This book has important information for the use and safe operation of this machine. Failure to read
this book prior to operating or attempting any service or maintenance procedure to your Clarke
machine could result in injury to you or to other personnel; damage to the machine or to other property
could occur as well. You must have training in the operation of this machine before using it. If your
operator(s) cannot read English, have this manual explained fully before attempting to operate this
machine.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
DANGER:Failure to read and observe all DANGER statements could result in severe
WARNING:Failure to read and observe all WARNING statements could result in injury
CAUTION:Failure to read and observe all CAUTION statements could result in damage
DANGER:Failure to read the Owner's Manual prior to operating or attempting any service or
DANGER:Operating a machine that is not completely or fully assembled could result in injury or
DANGER:Machines can cause an explosion when operated near flammable materials and
bodily injury or death. Read and observe all DANGER statements found in
your Owner's Manual and on your machine.
to you or to other personnel; property damage could occur as well. Read
and observe all WARNING statements found in your Owner's Manual and on
your machine.
to the machine or to other property. Read and observe all CAUTION
statements found in our Owner's Manual and on your machine.
maintenance procedure to your machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have
training in the operation of this machine before using it. If you or your operator(s) cannot
read English, have this manual explained fully before attempting to operate this machine.
property damage. Do not operate this machine until it is completely assembled.
Inspect the machine carefully before operation. Keep all fasteners tight. Keep adjustments according to specifications.
vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or
other flammable materials.
DANGER:Using a machine with a damaged power cord could result in an electrocution. Do not
DANGER:Electrocution could occur if maintenance and repairs are performed on a unit that is not
DANGER:Electrocution or fire could occur if the machine is used on a power circuit that repeatedly
WARNING:Make sure that all labels, warning, cautions and instructions are fastened to the machine. Get
WARNING:To prevent electric shock, do not use this machine on wet surfaces. Protect the machine from
WARNING:Do not use this machine as a step or furniture. Injury could occur to the operator.
WARNING:To prevent electrocution, connect to a properly grounded outlet only (refer to grounding instruc-
WARNING:If the space vac is not working properly, has been damaged, or dropped in water, return it to a
CAUTION:This machine is not suitable for picking up health endangering dirt.
use the machine if the power cord is damaged. Do not use the electrical cord to move
the machine. To prevent damage to the power cord, do not let the brush touch the
power cord when the machine is running. Always lift the power cord over the machine.
disconnected from the power source. Disconnect the power supply before attempting
any maintenance or service.
trips or is undersized. Have a licensed electrician check the fuse, circuit breaker or
power supply, and/or contact your local Clarke distributor for assistance.
new labels and decals from Clarke Industries, Inc., 2100 Highway 265, Springdale, Arkansas
72764.
rain. Keep the machine in a dry building. Always clean the machine with a clean dry cloth.
tions on page 4). Always use a three-wire electrical system connected to the electrical ground.
service center.
Clarke
CAUTION:This machine is for dry air only and shall not be used or stored outdoors in wet conditions.
®
Model 590/590B Operator's Manual Page 3
INTRODUCTION
For large carpeted areas the 590 and 590B SPACE VAC pays for itself in weeks...with manpower savings. Giant 27 inch swath
cleans up to 20,000 sq. ft. of carpet per hour. The labor time for that area would be 400 hours with a standard vac, according
to ISSA average figures. The 590/590B Space Vac picks up dirt, sand, grit plus heavy litter such as beverage cups, candy
wrappers, soda straws, etc. Designed by Clarke for convention centers, arenas, large reception areas, banquet halls, large
stores, long corridors and sports centers. Capacity for the Clarke 590/590B space Vac is designed for longer operating times,
without operator fatigue. The Scafitex® bag eliminates dusting with 100% retention of dust particles at 5 microns or larger so
follow-up dusting is eliminated.
motormotormotor
Filter area16.7 sq. ft.16.7 sq. ft.16.7 sq. ft.
Air movement265 CFM265 CFM265 CFM
Height (overall) 38"/27¼"3 8"38"
(folded)
Width (overall)29½"29½"29½"
Length (front48½ x 27¼48½ x 27¼48½ x 27¼
to back)(folded)(folded)(folded)
Power Cable73' 3-wire frnd.N/AN/A
Weight130 lbs.250 lbs.250 lbs.
