nilan Compact S, Compact S CTS 602 Installation Instruction

Version: 10.00, 18-12-2015
Compact S
CTS 602 by Nilan
Software-version: 2.31
Contents
Contents ......................................................................................................................................... 2
Figure table .................................................................................................................................... 2
Before starting ................................................................................................................................ 4
Electrical connection ....................................................................................................................... 5
Installing Compact S ....................................................................................................................... 6
Condensation drain/water trap ........................................................................................................ 9
Water connection .......................................................................................................................... 10
Supplementary heating element DHW .......................................................................................... 10
Duct connection ............................................................................................................................. 11
Electrical heating element ............................................................................................................. 12
Start-up and configuration of CTS 602 controls ............................................................................ 13
Startup ...................................................................................................................................... 13
CTS 602 configuration .............................................................................................................. 13
Activating the Mainmenu/submenu menu .................................................................................. 13
Activating the SERVICE menu .................................................................................................. 14
Inlet heating .............................................................................................................................. 15
Hotwater ................................................................................................................................... 16
Air quality .................................................................................................................................. 17
Air exchange ............................................................................................................................. 18
Defrost ...................................................................................................................................... 19
Temp. control ............................................................................................................................ 20
Inlet control ............................................................................................................................... 21
Room control ............................................................................................................................ 22
Restart ...................................................................................................................................... 23
Preset ....................................................................................................................................... 24
Manual ...................................................................................................................................... 25
Modbus .....................................................................................................................................
Datalog ..................................................................................................................................... 27
Fault finding .................................................................................................................................. 28
Maintenance ................................................................................................................................. 29
Energy saving ............................................................................................................................... 31
Accessories / spare parts ............................................................................................................. 32
Recycling of this HVAC equipment ............................................................................................... 33
26
Figure table
Figur 1: CTS 602 Control Panel ...................................................................................................... 5
Figur 2: Duct Connections .............................................................................................................. 6
Figur 3: Sketch of Compact S ......................................................................................................... 7
Figur 4: Location of temperature sensors ....................................................................................... 8
Figur 5: Location of sacrificial anode............................................................................................. 10
Figur 6: Water connec tions ........................................................................................................... 10
Figur 7: Flexible connection .......................................................................................................... 10
Figur 8: Insulation of ducting .......................................................................................................... 11
Figur 9: Headlines in the service menu ......................................................................................... 14
Figur 10: The "inlet heating" Menu ................................................................................................ 15
Figur 11: The "Hotwater" Menu ..................................................................................................... 16
Figur 12: The "Air quality" Menu ................................................................................................... 17
Figur 13: The "Air exchange" Menu .............................................................................................. 18
Figur 14: The "Defrost" Menu ....................................................................................................... 19
Figur 15: The "Temp. control" Menu .............................................................................................. 20
Figur 16: The "Inlet control" Menu ................................................................................................. 21
Figur 17: The "Room control" Menu .............................................................................................. 22
Figur 18: The "Restart" Menu ....................................................................................................... 23
Figur 19: The "Preset" Menu ......................................................................................................... 24
Figur 20: The "Manual" Menu ....................................................................................................... 25
Figur 21: The "Modbus" Menu ...................................................................................................... 26
Figur 22: The "Datalog" Menu ....................................................................................................... 27
Figur 23: Air Filter change ............................................................................................................. 29
Figur 24: Safety Switch ................................................................................................................. 30
Figur 25: Accessories/spare parts ................................................................................................. 32
Subject to alterations Page 3 of 33
Please check that the following documents have been supplied with the unit:
Before starting
- Installation instructions (this manual)
- Operating instructions for CTS 602 controls
- Wiring diagram
Should you have any questions on how to operate the system, contact your nearest Nilan dealer, who you can find at
Compact S is a heat recovery ventilation system with a capacity of up to 330m nal counter pressure. The energy of the exhaust air is transferred via a heat pump t o a 180litres hot water tank as first priority and to the inlet air as second priority.
The system can be equipped with G4 duct filter. Other optional extras are also available, including hygrostat and pollen filter unit.
