Nidec LSES Series, LSES 100 LG, LSES 100 LR, LSES 112 M, LSES 112 MR Installation & Maintenance

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LS / LSES, aluminium motors FLSES, cast iron motors PLSES, IP23 drip-proof motors
Three-phase induction motors
Installation & maintenance
Part number: 4850 en - 2018.11 / f
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
IMPORTANT
These symbols appear in this document whenever it is important to take special precautions during installation, operation, maintenance or servicing of the motors.
It is essential that electric motors are installed by experienced, qualied and authorized personnel.
In accordance with the main requirements of EU Directives, the safety of people, animals and property should be
ensured when tting the motors into machines.
Particular attention should be given to equipotential ground or earthing connections.
The noise level of the machines, measured under standard conditions, conforms to the requirements of the standard.
The following preliminary precautions must be taken before working on any stationary device:
• mains voltage disconnected and no residual voltage present
• careful examination of the causes of the stoppage (blocked transmission - loss of phase
- cut-out due to thermal protection - lack of lubrication, etc)
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
Dear Customer,
You have just acquired a LEROY-SOMER motor.
This motor benets from the experience of one of the largest manufacturers in the world, using state-of-the-art technology in automation, specially selected materials and rigorous quality control. As a result, the regulatory authorities have awarded our motor factories the ISO 9001 - Edition 2015 international certicate.
We thank you for making this choice, and would ask you to read the contents of this manual.
By observing a few essential rules, you will ensure problem-free operation for many years.
MOTEURS LEROY-SOMER
CE conformity
Our motors conform to standard EN/IEC 60034-1, and to the directives 2014/35/EU (low voltage) modied by Directive 2006/42/EC (machine), which is demonstrated by their marking with the symbol
NOTE :
LEROY-SOMER reserves the right to modify the characteristics of its products at any time in order to incorporate the latest technological developments. The information contained in this document may therefore be changed without notice. Copyright 2018 : MOTEURS LEROY-SOMER This document is the property of MOTEURS LEROY-SOMER.
It may not be reproduced in any form without prior authorization.
All brands and models have been registered and patents applied for.
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
CONTENTS
1 - RECEIPT ............................................................... 5
1.1 - Identication ............................................................5
1.2 - Storage ...................................................................6
2 - ASSEMBLY ........................................................... 6
2.1 - Checking the insulation ...........................................6
2.2 - Location - ventilation ...............................................7
2.3 - Coupling .................................................................. 7
2.4 - Electrical guidelines ..............................................10
2.5 - Mains connection ..................................................13
3 - ROUTINE MAINTENANCE ................................. 16
3.1 - Lubrication ............................................................16
3.2 - Bearing maintenance ............................................20
4 - PREVENTIVE MAINTENANCE ........................... 20
5 - TROUBLESHOOTING GUIDE ............................ 21
6 - CORRECTIVE MAINTENANCE: GENERAL ...... 22
6.1 - Dismantling the motor ...........................................22
6.2 - Checks before reassembly .................................... 22
6.3 - Mounting the bearings on the shaft ........................ 22
6.4 - Reassembling the motor....................................... .22
6.5 - Reassembling the terminal box .............................22
7 - POSITION OF LIFTING RINGS ........................... 23
8 - SPARE PARTS .................................................... 24
9 - RECYCLING ........................................................ 24
DISMANTLING AND REASSEMBLY PROCEDURES
10 - LS/LSES MOTORS ........................................... 26
10.1 - 71 to 160 MP/LR motors ...................................... 26
10.2 - 160 M/L/LU, 180 MT/LR motors ..........................28
10.3 - 180 L/LUR, 200 L/LR/LU, 225 ST/MT/MR,
250 MZ motors ....................................................30
10.4 - 225 MG, 250 ME/MF, 280 SC/MC/SD/MD,
315 SN motors ..................................................... 32
10.5 - 280 SU/SK/MK, 315 (except SN) motors ............. 34
11 - FLS/FLSES MOTORS ....................................... 36
11.1 - 80 to 132 motors ..................................................36
11.2 - 160, 180 MR motors ............................................38
11.3 - 180 M/L/LUR, 200 LU, 225 MR/SR motors ..........40
11.4 - 225 M to 280 motors ............................................42
11.5 - 315 to 355 LD motors...........................................44
12 - PLS/PLSES MOTORS ...................................... 46
12.1 - 180 LG/LGU, 200 M/L/LP/LU/LR,
225 MR motors .................................................... 46
12.2 - 225 MG, 250, 280 SC/SD/MC/MD motors ........... 48
12.3 - 280 MG, 315 motors ............................................ 50
INDEX
Adjustment ...........................................................................8
Alarms - early warning ........................................................12
Assembly .............................................................................. 6
Balancing..............................................................................7
Belts......................................................................................9
Built-in thermal protection ................................................... 12
Cable gland.........................................................................13
Cables: cross-section .................................................. 14 - 15
Capacitors .......................................................................... 11
Connection .........................................................................15
Connection diagrams .......................................................... 15
Corrective maintenance ...................................................... 22
Coupling .......................................................................... 7 - 8
Coupling sleeves ..................................................................8
Digistart ..............................................................................10
Direction of rotation ............................................................. 15
Draining condensation ....................................................... 16
Earth terminal .....................................................................15
Earthing .............................................................................. 11
European directives .............................................................. 5
Frequency inverter .............................................................. 11
Greasing - Grease nipples ...................................... 6 - 16 - 20
Handling ...............................................................................7
Identication .........................................................................5
Inertia ywheel ......................................................................8
Insulation .............................................................................6
Lifting rings .........................................................................23
Location ...............................................................................7
Logos ...................................................................................5
Lubrication .......................................................................... 16
Mains connection ................................................................ 13
Nameplate ............................................................................ 5
Power .................................................................................10
Power supply ...................................................................... 15
Preventive maintenance .................................................... 20
Protection ...........................................................................12
Pulleys .................................................................................. 9
Receipt .................................................................................5
Routine maintenance ......................................................... 20
Shields ......................................................................... 16 - 20
Slide rails .............................................................................. 9
Space heaters.....................................................................12
Spare parts ........................................................................ 24
Starting ...............................................................................10
Storage ................................................................................. 6
Terminal box ...................................................................... 13
Terminal box: tightening the nuts.........................................15
Tie rods: tightening .............................................................22
Tolerances ............................................................................8
Troubleshooting ..................................................................21
Ventilation ............................................................................. 7
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
RECEIPT
Please quote when ordering spare parts
1 - RECEIPT
On receipt of your motor, check that it has not suffered any damage in transit. If there are obvious signs of knocks, contact the carrier (you may able to claim on their insurance) and after a visual check, turn the
motor by hand to detect any malfunction.
1.1 - Identication
As soon as you receive the motor, check that the nameplate on the machine conforms to your order.
MOT 3 ~ : 3-phase A.C. motor LSES : Series 132 : Frame size S : Housing symbol
Motor no.
123456 : Motor batch number E : Month of production 11 : Year of production 001 : Serial number IE2 :Efciencyclass
83.8% :Efciencyat4/4load
IP55 IK08 : Index of protection I cl. F : Insulation class F 40°C : Ambient operating
temperature
S1 : Duty - Duty (operating) factor kg : Weight
V : Supply voltage Hz : Supply frequency min-1 : Revolutions per minute (rpm) kW : Rated output power cos ϕ : Power factor A : Rated current
Δ : Delta connection
Y : Star connection
Bearings
DE : Drive end bearing NDE : Non drive end bearing g : Amount of grease at each
regreasing (in g)
h : Regreasing interval
(in hours)
POLYREX EM103 : Type of grease
A : Vibration level
H : Balancing mode
Denition of symbols used on nameplates:
Legal mark of conformity of product to the requirements of European Directives
* Other logos may be used as an optional extra: This must be agreed prior to ordering.
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Installation and maintenance - Three-phase induction motors
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ASSEMBLY
1.2 - Storage
Prior to commissioning, machines should be stored in a
horizontal position:
- Away from humidity: at relative humidity levels greater than 90% the machine insulation can drop very rapidly, to just above
zero at around 100%. The state of the anti-rust protection on
unpainted parts should be monitored. For very long storage periods the motor can be placed in a sealed package (for example heat-shrunk plastic) containing sachets of desiccant.
- Away from frequent signicant variations in temperature, to
avoid the risk of condensation. During storage the drain plugs must be removed to allow condensation water to escape.
- If the area is subject to vibration, try to reduce the effect of this vibration by placing the motor on a damping support (rubber plate or similar) and turn the rotor a fraction of a turn once a fortnight to prevent the bearing rings from becoming marked.
- Do not discard the rotor locking device (where there are roller bearings). Even if the motor has been stored in the correct conditions, certain checks must be carried out before it is started up:
Greasing Bearings which cannot be regreased
Maximum storage: 3 years. After this time, replace the bearings (see section 6.3).
Bearings which can be regreased
Grease grade 2
Grease grade 3
Storage period
less than 6 months
less than
1 year
The motor can be commissioned without regreasing.
more than
6 months less than
1 year
more than
1 year
less than
2 years
Regrease before commissioning, as described in section 3.1
more than
1 year
less than
5 years
more than
2 years and
less than
5 years
Dismantle the bearing
- Clean it
- Replace the grease completely
more than
5 years
more than
5 years
Change the bearing
- Regrease it completely
Greases used by LEROY-SOMER (see nameplate): - grade 3: ESSO UNIREX N 3
- POLYREX EM103
2 - ASSEMBLY
Electric motors are industrial products. They must therefore be installed by
qualied, experienced and authorized personnel. The
safety of people, animals and property must be ensured
when tting the motors into machines (please refer to
current standards).
2.1 - Checking the insulation
Before starting the motor, it is advisable to check the insulation between the phases and earth,
and between phases.
This check is essential if the motor has been stored for longer than 6 months or if it has been kept in a damp atmosphere. This measurement must be carried out using a megohmmeter at 500V D.C. (do not use a magnetoelectric system). It is better to carry out an initial test at 30 or 50 volts and if the insulation is greater than 1 megohm, carry out a second test at 500 volts for 60 seconds. The insulation value must be at least 10 megohms in cold state. If this value cannot be achieved, or if the motor may have been splashed with water or salt spray, or kept for a long period in a very humid place or if it is covered with condensation, it is advisable to dry the stator for 24 hours in a drying oven at a temperature of between 110°C and 120°C. If it is not possible to place the motor in a drying oven:
- Switch on the motor, with the rotor locked, at 3-phase A.C. voltage reduced to approximately 10% of the rated voltage, for 12 hours (use an induction regulator or a reduction transformer with adjustable outlets). For slip-ring motors, this test should be performed with the rotor short-circuited.
- Or supply the 3 phases in series with a D.C. current, with the voltage at 1 to 2% of the rated voltage (use a D.C. generator with independent excitation or batteries for motors of less than 22 kW).
- NB: The A.C. current must be monitored using a clamp ammeter, and the D.C. current using a shunt ammeter. This current must not exceed 60% of the rated current. It is advisable to place a thermometer on the motor housing: if the temperature exceeds 70 °C, reduce the indicated voltage or current by 5% of the original value for every 10° difference.
While it is drying, all the motor orices must be open (terminal
box, drain holes).
M
Warning: If the high voltage test, carried out at
the factory before dispatch, needs to be repeated, it should be performed at half the standard voltage, ie.: 1/2 (2U+1000V). Check that the capacitive effect resulting from the high voltage test is eliminated before connecting the terminals to earth.
In all cases, compatibility of the motor and its
environment must be guaranteed before its installation and also throughout its life.
For all insulation or dielectric tests, it is advisable to earth the thermal probes and/or accessories.
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ASSEMBLY
Prior to commissioning for all motors:
Rotate the motor at no load (no mechanical load) for 2 to 5 minutes, checking that there is no abnormal noise. If there is any abnormal noise, see section 5.
2.2 - Location - ventilation
2.2.1 - TEFV motors
Our motors are cooled in accordance with method IC 411 (standard IEC 34-6), i.e. «machine cooled by its surface, using
the ambient uid (air) owing along the machine».
The fan at the non drive end cools the motor. Air is sucked in through the grille of a fan cover (which provides protection against the risk of direct contact with the fan in accordance with
standard IEC 34-5) and blown along the housing ns to ensure
thermal equilibrium of the motor whatever the direction of rotation.
2.2.2 - Drip-proof motors
Location ventilation
Our motors are cooled in accordance with method IC 01 (standard IEC 34-6), ie. «machine cooled by means of the
ambient uid (air) circulating inside the machine».
A fan at the non-drive end cools the motor. Air is sucked in at the front of the motor and blown along the fan cover to ensure thermal equilibrium of the motor whatever the direction of rotation.
H
Ø H max
air
inlet
The motor must be installed in an adequately ventilated area,
with clearance for the air intake and outlet of at least onequarter
of the frame size.
Obstruction (clogging) - even accidental - of the fan cover grille has an adverse effect on motor operation. In the case of vertical operation with the shaft extension facing
down, it is advisable to t the motor with a drip cover to prevent
penetration by any foreign bodies. It is also necessary to check that the hot air is not being recycled. If it is, pipes must be provided for the intake of cold air and the discharge of hot air, in order prevent abnormal motor temperature rise. In this case, if the air is not circulated by an auxiliary fan, the dimensions of the pipes must be such that the pressure losses are negligible compared to those of the motor.
Positioning
The motor must be mounted in the position specied on
the order, on a base which is rigid enough to prevent distortion and vibration.
Where the motor feet have six xing holes, it is preferable to
use those which correspond to the standard dimensions for the motor power rating (refer to the technical catalogue for induction motors), or, failing that, to those shown at B2.
Ensure there is easy access to the terminal box, the condensation drain plugs and, if appropriate, to the grease nipples. Use lifting equipment which is compatible with the weight of the motor (indicated on the nameplate).
When the motor is tted with lifting rings, they are
for lifting the motor on its own and must not be
used to lift the whole machine after the motor has been
tted to it.
Note 1: When installing a suspended motor, it is essential
to provide protection in case the xing breaks.
Note 2: Never stand on the motor.
2.3 - Coupling
Preparation
Turn the motor by hand before coupling to detect any possible fault due to handling. Remove any protection from the shaft extension.
Drain off any condensation water which may have formed inside the motor by removing the plugs from the drain holes.
Rotor locking device
For made-to-order motors with roller bearings, remove the rotor locking device. In exceptional circumstances when the motor has to be moved
after the coupling device has been tted, the rotor must be re-
immobilised.
1/4 H min
(with a minimum
distance of 25 mm)
H
B
2
B
1
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ASSEMBLY
Balancing
Rotating machines are balanced in accordance with standard ISO 8821:
- Half-key when the shaft extension is marked H
- No key when the shaft extension is marked N.
- Full key when the shaft extension is marked F. and any coupling element (pulley, coupling sleeve, slip-ring, etc) must therefore be balanced accordingly.
Motor with 2 shaft extensions: If the second shaft extension is not used, in order to comply with the balancing class, the key or half-key must
be xed rmly in the keyway so that it is not thrown out
during rotation (H or F balancing) and must be protected against direct contact.
Precautions
All measures must be taken to ensure protection against the risks which arise when there are rotating parts (coupling sleeve, pulley, belt etc).
