Nilfisk 590B, 590 User Manual

Operator's
590 & 590B
Manual
Carpet Vacuum
READ THIS BOOK
This book has important information for the use and safe operation of this machine. Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke machine could result in injury to you or to other personnel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If your operator(s) cannot read English, have this manual explained fully before attempting to operate this machine.
All directions given in this book are as seen from the operator’s position at the rear of the machine.
®
, 2100 Highway 265, Springdale, Arkansas 72764.
Form No. 70461A 8/05 Clarke® Printed in the
Table of Contents
Operator Safety Instructions.........................................................................3
Machine Specifications ................................................................................4
Operating Instructions for 24 Volt Battery Charger........................................5
How To Prepare The Machine For Operation ................................................6
Instructions for Connection To The Power Supply.................................6
Extension Cords ..................................................................................6
How to Charge The Batteries................................................................7
Controls ...............................................................................................8
How To Adjust The Brush.....................................................................9
How To Operate The Machine ..............................................................9
Storage Of The Machine ......................................................................9
Circuit Breaker (590) ............................................................................9
Maintenance ................................................................................................10
How to Correct Problems In The Machine.....................................................11
Main Frame & Brush Assembly Drawing ......................................................12
Parts List ............................................................................................13
Housing Impeller & Handle Assembly Drawing .............................................14
Parts List ............................................................................................15
Motor & Drive Assembly Drawing & Parts List..............................................1 6
Wiring Diagram ............................................................................................17
Electrical Schematic (24 Volts DC) ..............................................................18
Page 2 Clarke® Model 590/590B Operator's Manual
OPERATOR SAFETY INSTRUCTIONS
WARNING AVERTISSEMENT ADVERTENCIA
DANGER: Failure to read and observe all DANGER statements could result in severe
WARNING: Failure to read and observe all WARNING statements could result in injury
CAUTION: Failure to read and observe all CAUTION statements could result in damage
DANGER: Failure to read the Owner's Manual prior to operating or attempting any service or
DANGER: Operating a machine that is not completely or fully assembled could result in injury or
DANGER: Machines can cause an explosion when operated near flammable materials and
bodily injury or death. Read and observe all DANGER statements found in your Owner's Manual and on your machine.
to you or to other personnel; property damage could occur as well. Read and observe all WARNING statements found in your Owner's Manual and on your machine.
to the machine or to other property. Read and observe all CAUTION statements found in our Owner's Manual and on your machine.
maintenance procedure to your machine could result in injury to you or to other person­nel; damage to the machine or to other property could occur as well. You must have training in the operation of this machine before using it. If you or your operator(s) cannot read English, have this manual explained fully before attempting to operate this ma­chine.
property damage. Do not operate this machine until it is completely assembled. Inspect the machine carefully before operation. Keep all fasteners tight. Keep adjust­ments according to specifications.
vapors. Do not use this machine with or near fuels, grain dust, solvents, thinners, or other flammable materials.
DANGER: Using a machine with a damaged power cord could result in an electrocution. Do not
DANGER: Electrocution could occur if maintenance and repairs are performed on a unit that is not
DANGER: Electrocution or fire could occur if the machine is used on a power circuit that repeatedly
WARNING: Make sure that all labels, warning, cautions and instructions are fastened to the machine. Get
WARNING: To prevent electric shock, do not use this machine on wet surfaces. Protect the machine from
WARNING: Do not use this machine as a step or furniture. Injury could occur to the operator. WARNING: To prevent electrocution, connect to a properly grounded outlet only (refer to grounding instruc-
WARNING: If the space vac is not working properly, has been damaged, or dropped in water, return it to a
CAUTION: This machine is not suitable for picking up health endangering dirt.
use the machine if the power cord is damaged. Do not use the electrical cord to move the machine. To prevent damage to the power cord, do not let the brush touch the power cord when the machine is running. Always lift the power cord over the machine.
disconnected from the power source. Disconnect the power supply before attempting any maintenance or service.
trips or is undersized. Have a licensed electrician check the fuse, circuit breaker or power supply, and/or contact your local Clarke distributor for assistance.
new labels and decals from Clarke Industries, Inc., 2100 Highway 265, Springdale, Arkansas
72764.
rain. Keep the machine in a dry building. Always clean the machine with a clean dry cloth.
tions on page 4). Always use a three-wire electrical system connected to the electrical ground.
service center.