The system is operated via CTS 602 c ontrols offering a wide range of functions, including menu­based operation, weekly progr amming, timed filter alarm, fan speed adjustment, et c. The CTS 602 controls are described in a separate manual supplied together with the system.
For details of spare parts and accessories under Figure 25 “accessories” Compact S is supplied in a white Aluzink cabinet, fully tested and ready to operate. Installation and
start-up must only be performed by a qualified electrician. Note: The water tank must be filled with water before the unit start up.
www.nilan.dk/dealers
3
/h at 100Pa exter-
Subject to alterations Page 4 of 33
All wiring (power supply, safety circuit breaker, etc.) must only be fitted by a qualified The system must be connected in accordance with the accompanying wiring diagram.
Electrical connection
electrician.
The system is supplied with a 1 m test cable for t he CT S 602 control panel. The control panel must be connected to the CTS 602 controls using twisted pair cable type 2x2x0.25mm 50m).
The CTS 602 control panel should be inst alled in a dry, frost-free location. A temperature sensor built into the control panel prevents further cooling of the building should the primary heating sys­tem fail by switching the ventilation system off if control panel temperature falls below a preset level.
2
(max. length
Figur 1: CTS 602 Control Panel
Subject to alterations Page 5 of 33
Installing Compact S
When installing the unit, it is important to take future service and maintenance into ac-
mm in front of the unit, measured
from the Compact S front panel.
When lifting the unit with straps it is impor tant that the straps has an angle of maximum
count. There should be a minimum clearance of 602
45°C off perpendicular.
idual connectors have been marked out at the factory to facilitate installation. Please note the
Indiv attached labels. The connectors should be connected to the duct system using flexible adapters (flex tube, soundproofed flex tube or similar).
The uni 10mm clearance to walls or other permanent installations. Although the unit itself is practically noise and vibration free, care must be taken to prevent any vibration f rom being propagated to ad­joining parts of the building. The rear angular slide bar of the base frame of the Compact S can be r emoved in order to make it possible to push the unit towards the wall to hide water connections etc.
It i supplied complete with water trap. The outlet should be led f rost-free with steady decline to the nearest drain. The safety valve overflow must also be led to a drain.
If Com
t must be installed and leveled on a firm, vibration-free surface. There should be at least
s important that the condensation outlet of the Compact S be connected to a drain. The unit is
pact S is enclosed by any covering, it must be possible to remove the covering easily.
1. Ø160
Udeluft Aussenluft Fresh air Air frais
3. Ø160
Fraluft Abluft Exhaust air Air repris
2. Ø160
Tilluft Zuluft Inlet air Air pulsè
Fig
ur 2: Duct Connections
Subject to alterations Page 6 of 33
4. Ø160
Afkastluft Fortluft Discharge air Air extrait
Figur 3: Sketch of Compact S
The unit is shipped with all 4 spigots on the top. The metal plan and the spigots can be moved.
Subject to alterations Page 7 of 33
Explanation temperature sensors:
T1:
Fresh air
T4:
In the counter flow heat exchanger
T5:
Condenser
T6:
Evaporator
T7:
Inlet air after the electrical heating mounting Heating surface)
T10:
Exhaust. The temperature is shown in the ”Show data” menu”
T11:
Top of the hot water tank
T12:
Bottom of the hot water tank
T15:
CTS602 panel.
E5:
Heating element 1,5kW
surface. (T2 is change to T7, by
Subject to alterations Page 8 of 33
Figur 4: Location of temperature sensors
In order to prevent ice formation, it may be neces sary to equip the condensation outlet with a heating cable where frost is possible Protecting the condensat ion outlet from frost is the responsibility of the fitter.
Condensation drain/water trap
Compact S is supplied with 20mm condensation outlet (PVC, GF fittings). The unit is also equipped with built-in water trap.
The condensation outlet must be led frost-free with a steady decline of at least 1 cm/m to the nearest drain. The safety valve overflow must also be led to a drain.
Subject to alterations Page 9 of 33
Water connection
12:
Cold water
13:
Hot water
14:
Return supplementary coil
15:
Inlet supplementary coil
inner tank surface is enamelled and the tank is equipped with a sacrificial anode.