If a motor is started up without a coupling device
having been tted, carefully immobilize the key in
its location.
Beware of backdriving when the motor is switched off. The appropriate precautions must be taken:
- For pumps, a non-return valve must be installed.
- For mechanical devices, install a backstop or a holding brake.
- etc..
Tolerances and adjustments
The standard tolerances are applicable to the mechanical characteristics given in our catalogues. They comply fully with the requirements of IEC standard 72-1.
- Users must adhere strictly to the instructions provided by the transmission device supplier.
- Avoid impacts which could damage the bearings. Use a spanner and the tapped hole of the shaft end with a special
lubricant (e.g. molykote grease) to make it easier to t the coupling.
The hub of the transmission device must be:
- Fully in contact with the shoulder of the shaft or, if this is missing, against the metal stop ring which forms a labyrinth seal and thus locks the bearing in place (do not crush the seal).
- Longer than the shaft extension (2 to 3 mm) so that it can be tightened using a screw and washer. If it is not, a spacer ring must be inserted without cutting the key (if this ring is large, it must be balanced).
Applied
to shoulder of shaft
Applied
to stop ring
If there is a second shaft extension, it must only be used for direct coupling and the same recommendations must be followed.
The 2nd shaft extension may also be smaller than
the main shaft extension, and under no circumstances can it deliver torques greater than half the rated torque.
The inertia ywheels device must not be mounted directly onto the shaft extension, but installed between end shield and device using a coupling.
Mounting a face mounted motor
Mounting face mounted motors IM B14 (IM 3601) and IM B34 (IM 2101). Max. screw insertion length when mounting face mounted motors IM B34 and IM B14.
Max. insertion (mm)
LSES 71 F75 M5 / F85 M6 13 LSES 80 F100 M6 11 LSES 90 F115 M8 11 LSES 100 F130 M8 11 LSES 112 F130 M8 11 LSES 132 F215 M12 11 LSES 160 F215 M12 15
Direct connection onto the machine
When the mobile device (pump or fan turbine) is mounted directly on the motor shaft extension, check that this device is perfectly balanced and that the radial force and the axial thrust are within the limits indicated in the catalogue for the bearing withstand.
Direct connection using a exible coupling
Selection of the coupling sleeve should take account of the rated torque to be transmitted and the safety factor dependent on the starting conditions for the electric motor. The machines must be carefully aligned, so that any lack of concentricity and parallelism in the two coupling halves is compatible with the recommendations of the coupling sleeve manufacturer. Both parts of the coupling should be provisionally assembled to make it easier to alter their relative position. Adjust the parallel plane of both shafts using a gauge. Measure the distance between the two coupling surfaces at one point on the circumference. Rotate them 90°, 180° and 270° in relation to this initial position, and measure each time.
The difference between the two extremes of the value «x»
must not exceed 0.05 mm for standard couplings.
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
ASSEMBLY
x
To perfect this adjustment and at the same time check the
concentricity of the two shafts, t 2 gauges as shown in the
diagram and slowly turn both shafts. The deviations registered by either shaft will indicate the need for either an axial or radial adjustment if the deviation exceeds
0.05mm.
Direct connection using a rigid coupling
Both shafts must be aligned so as to adhere to the tolerances of the coupling sleeve manufacturer. Maintain the minimum distance between the two shaft extensions to allow for expansion of the motor shaft and the load shaft.
A
Ø
Ø (mm) A (mm)
min.
9 to 55 1
60 1.5 65 1.5 75 2 80 2
Transmission via belt pulleys
The user can choose the diameter of the pulleys. Cast iron pulleys with a diameter greater than 315 are not recommended for rotation speeds of 3000 min
-1
.
Flat belts cannot be used for rotation speeds of 3000 min
-1
or
more.
Positioning the belts
So that the belts can be correctly positioned, allow for possible adjustment of approximately 3% with respect to the calculated distance E.
Force must never be used when tting the belts.
For notched belts, position the notches in the pulley grooves
E
Aligning the pulleys
Check that the motor shaft is completely parallel with that of the receiving pulley.
Protect all rotating devices before power-up.
Adjusting the tension of the belts
The tension of the belts must be adjusted very carefully in accordance with the recommendations of the belt supplier and
the calculations made when the product was specied.
Reminder:
- Tension too great = unnecessary force on the end shields which could lead to premature wear of the bearing unit (end shield-bearings) and eventually break the shaft.
- Too little tension = vibration (wearing of the bearing unit).
Fixed distance between centers:
Place a belt tensioning pulley on the slack side of the belts:
- Smooth pulley on the outside of the belt
- Grooved pulley on the inside of the belts when using V-belts.
Adjustable distance between centers:
The motor is usually mounted on slide rails, which enables optimum adjustment of the pulley alignment and the belt tension.
Place the slide rails on a perfectly horizontal baseplate.
The lengthways position of the slide rails is determined by the length of the belt, and the crossways position by the pulley of the machine being driven.
Mount the slide rails rmly with the tension screws in the
direction shown in the diagram (the slide rail screw on the belt side between the motor and the machine being driven). Fix the slide rails onto the baseplate and adjust the belt tension as before.
Tension screw
Tension screw
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ASSEMBLY
2.4 - Electrical guidelines
2.4.1 - Limiting problems caused by motor starting
In order to protect the installation, any signicant temperature rise in the cabling conduits must be prevented, while ensuring that the protection devices do not interrupt starting. Operating problems in other equipment connected to the same supply are due to the voltage drop caused by the current demand on starting - many times greater than the current absorbed by the motor at full load (approximately 7). See the LEROY-SOMER induction motors technical catalogue). Even though the mains supplies increasingly allow D.O.L. starting, the current inrush must be reduced for certain installations. Jolt-free operation and soft starting ensure greater ease of use and an increased lifespan for the machines being driven. The two essential parameters for starting cage induction motors are:
- starting torque
- starting current The starting torque and the resistive torque determine the starting time. Depending on the load being driven, it may be necessary to adapt the torque and the current to the machine starting time and to the possibilities of the mains power supply.
The ve essential modes are:
- D.O.L. starting
- Star/delta starting
- Soft starting with autotransformer
- Soft starting with resistors
- Electronic starting
The «electronic» starting modes control the voltage at the
motor terminals during the entire starting phase and enable very soft, jolt-free starting.
2.4.2 - LEROY-SOMER «Digistart» electronic starter
This is a multi-function electronic system with a microcontroller, which is used with all 3-phase cage induction motors. It provides soft starting of the motor with:
- Reduction of the starting current
- Gradual, jolt-free acceleration, achieved by controlling the current absorbed by the motor. After starting, the DIGISTART performs additional motor control functions in its other operating phases: steady state and deceleration.
- 18 to 1600 A models
- Supply: 220 to 700 V - 50/60 Hz
DIGISTART is economical to install, as a fused switch is the only additional device needed.
Optional: Standard slide rails (conforming to standard NFC 51-105)
These steel slide rails are supplied with tension screws and the 4 nuts and bolts for xing the motor on the slide rails, but the xing
bolts for the slide rails are not supplied.
Motor Type Dimensions Weight per pair
frame size of slide rail A E H K L X Y Z Ø J of slide rails (kg)
90 G 90/8 PM 355 395 40 2.5 50 324 264 294 13 3
100, 112 and 132 G 132/10 PM 420 530 49.5 7 60 442 368 405 15 6
160 and 180 G 180/12 PM 630 686 60.5 7 75 575 475 525 19 11 200 and 225 G 225/16 PF 800 864 75 28.5 90 - 623 698 24 16 250 and 280 G 280/20 PF 1000 1072 100 35 112 - 764 864 30 36 315 and 355 G 355/24 PF 1250 1330 125 36 130 - 946 1064 30 60
H
L
Y
Z
X
A
E
K
ØJ
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ASSEMBLY
2.4.3 - Other control systems
Frequency inverters, ux vector control, etc. Special
precautions need to be taken when standard induction motors are being used for variable speed control, powered by a frequency inverter or voltage controller:
The reference voltage (drive output or motor
input) is 400V at 50 Hz: The drive must deliver a constant voltage/frequency signal to the motor in the 50 Hz operating range. Beyond the 25/50 Hz range, ensure that the fan and bearing unit are suitable.
During prolonged operation at low speed, cooling efciency is
greatly diminished. It is therefore advisable to install a forced
ventilation unit that will produce a constant ow of air
independently of the motor speed. In prolonged operation at high speed, the fan may make excessive noise. It is again advisable to install a forced ventilation system.
1/3
2/3
1
0
1/3 2/3
1
N / Ns
Forced ventilation (temperature rise)
Natural cooling Forced ventilation
for N > 3600 min
-1
Operating speed/
Synchronous speed
Effect of
cooling
P/PN = f (N/NS)
If the frequency exceeds 50 Hz:
a - Carefully check that all the components on a particular transmission are properly aligned.
b - The voltage remains constant above 50 Hz. c - The power supplied by the motor up to 60 Hz remains
constant (make sure that the power absorbed by the load does not vary differently in this frequency range). d - Check that the application speed does not exceed the synchronous speed values:
- 2P --> 3600 min
-1
motors
- 4P --> 1800 min
-1
motors
- 6P --> 1200 min
-1
motors e - For all other frequency and/or voltage limits, additional precautions must be taken for derating, bearings, ventilation, noise, etc: please consult Leroy-Somer. Check that the vibration level of the assembled machine complies with standard ISO 10816-3.
The user is responsible for protecting the motor and drive
equipment from hazardous currents and overvoltages in the winding. These instructions cannot guarantee efciency in all
cases.
2.4.4 - Permissible starting times and locked rotor times
The starting times must remain within the limits stated below on condition that the number of starts per hour is 6 or less. Three successive cold starts and two consecutive warm starts are allowed.
Permissible motor starting time in relation to the ratio ID / IN.
2.4.5 - Earthing (see section 2.5.5)
2.4.6 - Power factor compensation capacitors
Before any work is carried out on the motor or in
the cabinet, check that the capacitors are isolated and/or discharged (read the voltage at the terminals).
2.4.7 - Motor protection devices
2.4.7.1 - On-line protection Adjusting the thermal protection
It should be adjusted to the value of the current read on the motor nameplate for the connected mains voltage and frequency.
Thermal magnetic protection
The motors must be protected by a thermal magnetic device located between the isolating switch and the motor. These protection devices provide total protection of the motor against non-transient overloads. This device can be accompanied by fused circuit-breakers.
Built-in direct thermal protection
For low rated currents, bimetallic strip-type protection may be used. The line current passes through the strip, which shuts down or restores the supply circuit as necessary. The design of this type of protection allows for manual or automatic reset.
2.4.7.2 - Built-in indirect thermal protection
The motors can be equipped with optional heat sensors. These sensors can be used to monitor temperature changes at “hot spots”:
- overload detection
- cooling check
- Monitoring strategic points for maintenance of the installation
25
20
15
Time (s)
10
5
5 6 7
Id/In
8 9 10
Hot startCold start
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ASSEMBLY
It must be emphasized that these sensors cannot be used to carry out direct adjustments to the motor operating cycles.
Type
Operating
principle
Operating
curve
Breaking
capacity (A)
Protection provided
Mounting
Number required*
Normally closed
thermostat
PTO
bimetallic strip,
indirectly heated
operates on opening (0)
I
ONRT
T
I
F
NRT
T
R
NRT
T
V
T
R
T
1.6 at 250 V
with cos ϕ 0.6
general surveillance
for non-transient
overloads
Mounted on control
circuit
2 or 3 in series
Normally open
thermostat
PTF
bimetallic strip,
indirectly heated,
contact on closing (F)
1.6 at 250 V
with cos ϕ 0.6
general surveillance
for non-transient
overloads
Mounted on control
circuit
2 or 3 in parallel
Positive temperature
coefcient thermistor
PTC
Variable non-linear
resistor, indirectly
heated
0
general surveillance
for transient
overloads
Mounted with associated
relay on control circuit
3 in series
Thermocouples
T (T<150°C)
Constantan copper
K (T<1000°C)
Copper Copper-Nickel
Peltier effect 0
continuous surveillance at hot spots
at regular intervals
Mounted on control
panels with associated
reading device
(or recording device)
1 per hot spot
Platinum resistance
thermometer
PT 100
Variable linear
resistance,
indirectly heated
0
high accuracy
continuous surveillance
at key hot spots
Mounted on control
panels with associated
reading device
(or recording device)
1 per hot spot
- NRT: nominal running temperature.
- The NRTs are chosen according to the position of the sensor in the motor and the temperature rise class. * The number of devices affects the protection of the windings.
Alarm and early warning
All protective equipment can be backed up by another type of
protection (with different NRTs): The rst device will then act as
an early warning (light or sound signals given without shutting down the power circuits), and the second device will be the alarm (shutting down the power circuits).
Warning: Depending on the type of protection,
the motor may remain powered-up. Ensure that the mains supply is disconnected before any work is carried out in the terminal box or in the cabinet.
Protection against condensation: space heaters
Identication: 1 red label
A glass bre exible resistor is xed on 1 or 2 coil end turns.
This resistor heats the machines when stopped and thus prevents condensation inside the machines.
Power supply: 230V single-phase unless otherwise specied
by the customer. If the drain plugs at the bottom of the motor have not been removed at the time of installation, they must be opened approximately every 6 months.
Warning: Check that the space heaters are powered down before any work is carried out in
the terminal box or in the cabinet.
Page 13
13
Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
ASSEMBLY
2.5 - Mains connection
2.5.1 - Terminal box
Placed as standard on the top of the motor near the drive end, for forms IM B3, B5, B14, the terminal box has IP 55 protection. Warning: The position of the terminal box cannot be easily
modied, even with anged motors, as the condensation drain
holes must be at the bottom.
Cable gland
The standard position of the cable gland (1) is on the right, seen from the drive end.
A
Standard position
Standard
position
2
4
1
3
NB: motors are tted with plugs or a support plate as standard.
Tightening capacity of cable glands
Adapt the cable gland and
its reducer if present to the diameter of the cable being used. In order to preserve the motor’s original IP55 protection, it is essential to tighten the cable gland seal correctly (so that it cannot be unscrewed by hand).
When there are several cable glands and some are not being used, ensure that they are always covered and tighten them so that they also cannot be unscrewed by hand.
If the non-standard position of the cable gland has not been
correctly specied on the order, or is no longer suitable, the
symmetrical construction of the terminal box enables it to be turned in any of the 4 directions except for position (2) on
ange-mounted motors (B5).
A cable gland must never open upwards. Check that the incoming cables have bends of such a radius as to prevent water from running into the cable gland.
Type
of cable gland
Ø min. - Ø max. (mm) cable
Polyamide cable
gland
Brass cable gland
ISO M16 5 - 10 5.5 - 9.5 ISO M20 9.5 - 15 8.5 - 13 ISO M25 13 - 19 12 - 17 ISO M32 15 - 25 15 - 22 ISO M40 21 - 32 19.5 - 28 ISO M50 26 - 38 25.5 - 36 ISO M63 31 - 34 33 - 46
Ø mini
Ø maxi
Page 14
14
Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
ASSEMBLY
2.5.2 - Cross-section of the power supply cables
The higher the current, the greater the voltage drop in the cables (standard NFC 15.100 or end user’s national standard). The voltage drop should therefore be calculated for the starting current to see if this is suitable for the application.