Clarke
CAUTION: This machine is for dry air only and shall not be used or stored outdoors in wet conditions.
®
Model 590/590B Operator's Manual Page 3
INTRODUCTION
For large carpeted areas the 590 and 590B SPACE VAC pays for itself in weeks...with manpower savings. Giant 27 inch swath cleans up to 20,000 sq. ft. of carpet per hour. The labor time for that area would be 400 hours with a standard vac, according to ISSA average figures. The 590/590B Space Vac picks up dirt, sand, grit plus heavy litter such as beverage cups, candy wrappers, soda straws, etc. Designed by Clarke for convention centers, arenas, large reception areas, banquet halls, large stores, long corridors and sports centers. Capacity for the Clarke 590/590B space Vac is designed for longer operating times, without operator fatigue. The Scafitex® bag eliminates dusting with 100% retention of dust particles at 5 microns or larger so follow-up dusting is eliminated.
590
590B
MACHINE SPECIFICATIONS
Code 615421 03042A 03100A
Frequency 60Hz N/A N/A Voltage 120V AC 24VDC 24VDC Sound <70 dBA <70dBA <70dBA Vibration <2.5 m/s/s <2.5m/s/s <2.5m/s/s Model 590 590B 590B Brush Drive Continuous 3/4HP 3/4HP Motor Duty 24V/DC 24V/DC Brush Width 27" 27" 27 " 9" impeller Operated Operated Operated (23 cm) by brush drive by brush drive by brush drive
motor motor motor Filter area 16.7 sq. ft. 16.7 sq. ft. 16.7 sq. ft. Air movement 265 CFM 265 CFM 265 CFM Height (overall) 38"/27¼" 3 8" 38"
(folded) Width (overall) 29½" 29½" 29½" Length (front 48½ x 27¼ 48½ x 27¼ 48½ x 27¼ to back) (folded) (folded) (folded) Power Cable 73' 3-wire frnd. N/A N/A Weight 130 lbs. 250 lbs. 250 lbs. Shipping 149 lbs. 300 lbs. 300 lbs. Weight Battery N/A 120V 60Hz 120V 60Hz Charger 40071A 40071A
Page 4 Clarke® Model 590/590B Operator's Manual
590 Battery Operated Space Vac
Operating Instructions for Clarke 24 Volt Battery Charger
CAUTION: Connect or disconnect the battery plug only
when the charger supply cord is or arcing and burning may result.
CAUTION: Do not expose to rain. Replace defective cords
immediately. If the charger is dropped or other­wise damaged, inspect it thoroughly.
CAUTION: Provide adequate ventilation while charging.
Improper ventilation could cause fumes or gases to injure the operator or others.
CAUTION: Ne ver wor k on the charger with cords con-
nected to the AC supply or to the batteries.
WARNING: Batteries must be installed and serviced by
authorized personnel only. Always wear eye protection and protective clothing when work­ing near batteries. NO SMOKING!
WARNING: Lead acid batteries generate gases which can
cause an explosion! Keep sparks and flames away from batteries. Do not put tools or other metal objects across the battery terminals or the top of the batteries.
disconnected
WARNING: Because of the positioning of the batteries, you
must not use any other maintenance free bat­tery. They may leak. Clarke Part No. 40070A, 12 volt 80 amp hour batteries are specially de­signed not to leak.
NOTE: For best results, charge the batteries after each
use.
Clarke
®
Model 590/590B Operator's Manual Page 5
HOW TO PREPARE THE MACHINE FOR
OPERATION
Instructions for Connection To The Power Supply
And The Electrical Ground
The machine has a power cord with three conductors and a plug with three terminals. For maximum protection against electric shock, use a circuit that is protected by a ground fault circuit interrupter.