The All connectors have 3/4” threads, with the exception of the anode access which is a 5/4” sleeve.
All water pipes are connected to the bottom of the unit.
required, hot water circulation can be established by fitting a non-return valve to the recirc ulation
If connector of the tank after inserting a 80cm long circulation pipe (optional accessory) into the tank. See figure 3 below.
hot water circulation is not required, the connector and fitted blanking plug should be left un-
If touched.
water circulation may result in considerable heat loss within the piping system. A larg e propor-
Hot tion of heat pump output may therefore be lost. To prevent heat loss, circulation and hot water pipes must be insulated with at least 30mm of mineral wool or other type of pipe insulating materi­al.
Figur 5: Location of sacrificial anode
Note: The water tank must be filled with water before the unit start up.
Supplementary heating element DHW
The hot water tank has a supplementary heating element of 1,5kW. The heating element can be activated and de-activated via the CTS 602 control, see the “Hotwater” menu. The temperature, at which the heating element should be active (T11), can be set in the “Hotwater” menu, see “Directions for use of the CTS 602 control
Subject to alterations Page 10 of 33
Figur 6: Water connections
Duct connection
Loft insulation Duct
Granulate
A flexible, 40
Ducting and fittings with rubber seals of tightness class B are recom mended. It is also advisable that all duct connections to Compact S be made with approx. 1m of soundproofed flex tube in order to dampen sound emission.
D
ucting should be cut to length using a hacksaw or angle grinder and laid in accordance with the design drawing. Ducting is usually either attached to rafter feet using perforated strip or suspended in fitting strip. Avoid pinching the ducting in any way and any unnecessary bends.
he ducting must be insulated. Sometimes, standard loft insulation can be used for the purpose.
T All ducting should be insulated with 100mm mineral wool to prevent heat loss and condensation. Such insulation requirements also apply to soundproofed flex tubing. It is recommended that two layers of 50mm insulating material be used. If ducting is installed in an unheated room, it is inad­visable to switch the system off for prolonged periods as air from heated rooms will rise into the ducting and condensate, thus possibly causing moisture problems.
cm connec­tion is recommended.
Figur 7: Flexible connection Figur 8: Insulation of ducting
T
he discharge duct leads the exhaust air (from which the system has recovered the energy it con-
material
tained) to the outside through the roof or outer wall. It is important that the roof stack or wall grille has at least the same area as the duct immediately ahead of the stack or grille. Any contraction will cause unnecessary pressure drop, which may reduce ventilation capacity.
Holes for inlet and exhaust valves should be cut to fit the frame of the valve concerned. Secure the valve frame in position using screws and then attach the valve. Wher e the valves should be posi­tioned depends on room design and use. It is, for example, inadvisable to install inlet valves immediately above where people usually sit as inlet air may sometimes be perceived as a draught.
Subject to alterations Page 11 of 33
Electrical heating element
Signal overheating
Supply
L 0,5 m
T
7
230 V
Unit
Electrical heating surface should be installed in the ducting (Ø160/Ø200). When retrofitting an elec­trical heating surface it should be activated in the CTS 602 control panel. (HEATING SURFACT)
Power supply of the Electrical heating element must be installed by an author ized elec­trician.
H
eating surface, electrical (retrofitting) The heating surface should be installed in the injection duct. There should be a safety distance of minimum 150mm from the heat ing surface to any flammable materials. The heating surface must be insulated with a fire resistant material. However the electri­cal box may not be insulated. (Important: instructions from the manufacturer of the heating surface must be followed).
T
he heating surface has a temperature regulator and a safety thermostat installed. Clamps 3 & 4 in CN6 should be short-circuited. When installing other types of heating surfaces be aware of sec uri­ty. The heating surface must equipped with a temperature regulator and a safety thermostat
he heating surface must be activated in the CTS 602 control panel.
T
2 is annulled when the heating surface is activated in the CTS 602 control.
T See installation instructions for heating element and temperature control.
EATING SURFACT must be enabled to work with the unit.
H TEMP. CONTROL allows you to choose the controlling temperature sensor for the unit.
fter the option of an electrical heating element T7 is the air supply sensor.
