

Grade

8

Plated

FFF
15
28
43

108

17
31
49
76

110
153
267

-

-

C

-

-

-

130

22
40
63

95
138
191
338
545
818

-

-

-

151

24
44

70
108
155
216
378

-

-

410H

Stainless

C
18
33
47

114

19
34
55
85

-

-

-

-

-

20
35
54

132

22
39
62
95

-

-

-

-

-

Screw

Size

*6
*8

*10

*1/4

5/16

3/8

7/16

1/2

9/16

5/8
3/4
7/8

1

C = Coarse Thread
F = Fine Thread
* = Torque values for #6 through 1/4 are lb./in. All others are lb./ft.

Brass

5

9
13
32

6
10
16

-

-

-

-

-

-

SAE - Grade 8

Type
F&T
&BT

C
20

37
49

120

-

-

-

-

-

-

-

-

-

F
23
41
64

156

-

-

-

-

-

-

-

-

-

Type
B, AB

21
34
49

120

-

-

-

-

-

-

-

-

-

NOTE

Decrease the torque by 20% when using thread lubricant

The torque tolerance is ± on torque values.

C2000/9905

AMERICAN-LINCOLN 1-7
SMART

g

HYDRAULIC TORQUE REQUIREMENTS

HYDRAULIC TORQUE REQUIREMENTS

Refer to the following chart for torque values on all hydraulic hoses & fittings

Nominal O-Ring Face Seal End SAE O-Ring Boss End

SAE

Dash

Size

Thread

Size
Inch

Swivel Nut

Torque

LB-FT

-3

-4

-5

-6

-8

-10

-12

-14

-16

-20

-24

1 11/16-12

*

9/16-18

*
11/16-16
13/16-16

1-14
1 3/16-12
1 3/16-12
1 7/16-12

2-12

*

10-12

*
18-20
32-35
46-50
65-70
65-70

92-100
125-140
150-165

1 1/16-12
1 3/16-12
1 5/16-12

1 5/8-12
1 7/8-12

Ring face-seal-type end not defined for this tube size

Thread

Size
Inch

3/8-24

7-16-20

½-20

9/16-18

3/4-16
7/8-14

Str. Fittin

or Locknu

Torque

LB-FT

8-10
14-16
18-20
24-25
50-60
72-80

125-135
160-180
200-220
210-280
270-360

NOTE

Parts must be lightly oiled with hydraulic fluid

2

1-8 AMERICAN-LINCOLN

SMART

SYMBOLS

THESE SYMBOLS IDENTIFY CONTROLS, DISPLAYS/FEATURES, AND SAFETY SYMBOLS ON THE MACHINE.

Battery Charger

Choke

Fan On

Filter Shaker On

Forward/Reverse

Headlights

Hopper Dump

Hopper Return

Scrub Brush Down Heavy Pressure

Squeegee Down & Vacuum On

Squeegee Up & Vacuum Off

Squeegee Up & Vacuum On

Solution Tank Low

Solution Flow Control

Throttle

Read Machine Manual

Before Operating or Servicing

Horn

Main Broom & Side Broom Up

Main Broom & Side Broom Down

No Step

Off

On

Power

Recovery Tank High

No gas or combustibles in tank

Keep Away From Flames/

NO Smoking

Wear Eye Protection

Electrical Hazard

Stay Clear

Moving Fan Blade

Pinch Point/Crush Hazard

Cover or Hopper Could Close/

Engage Support

Scrub Brush Down & On

Scrub Brush Up and Off

Turn Key Off/Lock Wheel

Before Leaving Seat

WARNING! / ATTENTION!

AMERICAN-LINCOLN 1-9
SMART

ORDERING PARTS

Parts may be ordered from ALTO distributors:

INTERNET
http://www.alto-online.com

ALTO HEADQUARTERS
Incentive International A/S
Kongens Nytorv 28
P .O. Box 2064
1013 Copenhagen K
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

AUSTRIA

..