Shipping149 lbs.300 lbs.300 lbs.
Weight
BatteryN/A120V 60Hz120V 60Hz
Charger40071A40071A
Page 4 Clarke® Model 590/590B Operator's Manual
590 Battery Operated Space Vac
Operating Instructions for Clarke 24 Volt Battery Charger
CAUTION:Connect or disconnect the battery plug only
when the charger supply cord is
or arcing and burning may result.
CAUTION:Do not expose to rain. Replace defective cords
immediately. If the charger is dropped or otherwise damaged, inspect it thoroughly.
CAUTION:Provide adequate ventilation while charging.
Improper ventilation could cause fumes or
gases to injure the operator or others.
CAUTION:Ne ver wor k on the charger with cords con-
nected to the AC supply or to the batteries.
WARNING:Batteries must be installed and serviced by
authorized personnel only. Always wear eye
protection and protective clothing when working near batteries. NO SMOKING!
WARNING:Lead acid batteries generate gases which can
cause an explosion! Keep sparks and flames
away from batteries. Do not put tools or other
metal objects across the battery terminals or
the top of the batteries.
disconnected
WARNING:Because of the positioning of the batteries, you
must not use any other maintenance free battery. They may leak. Clarke Part No. 40070A, 12
volt 80 amp hour batteries are specially designed not to leak.
NOTE:For best results, charge the batteries after each
use.
Clarke
®
Model 590/590B Operator's Manual Page 5
HOW TO PREPARE THE MACHINE FOR
OPERATION
Instructions for Connection To The Power Supply
And The Electrical Ground
The machine has a power cord with three conductors and
a plug with three terminals. For maximum protection
against electric shock, use a circuit that is protected by
a ground fault circuit interrupter.
This machine uses a 110 TO 120 volt AC 60 cycle
electrical circuit. Make sure you have the correct
voltage and frequency before connecting the
power cord to an outlet. The machine has a plug as
shown in Figure A. If a receptacle connected to the
electrical ground as shown in Figure A is not available,
use an adapter as shown in Figure C. This adapter must
be connected as shown in Figure B to an electrical
ground in the electrical outlet. Make sure you use the
plate screw and the tab to fasten the adapter.
WARNING: To prevent possible electric
shock, protect the machine
from rain. Keep the machine
in a dry building.
WARNING: For maximum protection
against electrical shock, use
a circuit that is protected by a
ground fault circuit interrupter. Consult your electrical contractor.
WARNING: Have worn, cut or damaged
cords replaced by an authorized service person.
EXTENSION CORDS
The machine has a power cord with wire size 14 AWG
(AWG means American Wire Gauge).
WARNING: If you use an extension cord,
use an extension cord with
minimum wire size 14 AWG.
Do not use an extension cord
longer than 50 feet. Do not
join two extension cords.
WARNING: Do not move the machine
over an electrical cord. Always lift the cord over the
machine.
Page 6 Clarke® Model 590/590B Operator's Manual
HOW TO CHARGE THE BATTERIES
Put the charger on a flat surface. Make sure the vents on
the sides of the charger are at least two inches away from
the walls and other objects. Make sure there are no
objects near the bottom vents of the charger.
To charge the batteries, follow this procedure:
1. Turn the machine OFF.
2. Connect the DC connector on the charger to the
connecting plug on the side of the machine above
the circuit breaker.
3. Connect the AC plug on the charger to a receptacle
that has the correct voltage and frequency for your
charger. Make sure the receptacle is connected to
the electrical ground.
NOTE: Read the DC ammeter on the charger.
These
conditions are normal:
- In the "Start" position, the ammeter dial is in
the white area of the meter.
- In the "Finish" position, the ammeter is
in the green area of the meter.
If the conditions are not normal, unplug the charger from
the wall.
7. The electronic timer stops the charger when the
batteries are fully charged.
See the instruction book for the charger, and for more
instructions on how to use the charger and charge the
batteries.
Clarke
®
Model 590/590B Operator's Manual Page 7
Handle
The handle on the 590 has a storage and an operating
position. To change the position of the handle, use
the two knobs on the handle. See figure 1
Note: The 590B Model has a non-folding handle.