If the most important criterion is the starting torque (or starting time), the voltage drop should be limited to 3% maximum (the equivalent of a loss of torque of around 6 to 8%). The chart below can be used to select the conductors according to the length of the supply cables and the starting current, in order to limit the voltage drop to 3% maximum.
This table does not allow the installer to dispense with checking the protective systems.
For motors with ying leads, the power supply cable must not be used for handling.
2.5.3 - Connection of the motor-drive unit
When controlling an induction motor by means of a variable speed drive, certain rules must be adhered to in order to guarantee correct system performance. For variable speed applications, follow the recommendations outlined in the good practice guide for Motor and drive packages ref. 5626.
1234567891023456789 100 2345 23
45
67891000
10
20
30
40
50
60
70
80
90
100
200
300
400
500
600
700
800
900
1000
Length in m Maximum voltage drop 3 % (3-phase circuits - copper cable)
Current in amps
Starting current
1 1.5 2.5 4 6 10 16 35 50 75 9025
Conductor cross-section
Page 15
15
Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
ASSEMBLY
2.5.4 - Terminal block wiring diagram
All motors are supplied with a wiring diagram in the terminal box*. The connector links required for coupling can be found inside the terminal box.
Single-speed motors are tted with a block of 6 terminals
complying with standard NFC 51 120, with the terminal markings complying with IEC 34 - 8 (or NFC 51 118).
Particular attention must be paid to the information on the nameplate in order to choose
the correct type of connection for the supply voltage.
2.5.5 - Direction of rotation
When the motor is powered by U1, V1, W1 or 1U, 1V, 1W from a direct mains supply L1, L2, L3, it turns clockwise when seen from the drive end. If 2 phases of the power supply are changed over, the motor will run in an anti-clockwise direction (make sure the motor has been designed to run in both directions of rotation). Warning: motor with backstop: starting in the wrong direction destroys the backstop (see arrow on motor housing).
If the motor is tted with accessories (thermal protection or
space heater), these should be connected on screw dominos or terminal blocks with labelled wires (see section 2.4).
Temperature probe
2.5.6 - Earth terminal
This is situated inside the terminal box; in some cases, the earth terminal may be situated on one of the feet or on one of
the cooling ns (round motors).
It is indicated by the symbol:
It is compulsory to earth the motor. Earthing must be performed in accordance with current
regulations (protection of workers).
* If required, this diagram should be obtained from the supplier, specifying the motor type and number (shown on the motor nameplate).
2.5.7 - Connecting the power supply cables to the terminal block
The cables must be tted with connectors suitable for the cable
cross-section and the terminal diameter. They must be crimped in accordance with the connector supplier’s instructions. Connection must be carried out with connector resting on connector (see the diagrams below):
Tightening torque (N.m) on the terminal block nuts
Terminal M4 M5 M6 M8 M10 M12 M14 M16
Steel 1 2.5 4 10 20 35 50 65
Brass 1 2 3 6 12 20 - 50
If using cables without connectors, attach some calipers. If any nuts on the brass terminal block are lost, they must be replaced by brass nuts, not steel ones. When closing the box, ensure that the seal is correctly positioned.
As a general rule, check that no nut, washer or other foreign body has fallen into or come into
contact with the winding.
Page 16
16
Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
ROUTINE MAINTENANCE
PERMANENTLY GREASED BEARINGS
Under normal operating conditions, the service life (L
10h
) in hours of the lubricant is indicated in the table below for ambient
temperatures less than 55°C.
Series Type
No. of poles
Types of permanently
greased bearing
Grease life according to speed of rotation
3000 rpm 1500 rpm 1000 rpm
N.D.E. D.E. 25°C 40°C 55°C 25°C 40°C 55°C 25°C 40°C 55°C
LS/LSES
80 L 2 6203 CN 6204C3 ≥40000 ≥40000 25000 - - - - - - 80LG 2;4
6204C3 6205 C3 ≥40000 ≥40000 24000 ≥40000 ≥40000 31000
- - -
90 SL/L 2;4;6 ≥40000 ≥40000 34000 90 LU 4 6205 C3 6205 C3 - - - ≥40000 ≥40000 30000 - - - 100 L 2;4;6
6205 C3 6206 C3
≥40000 ≥40000 22000
≥40000 ≥40000 30000
≥40000 ≥40000 33000
100 LR 4 - - - - - - 112 M 2
6205 C3 6206 C3 ≥40000 ≥40000 22000 - - -
- - -
112 MG 2 ; 6 ≥40000 ≥40000 33000 112 MU 4 6206 C3 6206 C3 - - - ≥40000 ≥40000 30000 - - - 132 S 2 ; 6
6206 C3 6208 C3 ≥40000 ≥40000 19000
- - - ≥40000 ≥40000 30000
132 SU 2;4 ≥40000 ≥40000 25000 - - - 132 SM/M 2;4;6 6207 C3 6308 C3 ≥40000 ≥40000 19000 ≥40000 ≥40000 25000 ≥40000 ≥40000 30000 132 MU
4;6
6307 C3 6308 C3 - - - ≥40000 ≥40000 25000 ≥40000 ≥40000 30000
160 MR 2;4 6308 C3 6309 C3 ≥40000 35000 15000 ≥40000 ≥40000 24000 - - - 160 MP 2; 4 6208 C3 6309 C3 ≥40000 35000 18000 ≥40000 ≥40000 24000 - - - 160 M/MU 6
6210 C3 6309 C3
- - - - - ­≥40000 ≥40000 27000
160 L 2;4 ;6 ≥40000 30000 15000 ≥40000 ≥40000 23000 160 LUR 4; 6
6210 C3 6310 C3
- - -
≥40000 ≥40000 23000
≥40000 ≥40000 27000
180 MT 2 ;4
≥40000 30000 15000 - - -
180 M 4
6212 C3 6310 C3 - - -
≥40000 ≥40000 24900 - - -
180 L 6 - - - ≥40000 ≥40000 28000 180 LR 4
6210 C3 6310 C3 - - - ≥40000 ≥40000 23000 - - -
180 LUR 4; 6
6312 C3 6310 C3 - - - ≥40000 ≥40000 22000 ≥40000 ≥40000 27000
200 L 2 ; 6
6214C3 6312 C3 ≥40000 25000 12500 - - - ≥40000 ≥40000 27000
200 LR 2;4 ;6
6312 C3 6312 C3
≥40000 25000 12500
≥40000 ≥40000 22000 ≥40000 ≥40000 27000
200 LU
4;6 - - -
225 ST 4
6214C3 6313 C3
- - - ≥40000 ≥40000 21000
- - -
225 MT 2 ≥40000 22000 11000 - - - 225 SR 4
6312 C3 6313 C3
- - -
≥40000 ≥40000 21000
- - -
225 MR 2;4;6 ≥40000 22000 11000 ≥40000 ≥40000 26000 225 SG 4
6216 C3 6314C3 - - - ≥40000 ≥40000 20000
- - -
225 MG 4;6 ≥40000 ≥40000 25000
Note: on request, all motors can be tted with grease nipples except the 132 S/SU.
3 - ROUTINE MAINTENANCE
Checks after start-up
After approximately 50 hours’ operation, check that the screws
xing the motor and the coupling device are still tight.
In the case of chain or belt transmission, check that the tension is correctly adjusted.
Cleaning
To ensure the motor operates correctly, remove any dust or foreign bodies which might clog the cover grille and the housing
ns.
Precaution: before carrying out any cleaning operation check that the motor is completely sealed (terminal box, drain holes, etc). Dry cleaning (vacuuming or compressed air) is always preferable to wet cleaning.
Always clean at reduced pressure from the center of the motor towards the extremities to avoid
introducing dust and particles under the seals.
Draining off condensation water
Temperature variations cause condensation to form inside the motor, which must be removed before it adversely affects motor operation.
Condensation drain holes, located at the bottom of the motors (bearing in mind their operating position) are sealed with plugs which must be removed and then replaced every six months (if they were not replaced, the motor degree of protection would
no longer be maintained). Clean the orices and plugs before
reassembling them.
Note: In conditions of high humidity and signicant temperature
variations, a shorter period is recommended. As long as it poses no risk to the motor protection, the condensation drain plugs can be removed.
3.1 - Greasing
3.1.1 - Type of grease
When the bearings are not greased for life, the type of grease is indicated on the nameplate. As standard this grease is Polyrex EM103 and we recommend that it is used for subsequent lubrication.
Avoid mixing greases.
3.1.2 - Permanently greased bearings
For LS/LSES and FLS/FLSES ≤ 225 motors, the bearings
dened offer long grease life and therefore lubrication for the
lifetime of the machines. The grease life according to speed of rotation and ambient temperature is shown on the chart below.
Page 17
17
Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
ROUTINE MAINTENANCE
Series Type
No. of poles
Types of permanently
greased bearing
Grease life according to speed of rotation
3000 rpm 1500 rpm 1000 rpm
N.D.E. D.E. 25°C 40°C 55°C 25°C 40°C 55°C 25°C 40°C 55°C
FLS/FLSES
80 L 2 6203 CN 6204C3
≥40000 ≥40000 25000 - - - - - -
80 LG
4
6204C3 6205 C3
- - ­≥40000 ≥40000 31000
- - -
90 SL/L
2;4 ;6
≥40000 ≥40000
24000
≥40000 ≥40000
34000
90 LU
2 ; 6
6205 C3 6205 C3 ≥40000 ≥40000 24000 - - - ≥40000 ≥40000
34000
100 L
2;4
6205 C3 6206 C3
≥40000 ≥40000 22000
≥40000 ≥40000 30000
- - -
100 LG
4;6
- - -
≥40000 ≥40000 33000
112 MG
2 ; 6
≥40000 ≥40000 22000 - - -
112 MU
4
6206 C3 6206 C3 - - - ≥40000 ≥40000 30000 - - -
132 SM/M
2;4 ;6
6207 C3 6308 C3 ≥40000 ≥40000 19000 ≥40000 ≥40000 25000 ≥40000 ≥40000 30000
132 MU 2;4 6307 C3 6308 C3 ≥40000 ≥40000 19000 ≥40000 ≥40000 25000 - - -
132 MR 4;6
6308 C3 6308 C3 - - - ≥40000 ≥40000 25000 ≥40000 ≥40000 30000
160 M
2;4 ;6
6210 C3 6309 C3
≥40000 37800 18900 ≥40000 ≥40000 36900
≥40000 ≥40000 20050
160 MU 6 - - - - - -
160 LUR 2 ;4; 6 6210 C3 6310 C3 ≥40000 24500 12250 ≥40000 36400 18200 ≥40000 ≥40000 22450
180 M 2 6212 C3 6310 C3 34000 17000 8500 - - - - - -
180 MT 4 6210 C3 6310 C3 - - - ≥40000 35500 17750 - - -
180 MUR 2 6312 C3 6310 C3 ≥40000 22800 11400 - - - - - -
180 L 4; 6 6212 C3 6310 C3 - - - ≥40000 39500 19750 ≥40000 ≥40000 29050
180 LUR 4 ;6 6312 C3 6310 C3 - - - ≥40000 ≥40000 22900 ≥40000 ≥40000 29900
200 LU 2;4;6 6312 C3 6312 C3 28600 14300 7150 ≥40000 25400 12700 ≥40000 33200 16600
225 S 4 6314C3 6314C3 - - - ≥40000 23700 11850 - - -
225 SR 4 6312 C3 6313 C3 - - - ≥40000 ≥40000 21500 - - -
225 M 4;6 6314C3 6314C3 - - - ≥40000 23700 11850 ≥40000 25600 12800
225 MR 2 6312 C3 6313 C3 ≥40000 22800 11400 - - - - - -
Note: on request, all motors can be tted with grease nipples.
Page 18
18
Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
ROUTINE MAINTENANCE
3.1.3 - Bearings with grease nipples
The bearings are lubricated in the factory
The end shields are tted with bearings lubricated by grease
nipples such as Tecalemit-Hydraulic M8 x 125.
The frequency of lubrication and the quantity and
quality of grease are given on the nameplates and these should be referred to in order to ensure correct bearing lubrication.
Even in the event of prolonged storage or downtime, the interval between 2 greasing
operations should never exceed 2 years.
Series Type
No. of poles
Type of bearing for
bearings with grease nipples
Quantity
of grease
Greasing intervals in hours
3000 rpm 1500 rpm 1000 rpm
N.D.E. D.E.
g
25°C 40°C 55°C 25°C 40°C 55°C 25°C 40°C 55°C
LS/LSES
160 M/MU*
2;4 ;6 6210 C3 6309 C3 13 22200 1110 0 5550 32400 16200 8100 39800 19900 9950
160 L*
180 MR* 2
6210 C3 6310 C3 15
19600 9800 4900
- - -
- - -180 MT* 2 ;4
30400 15200 7600
180 LR* 4 - - -
180 LUR* 4 ;6 6312 C3 6310 C3 20 - - - 26800 13400 6700 35000 17500 8750
180 M* 4
6212 C3 6310 C3 15 - - -
29200 14600 7300 - - -
180 L* 6 - - - 37200 18600 9300
200 LR* 2; 4;6
6312 C3 6312 C3 20
15200 7600 3800
26800 13400 6700 35000 17500 8750
200 LU* 4;6 - - -
200 L* 2 ; 6 6214C3 6312 C3 20 14600 7300 3650 - - - 34600 17300 8650
225 ST* 4
6214C3 6313 C3 25
- - - 25200 12600 6300
- - -
225 MT* 2 10600 5300 2650 - - -
225 SR/MR* 2;4;6 6312 C3 6313 C3 25 13400 6700 3350 25200 12600 6300 33600 16800 8400
225 SG* 4
6216 C3 6314C3 25 - - - 23600 11800 5900
- - -
225 MG* 4;6 32200 16100 8050
250 MZ 2 6312 C3 6313 C3 25 13400 6700 3350 - - - - - -
250 ME 4;6
6216 C3 6314C3 25
- - - 16800 8400 16800 22800 11400 5700
280 SC/MC 2 11800 5900 2950 - - - - - -
280 SC 6 6216 C3 6316 C3 35 - - - - - - 32200 16100 8050
280 SD/MD 4; 6 6218 C3 6316 C3 35 - - - 1900 3800 7600 29600 14800 7400
315 SN 2 6216 C3 6316 C3 35 5600 2800 1400 - - - - - -
315 MP 2 6317 C3 6317 C3 40 5200 2600 1300 - - - - - -
315 SP 4
6317 C3 6320 C3 50 - - - 14000 7000 14000
- - -
315 MP/MR 4;6 21200 10600 5300
* bearing with grease nipple available to order
Page 19
19
Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
ROUTINE MAINTENANCE
Series Type
No. of poles
Type of bearing for
bearings with grease nipples
Quantity
of grease
Greasing intervals in hours
3000 rpm 1500 rpm 1000 rpm
N.D.E. D.E.