ALTO Osterreich GmbH
Metzgerstr. 68
5101 Bergheim/Salzburg
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

CROATIA
Wap ALTO Strojevi za ciscenje, d.o.o.
Siget 18a
10020 Zagreb
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

CZECH REPUBLIC
ALTO Ceska Republika s.r.o.
Zateckych 9
14000 Praha 4
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]
Web: www.wap-alto.cz

FRANCE
ALTO France S.A.
B.P. 44, 4 Place d’Ostwald
67036 Strasbourg Cedex 2
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

GERMANY
ALTO Deutschland GmbH
Guido-Oberdorfer-StraBe 2-8
89287 Bellenberg
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

GREAT BRITAIN
ALTO Cleaning Systems
(UK) Ltd.
Bowerbank Way
Gilwilly Industrial Estate, Penrith
Cumbria CA11 9BN
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

NETHERLANDS
ALT O Nederland B.V.
Postbus 65
3370 AB Hardinxveld-Giessendam
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

SLOVENIA
Wap ALTO cistilni sistemi, d.o.o.
Letaliska 33
SLO-1110 Ljubljana
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

SLOWAKIA
Wap ALTO cistiace systemy s.r.o.
Remeselnicka 42
83106 Bratslavia-Raca
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]
Web: www.wap-alto.sk

SP AIN
AL TO Iberica S.L.
Calle de la Majada No. 4
28760 Tres Cantos - Madrid
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

SWEDEN
ALT O Sverige AB
Aminogatan 18
431 04 Molndal
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

..

DENMARK
AL TO Danmark A/S
Industrikvarteret
9560 Hadsund
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

NORWAY
ALT O Norge A/S
Bjornerudveien 24
1266 Oslo
Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

1. Use the model number, catalog number, and serial number when ordering.

2. Give the part number, description, and quantity of parts needed.

3. Give shipping instructions for either freight, UPS, or parcel post.

MACHINE CATALOG NUMBERS
505-320 SMART (40”) SWEEPER/SCRUBBER
505-321 SMART (46”) SWEEPER/SCRUBBER
505-322 SMART (40”) SWEEPER/SCRUBBER W/ DUST CONTROL
505-323 SMART (46”) SWEEPER/SCRUBBER W/ DUST CONTROL

1-10 AMERICAN-LINCOLN

SMART

SAFETY PRECAUTIONS

ELECTRICAL HAZARD - Shocks can
cause serious personal injury

Disconnect battery before working
in this area

Repairs must be performed by
authorized personnel only

WARNING

The following safety labels are mounted on the machine
in the locations indicated. If the labels become damaged
or illegible replace with identical label.

Scrub deck presents hazard

for crushing, entanglement,

friction and abrasion

Dust Control Motor presents

hazard for shearing and cutting

Broom Chamber presents

hazard for entanglement,

friction and abrasion

AMERICAN-LINCOLN 1-11
SMART

SAFETY PRECAUTIONS

HAZARD SERIOUSNESS LEVEL

Signal words (DANGER, WARNING and CAUTION) are used to identify levels of hazard seriousness. The
degree of severity is based on the likely consequences of human interaction with the hazard.

DANGER

T o warn of immediate hazards which will result in severe personal injury or death.

WARNING

T o warn of hazard or unsafe practices which could result in severe personal injury .

CAUTION

T o warn of hazards or unsafe practices which could result in minor personal injury .

A TTENTION

T o warn of unsafe practices which could result in extensive equipment damage.

NOTE

T o give important information or to warn of unsafe practices which could result in equipment damage.

For the safe operation of this machine, read and understand all WARNINGS, CAUTIONS AND NOTES.

PERSONAL SAFETY

• Read this manual carefully . The following information signals potentially dangerous conditions to the
operator or equipment. Know when these conditions can exist then take necessary steps to train
machine operating personnel.

• Dress appropriately; loose clothing, jewelry and other accessories may get caught in the machine and
cause physical injury .

• Wear OSHA/NIOSH protective eye wear or prescription glasses to protect eyes.

• Wear appropriate gloves when filling and/or draining tanks.

• Before operating machine, test brake mechanism, lights and back up alarm (if applicable).

• Observe maintenance schedule guidelines to assume optimal safe operation of the machine.

• Be aware of pinch pints that exist on the machine.

• Do not operate machine if you are tired, upset, ill, on medication or intoxicated.

• Be completely aware of your surroundings. STOP, LOOK, and LISTEN for other employees walking in

or around your cleaning area.

MACHINE SAFETY

• Operator must be properly trained to operate machine.

• Read this manual before operating machine

• Familiarize yourself with all components and safety features.

• Do not operate machine unless it is completely assembled.

• Do not use machine other than intended use.

• Report damages or maintenance problem immediately . Do not use machine until it has been repaired.

• Repairs should be done by authorized personnel.