This machine uses a 110 TO 120 volt AC 60 cycle electrical circuit. Make sure you have the correct
voltage and frequency before connecting the power cord to an outlet. The machine has a plug as
shown in Figure A. If a receptacle connected to the electrical ground as shown in Figure A is not available, use an adapter as shown in Figure C. This adapter must be connected as shown in Figure B to an electrical ground in the electrical outlet. Make sure you use the plate screw and the tab to fasten the adapter.
WARNING: To prevent possible electric
shock, protect the machine from rain. Keep the machine in a dry building.
WARNING: For maximum protection
against electrical shock, use a circuit that is protected by a ground fault circuit inter­rupter. Consult your electri­cal contractor.
WARNING: Have worn, cut or damaged
cords replaced by an autho­rized service person.
EXTENSION CORDS
The machine has a power cord with wire size 14 AWG (AWG means American Wire Gauge).
WARNING: If you use an extension cord,
use an extension cord with minimum wire size 14 AWG. Do not use an extension cord longer than 50 feet. Do not join two extension cords.
WARNING: Do not move the machine
over an electrical cord. Al­ways lift the cord over the machine.
Page 6 Clarke® Model 590/590B Operator's Manual
HOW TO CHARGE THE BATTERIES
Put the charger on a flat surface. Make sure the vents on the sides of the charger are at least two inches away from the walls and other objects. Make sure there are no objects near the bottom vents of the charger.
To charge the batteries, follow this procedure:
1. Turn the machine OFF.
2. Connect the DC connector on the charger to the connecting plug on the side of the machine above the circuit breaker.
3. Connect the AC plug on the charger to a receptacle that has the correct voltage and frequency for your charger. Make sure the receptacle is connected to the electrical ground.
NOTE: Read the DC ammeter on the charger.
These
conditions are normal:
- In the "Start" position, the ammeter dial is in the white area of the meter.
- In the "Finish" position, the ammeter is in the green area of the meter.
If the conditions are not normal, unplug the charger from the wall.
7. The electronic timer stops the charger when the batteries are fully charged.
See the instruction book for the charger, and for more instructions on how to use the charger and charge the batteries.
Clarke
®
Model 590/590B Operator's Manual Page 7
Handle
The handle on the 590 has a storage and an operating position. To change the position of the handle, use the two knobs on the handle. See figure 1
Note: The 590B Model has a non-folding handle.
To put the handle in the storage position, pull out the two knobs. Rotate the knobs ¼ turn. Put the handle forward in the storage position.
To put the handle in the operating position rotate the knobs to the lock position. Put the handle in the operating position.
Storage Position Lock Position
Figure 1
FILTER BAG
Make sure the filter bag is empty and clean before you install the bag and begin to use the machine. Use the zipper (1) on the bag to remove the contents of the bag. See figure 2.
To install the filter bag, put the opening (2) in the bag around the lip (3) that holds the bag. Tighten the strap (4) to hold the bag in position. See figure 2
Page 8 Clarke® Model 590/590B Operator's Manual
4. Strap
2. Opening
3. Dip
1. Zipper
Figure 2
HOW TO ADJUST THE BRUSH
The brush height adjustment has four settings. To adjust the setting, pull out the handle on the right-hand side of the front of the machine. Move the handle to the correct setting for your carpet. The setting is correct when the brush sweeps the surface of the carpet. The setting is too low when the brush wipes the carpet. See figures 3 and 4
For very low pile carpet, and for hard surface floors, put the adjustment lever in the farthest forward position.
HOW TO OPERATE THE MACHINE
Use the Models 590/590B Space Vac only on large areas of floor. Move the machine steadily forward and backward in short movements.
To clean near the wall, put the guide wheel on the right-hand side of the machine against the wall.
Stop when the performance of the machine decreases.
SERVICE
The following should be done by the operator when servicing the machine:
Keep the machine clean. It will have longer life and need fewer repairs.
For the best performance, remove the contents of the filter bag each time you finish using the machine. Sweep the
inner surface of the bag for the best filter efficiency.
STORAGE OF THE MACHINE
Before you put the machine in storage, clean the machine and the filter bag. Put the power cord around the top of the handle. To put the handle in the storage position, pull out the two knobs on the handle. Rotate the knobs ¼ turn. Put the handle forward into the storage position. Keep the machine in a storage area in a building.