To put the handle in the storage position, pull out the
two knobs. Rotate the knobs ¼ turn. Put the handle
forward in the storage position.
To put the handle in the operating position rotate the
knobs to the lock position. Put the handle in the
operating position.
Storage PositionLock Position
Figure 1
FILTER BAG
Make sure the filter bag is empty and clean before you
install the bag and begin to use the machine. Use the
zipper (1) on the bag to remove the contents of the
bag. See figure 2.
To install the filter bag, put the opening (2) in the bag
around the lip (3) that holds the bag. Tighten the strap
(4) to hold the bag in position. See figure 2
Page 8 Clarke® Model 590/590B Operator's Manual
4. Strap
2. Opening
3. Dip
1. Zipper
Figure 2
HOW TO ADJUST THE BRUSH
The brush height adjustment has four settings. To adjust
the setting, pull out the handle on the right-hand side of the
front of the machine. Move the handle to the correct setting
for your carpet. The setting is correct when the brush
sweeps the surface of the carpet. The setting is too low
when the brush wipes the carpet. See figures 3 and 4
For very low pile carpet, and for hard surface floors, put the
adjustment lever in the farthest forward position.
HOW TO OPERATE THE MACHINE
Use the Models 590/590B Space Vac only on large areas of
floor. Move the machine steadily forward and backward in
short movements.
To clean near the wall, put the guide wheel on the right-hand
side of the machine against the wall.
Stop when the performance of the machine decreases.
SERVICE
The following should be done by the operator when servicing
the machine:
Keep the machine clean. It will have longer life and need
fewer repairs.
For the best performance, remove the contents of the filter
bag each time you finish using the machine. Sweep the
inner surface of the bag for the best filter efficiency.
STORAGE OF THE MACHINE
Before you put the machine in storage, clean the machine
and the filter bag. Put the power cord around the top of the
handle. To put the handle in the storage position, pull out
the two knobs on the handle. Rotate the knobs ¼ turn. Put
the handle forward into the storage position. Keep the
machine in a storage area in a building.
CIRCUIT BREAKER
Brush Height Adjustment - Figure 3
WRONGCORRECT
Figure 4
The electrical circuit in the Model 590 is protected by a circuit
breaker. If the circuit breaker opens, wait approximately 10
minutes for the machine to cool. Press the red button on the
right-hand side of the machine to reset the circuit breaker.
See figure 5. You can feel the circuit breaker lock into the
closed position.
Check the vacuum system and the brush for obstructions.
Check the settings of the brush. Obstructions or an incorrect
brush setting can make the motor too hot.
®
Clarke
Model 590/590B Operator's Manual Page 9
Figure 5
MAINTENANCE
WARNING:To prevent electric shock, always re-
move the electrical plug from the electrical outlet before doing any repairs or
maintenance to this machine.
WARNING:Maintenance procedures must be done
only by persons authorized to do maintenance.
NOTE: For safe operation, and longer life of your Clarke
product, use only Clarke replacement parts.
2. Spring
1. The Belt
to Drive
the brush
3.
How To Adjust The Belts
The belt to drive the brush: The tension of this belt is controlled
by a spring. If necessary, replace the spring and the belt. See
figure 6
The belt to drive the vacuum impeller: The tension of this belt
is controlled by the position of the motor. To get access, remove
the main cover of the machine. Loosen the four hex screws that
fasten the motor, and move the motor forward or backward.
Tighten the four hex head screws forward or backward. Tighten
the four head screws and install the cover of the machine.
See figure 7.
How To Get More Use From The Brushes
When the brush becomes worn, rotate the brush shaft to get
more use. When the brushes becomes worn more, replace the
two halves of the brush.
To rotate the brush shaft, follow this procedure:(See figure 6)
1.Remove the electrical plug from the outlet.
2. Put the machine upside down.
3.Remove the side shoe (3) from the left-handed end of the
brush shaft.
4.Loosen the retainer (4) and the spacer (5) on the end of the
brush shaft.
5.Rotate the brush shaft ½ (180°) turn.
6.Tighten the retainer (4).
7. Install the side shoe.
4.
5.
6.
Figure 6
Figure 7
To change the two halves of the brush, remove the screws (6).
