Night & Day Albany Assembly Instruction

Page 1 of 8
1A
Parts in this box.
1B
Hardware in this box.
Queen size only: Extra parts.
ALBANY ARM
BIFOLD FUTON FRAME
Assembly Instructions
Full Size • Queen Size
*Note: Use 4pc of 100mm Bolts and 4pc of 60mm Bolts
to attach the arms to the Stretchers.
0309
Clevis Pins
x 2
Long Allen Key
x 1
Metal Bracket
x 4
16mm
Bolts x 16
Wooden
Dowels x 18
30mm
Bolts x 12
60mm
Bolts x 10
80mm
Bolts x 4
Wood
Buttons x 4
Barrel
Nuts x 18
100mm
Bolts x 4
B3 Roller complete
with Clevis pin,
Washer and
Locking pin x 4
Back Side Rails x 2
Arms x 2
Stretchers x 2
Back Rails and Slats x 1
Seat Rails and Slats x 1
Seat Side Rails x 2
Full Size: Slat Supports x 6
2pc with extra holes & plastic stoppers
2pc with extra holes
Queen Size: Slat Supports x 6
2pc with extra holes & plastic stoppers
2pc with extra holes
3pc are longer for the Back deck
50mm Bolts x 2
Short Legs x 2
Important! Leave the bolts a bit loose.
16mm Bolt 30mm Bolt
Page 2 of 8
2A
The Back Deck slat bundle is longer than the seat. Identify the correct slat supports as shown below, and fit under the slats. *Queen size please
note: The Slat supports for the Back Deck are longer than on the Seat.
Fit the Slat Supports to the Back Deck.
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
Slat support* without Holes.
Slat support* with Holes.
Back Deck Rails and Slats (longer)
Slat support* with Holes.
Holes.
Holes.
Use the 16mm Bolts and the 30mm Bolts to attach the Slat supports, but
do not fully tighten them yet!
ALBANY ARM
BIFOLD FUTON FRAME
Clevis
pins
Washers
Locking
pins
Back Side Rail
B3
Rollers
2B
Fit the B3 Rollers to the Back Side Rails
30mm Bolts
30mm Bolts
16mm Bolt
16mm Bolt
16mm Bolts
16mm Bolts
0309
60mm Bolt
60mm Bolt
Wooden Dowels
Barrel Nut
Barrel Nut
Wooden Dowels
Barrel Nut
Wooden Dowels
60mm Bolt
60mm Bolt
Barrel Nut
Barrel Nut
Wooden Dowels
Back Side Rail (Right Hand)
Back Side Rail (Left Hand)
The Bolts should be left loose to make aligning the parts easier.
Push fit or lightly tap the Wooden dowels into the ends of the Seat deck. Use 60mm bolts and Barrel nuts to fix the Back Side Rails to the Back deck.
Do not fully tighten any of the bolts yet!
Page 3 of 8
3A
Assemble the Side Rails to the Back Deck.
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
Wood Button
Wood Button
ALBANY ARM
BIFOLD FUTON FRAME
Only when all the parts are correctly in place, should you tighten all the Bolts.
Finally, fit the two wood buttons.
0309
Use the 16mm Bolts and the 30mm Bolts to attach the Slat supports, but
do not fully tighten them yet!
Page 4 of 8
4A
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
Slat support* with Holes and Plastic stoppers.
Seat Deck Rails and Slats (shorter)
Wood Block
Wood Block
Slat support without Holes.
Slat support* with Holes and Plastic stoppers.
Plastic stoppers.
Holes
30mm Bolts
30mm Bolts
16mm Bolts
16mm Bolt
16mm Bolt
16mm Bolts
Important! Leave the bolts a bit loose.
16mm Bolt 30mm Bolt
The Seat Deck slat bundle is shorter than the seat. Identify the correct slat supports as shown below, and fit under the slats.
Fit the Slat Supports to the Seat Deck.
ALBANY ARM
BIFOLD FUTON FRAME
0309
Push fit or lightly tap the Wooden dowels into the ends of the Seat deck. Use bolts and Barrel nuts to fix the Back Side Rails to the Seat deck.