• For storage, keep machine in a building.

• This machine is not at tow truck and should not be used for towing.

• Do not use this machine as a step or furniture.

• Do not operate machine on public highways, gravel, sand, grass and other unsafe surfaces.

1-12 AMERICAN-LINCOLN

SMART

SAFETY PRECAUTIONS

• Be careful when operating the machine on a ramp or incline. Do not operate machine on incline greater
than 8° or longer than 100’. Always move slowly on a ramp. Do not turn this machine on a ramp.

• Do not stop and leave this machine on a ramp. Always stop the machine on a level surface, put the
power switch in the on position.

• T o prevent injury, and damage to the machine, do not lift the machine or move it to an edge of a stair or
loading dock.

• Turn off machine when unattended, filling, fueling or doing maintenance on machine (if applicable).
When carrying out maintenance, pull the key .

• Do not operate machine near flammable materials, fire or explosion may occur.

• Solution or recovery tank should not be filled with fuel or chemicals.

• Read label on cleaning solutions to verify it is safe for machine.

• Use a cleaning concentrate recommended by the chemical manufacturer.

• Water solutions or cleaning materials used can leave wet areas on floor surfaces causing dangerous

conditions for the operator or other persons. Always put CAUTION signs near area you are cleaning.

• Use care when reversing machine.

• Always empty the solution tank and recovery tank before doing maintenance.

• Unplug the battery first to prevent possible injury when servicing a machine.

• Lead acid batteries generate gases, which can cause an explosion. Keep sparks and flames away

from batteries. NO SMOKING . Charge batteries only in area with good ventilation.

• Always wear eye protection and protective clothing when working near batteries. Remove all jewelry .

• Do not put tools or other metal objects across the battery terminals, or the tops of batteries.

• Keep electrical parts of the machine dry .

• Make sure that all labels, decals, warnings, cautions and instructions are fastened to the machine.

• Get new labels and decals from American-Lincoln.

• Do not use machine to pick up dusts hazardous to health.

• Only use accessories according to this instruction manual. Use of other accessories may impair

safety.

AMERICAN-LINCOLN 1-13
SMART

SPECIFICATIONS

CLEANING P A TH

Scrubbing 40 in. (101 cm)

46 in. (1 17 cm)
Sweeping 46in. (117 cm)
Edge Cleanin g 6 in. (15 cm) Right Side 46in. (1 17 cm) only

TRANSPORT SPEED 0-4.6 MPH (0 - 7.4kph)
OPERA TING SPEED 0-2.7 MPH (0 - 4.3kph)

POWER SUPPL Y (1) 36 Volt Wet Battery, 720 A H

For machine to operate properly , voltage reading should fall within 32-40 vdc.

Guaranteed power sound level: LWA max = 103 dBA
(Operator) Sound Pressure Level = 84.8

CHARGER 240 V ac, 3-phase, 60 Hz, 36 Vdc, 150 A
STEERING Rack & Pinion 90°-90° Hyd. Assist

Adjustable S teering Column

TURNING RADIUS

Left 59 in. (150 cm)
Right 59 in. (150 cm)
Aisle “U” Turn 87 in. (221 cm)

DIMENSIONS

Length 87 in. (221 cm)
Width 46 in. (1 16.8 cm)
Height 52 in. (132 cm)
Height w/Overhead Guard 79 in. (200.6 cm)
Wheel Base 37.6 in. (95.5 cm)

WEIGHT

St andard Machine (Battery) 1700 lbs. (765 kg.) without battery

VIBRA TION LEVELS

Steering Wheel <2,5m/s2
Seat <2,5m/s2

TIRES

Front (Battery) Solid Urethane Two (2)16 in (41cm) x 3.75 in (8.26 cm)
Rear (Battery) Solid Rubber One (1)16 in (41 cm) x 4.00 in (10.16cm)

RAMP CLIMBING

Transporting 8°

MAIN BROOM

One piece plastic core disposable type. Broom position can be set to “restricted down” or
“free floating”.