A
Subject to alterations Page 12 of 33
On the CTS602 control panel, press:
- ESC to return to the previous menu
- p to scroll upwards or downwards through the menus or to adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
- ON to switch on the controls
Start-up and configuration of CTS 602 controls
Startup
Once all connections have been checked, check that the tank is full of wat er. To do so, open the hot water tap.
Open ceiling valves, ensuring that valve cone is level with front edge.
CTS 602 configuration
This section describes the SERVICE menu of the CTS 602 controls. For instruct ions on everyday operation of the CTS 602 contr ols, please refer to the accompanying CTS 602 operating instruc­tions.
Activating the Mainmenu/submenu menu
Press and hold p and simultaneously for 5 seconds. The mainmenu/submenu menu can then be accessed.
Subject to alterations Page 13 of 33
DEFROST
ENTER
SERVICE
AIR QUALITY
AIR EXCHANGE
TEMP. CONTROL
INLET CONTROL
ROOM CONTROL
RESTART OFF
PRESET OFF
MANUAL OFF
INLET HEATING
HOTWATER
MODBUS
ADR 30
DATALOG
INTV 10
Activating the SERVICE menu
Press and hold and ENTER simult aneously for 10 seconds. The SERVICE menu can then be accessed. Press r epeatedly until SERVICE appears on the display. Press ENTER to activate the SERVICE menu. It is then possible to scroll through the SERVICE menu options using the p buttons. The options available on the SERVICE menu are shown in the figure below.
Subject to alterations Page 14 of 33
Figur 9: Headlines in the service menu
On the CTS602 control panel, press:
- ESC to return to the previous menu
- p to scroll upwards or downwards through the menus or to adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
- ON to switch on the controls
HOTWATER
DEFROST
SELECT ON
ENTERENTER
SELECT ”OFF”
INTEGRAL TIME 10
AIR EXCHANGE
INLET CONTROL
SERVICE
ENTER
TEMP. CONTROL
RESTART OFF
MANUAL OFF
PRESET OFF
ROOM CONTROL
AIR QUALITY
INLET HEATING
Regulation time in minutes.
SELECT ”ON”
INTEGRAL TIME ”10"
MODBUS
ADR
30
DATALOG
INTV 10
Inlet heating
In the ”Inlet heating” menu it is possible to activate and de-activate the heating surface in the inlet air and to set the regulation time.
Figur 10: The "inlet heating" Menu
Subject to alterations Page 15 of 33
AUTO W ”>2<” 19°C
On the CTS602 control panel, press:
- ESC to return to the previous menu
- p to scroll upwards or downwards through the menus or to adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
- ON to switch on the controls
HOTWATER
ENTER
EL SUP ON
EL SUP ”ON”
LEGIONEL ”MON”
ENTER
ENTER
ENTER
ENTER
ENTER
EL SUP ”OFF”
LEGIONEL OFF
LEGIONEL ”OFF”
A weekday can be chosen, where the hotwater will be warmed up to 65°C between
01.00 and 06.00 o’clock.
The legionella fuction is not active.
SERVICE
ENTER
DEFROST
INLET CONTROL
TEMP. CONTROL
PRESET OFF
RESTART OFF
ROOM CONTROL
AIR EXCHANGE
INLET HEATING
AIR QUALITY
PRIORITY ”0"°C
Temperature for prioritizing the hot water. (All energy in the exhaust air is delievered to the hot water). The setting is suptracted to T12(the temperature in the bottom of the hot water tank).
MANUAL OFF
PRIORITY ”0"°C
ENTER
MODBUS
ADR 30
DATALOG
INTV 10
Hotwater
The ”Hotwater” menu enables you to activate and de-activate the electrical heating elem ent in the hot water tank.
When the heating element is set to ON, a ”w” will occur in the main menu, when the heating ele­ment is in use.