CIRCUIT BREAKER
Brush Height Adjustment - Figure 3
WRONG CORRECT
Figure 4
The electrical circuit in the Model 590 is protected by a circuit breaker. If the circuit breaker opens, wait approximately 10 minutes for the machine to cool. Press the red button on the right-hand side of the machine to reset the circuit breaker. See figure 5. You can feel the circuit breaker lock into the closed position.
Check the vacuum system and the brush for obstructions. Check the settings of the brush. Obstructions or an incorrect brush setting can make the motor too hot.
®
Clarke
Model 590/590B Operator's Manual Page 9
Figure 5
MAINTENANCE
WARNING: To prevent electric shock, always re-
move the electrical plug from the electri­cal outlet before doing any repairs or maintenance to this machine.
WARNING: Maintenance procedures must be done
only by persons authorized to do mainte­nance.
NOTE: For safe operation, and longer life of your Clarke product, use only Clarke replacement parts.
2. Spring
1. The Belt to Drive
the brush
3.
How To Adjust The Belts
The belt to drive the brush: The tension of this belt is controlled by a spring. If necessary, replace the spring and the belt. See figure 6
The belt to drive the vacuum impeller: The tension of this belt is controlled by the position of the motor. To get access, remove the main cover of the machine. Loosen the four hex screws that fasten the motor, and move the motor forward or backward. Tighten the four hex head screws forward or backward. Tighten the four head screws and install the cover of the machine. See figure 7.
How To Get More Use From The Brushes
When the brush becomes worn, rotate the brush shaft to get more use. When the brushes becomes worn more, replace the two halves of the brush.
To rotate the brush shaft, follow this procedure:(See figure 6)
1.Remove the electrical plug from the outlet.
2. Put the machine upside down.
3.Remove the side shoe (3) from the left-handed end of the brush shaft.
4.Loosen the retainer (4) and the spacer (5) on the end of the brush shaft.
5.Rotate the brush shaft ½ (180°) turn.
6.Tighten the retainer (4).
7. Install the side shoe.
4.
5.
6.
Figure 6
Figure 7
To change the two halves of the brush, remove the screws (6). Replace the brush section and the screws. See figure 6
Electrical
WARNING: Electrical repairs must be made by autho-
rized personnel only.
MOTOR AND CIRCUIT
The Model 590 has a capacitor start, induction run motor. The Model 590B has a permanent magnet motor. This motor
has carbon brushes. The brushes and commutator should be inspected annually for damage and/or wear.
This motor needs no maintenance. If damage occurs to the motor, return the machine to a Clarke authorized repair location. If damage occurs to the electrical circuit, make sure the ma­chine is repaired by an authorized person. The machine must be tested for electrical safety before it is used again.
Page 10 Clarke® Model 590/590B Operator's Manual
HOW TO CORRECT PROBLEMS IN THE MACHINE
Problem
The machine does not run.
The machine does not remove debris from the floor.
Cause
There is no power.
The filter bag is dirty.
The brush does not turn clockwise when seen from the right-hand side of the machine.
The brush setting is not correct.
The brush is worn.
Action
There is an obstruction. See "Circuit Breaker" in the manual. The electrical outlet, power cord, electrical switches and motor brushes are to be checked. Electrical inspections must be made by a person authorized to do maintenance. Electrical repairs must be made by a person authorized to make electrical repairs.
Also check for proper battery voltage on the 590B. If the bag is 1/3 full, clean the cloth bag and turn it
inside out. If the machine is used to pick up heavy debris, clean the bag before it is 1/3 full.
Return the machine to a Clarke Service Branch or a Clarke authorized Service Center to have the motor wired correctly.
Change the brush setting. If the brush is set too low on a deep pile carpet, the housing can stop the air flow.
Replace the ¾" brush.
If the bag does not inflate.
The brush does not rotate.
The fan belt is slipping or broken.
There is an obstruction in the bearings on the end of the brush.
The belt is broken or loose. There is low line voltage.
The brush drive motor will not run.
Adjust the fan belt or replace.
Remove the obstruction.