g
25°C 40°C 55°C 25°C 40°C 55°C 25°C 40°C 55°C
FLS/FLSES
160 M* 2;4;6
6210 C3 6309 C3 13
22200 11100 5550 32400 16200 8100 39800 19900 9950
160 MU 6 - - - - - - 23400 11700 5850
160 LUR* 2;4 ;6 6210 C3 6310 C3 15 19600 9800 4900 30400 15200 7600 38200 19100 6600
180 M* 2 6212 C3 6310 C3 15 18000 9000 4500 - - - - - -
180 MT* 4 6210 C3 6310 C3 15 - - - 30400 15200 7600 - - -
180 MUR* 2 6312 C3 6310 C3 15 10600 5300 2650 - - - - - -
180 L* 4; 6 6212 C3 6310 C3 20 - - - 29200 14600 7300 37200 18600 9300
180 LUR* 4 ;6 6312 C3 6310 C3 20 - - - 26800 13400 6700 35000 17500 8750
200 LU* 2;4;6 6312 C3 6312 C3 20 15200 7600 3800 26800 13400 6700 35000 17500 8750
225 S* 4 6314C3 6314C3 25 - - - 23600 11800 5900 - - -
225 SR* 4 6312 C3 6313 C3 25 - - - 25200 12600 6300 - - -
225 M* 4;6 6314C3 6314C3 25 - - - 23600 11800 5900 32200 16100 8050
225 MR* 2 6312 C3 6313 C3 25 13400 6700 3350 - - - - - -
250 M 2 ; 6
6314C3 6314C3 25
10400 5200 2600 - - - 32200 16100 8050
250 MR 4 - - - 17800 8900 4450 - - -
280 S/M 2;4;6 6314C3 6316 C3 35 7200 3600 1800 21000 13230 6615 29000 29000 18270
315 S/M/L 2 6316 C3 6218 C3 35 7400 5880 2920 - - - - - -
315 S/M/L 4;6 6316 C3 6320 C3 50 - - - 15600 12400 6160 25000 25000 12500
355 L 2 6316 C3 6218 C3 35 7400 3700 1850 - - - - - -
355 L 4 ;6 6316 C3 6322 C3 60 - - - 13200 8316 4160 22000 13860 6930
355 LK 4;6 6324C3 6324C3 72 - - - 7500 3700 2800 20000 20000 10000
400 L/LV 4;6 6324C3 6324C3 72 - - - 7500 3700 2800 20000 20000 10000
400 LK/ 450 L 4; 6 6328 C3 6328 C3 93 - - - 4600 2300 1100 10000 6000 3000
* bearing with grease nipple available to order
Series Type
No. of
poles
Type of bearing for
bearings with grease nipples
Quantity
of grease
Greasing intervals in hours
3000 rpm 1500 rpm
N.D.E. D.E.
g
25°C 40°C 55°C 25°C 40°C 55°C
PLS/PLSES
225 MG
2;4
6314C3 6317 C3 40 8000 4000 2000 19600 9800 4900
250 SF
250 MF
280 MD 2
280 SGU 4
6316 C3 6320 C3 50
- - - 15800 7900 3950
280 MGU 4
315 SUR 4
315 LUS 4
315 SU 2
9000 4500 2250 - - -
315 MU 2
315 L 2 6316 C3 6316 C3 35 9000 4500 2250 - - -
315 LD 2 6316 C3 6219 C3 35 8000 4000 2000 - - -
315 LG/MGU
2 6317 C3 6317 C3 35 6500 6500 4095 - - -
4 6317 C3 6322 C3 55 - - - 13200 13200 8316
315 VLG/VLGU
2 6317 C3 6317 C3 35 6500 6500 4095 - - -
4 6317 C3 6322 C3 55 - - - 13200 13200 8316
355 L
2 6317 C3 6317 C3 35 6500 6500 4095 - - -
4 6324C3 6324C3 72 - - - 7500 3700 2800
400 L 4 6328 C3 6328 C3 93 - - - 4600 2300 1100
* bearing with grease nipple available to order
Page 20
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
PREVENTIVE MAINTENANCE
3.2 - Bearing maintenance
3.2.1 - Checking the bearings
As soon as you detect any of the following on the motor:
- Abnormal noise or vibration
- Abnormal temperature rise in the bearing even though it has been lubricated correctly, the condition of the bearings must be checked. Damaged bearings must be replaced as soon as possible to prevent worse damage to the motor and the equipment being driven. If one bearing needs to be replaced, the other bearing must
also be replaced. The seals should be changed routinely when the bearings
are changed. The free bearing must allow the rotor shaft to expand (check its identication during dismantling).
3.2.2 - Reconditioning the bearings
Bearings without grease nipples
Dismantle the motor (see section 6.1); remove the old grease and clean the bearings and accessories with degreasing agent. Fill with new grease: the correct amount of new grease for the bearing is 50% of the free space.
Bearings with grease nipples Always begin by cleaning the waste grease channel
If using the type of grease stated on the nameplate, remove the covers and clean the grease nipple heads. If a different grease from that on the nameplate is being used, the motor must be dismantled and the bearings and accessories cleaned with degreasing agent (carefully clean the grease inlet and outlet pipes) to remove the old grease before relubrication.
To ensure correct lubrication, ll the inner free spaces of the bearing retainers, anges and grease pipes and 30% of the
bearing free space. Then rotate the motor shaft to distribute the grease.
Warning:
Too much grease causes the bearing to overheat (statistics show that more bearings are damaged through too much grease than too little grease).
Important note:
The new grease should be recently manufactured, of equivalent performance and should not contain any impurities (dust, water, etc).
4 - PREVENTIVE MAINTENANCE
Please consult LEROY-SOMER who, in its continuous search for ways to help customers, has evaluated numerous methods of preventive maintenance. The diagram and table below give the recommended equipment to use and the ideal positions to take measurements of all parameters which can affect the operation of the machine, such as eccentricity, vibration, state of bearings, structural problems, electrical problems, etc.
M 01V M 02V
M 02
A
M 02HM 01H
1
3
4
2
5
Detector Measurement
Measurement points
M 01V M 01H M 02V M 02H M 02A Shaft E01 E02 E03
Accelerometer
For measuring vibrations
Photo-electric cell
For measuring speed and phase (balancing)
Clamp ammeter
For measuring current (D.C. and 3-phase)
Voltage probe
For measuring voltage
Infra-red probe
For measuring temperature
Page 21
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
TROUBLESHOOTING GUIDE
5 - TROUBLESHOOTING GUIDE
Incident Possible cause Remedy
Abnormal noise Originating in motor or machine being driven? Uncouple the motor from the equipment being driven
and test the motor on its own
Noisy motor
The cause is mechanical if the noise persists after switching off the power supply, with the drive set to
«freewheel» mode
- vibration - check that the key conforms to the type of balancing (see section 2.3)
- damaged bearings - change the bearings
- mechanical friction: ventilation, coupling
- check and replace the defective part
The cause is electrical if the noise stops after switching off the power supply
- check the power supply at the motor terminals
- check the drive settings
- normal voltage and 3 phases balanced - check the connection of the terminal block and the tightening of the terminals
- abnormal voltage - check the power supply line
- phase imbalance - check the winding resistance
Other possible causes:
- incorrect settings
- drive malfunction
- refer to the drive manual
Motor heats abnormally
- faulty ventilation - check the environment
- clean the fan cover and the cooling ns
- check that the fan is correctly mounted on the shaft
- faulty supply voltage - check
- terminal connection fault - check
- overload - check the current consumption in relation to that indicated on the motor nameplate
- partial short-circuit - check the electrical continuity of the windings and/or the installation
- phase imbalance - check the winding resistance
Other possible causes:
- incorrect settings
- drive malfunction
- refer to the drive manual
Motor does not start at no load
- mechanical locking
When switched off:
- check that rotation of the shaft is locked
- broken power supply line - check the fuses, electrical protection, starting device
- position feedback (drive message) - check the drive wiring and settings, operation of the position sensor
- thermal protection - check
on load
- phase imbalance
When switched off:
- check the direction of rotation (phase order)
- check the resistance and continuity of the windings
- check the electrical protection
- drive - check the settings and sizing (max. current that can be delivered by the drive)
- position feedback (drive message) - check the drive wiring and settings, operation of the position sensor
- thermal protection - check
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
CORRECTIVE MAINTENANCE: GENERAL
6 - CORRECTIVE MAINTENANCE: GENERAL
First switch off and lock the power supply
- Open the terminal box, mark the wires and their positions
- Disconnect the power supply wires
- Uncouple the motor from the equipment being driven Always use an extractor to remove any devices mounted on the shaft end of the motor.
6.1 - Dismantling the motor
Refer to the detailed instructions for the relevant motor range (see following pages). It is advisable to mark the shields in relation to the stator and the direction in which the rotor fan is mounted.
6.2 - Checks before reassembly
Stator:
- Remove all dust from the stator: If the winding needs to be cleaned, a suitable liquid must be used: dielectric and inert on the insulating components and the
external nish.
- Check the insulation (see section 2.1) and if necessary, dry it in an oven.
- Clean the spigots thoroughly, and remove all traces of knocks on the mating surfaces if necessary.
Rotor:
- Clean and check the bearing running surfaces. If they are damaged, renew the running surfaces or change the rotor.
- Check the condition of the threads, keys and their housings.
End shields:
- Clean off any traces of dirt (old grease, accumulated dust, etc).
- Clean the bearing housings and the spigot.
- If necessary, apply anti-ash varnish to the insides of the end
shields.
- Carefully clean the bearing retainers and the grease valves (if
these are tted on the motor).
6.3 - Mounting the bearings on the shaft
This operation is extremely important, as the slightest indentation of a ball on the bearing tracks would cause noise and vibration. Lightly lubricate the running surfaces of the shaft. There are a number of ways of mounting the bearings correctly:
- Cold state: The bearings must be mounted without any impact, using a spanner (do not use a hammer). The force applied must not be transferred to the bearing track. You should therefore use the internal cage for support (taking care not to press on the seal shield for sealed bearings).
- Hot state: Heat the bearing to between 80 and 100 °C: in a dryer, an oven or on a heating plate. (A blowtorch or an oil bath must never be used). After dismantling and reassembling a bearing, all the spaces
between the seals and labyrinth seals must be lled with
grease in order to prevent the entry of dust and the rusting of machined parts. See detailed instructions for the relevant motor ranges in the following pages.
6.4 - Reassembling the motor
Be careful to replace the stator in its original position, that
the stack of laminations is centered correctly (generally with the terminal box facing forward) and the water drain holes are positioned correctly if they are on the housing.
Tightening the tie rods/screws
These must be tightened diagonally, to the torque indicated (see below).
14
32
Tie rods/screws tightening torque
Type Rod/screw Ø
Tightening torque
N. m ± 5% 56 M4 2.5 63 M4 2.5 71 M4 2.5 80 M5 4 90 M5 4 100 M5 or M6 4 112 M5 or M6 4 132 M7 10 160 M8 18 180 MT/LR/LUR M8 18 180 L M10 25 200 M10 25 225 ST/MR/SR M10 25 225 MK M12 44 250 M12 44 280 M12 44 315 M12 44 315 LK / 355 M16 100 355 LK / 400 M16 100 450 M16 100
6.5 - Reassembling the terminal box
Reconnect all the power supply wires in accordance with the diagram or markings made before dismantling. To ensure the box is properly sealed: check that the cable glands on the box and the cable(s) have been retightened, and ensure that the seal has been correctly positioned before closing. For terminal boxes equipped with a horn (part no. 89 on the exploded views) or/and a cable gland support plate, ensure that the seal has been correctly positioned before closing. Check that the terminal box components are tightened correctly.
Note: It is advisable to test the motor at no load
- If necessary, repaint the motor.
- Mount the transmission device on the motor shaft extension and reinstall the motor on the machine to be driven.
Page 23
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
POSITION OF LIFTING RINGS
7 - POSITION OF LIFTING RINGS
Position of lifting rings for lifting the motor only (not connected to the machine).
Labour regulations stipulate that all loads over 25 kg must be
tted with lifting devices to facilitate handling.
The positions of the lifting rings and the minimum dimensions of the loading bars are given below in order to help with preparation for handling the motors. If these precautions are not followed, there is a risk of warping or crushing some equipment such as the terminal box, protective cover or drip cover.
Motors intended for use in the vertical position
may be delivered on a pallet in the horizontal position. When the motor is pivoted, the shaft must under no circumstances be allowed to touch the ground, as the bearings may be irreparably damaged. Moreover, additional special precautions must be taken, as the integral motor lifting rings are not designed for pivoting the motor.
• Horizontal position
Type
Horizontal position
A e min h min Øt
LSES 100 L/LR/LG 165 165 150 9
LSES 112 M/MR 165 165 150 9 LSES 112 MG/MU - - - 9 LSES 132 S/SU 180 180 150 9 LSES 132 M/MU 200 180 150 14 LSES 160 MP/MR/LR 200 180 110 14 LSES 160 M/MU/L/LUR 200 260 150 14 LSES 180 M/MUR/L/LUR 200 260 150 14 LSES 200 L/LR 270 260 150 14 LSES 200 LU 270 260 150 14 LSES 225 SR/MR 270 260 150 14 LSES 225 S/SG/M/MG 360 380 200 30 LSES 250 MZ 360 380 200 30 LSES 250 ME 400 400 500 30 LSES 280 SC/SD/MC/MD 400 400 500 30 LSES 315 SN 400 400 500 30 LSES 315 SP/MP/MR 360 380 500 17
Type
Horizontal position
A e min h min Øt
FLSES 100 152 200 150 22
FLSES 100 LG 145 200 150 22 FLSES 112 145 200 150 22 FLSES 132 180 200 150 25 FLSES 160 M/MU 200 260 150 14 FLSES 180 M/MUR/L/LUR 200 260 150 14 FLSES 200 LU 270 260 150 14 FLSES 225 SR/MR 270 260 150 14 FLSES 225 S/M 360 380 200 30 FLSES 250 M/MR 360 380 200 30 FLSES 280 360 380 500 30 FLSES 315 S/M/LA/LB 440 400 500 60 FLSES 355 545 500 500 60
FLSES/FLS 355LK 685 710 500 30
FLS 400 735 710 500 30
FLS 450 730 710 500 30
Type
Horizontal position
A e min h min Øt
PLSES 225 MG 310 300 300 30
PLSES 250 MF/SF 310 300 300 30 PLSES 280 MD/MGU/SGU 310 300 300 30 PLSES 315 SUR/MUR/L/LD/LUS 385 380 500 30
PLSES/PLS 315 LG/MGU/VLG/VLGU 450 750 550 48
e
A
h
2 x Øt
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
SPARE PARTS
• Vertical position
Type
Vertical position
C E D n** ØS e min* h min
LSES 160 M/MU/L/LUR 320 200 230 2 14 320 350
LSES 180 MR 320 200 230 2 14 320 270 LSES 180 M/L/LUR 390 265 290 2 14 390 320
LSES 200 L/LR 410 300 295 2 14 410 450
LSES 200 LU 410 300 295 2 14 410 450 LSES 225 SR/MR 480 360 405 4 30 540 350 LSES 225 S/SG/M/MG 480 360 405 4 30 500 500 LSES 250 MZ 480 360 405 4 30 590 550 LSES 250 ME 480 360 405 4 30 500 500 LSES 280 SC/SD/MC/MD 480 360 405 4 30 500 500 LSES 315 SN 480 360 405 4 30 500 500 LSES 315 SP/MP/MR 630 - 570 2 30 630 550
Type
Vertical position
C E D n** ØS e min* h min
FLSES 160 M/MU 320 200 230 2 14 320 350
FLSES 180 M/MUR/L/LUR* 320 200 230 2 14 320 270 FLSES 200 LU 410 300 295 2 14 410 450 FLSES 225 SR/MR 410 300 295 2 14 410 450 FLSES 225 S/M 480 360 405 4 30 540 350 FLSES 250 M/MR 480 360 405 4 30 590 550 FLSES 280 S 480 360 585 4 30 590 550 FLSES 280 M 480 360 585 4 30 590 550 FLSES 315S/ M/LA/LB 620 - 715 2 35 650 550 FLSES 355 760 - 750 2 35 800 550
FLSES/FLS 355 LK 810 350 1135 4 30 810 600
FLS 400 810 350 1135 4 30 810 600
FLS 450 960 400 1170 4 30 960 750
Type
Vertical position
C E n** ØS e min* h min
PLSES 180 LG/LGU 430 270 2 14 430 450
PLSES 200 M/LU/LR 400 280 2 14 400 450 PLSES 225 MG 450 310 2 14 450 490 PLSES 250 SP/MP/MF 450 310 4 30 450 490 PLSES 280 SD 450 310 4 30 450 490 PLSES 280 MD/MG 450 310 4 30 450 490 PLSES 315 S/SUR 500 385 4 30 500 500 PLSES 315 M/MUR/L/LD/LDS/LU 500 385 4 30 500 500 PLSES 315 MG/MGU/LG 750 450 4 48 750 450
* if the motor is tted with a drip cover, allow an additional 50 to 100 mm to avoid damaging it when the load is swung.