Options that flash are indicated by ” ”
Subject to alterations Page 16 of 33
Figur 11: The "Hotwater" Menu
On the CTS602 control panel, press:
- ESC to return to the previous menu
- p to scroll upwards or downwards through the menus or to adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
- ON to switch on the controls
HOTWATER
DEFROST
FUNCTION OFF
ENTER
ENTER
FUNCTION ”OFF”
AIR EXCHANGE
INLET CONTROL
SERVICE
ENTER
TEMP
.
CONTROL
RESTART OFF
MANUAL OFF
PRESET OFF
ROOM CONTROL
AIR QUALITY
INLET HEATING
Can be set to
: OFF, HUMIDITY or HUM+CO2, when is mounted.
MODBUS
ADR 30
DATALOG
INTV 10
Air quality
In the ”Air quality” menu it is possible to choose between 3 types of regulation: Humidity, Humidity + CO
or OFF.
2
Figur 12: The "Air quality" Menu
Subject to alterations Page 17 of 33
On the CTS602
control panel
, press:
-
ESC to return to the previous menu
-
p to scroll upwards or downwards through the menus or to
adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
-
ON to switch on the controls
INLET HEATING
AIR EXCHANGE
ENTER
SERVICE
ENTER
DEFROST
INLET CONTROL
TEMP. CONTROL
PRESET OFF
RESTART OFF
ROOM CONTROL
HOTWATER
AIR QUALITY
The lowest permissible
ventilation step for fresh air
/inlet
(0-2)
The lowest permissible
ventilation step for outlet/
exhaust
(
1-2
)
INLET MIN
0
EXHAUST MIN 1
EXHAUST MAX 4
The highest permissible
ventilation step for outlet/exhaust
(3-4)
INLET
35%
INLET >2
< 45%
INLET >3< 70%
EXHAUST >1< 38%
EXHAUST >3< 70%
EXHAUST >4< 100%
INLET >4< 100%
EXHAUST >2< 50%
Each ventilation step can be set
as a percentage of maximum fan
speed.
MANUAL OFF
>1<
.
MODBUS
ADR 30
DATALOG
INTV
10
Air exchange
The AIR EXCHANGE menu allows four ventilation steps (air quantities) to be set. Individual values for inlet and exhaust can be set for each ventilation step. A minimum ventilation step for inlet air and minimum and maximum steps for exhaust air can also be set.
Subject to alterations Page 18 of 33
Figur 13: The "Air exchange" Menu
On the CTS
602 control panel
, press:
-
ESC to return to the previous menu
-
p to scroll upwards or downwards through the menus or to
adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
- ON to switch on the controls
INLET HEATING
DEFROST
HOTWATER
AIR EXCHANGE
INLET CONTROL
SERVICE
ENTER
TEMP. CONTROL
RESTART OFF
MANUAL OFF
PRESET OFF
ROOM CONTROL
AIR QUALITY
MODBUS
ADR 30
DATALOG
INTV 10
Lockout between 2
defrost periods. Can
be set from 15 –
720 minuttes.
PERIOD 30 MIN
ENTER
Max. defrosting time of heat exchanger.
TERMINAT
T4/6 6°C
COMP MAX 10 MIN
EXCH MAX 25 MIN
Max. defrosting time of compressor.
Adjustable temperature to stop defrost on exchanger/ evaporator T4/6
START T6 -3 °C
Adjustable temperature to start evaporator defrost on
T6 [-10…0]
Defrost
The DEFROST menu determines the mode of system operation while the evaporator surface and the counter flow heat exchanger in the exhaust air flow is being defrosted.
Options that flash are indicated by ” ”
Subject to alterations Page 19 of 33
Figur 14: The "Defrost" Menu
On the CTS
602 control panel
, press:
-
ESC to return to the previous menu
-
p to scroll upwards or downwards through the menus or to
adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
- ON to switch on the controls
INLET HEATING
TEMP. CONTROL
ENTER
HOTWATER
AIR EXCHANGE
DEFROST
INLET CONTROL
SERVICE
ENTER
RESTART OFF
MANUAL OFF
PRESET OFF
ROOM CONTROL
EXTERNAL
-1°C
AIR QUALITY
Option for an extra heating element via relay output, R8. R8 is an accessory and the option is only possible via accessory pcb. The temperature is added or subtracted to/from the set point shown in the main menu.