Replace or tighten the belt. Remove other appliance on the line or provide a
separate circuit. Push the circuit breaker button. Check the battery voltage on the 590B.
Clarke
®
Model 590/590B Operator's Manual Page 11
®
Clarke
Model 590/590B
Main Frame & Brush Assembly 1/04
WARNING: (Ref #97) Because of the positioning of the batterless, you must not use any other maintenance free battery. They may leak. Clarke P.N. 40070A volt batteries are specially designed not to leak.
24
80A (NI)
NI = Not Illustrated
Page 12 Clarke® Model 590/590B Operator's Manual
®
Clarke
Model 590 & 590B
Main Frame & Brush Assembly 1/04
Ref. No.
Part No.
Description
QTY
1 909007 Cord Assembly 75' 1
4002 5A Cord 230V 1 2 627561 Strain Relief 1 3 611101 Bushing, Motor 2 4 962835 Screw #10-24 x ½ 13 5 610820 Bracket, Switch Mounting 1 6 47394A Switch 1 7 812180 Clip, Nylon 2 8 980603 Washer #1110 1 9 911594 Clip, Terminal 1
10 899254 Tie, Nylon, Wire 2 11 691101 Bushing, Snap 1 12 962109 Screw, 10-24 x 5/8 2 13 NI * Plate, Model & Serial No. 1 14 930082 Rivet, 1/8 x .310 Pop 2 15 215108 Label, Manufacture Date 1 16 805160 Label, Inspection 1 17 618522 Stop, Knob 1 18 613920 Handle, T-Knob 1 19 925554 Pin, .093 Dia. x .62 Roll 1 20 615125 Label, Brush Adjustment 1 21 617522 Roller, Asm. Side 1 22 930122 Rivet, 1/8 Dia. Pop 2 23 962727 Screw 8-32 x ½ Pan 7 24 77094A Label, Ground Symbol 1 25 611221 Bumper 1 26 677211 Retainer, Bumper Strip 16 27 962900 Screw, 10-16 x 5/8 12 28 920349 Nut, ¼-20 1 29 912362 Breaker, Circuit (120 Volt) 1
912363 Breaker, Circuit (220 Volt) 1
4141 6A Breaker, Circuit 45 A (590B) 1
30 912364 Lead Asm., Motor/Circuit 1 31 952470 Wire Asm., SW/Circuit 1 32 920200 Nut, 10-24 Hex 2 33 618122 Sleeving, Leads 2 34 612324 Cover, Circuit Breaker 1 35 617423 Rod, Adjusting 1 36 615120 Lever Asm., Adjusting 1 37 618221 Spacer, Adjusting Lever 1 38 616720 Pin, Clevis 2 39 612420 Cable Asm., Adjusting 1 40 618320 Spring, Compression 1 41 980651 Washer 7 42 925036 Pin, Dia. 3/32 x ¾ 2 43 980646 Washer 9/32 x 5/8 x 1/16 1 44 962455 Screw ¼-20 x 1 1 45 902734 Bearing, Nyliner 1 46 618322 Spring, Wave 1 47 613605 Guard, Thread 1 48 902619 Bearing 2 49 610206 Adapter, Brush 1 50 617720 Shaft, Brush 1 51 610921 Brush, Half, Chevron 2 52 962821 Screw, 8-00 x 5/8 12 53 617920 Shoe, Rear 1 54 616908 Pulley, Brush, Drive 1
NOTE: ** 40703A use 40510A or 40511A Wet Battery Charger
or equal
NOTE: ** 40070A use 40071A or 40072A Wet Battery Charger
or equal
Ref. No.
Part No.
Description
QTY.