** if n = 2, the lifting rings form an angle of 90° with respect to the terminal box axis. if n = 4, this angle becomes 45°.
8 - SPARE PARTS
When ordering spare parts, you must indicate the complete motor type, its serial number and the information given on the nameplate (see section 1).
Part numbers can be found on the exploded views and their descriptions in the parts list (section 6).
In the case of ange mounted motors, indicate the type of ange and its dimensions (see below).
LA T
N
P
J6
M
n Ø S
T
N
P
J6
M
n Ø M.S
IM 3001 (IM B5)
IM 3601 (IM B14)
Our extensive network of service centers can dispatch the necessary parts without delay.
To ensure that our motors operate correctly and safely, we recommend the use of original manufacturer spare parts.
In the event of failure to comply with this advice, the manufacturer cannot be held responsible for any damage.
9 - RECYCLING
At the end of life, we advise that you contact a salvage company to recycle the various motor components.
e
h
n x ØS
D
E
C
View from above Side view
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
RECYCLING
DISMANTLING AND REASSEMBLY PROCEDURES
10 - LS/LSES motors
.........................................................................................................
26 to 35
11 - FLS/FLSES motors ..................................................................................................36 to 45
12 - PLS/PLSES motors
.................................................................................................46 to 51
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
LS/LSES MOTORS
10 - LS/LSES MOTORS
10.1 - LS/LSES 71 to 160 MP/LR motors
10.1.1 - Dismantling
- Remove the screws (27) and then take off the cover (13).
- Pull out the fan (7) using a hub remover or 2 levers (for example, 2 screwdrivers) diametrically opposed to one another, using the shield (6) for support.
- Remove the tie rods (14).
- Remove the key (21).
- Using a wooden mallet, tap the shaft on the fan side in order to loosen the drive end shield (5).
- Remove the rotor shaft (3) and the DE shield (5) taking care not to knock the winding.
- Remove the shield on the fan side (6).
- Take out the preloading washer (59) and the seal of the NDE shield (54) for LS/LSES 100, 112 and 132 motors.
- Remove the circlip (60) from anged motors using angled
circlip pliers.
- Separate the DE shield from the rotor shaft.
- The shaft can then be seen with its 2 bearings and, if appropriate, the circlip. Use a bearing remover to take out the bearings, taking care not to knock the running surfaces of the shaft.
10.1.2 - Reassembling motors without circlip
- Mount the bearings on the rotor shaft.
- Insert the rotor into the stator taking all possible precautions not to knock the winding.
- Mount the DE shield (5).
- For LS/LSES 71 motors, mount the seal (39) with grease beforehand.
- Place the preloading washer (59) in the bearing housing, then mount the NDE shield (6).
- Place the tie rods (14) in position and tighten the nuts diagonally up to the recommended torque (see section 6.4).
- Mount the shield seals (39, 54, 308) with grease.
- Mount the fan (7) using a drift to bed it into position.
- Check that the motor turns freely by hand and that there is no radial play.
- Replace the cover (13) and x it with the screws (27).
10.1.3 - Reassembling motors with ange and circlip
- Mount the DE bearing (30) in the ange (5) using the outer
slip-ring for support.
- Fit the circlip (60).
- Mount this assembly on the rotor (3) using the inner slip-ring for support.
- Mount the NDE bearing on the rotor.
- Insert the rotor (3) and shield (5) assembly in the stator taking care not to knock the winding.
- Place the preloading washer (59) in the bearing housing, then mount the NDE shield (6).
- Place the tie rods (14) in position and tighten the nuts diagonally up to the recommended torque (see section 6.4).
- Mount the shield seals (39, 54, 308) with grease.
- Mount the fan (7) using a drift to bed it into position.
- Check that the motor turns freely by hand and that there is no axial play.
- Replace the cover (13) and x it with the screws (27).
- Replace the key (21).
6 5
397
59
50 30
6 5
39
30
7
59 60
50
59 56
308
7
50
30
6 5
3950
30
7
59 60
6 5
30854
59
50 30
6 5
3950 3054
59 60
6 5
30854
59
50 30
6 5
3950 3054
59 60
LS/LSES 71
foot mounted
LS/LSES 71
flange mounted (or foot/flange)
LS/LSES 80 - 90
foot mounted
LS/LSES 80 - 90
flange mounted (or foot/flange)
LS/LSES 100 - 112 - 132
foot mounted
LS/LSES 100 - 112 - 132
flange mounted (or foot/flange)
LS/LSES 160 MP/LR
foot mounted
LS/LSES 160 MP/LR
flange mounted (or foot/flange)
NDE DE NDE DE
NDE DE NDE DE
NDE DE NDE DE
NDE DE NDE DE
Page 27
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
LS/LSES MOTORS
LS/LSES 71 to 160 MP/LR
LS/LSES 71 to 160 MP/LR
Ref. Description Ref. Description Ref. Description
1
Wound stator
21
Drive end shield shaft extension key
60
Circlip
2
Frame
26
Nameplate
71 a
Plastic terminal box (< or = frame size 112)
3
Rotor
27
Fan cover screw
71 b
Metal terminal box
5
Drive end shield
30
Drive end bearing
84
Terminal block
6
Non drive end shield
39
Drive end seal
85
Set screw
7
Fan
50
Non drive end bearing
98
Connectors
13
Fan cover
54
NDE weatherproof seal
508
Terminal box plug
14
Tie rods
59
Preloading (wavy) washer
39
21
3
71b
508
71a
85
98
78
50
59
54
27
13
14
7
6
6
2
30
60
1
85
84
84
26
26
5
IM B3
IM B14
IM B5
5
5
39
39
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
LS/LSES MOTORS
10.2 - LS/LSES 160 M/L/LU, 180 MT/LR motors
10.2.1 - Dismantling
- Remove the screws (27) and then take off the cover (13).
- Pull out the fan (7) using a hub remover or 2 levers diametrically opposed to one another, using the shield (6) for support.
- Take out the key (21) and remove the seals (39 and 54 for foot mounted motors) (54 for ange mounted motors).
- Remove the mounting screws (14).
- Unscrew the inner bearing retainer (33) xing screws (40) when using a ange mounted motor or if the drive end bearing
is locked.
- Using a bronze drift, remove the shields (5 and 6) by tapping
gently on the shield bosses. Recover the preloading washer (59).
- Remove the circlip (38) if necessary (ange mounted motor).
- Remove the rotor (3) from the stator (1) taking care not to touch the winding.
- Take out the bearings (30) and (50) using a bearing remover, while protecting the end of the shaft extension with a washer. Avoid knocking the running surfaces of the shaft.
10.2.2 - Reassembly
- See section 6.1 before reassembly.
- If necessary, insert the inner bearing retainer (33) at the rotor drive end, then mount new bearings on the shaft, see section
6.3 mounting bearings.
- Mount the circlip (38) for ange mounted motors.
- Insert the rotor (3) in the stator (1) taking care not to knock the winding.
- Position the preloading washer (59) with a small amount of grease in the back of the bearing cage of the NDE shield (6), then remount the NDE shield (6), positioning it on the stator.
- If there is a bearing retainer (33), screw a rod with the same thread diameter as the screws (40) into one of the tapped holes of the bearing retainer to maintain its angular position when remounting the DE shield (5).
- Remount the shield (5) taking care to allow for the positioning of a bearing retainer if used.
- Place the mounting screws (14) in position and tighten the nuts diagonally up to the recommended torque (see section
6.1).
- If necessary, x the bearing retainer (33) with its own screws.
- Mount the shield seals with grease: (54 at the non drive end) (39 at the drive end for foot mounted motors).
- Mount the fan (7) using a drift to bed it into position.
- Check that the rotor turns freely by hand (that there is no axial play if there is a locked end shield).
- Replace the cover (13) and x it with the screws (27).
- Replace the key (21).
54
54 62
6 60 50 53 33 5 30 38 40 39
542
6 59
50
33
5 30 38 40 39
LS/LSES 160 M/L/LU - 180 MT/LR
standard bearings
NDE DE
LS/LSES 160 M/L/LU - 180 MT/LR
drive end roller bearings
NDE DE
Page 29
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
LS/LSES MOTORS
LS/LSES 160 M/L/LU, 180 MT/LR
LS/LSES 160 M/L/LU, 180 MT/LR
Ref. Description Ref. Description Ref. Description
1
Wound stator
30
Drive end bearing
271
Drive end shield xing nut
2
Frame
33
Inner drive end bearing retainer
272
DE shield washer
3
Shaft
38
Snap ring for drive end shaft
273
Non drive end shield xing screw
4
Rotor
39
Drive end seal
274
NDE shield xing nut
5
Drive end shield
40
Drive end cover xing screw
308
Cover xing washer
6
Non drive end shield
41
Leaktight toothed lock washer for DE bearing retainer
466
Snap ring for fan
7
Fan
50
Non drive end bearing
508
Terminal box plug
8
Fan key
54
NDE weatherproof seal
509
Cable gland seal
13
Fan cover
59
Preloading (wavy) washer
533
Cover shock mount
21
Drive end shield shaft extension key
70
Terminal box
629
Draining plug
26
Nameplate
74
Terminal box lid
27
Fan cover screw
270
Drive end shield xing screw
21
3
70
74
509
508
533
466
308
50
6
54
27
8
13
59
2
7
273
274
629
26
1
4
33
30
38
41
5
271
40
39
270
270
272
271
629
629
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Installation and maintenance - Three-phase induction motors
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LS/LSES MOTORS
10.3 - LS/LSES 180 L/LUR, 200 L/LR/LU, 225 ST/MT/MR, 250 MZ motors
10.3.1 - Dismantling
- Remove the screws (27) and then take off the cover (13).
- Pull out the fan (7) using a hub remover or 2 levers diametrically opposed to one another, using the shield (6) for support.
- Take out the key (21) and remove the seals (39 and 54 for foot mounted motors) (54 for ange mounted motors).
- Remove the mounting screws (270 + 273).
- Unscrew the inner bearing retainer (33) xing screws (40) when using a ange mounted motor or if the drive end bearing
is locked.
- Using a bronze drift, remove the shields (5 and 6) by tapping
gently on the shield bosses. Recover the preloading washer (59).
- Remove the circlip (38) if appropriate.
- Remove the rotor (3) from the stator (1) taking care not to touch the winding.
- Take out the bearings (30) and (50) using a bearing remover, while protecting the end of the shaft extension with a washer. Avoid knocking the running surfaces of the shaft.
10.3.2 - Reassembly
- See section 6.1 before reassembly.
- If necessary, insert the inner bearing retainer (33) at the rotor drive end, then mount new bearings on the shaft, see section 6.3 mounting bearings.
- Fill with new grease: the correct amount of new grease for the bearing is 50% of the free space.
- Mount the circlip (38) if necessary.
- Insert the rotor (3) in the stator (1) taking care not to knock the winding.
- Position the preloading washer (59) with a small amount of grease in the back of the bearing cage of the NDE shield (6), then remount the NDE shield (6), positioning it on the stator.
- If there is a bearing retainer (33), screw a rod with the same thread diameter as the screws (40) into one of the tapped holes of the bearing retainer to maintain its angular position when remounting the DE shield (5).
- Remount the shield (5) taking care to allow for the positioning of a bearing retainer if used.
- Place the mounting screws (14) in position and tighten the nuts diagonally up to the recommended torque (see section 6.1).
- If necessary, x the bearing retainer (33) with the screws (40).
- Mount the shield seals with grease: (54 at the non drive end) (39 at the drive end for foot mounted motors).
- Mount the fan (7) using a drift to bed it into position.
- Check that the rotor turns freely by hand (that there is no axial play if there is a locked end shield).
- Replace the cover (13) and x it with the screws (27).
- Replace the key (21).
54
54 62
6 60 50 53 33 5 30 38 40 39
542
6 59
50
33
5 30 38 40 39
LS/LSES 180 L/LUR - 200 L/LR/LU
225 ST/MT/MR - 250 MZ
standard bearings
NDE DE
LS/LSES 180 L/LUR - 200 L/LR/LU
225 ST/MT/MR - 250 MZ
drive end roller bearings
NDE DE
Page 31
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
LS/LSES MOTORS
LS/LSES 180 L/LUR, 200 L/LR/LU, 225 ST/MT/MR, 250 MZ
LS/LSES 180 L/LUR, 200 L/LR/LU, 225 ST/MT/MR, 250 MZ
Ref. Description Ref. Description Ref. Description
1
Wound stator
29
Lifting ring xing washer
271
Drive end shield xing nut
2
Frame
30
Drive end bearing
272
DE shield washer
3
Shaft
33
Inner drive end bearing retainer
273
Non drive end shield xing screw
4
Rotor
38
Snap ring for drive end shaft
275
Fixing washer for NDE shield
5
Drive end shield
39
Drive end seal
319
Right foot
6
Non drive end shield
40
Drive end cover xing screw
320
Left foot
7
Fan
41
Leaktight toothed lock washer for DE bearing retainer
321
Screws for feet
8
Fan key
42
Drive end grease nipples
322
Nut for feet
13
Fan cover
50
Non drive end bearing
323
Washer for feet
21
Drive end shield shaft extension key
54
NDE weatherproof seal
466
Snap ring for fan
25
Lifting ring
59
Preloading (wavy) washer
508
Terminal box plug
26
Nameplate
70
Terminal box
556
NDE bearing circlip
27
Fan cover screw
74
Terminal box lid
629
Draining plug
28
Lifting ring xing screw
270
Drive end shield xing screw
643
DE grease draining plug
21
42
3
70
1
74
29
25
28
508
466
50
59
6
54
27
8
7
13
2
273
275
320
321
323
322
319
556
26
4
33
30
38
41
5
272
40
39
270
629
643
270
271
Page 32
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
LS/LSES MOTORS
10.4 - LS/LSES 225 MG, 250 ME/MF, 280 SC/MC, 280 SD/MD, 315 SN motors
10.4.1 - Dismantling
- Remove the screws (27), the grease nipple (42) and its extension, then take off the cover (13).