720 Ah battery 1990 lbs. (896 kg)

Length 36 in (91.4 cm)
Diameter 10 inches (25.4 cm)
Optional Bristle T ype Nylon (High density)

Proex

Nylon Eight (8) Row

SIDE BROOM

Side Broom Size 16 inches (40.6 cm) Diameter

1-14 AMERICAN-LINCOLN

SMART

INSTRUMENTS AND CONTROLS

Main/Side Broom Switch Key Switch
Headlight/T aillight Switch (option) Hour Meter
Squeegee Switch Recovery High Light
3 Position Scrub Deck Switch Dust Control Switch (with certain models)
Horn Button Solution Low Light
Solution Control Knob ESP (Option)
Hopper Up/Down Switch Filter Shaker Switch
Hopper Open Light Squeegee and V acuum Wand (Option)

SCRUBBING SYSTEM

Brush Size-46” (1 16.84 cm) Three (3) 16” (40.6cm) Diameter
Brush Size-40” (101.4 cm) T wo (2) 20” (51cm) Diameter
Brush Lift Hydraulic Actuator
Scrub Pressure Normal: 140 lbs. / Heavy: 200 lbs.

SQUEEGEE

Rear Accu-Trac™ 46 in(1 16.8 cm) Swing, break away ,
Side 26 in (66 cm) Easy Change

T ANKS

Solution T ank 55 Gallons (208 liter)Polyethylene
Recovery T ank 55 Gallons (208liter)Polyethylene
Solution Metering V ariable to 3.0 GPM (11.4 lpm)
Drain Hose 48 in (122 cm)
Clean Out Port 5.7 in (14.5 cm) heavy debris

SPECIFICATIONS

w/no tool squeegee replacement

HOPPER

Capacity 2.5 cu.ft.(71liter)

DUMP AND LIFT

Dump Height 14 in (35.6 cm.)

SYSTEM FLUID CAP ACITIES

Hydraulic System 4.7 Gallons (17.79 Liters)

OPTIONAL EQUIPMENT

Back-Up Alarm Headlight/Taillights ESP System
Overhead Guard Squeegee Wand Fire Extinguisher
Spray and Vac Wand Linatex Squeegee 720 AH Battery
Black Nylon Brush Polyethelyne Panel Filter Arm Rest (RH only)
Polypropylene Brush Smart Cart (Battery Roll-Out Cart) Seat Belt
Clean Grit Brush Strobe Light (Amber) W/O OHG
Supergrit Brush Strobe Light (Amber) W/OHG

WARRANTY

Our general conditions of business are applicable with regard to the guarantee. Subject to change as a
result of technical advances. The guarantee is invalidated if the machine is not operated in accordance with
these instructions or otherwise abused. The guarantee is invalidated if the machine is not serviced as
described.

AMERICAN-LINCOLN 1-15
SMART

SPECIFICATIONS

MACHINE DAT A

R

MACHINE NAME

MODEL

WEIGHT

IP X3

LWA

DATE / SERIAL NUMBER

RATED POWER

MAX OPERATING SLOPE

B

1-16 AMERICAN-LINCOLN

SMART

Fig 1

MACHINE PREPARATION

Y our SMART battery machine has been shipped complete, but do not attempt to operate without reading the
following instructions:

UNP ACKING AND ASSEMBLING MACHINE

The SMART is shipped on a pallet and held in place with wooden block to stop the machine from moving.

1) Remove wooden blocks holding machine in place.

2) Position a 1 1° and 48” ramp on base of pallet.

11 DEGREE

48 INCHES

Fig 2

AMERICAN-LINCOLN 1-17
SMART

MACHINE PREPARATION

3) Push machine down the ramp onto a flat surface.

4) Install battery .

-Turn the key to the “O” position

-Lift the hood up and pull the battery lever up to the right.

-Use a battery lifting device with a 2000 LB. (907KG) capacity to place the battery into the battery tray .

-Push battery lever down to the left to lock the battery into place.

-Plug the battery power connector into the machine power connector.

-Lower the hood into place.

5) Charge battery as shown in the manual. Read battery manufacturer literature for battery care and
maintenance.

WARNING
Do not charge batteries on a concrete grounded surface. Hydrogen gas is formed during the charging
operation and is explosive. Only charge batteries in a well ventilated area with the lid open. Avoid
any smoking, open flame, or electrical sparks.

USE A 2000 LB.

(907 KG) LIFTING

DEVICE TO

INSTALL BATTERY

Fig 3 Fig 4

UNP ACKING BATTER Y

The battery is shipped separately on a pallet wrapped in plastic as shown in figure 3. Remove the plastic and
use a 2000 LB. (907KG) capacity lifting device to lower the battery into the battery compartment as shown in
figure 4.

1-18 AMERICAN-LINCOLN

SMART