55 613601 Guard, Brush, Thread 1 56 618222 Spacer, Brush Adjustment 1 57 617206 Retainer 1 58 962968 Screw, 10-24 x ½ Pan 2 59 617921 Shoe, Front 1 60 617923 Shoe, Side 1 61 962992 Screw 8-32 x 3/8 2 62 920160 Nut
5
/16 -18 2 63 980982 Washer, Flat 2 64 619002 Tube, Brush 1 65 882156 Clip 1 66 628384 Spring, Latch 1 67 617726 Shaft, Adjustment 1 68 925004 Pin,
1
/16 x ½ 2 69 67901A Spring, Idler Tension 1 70 71 610322 Arm As., Idler 1 72 748250 Spacer, Idler, Arm 2 73 962158 Screw, 5/16 -18 x 7/8 1 74 616920 Pulley, Idler 1 75 757360 Ri ng, Snap 1 76 902648 Bearing 2 77 613222 Frame, Asm., Main 1 78 980613 Washer, Wave 1 79 962395 Screw, 5/16 -18 x 1¾ 1 80 619722 Caster, Asm., Front 2
(includes item #'s 80A, 81, 82) 2 80A 619724 Caster 2 81 920196 Nut, ½ -13 2 82 617725 Shaft, Caster 2 84 85811A Screw,18 x ¾ 8 85 52109A Caster, Rigid 6.0 x 1.5 2 86 611220 Bumper 1 87 980652 Washer, 5/16 x 9/16 x 1/16 8 88 612101 Clip 7 89 925044 Pin, Cotter 2 90 613622 Guard 1 91 613620 Guard 1 92 613621 Guard, Pulley 1 93 613623 Guard, Belt 1 94 920108 Nut, 6-32 Hx 2 95 49675A Harness, Wire, Switch 1 96 61232A Bracket, Battery, Top Pntd. 1 97 40703A** Battery, 12 Volt to Serial# XE 2
40070A** Battery 12V GEL 90AH 2
Beginning w/Serial # XE 98 41213A Cable, Series, Neg. 1 99 962813 Screw 5/16-18 x 2 Ft. 3 100 61233A Bracket, Battery, Bottom Ptnd. 1 101 67860A Spacer, Battery, Bracket Pntd. 3 102 49677A Harness, Wire Charger (590B) 1 103 962980 Screw, 6-32 x 1 Pn St 2 104 49674A Harness. Wire, Circuit Breaker 1 105 962983 Screw, ½-20 x 5/8 2 106 920342 Nut 3/8 Nyloc 4 107 67127A Rod, Battery 2 108 41212A Cable, Battery Pos. 1 109 878561 Solenoid, 24 Volt 1 110 920112 Nut, 6 x 32 2
NI 47609A Terminal, Lug 5/16 1 NI 85809A Screw, 5/16 4 NI 110854 Nut, 5/16 4
Clarke
NI = Not illustrated
®
Model 590/590B Operator's Manual Page 13
®
Clarke
Model 590/590B
Housing Impeller & Handle Assembly Drawing
11/02
51
50
49
39
38
42
48
45
33 31
33
34
46
44
43
37
36
35
32
1
61
2
7
42
58
8
9
12
13
14
10
11
19
18
15
17
16
20
21
3
6
5
4
22
54
57 56
21
23
55
53
52
26
27
25
24
29
12
28
30
41
40
42
47
53
28
60
29
NOTE: 590B Cover
59
58
NOTE: 590B Handle
Page 14 Clarke® Model 590/590B Operator's Manual
®
Clarke
Model 590/590B
Housing Impeller & Handle Assembly
Parts List 11/02
Ref # Part No. Description Qty
1 612720 Deflector 1 2 84808A Screw 10-24 x ¾ 4 3 66621A Plate, Adapter 1 4 619221 Cable. Tie 2 5 612422 Coupling, Air Duct 1 6 60068A Housing, Impeller 1 7 920208 Nut ¼-20 Hx 3 8 980657 Washer ¼ Lock 3 9 962446 Screw, ¼-20 x 1" 3
10 920110 Nut
5
/16 -18 1
11 980210 Washer, Impeller 1 12 915044 Key
3
/16 x 3/16 x 1" 2
13 614820 Impeller 1 14 618220 Spacer, Impeller 1 15 067304 Ring, Retainer 1 16 902550 Bearing 2 17 617704 Shaft, Impeller 1 18 613220 Frame, Main 1 19 613421 Gasket, Impeller, Cover 1 20 612327 Cover Asm., Impeller 1 21 980652 Washer 22 85811A Screw
5
/16 Lock 4
5
/16 -18 x ¾ Hex 4
23 616902 Pulley, Motor 1 24 962184 Screw ¼-20 x 25 962901 Screw
3
9
/8 2
/32 x ¾ Hex HiLo 6
26 618525 Support, Housing 1 27 60069A Cover, Main 1 28 980257 Washer 4 29 962546 Screw 10-24 x
5
/8 4