- Pull out the fan (7) using a hub remover or 2 levers diametrically opposed to one another, using the shield (6) for support.
- Take out the key (21).
- Remove the mounting screws (270 + 273).
- Unscrew the DE bearing retainer (33) xing screws (40) and NDE bearing retainer (52) and (53) xing screws (62), and remove
them.
- Using a bronze drift, remove the shields (5 and 6) by tapping
gently on the shield bosses. Recover the preloading washer (59).
- Remove circlips (38) and (60).
- Remove the rotor (3) from the stator (1), taking care not to touch the winding with the inner bearing retainer.
- Take out the bearings (30) and (50) using a bearing remover, while protecting the end of the shaft extension with a washer. Avoid knocking the running surfaces of the shaft.
- The bearings are removed either separately or with the bearing retainers; to avoid damaging the bearing retainers, heat the outer bearing retainer to make it easier to dismantle (the bearing should be discarded).
10.4.2 - Reassembly
- See section 6.1 before reassembly.
- Insert the inner bearing retainer (33) at the rotor drive end and the inner bearing retainer (53) at the non drive end.
- Add new grease: the correct amount of new grease for the bearing is 50% of the free space.
- Mount the new bearings on the shaft, see section 6.3 on mounting bearings.
- Mount the circlips (38) and (60).
- Insert the rotor (3) in the stator (1) taking care not to knock the winding.
- Screw a rod with the same thread diameter as the screws (40 and
62) into one of the tapped holes of the bearing retainers (33 and
53) to maintain their position and that of the grease nipple when remounting the shields (5 and 6).
- Position the preloading washer (59) with a small amount of grease in the back of the bearing cage of the NDE shield (6), then remount the NDE shield (6), positioning it on the stator.
- Fit the seal (54), the outer bearing retainer (52) and the locking screws (62) for the bearing retainers (52, 53).
- Mount the shield (5) taking care to allow for the positioning of the bearing retainer.
- Place the mounting screws (14), tighten the nuts diagonally without locking them so that the feet of the protective cover can be positioned when it is mounted.
- At the drive end t the seal (39), insert the bearing retainer (32)
and the locking screws (40) for the bearing retainer.
- Mount the fan (7) using a drift to bed it in position or by heating the hub of the aluminium fan to approximately 100°C.
- Check that the motor turns freely by hand and that there is no axial play.
- Replace the cover (13), xing it with the screws (27).
- Replace the grease nipple (42) and extension.
- Tighten the rod nuts (14) diagonally up to the torque recommended in section 6.1.
- Replace the key (21).
50
5333
5
6
416
54 62 63 60
65
50 52 33 30 38 41 40 39
542
LS/LSES 225 MG - 250 ME/MF
280 SC/MC/SD/MD - 315 SN
standard bearings
NDE
DE
LS/LSES 225 MG - 250 ME/MF
280 SC/MC/SD/MD - 315 SN
drive end roller bearings
NDE
DE
Page 33
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
LS/LSES MOTORS
LS/LSES 225 MG, 250 ME/MF, 280 SC/MC, 280 SD/MD, 315 SN
LS/LSES 225 MG, 250 ME/MF, 280 SC/MC, 280 SD/MD, 315 SN
Ref. Description Ref. Description Ref. Description
1
Wound stator
38
Snap ring for drive end shaft
92
Terminal box baseplate
2
Frame
39
Drive end seal
270
Drive end shield xing screw
3
Shaft
40
Drive end cover xing screw
272
DE shield washer
4
Rotor
41
Leaktight toothed lock washer for DE bearing retainer
273
Non drive end shield xing screw
5
Drive end shield
42
Drive end grease nipples
275
Fixing washer for NDE shield
6
Non drive end shield
50
Non drive end bearing
427
Cover plug
7
Fan
53
Inner non drive end bearing retainer
466
Snap ring for fan
8
Fan key
54
NDE weatherproof seal
468
Earth terminal plug
13
Fan cover
59
Preloading (wavy) washer
508
Terminal box plug
21
Drive end shield shaft extension key
62
Cover xing screw
533
Cover shock mount
26
Nameplate
63
Fixing washer for NDE bearing retainer
629
Draining plug
27
Fan cover screw
64
Non drive end grease nipple
643
DE grease draining plug
30
Drive end bearing
70
Terminal box
645
NDE grease draining plug
33
Inner drive end bearing retainer
74
Terminal box lid
40
41
39
40
41
1
2
26
5
38
30
33
42
21
3
4
92
70
74
53
50
59
6
8
7
64
54
27
13
270
643
629
270
272
272
508
427
533
468
629
466
645
275
273
63
62
Page 34
34
Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
LS/LSES MOTORS
10.5 - LS/LSES 280 SU/SK/MK, 315 (except SN) motors
10.5.1 - Dismantling
- Remove the screws (27), the grease nipple (42) and its extension, then take off the cover (13).
- Pull out the fan (7) using a hub remover or 2 diametrically opposed levers, using the shield (6) for support; for an aluminium fan, heat the hub to approximately 100°C before removing it.
- Take out the key (21).
- Unscrew the tie rods (14) then remove them.
- Unscrew the DE bearing retainer (33) xing screws (40) and NDE bearing retainer (32) and (52) xing screws (62), and
remove the bearing retainers.
- Unscrew the «CHc» screws of the mobile valves (35 and 56)
then unscrew the valves using a hook spanner or a conical
bronze drift; unscrew the valves by hand and remove them.
The valves hold the seal (39 and 54).
- Remove the xed valves (34 and 35) from the bearing
housings.
- Using a bronze drift, remove the shields (5 and 6) by tapping
gently on the shield bosses.
- Check that the bearing retainer (53) is smaller in diameter than the stator, otherwise remove the bearing (50) as per the following instructions.
- Remove the rotor (3) from the stator (1) at the drive end, taking care not to touch the winding with the inner bearing retainer if there is no internal turbine.
- Take out the bearings (30) and (50) using a bearing remover, while protecting the end of the shaft extension with a washer. Avoid knocking the running surfaces of the shaft.
- The bearings are removed either separately or with the bearing retainers (33 and 53); to avoid damaging the bearing retainers, heat the outer bearing ring (the bearing should be discarded).
- Recover the preloading washer or springs (59) from the bearing retainer (53).
10.5.2 - Reassembly
- See section 6.1 before reassembly.
- Insert the inner bearing retainer (33) at the rotor drive end and the inner bearing retainer (53) at the non drive end, not forgetting to insert the preloading springs (59).
- Add new grease: the correct amount of new grease for the bearing is 50% of the free space.
- Mount the new bearings (30 and 50) on the shaft, see section
6.3 on mounting bearings.
- Insert the rotor (3) in the stator (1) taking care not to knock the winding.
- Screw a rod with the same thread diameter as the screws (40) and (62) into one of the tapped holes of the bearing retainers (33) and (53) to maintain the position of the grease nipple when remounting the shields (5 and 6).
- Check that the preloading springs are properly installed.
- Fit the NDE shield (6), positioning it on the stator, then mount
the xed valve (55) in the shield bearing housing.
- Mount the mobile valve (56) by either screwing it or locking it, having carefully installed the seal (54) on the valve.
- Mount the outer bearing retainer (52) with the bearing retainer locking screws (62), making sure that the grease drain hole is at the bottom.
- Mount the shield (5) at the drive end, positioning it on the
stator, then mount the xed valve (34) in the shield bearing
housing.
- Mount the mobile valve (35) by either screwing it or locking it, having carefully installed the seal (39) on the valve.
- Mount the outer bearing retainer (32) with the bearing retainer locking screws (40), making sure that the grease drain hole is at the bottom.
- Put the tie rods (14) in place, not forgetting the feet of the protective cover (380), tighten the nuts diagonally without locking them so that the feet of the protective cover can be positioned when it is mounted.
- Mount the fan (7) using a drift to bed it in position or by heating the hub of the aluminium fan to approximately 100°C.
- Check that the motor turns freely by hand and that there is no axial play.
- Replace the protective cover (13) and x it with the screws
(27), replace the grease nipple (42) and its extension.
- Tighten the rod nuts (14), always diagonally, up to the torque recommended in section 6.1.
- Replace the key (21).
52 32
3956
6 59
53
33
5
54
50
30
34
35
62 40
55
3255
6
53 33 5
3954
50
30 35
40
52
62
3456
LS/LSES 280 SU/SK/MK - 315
standard bearings
LS/LSES 280 SU/SK/MK - 315
drive end roller bearings
NDE DE
NDE DE
Page 35
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
LS/LSES MOTORS
LS/LSES 280 SU/SK/MK, 315 (except SN)
LS/LSES 280 SU/SK/MK, 315 (except SN)
Ref. Description Ref. Description Ref. Description
1
Wound stator
30
Drive end bearing
53
Inner non drive end bearing retainer
2
Frame
32
Outer drive end bearing retainer
54
NDE weatherproof seal
3
Rotor
33
Inner drive end bearing retainer
55
Non drive end xed grease valve
5
Drive end shield
34
Drive end xed grease valve
56
Non drive end mobile grease valve
6
Non drive end shield
35
Drive end mobile grease valve
59
Preloading washer or spring
7
Fan
39
Drive end seal
62
Cover xing screw
13
Fan cover
40
Drive end cover xing screw
70
Terminal box
14
Tie rods
42
Grease nipples
74
Terminal box lid
21
Shaft extension key
50
Non drive end bearing
81
Cable gland support plate
27
Fan cover screw
52
Outer non drive end bearing retainer
380
Protective cover feet
5
39
32
35
34
30
21
33
3
2
59
55
62
1
53
42
54
52
14
7
13
27
42
40
6
380
50
56
70
81
74
Page 36
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
FLS/FLSES MOTORS
11 - FLS/FLSES MOTORS
11.1 - FLS/FLSES 80 to 132 motors
11.1.1 - Dismantling
- Remove the screws (27) and then take off the cover (13).
- Pull out the fan (7) using a hub remover or 2 levers (for example, 2 screwdrivers) diametrically opposed to one another, using the shield (6) for support.
- Remove the tie rods (14).
- Remove the key (21).
- Using a wooden mallet, tap the shaft on the fan side in order to loosen the drive end shield (5).
- Remove the rotor shaft (3) and the DE shield (5) taking care not to knock the winding.
- Remove the shield on the fan side (6).
- Recover the preloading (wavy) washer (59) and the NDE shield seal (54).
- Remove the circlip (60) from anged motors using angled circlip
pliers.
- Separate the DE shield from the rotor shaft.
- The shaft can then be seen with its 2 bearings and, if appropriate, the circlip. Use a bearing remover to take out the bearings, taking care not to knock the running surfaces of the shaft.
11.1.2 - Reassembling motors without circlip
- Mount the bearings on the rotor shaft.
- Insert the rotor into the stator taking all possible precautions not to knock the winding.
- Mount the DE shield (5).
- Place the preloading washer (59) in the bearing housing, then mount the NDE shield (6).
- Place the tie rods (14) in position and tighten the nuts diagonally up to the recommended torque (see section 6.4).
- Mount the shield seals (39, 54, 308) with grease.
- Mount the fan (7) using a drift to bed it into position.
- Check that the motor turns freely by hand and that there is no radial play.
- Replace the cover (13) and x it with the screws (27).
11.1.3 - Reassembling motors with ange and circlip
- Mount the DE bearing (30) in the ange (5) using the external
slip-ring for support.
- Fit the circlip (60).
- Mount this assembly on the rotor (3) using the inner slip-ring for support.
- Mount the NDE bearing on the rotor.
- Insert the rotor (3) and shield (5) assembly in the stator taking care not to knock the winding.
- Place the preloading washer (59) in the bearing housing, then mount the NDE shield (6).
- Place the tie rods (14) in position and tighten the nuts diagonally up to the recommended torque (see section 6.4).
- Mount the shield seals (39, 54, 308) with grease.
- Mount the fan (7) using a drift to bed it into position.
- Check that the motor turns freely by hand and that there is no axial play.
- Replace the cover (13) and x it with the screws (27).
- Replace the key (21).
56 59
54 50 30830
56 59
50 3054 39
60
FLS/FLSES 80 to 132
foot mounted
FLS/FLSES 80 to 132
flange mounted (or foot/flange)
NDE DE
NDE DE
Page 37
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
FLS/FLSES MOTORS
FLS/FLSES 80 to 132
FLS/FLSES 80 to 132
Ref. Description Ref. Description Ref. Description
1
Wound stator
21
Shaft extension key
60
Circlip
2
Frame
26
Nameplate
71
FLSES terminal box
3
Rotor
27
Fan cover screw
84
Terminal block
5
Drive end shield
30
Drive end bearing
85
Set screw
6
Non drive end shield
39
Drive end seal
98
Connectors
7
Fan
50
Non drive end bearing
308
Labyrinth seal
13
Fan cover
54
NDE weatherproof seal
508
Terminal box plug
14
Tie rods
59
Preloading (wavy) washer
308
IM B3
IM B14
IM B5
39
21
71
508
85
98
84
3
59
54
27
13
5
5
5
30
60
1
26
26
84
85
98
2
6
7
14
50
39
Page 38
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
FLS/FLSES MOTORS
11.2 - FLS/FLSES 160, 180 MR motors
11.2.1 - Dismantling
- Remove the screws (27) and then take off the cover (13).
- Pull out the fan (7) using a hub remover or 2 levers diametrically opposed to one another, using the shield (6) for support.
- Take out the key (21) and remove the seals (39 and 54 for foot mounted motors) (54 for ange mounted motors).
- Remove the mounting screws (270 + 273).
- Unscrew the inner bearing retainer (33) xing screws (40) when using a ange mounted motor or if the drive end bearing
is locked.
- Using a bronze drift, remove the shields (5 and 6) by tapping
gently on the shield bosses. Recover the preloading washer (59).
- Remove the circlip (38) if necessary (ange mounted motor).
- Remove the rotor (3) from the stator (1) taking care not to touch the winding.
- Take out the bearings (30) and (50) using a bearing remover, while protecting the end of the shaft extension with a washer. Avoid knocking the running surfaces of the shaft.
11.2.2 - Reassembly
- See section 6.1 before reassembly.
- If necessary, insert the inner bearing retainer (33) at the rotor drive end, then mount new bearings on the shaft, see section
6.3 mounting bearings.
- Mount the circlip (38) for ange mounted motors.
- Insert the rotor (3) in the stator (1) taking care not to knock the winding.
- Position the preloading washer (59) with a small amount of grease in the back of the bearing cage of the NDE shield (6), then remount the NDE shield (6), positioning it on the stator.
- If there is a bearing retainer (33), screw a rod with the same thread diameter as the screws (40) into one of the tapped holes of the bearing retainer to maintain its angular position when remounting the DE shield (5).