Determines the sensor to be used for control purposes: PANEL: T15 (in control panel) EXTERNAL: T10 (Duct sensor)
If T15 is chosen as the controlling sensor the sensor follows ROOM LOW this
temperature.
SENSOR PANEL
SENSOR ”PANEL”
PRIORITY ”HP”
PRIOR. ”OFF”
ENTER
ENTER
ROOM LOW 10°C
PRIORITY HP
Stops the system at this room temperature (20­1°C, -- indicates that the function is inactive). The ”--” setting should be used if the control panel is installed in a cold location.
OFF: ventilation without heat pump. VP: ventilation with only heat pump active.
MODBUS
ADR 30
DATALOG
INTV 10
Temp. control
The temperature sensor to be used to control the system is selected in the TEMP. CONTROL menu. It is also possible to stipulate a minimum temperature at which the system is to be stopped to prevent further cooling of the building if the primary heating system has cut out for some reason.
Options that flash are indicated by ” ”
Subject to alterations Page 20 of 33
Figur 15: The "Temp. control" Menu
Parameters in the INLET CONTROL menu should only be set by experienced control
On the CTS602 control panel, press:
- ESC to return to the previous menu
- p to scroll upwards or downwards through the menus or to adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
- ON to switch on the controls
INLET HEATING
TEMP. CONTROL
HOTWATER
AIR EXCHANGE
DEFROST
SERVICE
ENTER
RESTART OFF
MANUAL OFF
PRESET OFF
ROOM CONTROL
INLET CONTROL
HEATPUMP RST 6m
ENTER
ENTER
Minimum time in
minutes for compressor
to be shut off before
restart
AIR QUALITY
MODBUS
ADR 30
DATALOG INTV 10
Inlet control
The inlet control menu makes it possible to set the time in which the com pressor has to be shut off before restart.
technicians.
Subject to alterations Page 21 of 33
Figur 16: The "Inlet control" Menu
Parameters in the ROOM CONTROL menu should only be set by experienced control
On the CTS602 control panel, press:
- ESC to return to the previous menu
- p to scroll upwards or downwards through the menus or to adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
- ON to switch on the controls
INLET HEATING
ROOM CONTROL
TEMP. CONTROL
HOTWATER
AIR EXCHANGE
DEFROST
INLET CONTROL
SERVICE
ENTER
RESTART OFF
MANUAL OFF
PRESET OFF
ENTER
AIR QUALITY
N
-ZONE
2
,0 °C
Heat demand:
Neutral Zone for start and stop of the evaporator: Desired room temperature
(21°C
) +
N
-ZONE
(2°C
) = 20°C for start of the evaporator,
22°C for
stop of the evaporator
Can be set from 0,5-10°C
.
Cool demand:
Start of evaporator: desired room temperature (
21°C) + Cooling menu (SET +5°C) = 26°C. Stop of evaporator: 26°C - ½ N-ZONE (
2°C) = 25°C
MODBUS
ADR 30
DATALOG
INTV 10
Room control
The ROOM CONTROL menu allows the room temperature controller to be set. Options that flash are indicated by ” ”
technicians.
Subject to alterations Page 22 of 33
Figur 17: The "Room control" Menu
On the CTS602 control panel, press:
- ESC to return to the previous menu
-
p to scroll upwards or downwards through the menus or to
adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
- ON to switch on the controls
HOTWATER
This setting must never be used during normal operation. Indicates that the system is to be restarted automatically in connection with high or low pressure alarms.
AIR QUALITY
AIR EXCHANGE
DEFROST
INLET CONTROL
SERVICE
ENTER
TEMP. CONTROL
MANUAL OFF
PRESET OFF
ROOM CONTROL
RESTART OFF
ENTER
RESTART ”HP/LP”
RESTART ”OFF”
Indicates that the system
will not be restarted
automatically in
connection with high or
low pressure alarms.
INLET HEATING
MODBUS
ADR 30
DATALOG
INTV 10
RESTART ”FIRE”
FIRE:Even Receipt when fire input is back to normal
Restart
The RESTART menu allows the system to be set to restart automatically in connection with high or low pressure faults. Fire alarms can be acknowledged automatically in connection with fire drills/testing. A condition for acknowledgement is that the fire thermostat input has returned to normal state.