Ref # Part No. Description Qty
30 64473A Handle, Lower Half, w/Brace 1
31 85376A Screw ¼-20 x
5
/8 (590B only) 4
32 30026A Cover, Main (590B only) 1 33 83002A Rivet ¼ Dia. x .490 8 34 960357 Screw, Shoulder 2 35 615001 Knob, Handle Release 2 36 980603 Washer, 37 920280 Nut,
5
/16 Plain 2
5
/8 -18 x 3/8 Hex Jam 2
38 617202 Retainer 2 39 618301 Spring, Handle, Release 2 40 617001 Plunger, Handle Release 2 41 925530 Pin,
3
/32 x ½ 2
42 920349 Nut ¼-20 ESNA Stop 10 43 64474A Handle 1 44 610620 Bag, Filter 1 45 618508 Strap 1 46 614520 Hook, Cord, Storage 2 47 47365A Switch, Power (590B only) 1 48 962731 Screw 8 x ½ Pn Type A 1 49 980621 Washer #1108 1 50 627562 Strain, Relief 1 51 812180 Clamp, Wire 1 52 615131 Label, Warning 1 53 70673A Label, Clarke 1 54 446303 Plate, Fire, Warning 1 55 930074 Rivet,
1
/8 Closed End 2
56 613420 Gasket, Plate 1 57 616420 Plate, Switch 1 58 980413 Washer, Flat ¼ 4 59 67864B Spacer 2 60 962455 Screw ¼-20 2 61 70651A Label, Div. of ALTO 1 NI 46730A Static Strap (Battery Model) 1
Clarke
®
Model 590/590B Operator's Manual Page 15
®
Clarke
Model 590/590B
Motor & Drive Assembly
Drawing & Parts List 12/98
Ref # Part No. Description Qty
1 962835 Screw 10-24 x ½ Hex 1 2 954010 Wire, Assembly #16 Green 1 3 980603 Washer #1110 1 4 611101 Bushing, Motor 1 5 615221 Motor, Drive (120 Volt) 1
615227 Motor, Drive (230 Volt) 1 6 55410A Key 7 920256 Nut
3
/16 x 2½ 1
5
/16 -18 Hex 4
8 980652 Washer .319 x .586 x .078 4 9 980651 Washer
10 962184 Screw ¼-20 x
11
/32 x 11/16 x 1/16 4
3
/8 6
Ref # Part No. Description Qty
11 903768 Belt, Fan 1 12 616901 Pulley, Motor, Impeller (120V) 1
616906 Pulley, Motor, Impeller (230V) 1
13 616904 Pulley, Motor, Brush (120V) 1
616905 Pulley, Motor, Brush (230V) 1
14 903769 Belt, Brush, Drive 1
5
15 962985 Screw
/16 -18m x 1¼ Hex 1
16 47609A Terminal, Battery 1 17 56037A Motor (24V) 3400 RPM (590 B) 1 18 41602A Connector, Housing 1 19 41601A Connector, contact 1
Page 16 Clarke® Model 590/590B Operator's Manual
®
Clarke
Model 590/590B
Wiring Diagram 12/98
Clarke
®
Model 590/590B Operator's Manual Page 17
®
Clarke
Model 590B
Electrical Schematic 4/94
24 Volts DC
Page 18 Clarke® Model 590/590B Operator's Manual
CLARKE PRODUCT SUPPORT BRANCHES
U. S. A. Locations European Locations
CORPO PRODUCTION FACILITIES
®
Clarke
, Springdale, Arkansas
2100 Highway 265 Springdale, Arkansas 72764 (479) 750-1000
Customer Service - 1-800-253-0367 Technical Service - 1-800-356-7274
American Lincoln®, Bowling Green, Ohio 43402
1100 Haskins Road
SERVICE FACILITIES
Clarke®, Elk Grove, Illinois 60007
2280 Elmhurst Road (847) 956-7900
Clarke®, Denver, Colorado 80204
1955 West 13th Ave. (303) 623-4367
Clarke®, Houston, Texas 77040
7215 North Gessner Road 713-937-7717
PRODUCTION FACILITIES
ALTO Danmark A/S, Aalborg
Blytaekkervej 2 DK-9000 Aalborg +45 72 18 21 00
ALTO Danmark A/S, Hadsund
Industrikvarteret DK-9560 Hadsund +45 72 18 21 00
SALES SUBSIDIARIES
ALTO US - Canada, Ontario (Canada)
4080 B Sladeview Crescent Unit 1 Mississauga, Ontario L5L 5Y5 (905) 569 0266
ALTO Overseas Inc., Sydney (Australia)
1B/8 Resolution Drive Caringbah NSW 2229 +61 2 9524 6122