- Remount the shield (5) taking care to allow for the positioning of a bearing retainer if used.
- Place the mounting screws (14) in position and tighten the nuts diagonally up to the recommended torque (see section
6.1).
- If necessary, x the bearing retainer (33) with its own screws.
- Mount the shield seals with grease: (54 at the non drive end) (39 at the drive end for foot mounted motors).
- Mount the fan (7) using a drift to bed it into position.
- Check that the rotor turns freely by hand (that there is no axial play if there is a locked end shield).
- Replace the cover (13) and x it with the screws (27).
- Replace the key (21).
54
54 62
6 60 50 53 33 5 30 38 40 39
542
6 59
50
33
5 30 38 40 39
FLS/FLSES 160 - 180 MR
standard bearings
NDE DE
FLS/FLSES 160 - 180 MR
drive end roller bearings
NDE DE
Page 39
39
Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
FLS/FLSES MOTORS
FLS/FLSES 160, 180 MR
FLS/FLSES 160, 180 MR
Ref. Description Ref. Description Ref. Description
1
Wound stator
27
Fan cover screw
74
Terminal box lid
2
Frame
30
Drive end bearing
81
Cable gland support plate
3
Shaft
33
Inner drive end bearing retainer
270
Drive end shield xing screw
4
Rotor
38
Snap ring for drive end shaft
271
Drive end shield xing nut
5
Drive end shield
39
Drive end seal
272
DE shield washer
6
Non drive end shield
40
Drive end cover xing screw
273
Non drive end shield xing screw
7
Fan
41
Leaktight toothed lock washer for DE bearing retainer
308
Cover xing washer
8
Fan key
50
Non drive end bearing
466
Snap ring for fan
13
Fan cover
54
NDE weatherproof seal
533
Cover shock mount
21
Drive end shield shaft extension key
59
Preloading (wavy) washer
629
Draining plug
26
Nameplate
70
Terminal box
21
3
70
74
81
50
6
54
8
273
533
466
308
27
13
7
59
629
270
270
629
26
2
1
4
33
30
38
41
40
39
5
272
271
629
Page 40
40
Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
FLS/FLSES MOTORS
11.3 - FLS/FLSES 180 M/L/LUR, 200 LU, 225 MR/SR motors
11.3.1 - Dismantling
- Remove the screws (27) and then take off the cover (13).
- Pull out the fan (7) using a hub remover or 2 levers diametrically opposed to one another, using the shield (6) for support.
- Take out the key (21) and remove the seals (39 and 54 for foot mounted motors) (54 for ange mounted motors).
- Remove the mounting screws (270 + 273).
- Unscrew the inner bearing retainer (33) xing screws (40) when using a ange mounted motor or if the drive end bearing
is locked.
- Using a bronze drift, remove the shields (5 and 6) by tapping
gently on the shield bosses. Recover the preloading washer (59).
- Remove the circlip (38) if necessary (ange mounted motor).
- Remove the rotor (3) from the stator (1) taking care not to touch the winding.
- Take out the bearings (30) and (50) using a bearing remover, while protecting the end of the shaft extension with a washer. Avoid knocking the running surfaces of the shaft.
11.3.2 - Reassembly
- See section 6.1 before reassembly.
- If necessary, insert the inner bearing retainer (33) at the rotor drive end, then mount new bearings on the shaft, see section
6.3 mounting bearings.
- Mount the circlip (38) for ange mounted motors.
- Insert the rotor (3) in the stator (1) taking care not to knock the winding.
- Position the preloading washer (59) with a small amount of grease in the back of the bearing cage of the NDE shield (6), then remount the NDE shield (6), positioning it on the stator.
- If there is a bearing retainer (33), screw a rod with the same thread diameter as the screws (40) into one of the tapped holes of the bearing retainer to maintain its angular position when remounting the DE shield (5).
- Remount the shield (5) taking care to allow for the positioning of a bearing retainer if used.
- Place the mounting screws (14) in position and tighten the nuts diagonally up to the recommended torque (see section
6.1).
- If necessary, x the bearing retainer (33) with its own screws.
- Mount the shield seals with grease: (54 at the non drive end) (39 at the drive end for foot mounted motors).
- Mount the fan (7) using a drift to bed it into position.
- Check that the rotor turns freely by hand (that there is no axial play if there is a locked end shield).
- Replace the cover (13) and x it with the screws (27).
- Replace the key (21).
54
54 62
6 60 50 53 33 5 30 38 40 39
542
6 59
50
33
5 30 38 40 39
FLS/FLSES 180 M/L/LUR - 200 LU
225 MR/SR
standard bearings
NDE DE
FLS/FLSES 180 M/L/LUR - 200 LU
225 MR/SR
drive end roller bearings
NDE DE
Page 41
41
Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
FLS/FLSES MOTORS
FLS/FLSES 180 M/L/LUR, 200 LU, 225 MR/SR
FLS/FLSES 180 M/L/LUR, 200 LU, 225 MR/SR
Ref. Description Ref. Description Ref. Description
1
Wound stator
30
Drive end bearing
81
Cable gland support plate
2
Frame
33
Inner drive end bearing retainer
270
Drive end shield xing screw
3
Shaft
38
Snap ring for drive end shaft
271
Drive end shield xing nut
4
Rotor
39
Drive end seal
272
DE shield washer
5
Drive end shield
40
Drive end cover xing screw
273
Non drive end shield xing screw
6
Non drive end shield
41
Leaktight toothed lock washer for DE bearing retainer
275
Fixing washer for NDE shield
7
Fan
42
Drive end grease nipples
466
Snap ring for fan
8
Fan key
50
Non drive end bearing
556
NDE bearing circlip
13
Fan cover
54
NDE weatherproof seal
629
Draining plug
21
Drive end shield shaft extension key
59
Preloading (wavy) washer
643
DE grease draining plug
26
Nameplate
70
Terminal box
27
Fan cover screw
74
Terminal box lid
8
6
59
50
81
2
26
27
13
74
70
1
4
3
21
42
40
41
39
5
271
270
38
30
33
54
7
466
556
629
275
273
272
643
629
270
Page 42
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
FLS/FLSES MOTORS
11.4 - FLS/FLSES 225 M to 280 motors
11.4.1 - Dismantling the NDE shield
- Remove the xing screws (27) and then take off the cover
(13).
- Remove the shaft extension screw if necessary.
- Take out the fan (7).
- Remove the xing screws from the inner NDE bearing retainer
(53).
- Remove the xing screws (273) from the NDE shield (6).
- Remove the fan key if appropriate.
- Using two levers or a exible hammer, disengage the NDE
shield (6) taking care not to place it aslant. Remove the shield by sliding it along the shaft.
- Put the dismantled components to one side and recover the preloading washer (59), which should be replaced in its housing.
11.4.2 - Dismantling the DE shield
- Dismantle the DE shield without removing the rotor (3). To do this:
- Remove the xing screws (270) from the DE shield (5).
- Remove the xing screws (40) from the DE internal cover
(33).
- Take out the key (21).
- Using two levers or a exible hammer, disengage the DE
shield (5) taking care not to place it aslant.
- Remove the shield by sliding it along the shaft.
11.4.3 - Changing the antifriction bearings
- Using an appropriate lifting tool, take out the rotor without knocking the winding.
- Take off the DE circlip (38).
- Remove the bearings (30) and (50) with an appropriate tool, protecting the end of the shaft extension. Avoid knocking the running surfaces of the shaft.
- Change the bearings in accordance with the instructions
described in the General information in section 6 (shrinktting
only).
IMPORTANT : Before undertaking any of these procedures, read the «CHECKS BEFORE REASSEMBLY» section.
11.4.4 - Reassembly
- Mount the DE bearing (30) on the rotor shaft (take care not to forget the inner bearing retainer (33) and the circlip (38)!), and also the NDE bearing (50) if and only if the stator inner Ø allows the inner NDE bearing retainer (53) to pass through.
- Insert the rotor into the stator taking care not to knock the winding. Install the NDE bearing if this has not already been done.
- Fill the decompression grooves (416) located in the shaftway with grease.
- Present the shields, grease nipples facing upwards. Begin with the DE shield (5). Fix a dowel pin in one of the inner bearing retainer (33) tapped holes so that the grease inlet pipes fully
correspond.
- End with the NDE shield (6). Fix a dowel pin in one of the inner bearing retainer (53) tapped holes so that the grease
inlet pipes fully correspond.
- Lift the rotor slightly and t the shields in place.
From now on, we recommend checking at every step that the rotor turns freely by hand before continuing to the next instruction.
- Replace the shield xing screws (270) and (273).
- Insert the xing screws on the inner bearing retainers (33) and
(53). Replace the AZ washers to ensure a perfect seal.
- Replace the fan key if appropriate.
- Replace the fan (7).
- Replace the shaft extension screw if necessary.
- Replace the cover (13) and reinsert the xing screws (27).
- Lubricate the DE and NDE antifriction bearings, turning the shaft by hand.
Amount of grease for ball bearings:
- Frame size 225 - 250: DE and NDE = 120 cm
3
- Frame size 280: DE = 170 cm3 / NDE = 120 cm
3
50
5333
5
6
416
50
5333
5
6
416
FLS/FLSES 225 M to 280
standard bearings
NDE
DE
FLS/FLSES 225 M to 280
drive end roller bearings
NDE
DE
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
FLS/FLSES MOTORS
FLS/FLSES 225 M to 280
FLS/FLSES 225 M to 280
Ref. Description Ref. Description Ref. Description
1
Wound stator
26
Nameplate
69
Terminal box base seal
2
Frame
27
Fan cover screw
70
Terminal box
3
Rotor
30
Drive end bearing
74
Terminal box lid
5
Drive end shield
33
Inner drive end bearing retainer
75
Terminal box lid xing screw
6
Non drive end shield
38
Snap ring for drive end shaft
77
Terminal box lid seal
7
Fan
40
Drive end cover xing screw
81
Cable gland support plate
10
Turbine or fan screw
42
Drive end grease nipples
270
Drive end shield xing screw
11
Lockwasher
50
Non drive end bearing
271
Drive end shield xing nut
12
Lock washer
53
Inner non drive end bearing retainer
273
Non drive end shield xing screw
13
Fan cover
59
Preloading (wavy) washer
406
Drive end grease valve cover plate (plug)
21
Drive end shield shaft extension key
64
Non drive end grease nipple
456
Non drive end grease valve cover plate (plug)
40
5
42
38
30
33
21
3
26
81
74
75
77
70
69
64
27
406
270
271
1
2
53
50
456
59
273
6
7
12
13
5
10
11
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
FLS/FLSES MOTORS
11.5 - FLS/FLSES 315 to 355 LD motors
11.5.1 - Dismantling the NDE shield
- Remove the xing screws (27) and then take off the cover
(13).
- Remove the shaft extension screw if necessary.
- Take out the fan (7).
- Remove the xing screws from the inner NDE bearing retainer
(53).
- Remove the xing screws (273) from the NDE shield (6).
- Remove the fan key if appropriate.
- Using two levers or a exible hammer, disengage the NDE
shield (6) taking care not to place it aslant. Remove the shield by sliding it along the shaft.
- Put the dismantled components to one side and retrieve the preloading springs (256), which should be replaced in their housing.
11.5.2 - Dismantling the DE shield
- Dismantle the DE shield without removing the rotor (3). To do this:
- Remove the xing screws (270) from the DE shield (5).
- Remove the xing screws (40) from the DE internal cover
(33).
- Take out the key (21).
- Using two levers or a exible hammer, disengage the DE
shield (5) taking care not to place it aslant.
- Remove the shield by sliding it along the shaft.
11.5.3 - Changing the antifriction bearings
- Using an appropriate lifting tool, take out the rotor without knocking the winding.
- Remove the DE (38) and NDE (60) circlips.
- Remove the bearings (30) and (50) with an appropriate tool, protecting the end of the shaft extension. Do not knock the running surfaces of the shaft.
- Change the bearings in accordance with the instructions
described in the General information in section 6 (shrinktting
only). IMPORTANT : Before undertaking any of these procedures, read the «CHECKS BEFORE REASSEMBLY» section.
11.5.4 - Reassembly
- Mount the DE bearing (30) on the rotor shaft (take care not to forget the inner bearing retainer (33) and the circlip (38)!), and also the NDE bearing (50) if and only if the stator inner Ø allows the inner NDE bearing retainer (53) to pass through, ret the
circlip (60), ret the preloading springs in their housing in the
inner NDE bearing retainer (53).
- Insert the rotor into the stator taking care not to knock the winding. Install the NDE bearing if this has not already been done.
- Fill the decompression grooves (416) located in the shaftway and the grease inlet pipes with grease.
- Present the shields, grease nipples facing upwards. Begin with the DE shield (5). Fix a dowel pin in one of the inner bearing retainer (33) tapped holes so that the grease inlet pipes fully
correspond.
- End with the NDE shield (6). Fix a dowel pin in one of the inner bearing retainer (53) tapped holes so that the grease inlet
pipes fully correspond.
- Lift the rotor slightly and t the shields in place.
From now on, we recommend checking at every step that the rotor turns freely by hand before continuing to the next instruction.
- Replace the shield xing screws (270) and (273).
- Insert the xing screws on the inner bearing retainers (33) and
(53). Replace the AZ washers to ensure a perfect seal.
- Replace the fan key if appropriate.
- Replace the fan (7).
- Replace the shaft extension screw if necessary.
- Replace the cover (13) and reinsert the xing screws (27).
- Lubricate the DE and NDE antifriction bearings, turning the shaft by hand.
Amount of grease for ball bearings:
- Frame size 315 : DE and NDE = 50 g for 4P and + / 35 g for 2P
- Frame size 355 : DE and NDE = 60 g for 4P and + / 35 g for 2P
50
5333
5
6
416
50
5333
5
6
416
FLS/FLSES 315 to 355 LD
standard bearings
NDE
DE
FLS/FLSES 315 to 355 LD
drive end roller bearings
NDE
DE
Page 45
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
FLS/FLSES MOTORS
FLS/FLSES 315 to 355 LD
FLS/FLSES 315 to 355 LD
Ref. Description Ref. Description Ref. Description
1
Wound stator
27
Fan cover screw
70
Stator terminal box
2
Frame
30
Drive end bearing
74
Stator terminal box lid
3
Shaft
33
Inner drive end bearing retainer
81
Cable gland support plate
4
Rotor
38
Snap ring for drive end shaft
256
Preloading spring
5
Drive end shield
40
Drive end cover xing screw
270
Drive end shield xing screw
6
Non drive end shield
41
Leaktight toothed lock washer for DE bearing retainer
272
DE shield washer
7
Fan
42
Drive end grease nipples
273
Non drive end shield xing screw
10
Turbine or fan screw
50
Non drive end bearing
275
Fixing washer for NDE shield
11
Lockwasher
53
Inner non drive end bearing retainer
406
Drive end grease valve cover plate
12
Lock washer
60
Circlip
456
Non drive end grease valve cover plate
13
Fan cover
62
Cover xing screw
468
Earth terminal plug
21
Drive end shield shaft extension key
63
Fixing washer for NDE bearing retainer
629
Draining plug
25
Lifting ring
64
Non drive end grease nipple
26
Nameplate
65
Extension for non drive end grease nipple
256
468
406
629
456
70
40
1
2
4
3
5
42
81
74
26
6
272
270
41
38
30
270
272
406
629
629
33
21
42
275
273
25
25
53
50
60
63
62
7
27
13
65
12
11
10
64
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
PLS/PLSES MOTORS
12 - PLS/PLSES MOTORS
12.1 - PLS/PLSES 180 LG/LGU 200 M/L/LP/LU/LR, 225 MR motors
12.1.1 - Dismantling
- Remove the screws (27) and grease nipple (64), then take off the cover (13).