Do not fully tighten any of the bolts yet!
Page 5 of 8
60mm Bolt
Wooden Dowel
Barrel Nut
Seat Side Rail (Right Hand)
Wooden Dowels
Barrel Nuts
80mm Bolts
Wooden Dowel
Barrel Nuts
60mm Bolt at
the front
Barrel Nut
Wooden Dowels
Seat Side Rail (Left Hand)
Underneath, the Plastic stoppers should be towards the front.
80mm Bolts
at the back
80mm Bolts
60mm Bolt
5A
Assemble the Side Rails to the Seat Deck.
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
Wood Button
Wood Button
With the Side Rails loosely bolted in place, ease the ends of the slats into the grooves on the side rails. Only when all the parts are correctly in place, should you tighten all the Bolts.
Finally, fit the two wood buttons.
ALBANY ARM
BIFOLD FUTON FRAME
0309
Page 6 of 8
Attach Arms to Stretchers.
6C
Using Bolts and Barrel Nuts attach the Arms loosely to the Stretchers as shown.
It is important that these Bolts are left LOOSE!
Be sure the holes are free of wood chips and saw dust.
Do not force the Bolt as you may strip the thread. Be sure the thread is properly started.
Barrel Nut
Bolt
Allen Key
Screwdriver
BOLT AND BARREL NUT ASSEMBLY SYSTEM
Insert Barrel Nuts as shown using a screwdriver. This will help you position the Nut in line with the Bolt.
Bolt
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
Rear
stretcher
(
no
plates
)
The
Front
Stretcher
has
metal
plates
which
should
face
upwards.
THIS END
FRONT
Do not tighten the Bolts at this stage!
Wooden Dowel
Barrel Nuts
Barrel Nuts
60mm Bolts
100mm Bolts
100mm Bolts
Fit Wooden Dowels to the Stretchers.
6A
Fasten Stretcher Brackets to the Arms:
A.
Insert the Stretcher Bracket Cleat into the hole provided.
B.
IMPORTANT: Don't fully tighten Bracket until Stretchers are all in place for easy alignment.
Cleat
Stretcher Bracket
Hole for Cleat
Leg
Dowel Hole
16mm Bolt
Allen Key
Hole for Bolt
C.
Each arm requires two brackets, front and back.
Tap dowels all the way into the middle hole at each end of the Stretchers.
Wooden Dowel
Stretcher
Middle hole
6B
ALBANY ARM
BIFOLD FUTON FRAME
0309
Page 7 of 8
Fit the Back Deck into Position.
Use 2 People!
Please Note:
Tighten all the Bolts.
7B
7A
When you have the Back Deck fitted lying flat, tighten all the Bolts.
Insert the Back Deck lying flat. Insert one end first, then gently lower the other end into position.
Remember that the Bolts on the Arm should be LOOSE.
Be careful not to scratch the Arms with the Plastic Runners when you lower the ends of the Back Deck.
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
CAREFUL! These can scratch the Arms.
All four joints must be left LOOSE.
Tighten all the Bolts.
ALBANY ARM
BIFOLD FUTON FRAME
0309
Back Deck
Seat Deck
Page 8 of 8
Fit the Seat Deck inside of the Back Deck as shown. The Seat Deck is held to the Back Deck with the two Clevis Pins as shown below.
Lock the Clevis Pin in place.
Rotate the Clevis Pin down so it is retained by the Plastic Stopper.
Plastic Stopper
Seat Deck
Back Deck
Queen size only: Attach short legs.
Exposed part of the metal nut
50mm Bolt
Short Leg
Back Deck
TM
CONTINENTAL
FRAME
Assembly Instructions
Full Size • Queen Size
Attach the Seat Deck to the Back Deck.8A
8B
Clevis Pin
Wood Block
Back Deck
Seat Deck
Use the Clevis Pins to join the Seat and Back Deck.
Carefully align the hole in the Wood Block on the Seat Deck with the hole in the Back Deck.
Short Leg
50mm Bolt
ALBANY ARM
BIFOLD FUTON FRAME
0309
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