Options that flash are indicated by ” ”
The ”HP/LP” setting in the RESTART menu must not be used during normal operation.
Subject to alterations Page 23 of 33
Figur 18: The "Restart" Menu
On the CTS
602 control panel
, press
:
-
ESC to return to the previous menu
-
p
to scroll upwards or downwards through the menus or to
adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
-
ON to switch on the controls
INLET HEATING
HOTWATER
AIR EXCHANGE
DEFROST
INLET CONTROL
SERVICE
ENTER
TEMP. CONTROL
MANUAL OFF
ROOM CONTROL
RESTART OFF
PRESET OFF
ENTER
PRESET OFF
PRESET STANDARD
When ”standard” is chosen all factory settings are reset. An eventual supplementary heating surface must be re-activated.
A heating surface is NOT frost-protected until it is correctly installed and activated in the service menu.
AIR QUALITY
”BACKUP”
”RESTORE”
PRESET
PRESET
The backup will be saved.
The backup is restored. Subsequently, the system must be
restarted.
MODBUS
ADR 30
DATALOG
INTV 10
Preset
The PRESET menu allows default factory settings to be stored.
RESTORE menu allows you to reload a copy of the installation setup. By keeping the ESC + key pressed for 5 seconds a new menu item RESTORE appear, this is
then acceptable / activated by pressing the ENTER
Options that flash are indicated by ” ”
Subject to alterations Page 24 of 33
Figur 19: The "Preset" Menu
On the CTS602 control panel, press:
- ESC to return to the previous menu
- p to scroll upwards or downwards through the menus or to adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
- ON to switch on the controls
HOTWATER
AIR QUALITY
AIR EXCHANGE
DEFROST
INLET CONTROL
SERVICE
ENTER
TEMP. CONTROL
PRESET OFF
ROOM KONTROL
RESTART OFF
MANUAL OFF
MANUAL ”OFF”
ENTER
MANUAL ”DEFROST”
MANUAL ”INLET”
MANUAL ”EXHAUST”
MANUAL ”VENT+CPR”
MANUEL ”VEN+HEAT”
MANUEL ”WTR HEAT”
Manual test of hot water production – 1000W
Manual test of ventilation and heating
Manual test of ventilation and compressor
Manual test of exhaust
Manual test of inlet
Manual test of defrost function
Manual test inactive (during normal operation)
INLET HEATING
MODBUS
ADR 30
DATALOG
INTV 10
Manual
The MANUAL menu allows system functions to be tested manually. Options that flash are indicated by ” ”
Figur 20: The "Manual" Menu
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On the CTS602 control panel, press:
- ESC to return to the previous menu
- p to scroll upwards or downwards through the menus or to adjust the setting of an activated menu option
- ENTER to activate a menu option
- ENTER to confirm a menu option setting
- OFF switch off the controls
- ON to switch on the controls
HOTWATER
AIR QUALITY
AIR EXCHANGE
DEFROST
INLET CONTROL
SERVICE
ENTER
TEMP. CONTROL
PRESET OFF
ROOM KONTROL
RESTART OFF
MANUAL OFF
INLET HEATING
MODBUS
ADR 30
Modbus Communication [1..247]
DATALOG
INTV 10
Modbus
Options that flash are indicated by ” ”
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Figur 21: The "Modbus" Menu
HOTWATER
AIR QUALITY
AIR EXCHANGE
DEFROST
INLET CONTROL
SERVICE
ENTER
TEMP. CONTROL
PRESET OFF
ROOM KONTROL
RESTART OFF
MANUAL OFF
INLET HEATING
Data increment [1..120] minutes
MODBUS
ADR 30
DATALOG
INTV 10
Datalog
The datalog interval is set via the menu SERVICE - DATALOG INTV at between 1 and 120 minutes. If 0 / OFF is selected, logging is not periodical, but only on events and alarms.
Temperatures are logged in Celsius, in whole degrees, in order to minimise the log file size.