Replace the brush section and the screws. See figure 6
Electrical
WARNING:Electrical repairs must be made by autho-
rized personnel only.
MOTOR AND CIRCUIT
The Model 590 has a capacitor start, induction run motor.
The Model 590B has a permanent magnet motor. This motor
has carbon brushes. The brushes and commutator should be
inspected annually for damage and/or wear.
This motor needs no maintenance. If damage occurs to the
motor, return the machine to a Clarke authorized repair location.
If damage occurs to the electrical circuit, make sure the machine is repaired by an authorized person. The machine must
be tested for electrical safety before it is used again.
Page 10 Clarke® Model 590/590B Operator's Manual
HOW TO CORRECT PROBLEMS IN THE MACHINE
Problem
The machine does not run.
The machine does not remove
debris from the floor.
Cause
There is no power.
The filter bag is dirty.
The brush does not turn
clockwise when seen from
the right-hand side of the
machine.
The brush setting is not
correct.
The brush is worn.
Action
There is an obstruction. See "Circuit Breaker" in the
manual. The electrical outlet, power cord, electrical
switches and motor brushes are to be checked.
Electrical inspections must be made by a person
authorized to do maintenance. Electrical repairs must
be made by a person authorized to make electrical
repairs.
Also check for proper battery voltage on the 590B.
If the bag is 1/3 full, clean the cloth bag and turn it
inside out. If the machine is used to pick up heavy
debris, clean the bag before it is 1/3 full.
Return the machine to a Clarke Service Branch or a
Clarke authorized Service Center to have the motor
wired correctly.
Change the brush setting. If the brush is set too low on
a deep pile carpet, the housing can stop the air flow.
Replace the ¾" brush.
If the bag does not inflate.
The brush does not rotate.
The fan belt is slipping or
broken.
There is an obstruction in
the bearings on the end of
the brush.
The belt is broken or loose.
There is low line voltage.
The brush drive motor will
not run.
Adjust the fan belt or replace.
Remove the obstruction.
Replace or tighten the belt.
Remove other appliance on the line or provide a
separate circuit.
Push the circuit breaker button.
Check the battery voltage on the 590B.
Clarke
®
Model 590/590B Operator's Manual Page 11
®
Clarke
Model 590/590B
Main Frame & Brush Assembly 1/04
WARNING: (Ref #97)
Because of the positioning of the
batterless, you must not use any
other maintenance free battery.
They may leak. Clarke P.N.
40070A volt batteries are specially
designed not to leak.
This Clarke Industrial/Commercial Product is warranted to be free from defects in materials and work-
manship under normal use and service for a period of one year from the date of purchase, when operated
and maintained in accordance with Clarke's Maintenance and Operations instructions.
This warranty is extended only to the original purchaser for use of the product. It does not cover normal
wear parts such as electrical cable, rubber parts, hoses and motor brushes.
If difficulty develops with the product, you should:
(a). Contact the nearest authorized Clarke repair location or contact the Clarke Service Operations Department, 2100 Highway 265, Springdale, Arkansas 72764, for the nearest authorized Clarke repair location. Only
these locations are authorized to make repairs to the product under this warranty.
(b). Return the product to the nearest Clarke repair location. Transportation charges to and from the repair
location must be prepaid by the purchaser.
(c). Clarke will repair the product and/ or replace any defective parts without charge within a reasonable time
after receipt of the product.
Clarke's liability under this warranty is limited to repair of the product and/or replacement of parts and is
given to purchaser in lieu of all other remedies, including INCIDENTAL AND CONSEQUENTIAL DAMAGES.
THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. THERE ARE NO
WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF. NO W ARRANTIES,
INCLUDING BUT NOT LIMITED TO WARRANTY OF MECHANTABILITY, SHALL BE IMPLIED. A warranty
registration card is provided with your Clarke product. Return the card to assist Clarke in providing the
performance you expect from your new floor machine.
Clarke
®
, 2100 Highway 265, Springdale, Arkansas 72764.
Clarke
®
reserves the right to make changes or improvements to its machine without notice.
Always use genuine Clarke
®
Parts for rep air.
2100 Highway 265
Springdale, Arkansas, 72764
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