ALTO Cleaning Systems Asia Pte Ltd., Singapore
No. 17 Link Road Singapore 619034 +65 268 1006
SERVICE AND SALES FACILITY
American Lincoln® / Clarke, Madison Heights,
Michigan 48071-0158 29815 John R. (810) 544-6300
American Lincoln® / Clarke, Marietta, Georgia 30066
1455 Canton Road (770) 973-5225
Clarke
®
Clarke American Sanders
A.L. Cook
Customer Service Headquarters and Factory
2100 Highway 265
Springdale, Arkansas 72764
(479) 750-1000
Technical Service
1-800-356-7274
ALTO Deutschland GmbH, Bellenberg (Germany)
Guido-Oberdorfer-Straße 2-8 89287 Bellenberg +49 0180 5 37 37 37
ALTO Cleaning Systems (UK) Ltd., Penrith
Gilwilly Industrial Estate Penrith Cumbria CA11 9BN +44 1768 868 995
ALTO France S.A. Strasbourg
B.P. 44, 4 Place d’Ostwald F-67036 Strasbourg Cedex 2 +33 3 8828 8400
ALTO Nederland B.V.
Postbus 65 3370 AB Hardinxveld-Giessendam The Netherlands +31 184 677 200
ALTO Sverige AB, Molndal (Sweden)
Aminogatan 18 Box 4029 S-431 04 Molndal +46 31 706 73 00
ALTO Norge A/S, Oslo (Norway)
Bjornerudveien 24 N-1266 +47 2275 1770
Clarke
®
U.S. W ARRANTY
This Clarke Industrial/Commercial Product is warranted to be free from defects in materials and work-
manship under normal use and service for a period of one year from the date of purchase, when operated and maintained in accordance with Clarke's Maintenance and Operations instructions.
This warranty is extended only to the original purchaser for use of the product. It does not cover normal
wear parts such as electrical cable, rubber parts, hoses and motor brushes.
If difficulty develops with the product, you should:
(a). Contact the nearest authorized Clarke repair location or contact the Clarke Service Operations Depart­ment, 2100 Highway 265, Springdale, Arkansas 72764, for the nearest authorized Clarke repair location. Only these locations are authorized to make repairs to the product under this warranty. (b). Return the product to the nearest Clarke repair location. Transportation charges to and from the repair location must be prepaid by the purchaser. (c). Clarke will repair the product and/ or replace any defective parts without charge within a reasonable time after receipt of the product.
Clarke's liability under this warranty is limited to repair of the product and/or replacement of parts and is
given to purchaser in lieu of all other remedies, including INCIDENTAL AND CONSEQUENTIAL DAMAGES.
THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN. THERE ARE NO
WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF. NO W ARRANTIES, INCLUDING BUT NOT LIMITED TO WARRANTY OF MECHANTABILITY, SHALL BE IMPLIED. A warranty registration card is provided with your Clarke product. Return the card to assist Clarke in providing the performance you expect from your new floor machine.
Clarke
®
, 2100 Highway 265, Springdale, Arkansas 72764.
Clarke
®
reserves the right to make changes or improvements to its machine without notice.
Always use genuine Clarke
®
Parts for rep air.
2100 Highway 265
Springdale, Arkansas, 72764
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