The status of digital inputs and outputs is combined in two shared log variables: ”Din” and
”Dout”.
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Figur 22: The "Datalog" M en u
Fault finding
If problems arise during operation, please check the following before calling the service centre. Check whether the alarm LED on the front of the CT S 602 control panel is flashing. If so, investi-
gate the cause of the alarm and remedy the fault. If necessary, contact your local service centre. For details of alarms and how to reset them, please refer to the operating instructions for the CTS 602 controls.
- Compact S is operating but with reduced output. Check that sufficient air is being supplied to Compact S. Check f ilters for excessive dir t ac­cumulation. Check that valves are sufficiently open. In 98% of cases, the fault is caused by clogged filters. If necessary, increase the ventilation step. Any dampers to the open air should be shut at outdoor temperatures lower than 6°C.
- Compact S is operating but there is no hot water. Check whether the tank has been emptied of hot water. If the system is equipped with a circulation pump but the circulation circuit has not been insulated, considerable heat loss may result, significantly reducing Compact S capacity.
Has the required water temperature (T12) been set correctly in the CTS controls? Usually, water temperature should be set to between 45 and 55°C. Please refer t o the CTS 602 op­erating instructions for details on checking and setting water temperature.
Is the air supplied too cold or the quantity supplied too low? Check filters and valves. Check whether duct insulation is sufficient and complete.
- Compact S is not operating. Check whether a fuse has blown. Check whether the hot water safet y thermostat has cut out. If it has, press the button and the thermostat will cut in again once the water temper a­ture has dropped 10-15°C. If the thermostat continues to cut out, contact your local service centre.
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Maintenance
At least every 3 months:
The filters should be cleaned and renewed when needed. Usually the filter s need to be renewed once every 3 month. The filter guard in the CTS 602 control can be used in order to make sure that the filters are checked. The filters can be cleaned by vacuuming or shaking them.
Figur 23: Air Filter change
Changing filters:
1. Loosen screws
2. Remove the filter hatch
3. Pull out the two filter frames for change/vacuuming
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Once a year:
- The sacrificial anode must be checked to ensure that monitoring of the anode is intact.
o The wire “yellow/green” is dismantled at the anode. This produces the “ALARM 70”
(LED flashing)
o The wire “yellow/green” is reassembled at the anode. “ALARM 70” disappears (LED
not flashing)
The hot-water tank can corrode if the anode is left unchanged.
- The intake should be inspected and any uncleanness should be removed.
- The evaporator should be inspected and cleaned.
- It should be checked that the condensate has free passage through the water seal and the condensation drain.
- The safety switch for the hot water tank should be controlled.
- It is recommended to take out a subscription for service.
Figur 24: Safety Switch
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Energy saving
- The auxiliary heating element should be cut off and only be used at very large hot-water demands. Please see CTS 602 directions
- The ventilation speed should not be set higher than necessary.
- Avoid hot-water circulation.
- Spread out the bathing times as the Compact S needs 6-7 hours to heat the 180L water.
- Insulate the ducting as prescribed.
- Do not cool during winter time.
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Accessories / spare parts
Type
Antal
Nilan varenummer
Compressor (heat pump)( electrical) 0,9kW
1
764131
Compressor (heat pump)( electrical) 2,0kW
1
76431
Sensor for relative humidity (Humidity sensor)
1
23997
Sensor for CO2 in the air (CO2-Sensor)
1
239995
CTS 602, control PCB
1
229933
CTS 602, control panel complete
1
2398
Heating Cable for condensate drain (frost protection)
1
2172
Security group that boil protection (in line pressure to 10 bar)
1
3690
Security group that boil protection (at line pressure up to 6 bar)
1
3691
Sacrificial anode 5/4"x450mm
1
19203
PEX Pipe (for use with a hot water-circulation)
1
9825
Accessories / spare parts
Figur 25: Accessories/spare parts
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Recycling of this HVAC equipment
Up to 98 % of this equipment can be recycled. Please contact your local authority for information on disposal and recycling of heat pumps. This
heat pump contains the refrigerant R134a, which may be harmful to the environment if not handled properly.
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