- Pull out the fan (7) using a hub remover or 2 diametrically opposed levers, using the shield (6) for support, then remove the fan key or pin.
- Take out the key (21).
- Unscrew the tie rods (14) then remove them.
- Unscrew the DE bearing retainer (33) xing screws (40) and NDE bearing retainer (53) xing screws (62), and remove
them.
- Using a bronze drift, remove the shields (5 and 6) by tapping
gently on the shield bosses. Recover the preloading washer (59).
- Remove the circlip (38) and if necessary the circlip (60) (motor with roller bearing).
- Remove the rotor (3) from the stator (1) at the drive end, taking care not to touch the winding with the inner bearing retainer. Take out the bearings (30) and (50) using a bearing remover, while protecting the end of the shaft extension with a washer. Take care not to knock the running surfaces of the shaft.
- The bearings are removed either separately or with the bearing retainers; to avoid damaging the bearing retainers, heat the inner bearing retainer to make it easier to dismantle (the bearing should be discarded).
12.1.2 - Reassembly
- See section 6.1 before reassembly.
- Insert the inner bearing retainer (33) at the rotor drive end and the inner bearing retainer (53) at the non drive end.
- Fit the new bearings on the shaft, see section 6.1 on mounting bearings.
- Insert the rotor (3) in the stator (1) taking every precaution not to knock the winding.
- Screw a rod with the same thread diameter as the screws (40) and (62) into one of the tapped holes of the bearing retainers (33) and (53) to maintain the position of the grease nipple when
retting the shields (5 and 6).
- Position the preloading washer (59) with a small amount of grease at the back of the bearing cage of the NDE shield (6), then remount the NDE shield (6) by positioning it on the stator.
- Fit the shield (5) taking care to position the bearing retainer (33) correctly.
- Place the tie rods (14) in position and tighten the nuts diagonally up to the recommended torque (see section 6.1).
- Fix the bearing retainers (33) and (53) with their own screws (40) and (62).
- Mount the shield seals with grease: (54) for the non drive end, (39) for the drive end.
- Install the fan key or pin.
- Mount the fan (7) using a drift to bed it into position. MAKE SURE it is facing the right way!
- Check that the rotor turns freely by hand (that there is no axial play if there is a locked end shield).
- Replace the cover (13) and x it with the screws (27).
- Replace the grease nipple (64).
- Fill with new grease: the quantity is indicated in the table opposite. Turn the shaft by hand during greasing.
- Replace the key (21).
PLS/PLSES 180 LG/LGU
200 M/L/LP/LU/LR
standard bearings
NDEDE
59 53 533
40
6
62
54 50 30 38 39
PLS/PLSES 225 MR
standard bearings
NDEDE
59 53 533
40
6
62
54 50 30 38 39
PLS/PLSES 180 LG/LGU
200 M/L/LP/LU/LR - 225 MR
drive end roller bearings
NDEDE
53 533
40
6
62
54 5060 30 38 39
Bearing g
6212 Z 31
6214 60 6312 or NU312 90 6313 or NU313 93 6314 or NU314 140
(Weight valid for POLYREX EM103 grease with immaculately clean grease track + bearing seat + drain holes).
Page 47
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
PLS/PLSES MOTORS
PLS/PLSES 180 LG/LGU, 200 M/L/LP/LU/LR, 225 MR
PLS/PLSES 180 LG/LGU, 200 M/L/LP/LU/LR, 225 MR
Ref. Description Ref. Description Ref. Description
1
Wound stator
21
Key
54
Non drive end seal
2
Frame
27
Fan cover screw
59
Preloading (wavy) washer
3
Rotor
30
Drive end bearing
64
Grease nipple
5
Drive end shield
33
Inner drive end bearing retainer
70
Terminal box
6
Non drive end shield
39
Drive end seal
74
Terminal box lid
7
Fan
42
Grease nipple
84
Terminal block
13
Fan cover
50
Non drive end bearing
110
Protective grille
14
Tie rods
53
Inner non drive end bearing retainer
13
50
64 1 70
74 84
5 142
110
42
39
59
53
6
7
54
3
27
30
21
33
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
PLS/PLSES MOTORS
12.2 - PLS/PLSES 225 MG, 250, 280 SC/SD/MC/MD motors
12.2.1 - Dismantling
- Remove the screws (27), the grease nipple (64) and its extension (65), then take off the cover (13).
- Pull out the fan (7) using a hub remover or 2 diametrically opposed levers, using the shield (6) for support, then remove the fan key.
- Take out the key (21).
- Unscrew the tie rods (14) then remove them.
- Unscrew the DE bearing retainer (33) and (32) xing screws (40) and NDE bearing retainer (52) and (53) xing screws (62),
and remove them.
- Unscrew the «Hc» screw of the mobile valve (35) then unscrew the valve using a hook key or a conical bronze drift;
unscrew the valve by hand and remove it. The valve holds the seal (39) and its support (386) in place.
- Using a bronze drift, remove the shields (5 and 6) by tapping
gently on the shield bosses. Recover the preloading washer (59).
- Remove the circlip (60).
- Remove the rotor (3) from the stator (1) at the drive end, taking care not to touch the winding with the inner bearing retainer.
- Take out the bearings (30) and (50) using a bearing remover, while protecting the end of the shaft end with a washer. Take care not to knock the running surfaces of the shaft.
- The bearings are removed either separately or with the bearing retainers; to avoid damaging the bearing retainers, heat the inner bearing retainer to make it easier to dismantle (the bearing should be discarded).
12.2.2 - Reassembly
- See section 6.1 before reassembly.
- Insert the inner bearing retainer (33) at the rotor drive end and the inner bearing retainer (53) at the non drive end.
- Fit the new bearings on the shaft, see section 6.1 on mounting bearings.
- Mount the circlip (60).
- Insert the rotor (3) in the stator (1) taking every precaution not to knock the winding.
- Screw a rod with the same thread diameter as the screws (40) and (62) into one of the tapped holes of the bearing retainers (33) and (53) to maintain the position of the grease nipple when
retting the shields (5 and 6).
- Position the preloading washer (59) with a small amount of grease at the back of the bearing cage of the NDE shield (6), then remount the NDE shield (6) by positioning it on the stator.
- At the non drive end t the seal (54) and its support (388),
insert the bearing retainer (52) and the locking screws (62) for the bearing retainers (52) and (53).
- At the drive end t the shield (5) taking care to position the
bearing retainer (33) correctly.
- Mount the mobile valve (35) by either screwing it or locking it having carefully mounted the seal (39) and its support (386).
- Mount the shield seals with grease: (54) for the non drive end, (39) for the drive end.
- Mount the outer bearing retainer (32) with the bearing retainer locking screws (40), making sure that the grease drain hole is at the bottom.
- Put the tie rods (14) in place, not forgetting the feet of the protective cover (380), tighten the nuts diagonally without locking them so that the feet of the protective cover can be positioned when it is mounted.
- Install the fan key.
- Mount the fan (7) using a drift to bed it in position or by heating the hub of the aluminium fan to approximately 100°C. MAKE SURE it is facing the right way!
- Check that the motor turns freely by hand and that there is no axial play.
- Replace the protective cover (13) and x it with the screws
(27), replace the grease nipple (64) and its extension (65).
- Tighten the rod nuts (14), always diagonally, up to the torque recommended in section 6.1.
- Fill with new grease: the quantity is indicated in the table below. Turn the shaft by hand during greasing.
- Replace the key (21).
PLS/PLSES 225 MG - 250
280 SC/SD/MC/MD
standard bearings
NDEDE
PLS/PLSES 225 MG - 250
280 SC/SD/MC/MD
drive end roller bearings
NDEDE
59 533
40
39
35
386
32
52
6
62
54
388
60
50 53 30
533
40
39
35
386
32
52
6
62
54
388
60
50 53 30
Bearing g
6314 105
6315 140 6317 or NU317 180 6318 or NU318 220
(Weight valid for POLYREX EM103 grease with immaculately clean grease track + bearing seat + drain holes).
Page 49
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
PLS/PLSES MOTORS
PLS/PLSES 225 MG, 250, 280 SC/SD/MC/MD
PLS/PLSES 225 MG, 250, 280 SC/SD/MC/MD
Ref. Description Ref. Description Ref. Description
1
Wound stator
32
Outer drive end bearing retainer
65
Extension for grease nipple
2
Frame
33
Inner drive end bearing retainer
70
Terminal box
3
Rotor
35
Drive end mobile grease valve
74
Terminal box lid
5
Drive end shield
39
Drive end seal
84
Terminal block
6
Non drive end shield
42
Grease nipple
118
Internal deector
7
Fan
50
Non drive end bearing
380
Protective cover feet
13
Fan cover
52
Outer non drive end bearing retainer
386
Drive end seal support
14
Tie rods
53
Inner non drive end bearing retainer
388
Non drive end seal support
21
Key
54
Non drive end seal
411
External deector
27
Fan cover screw
59
Preloading (wavy) washer
30
Drive end bearing
64
Grease nipple
7
13
53
6
65
64
118
2 1
7470 84 42 5 33
30
32
387
39
386
50
59
411
52
54
388
14
380
27
3
21
36
35
Page 50
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Installation and maintenance - Three-phase induction motors
4850 en - 2018.11 / f
PLS/PLSES MOTORS
12.3 - PLS/PLSES 280 MG, 315 motors
12.3.1 - Dismantling
- Remove the screws (27), the grease nipple (64) and its extension (65), then take off the cover (13).
- Pull out the fan (7) using a hub remover or 2 diametrically opposed levers, using the shield (6) for support; for an aluminium fan, heat the hub to approximately 100°C before removing it.
- Take out the key (21).
- Unscrew the mounting screws (14) then remove them.
- Unscrew the DE bearing retainer (32) and (33) xing screws (40) and NDE bearing retainer (52) and (53) xing screws (62),
and remove them.
- Unscrew the «Hc» screws of the mobile valves (35 and 56)
then unscrew the valves using a pin spanner; unscrew the valves by hand and remove them. The valves hold the supports (386) and (388) for the seals (39 and 54) in place.
- Using a bronze drift, remove the shields (5 and 6) by tapping
gently on the shield bosses.
- Check that the bearing retainer (53) is smaller in diameter than the stator, otherwise remove the bearing (50) as per the following instructions.
- Remove the rotor (3) from the stator (1) at the drive end, taking care not to touch the winding with the inner bearing retainer if there is no internal turbine. Take out the bearings (30) and (50) using a bearing remover, while protecting the end of the shaft end with a washer. Take care not to knock the running surfaces of the shaft.
- The bearings are removed either separately or with the bearing retainers (33 and 53); to avoid damaging the bearing retainers, heat the inner bearing ring (the bearing should be discarded).
- Recover the preloading washer or springs (59) from the bearing retainer (53).
12.3.2 - Reassembly
- See section 6.1 before reassembly.
- Insert the inner bearing retainer (33) at the rotor drive end and the inner bearing retainer (53) at the non drive end, not forgetting to insert the preloading springs (59) with a little grease.
- Fit the new bearings (30 and 50) on the shaft, see section 6.1 on mounting bearings.
- Insert the rotor (3) in the stator (1) taking every precaution not to knock the winding.
- Screw a rod with the same thread diameter as the screws (40) and (62) into one of the tapped holes of the bearing retainers (33) and (53) to maintain the position of the grease nipple when
retting the shields (5 and 6).
- Check that the preloading springs are properly installed.
- Mount the NDE shield (6) by positioning it on the stator.
- Mount the mobile valve (56) by either screwing it or locking it, having carefully installed the seal (54) with its support (388).
- Mount the outer bearing retainer (52) with the bearing retainer locking screws (62), making sure that the grease drain hole is at the bottom.
- Mount the DE shield (5) by positioning it on the stator.
- Mount the mobile valve (35) by either screwing it or locking it, having carefully installed the seal (39) with its support (386).
- Mount the shield seals with grease: (54) for the non drive end, (39) for the drive end.
- Mount the outer bearing retainer (32) with the bearing retainer locking screws (40), making sure that the grease drain hole is at the bottom.
- Put the tie rods (14) and the feet of the protective cover (380) in place, tighten the nuts diagonally without locking them so that the feet of the protective cover can be positioned when it is mounted.
- Install the fan key.
- Mount the fan (7) using a drift to bed it in position or by heating the hub of the aluminium fan to approximately 100°C. MAKE SURE it is facing the right way!
- Check that the motor turns freely by hand and that there is no axial play.
- Replace the protective cover (13) and x it with the screws
(27), replace the grease nipple (64) and its extension (65).
- Fill with new grease: the quantity is indicated in the table below. Turn the shaft by hand during greasing.
- Tighten the nuts (14), always diagonally, up to the torque recommended in section 6.1.
- Replace the key (21).
PLS/PLSES 280 MG - 315
standard bearings
NDEDE
PLS/PLSES 280 MG - 315
drive end roller bearings
NDEDE
59 533
40
39
35
386
32
62
6
52
54
388
56
50 53 30
533
40
39
35
386
32
62
6
52
54
388
56
50 53 30
Bearing g
6316 160
6320 385
NU320 385
6219 215
6224 244
(Weight valid for POLYREX EM103 grease with immaculately clean grease track + bearing seat + drain holes).
Page 51
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Installation and maintenance - Three-phase induction motors 4850 en - 2018.11 / f
PLS/PLSES MOTORS
PLS/PLSES 280 MG, 315
PLS/PLSES 280 MG, 315
Ref. Description Ref. Description Ref. Description
1
Wound stator
32
Outer drive end bearing retainer
64
Grease nipple
2
Frame
33
Inner drive end bearing retainer
65
Extension for grease nipple
3
Rotor
35
Drive end mobile grease valve
70
Terminal box
5
Drive end shield
39
Drive end seal
74
Terminal box lid
6
Non drive end shield
42
Grease nipple
84
Terminal block
7
Fan
50
Non drive end bearing
118
Internal deector
13
Fan cover
52
Outer non drive end bearing retainer
380
Protective cover feet
14
Tie rods
53
Inner non drive end bearing retainer
386
Drive end seal support
21
Key
54
Non drive end seal
388
Non drive end seal support
27
Fan cover screw
56
Non drive end mobile grease valve
390
Non drive end inner bearing retainer strut
30
Drive end bearing
59
Preloading (wavy) washer
411
External deector
56
59
13 64
65
6
118
74
70 5 4212
33
30
386
35
39
7
411
390
53
52
388
54
50
14
3
21
32
380
27
Page 52
Moteurs Leroy-Somer
Headquarter: Boulevard Marcellin Leroy - CS 10015
16915 ANGOULÊME Cedex 9
Limited company with capital of 65,800,512
RCS Angoulême 338 567 258
www.leroy-somer.com
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