Maestro200
For swing gates
EN -
Instructions and warnings for installation and use
CONTENTS
GENERAL SAFETY WARNINGS AND PRECAUTIONS
STEP 1 2
KNOWLEDGE OF THE PRODUCT AND PREPARATION FOR
INSTALLATION
STEP 2 2
2.1 - PRODUCT DESCRIPTION AND INTENDED USE 2
2.2 - DEVICES REQUIRED TO CREATE A FULL SYSTEM 3
PRELIMINARY INSTALLATION WORK
STEP 3 3
3.1 - CHECK SUITABILITY OF GATE TO BE AUTOMATED AND OF THE
ENVIRONMENT 3
3.2 - PRODUCT APPLICATION LIMITS 3
3.3 - PRODUCT DURABILITY 3
STEP 4 4
4.1 - WORKS PRIOR TO INSTALLATION 4
4.2 - ELECTRICAL CABLES PREPARATION 4
INSTALLATION: COMPONENT ASSEMBLY AND CONNECTION
STEP 5 6
5.1 - INSTALLATION OF THE GEARMOTOR 6
5.2 - ADJUSTING THE OPENING MECHANICAL LIMIT SWITCH 6
5.3 - CONNECTION OF THE GEARMOTOR 6
STEP 6 10
6.1 - INSTALL AND CONNECT PHOTOCELLS 10
6.2 - INSTALL AND CONNECT FLASHING INDICATOR 10
TESTING AND COMMISSIONING
STEP 8 13
8.1 - TESTING 13
8.2 - COMMISSIONING 13
MAINTENANCE
STEP 9 14
PRODUCT DISPOSAL 14
FURTHER DETAILS
STEP 10 14
10.1 - ADVANCED ADJUSTMENTS 14
10.2 - OPTIONAL ACCESSORIES 16
10.3 - DEVICES ADDITION OR REMOVAL 18
10.4 - RADIO TRANSMITTERS MEMORISATION 19
10.5 - TROUBLESHOOTING 21
10.6 - DIAGNOSTICS AND SIGNALS 21
PRODUCT COMPONENTS TECHNICAL SPECIFICATIONS 24
USAGE GUIDE (to be delivered to the end user)
(detachable insert)
ANNEX I (detachable insert) B
CE Conformity Declaration 02
English
English
A
PROGRAMMING
STEP 7 12
7.1 - POWER SUPPLY CONNECTION 12
7.2 - PRELIMINARY CHECKS 12
7.3 - CONNECTED DEVICES RECOGNITION 12
7.4 - GATE LEAF OPEN AND CLOSURE ANGLES RECOGNITION 12
7.5 - RADIO TRANSMITTERS CHECK 12
7.6 - ADJUSTMENTS 12
English – 1
GENERAL SAFETY WARNINGS AND PRECAUTIONS (Instructions translated from Italian)
––– STEP 1 –––
CAUTION - Important safety instructions. Observe all the instructions as improper installation may cause serious damage
CAUTION - Important safety instructions. It is important to comply with these instructions to ensure personal safety. Store these
instructions
• Before commencing the installation, check the “Product technical
specifications”, in particular whether this product is suitable for automating your guided part. Should it be unsuitable, DO NOT proceed
with the installation
• The product cannot be used before it has been commissioned as
English
specified in the “Testing and commissioning” chapter
CAUTION - According to the most recent European legislation, the
implementation of an automation system must comply with the
harmonised standards set forth in the Machinery Directive in force,
which allow for declaring the presumed conformity of the automation. On account of this, all operations regarding connection to the
mains electricity, as well as product testing, commissioning and
maintenance, must be performed exclusively by a qualified and
skilled technician!
• Before proceeding with the product’s installation, check that all materi-
als are in good working order and are suitable for the intended applications
• The product is not intended for use by persons (including children) with
reduced physical, sensory or mental capacities, nor by anyone lacking
sufficient experience or familiarity with the product
• Children must not play with the appliance
• Do not allow children to play with the control devices of the product.
Keep the remote controls out of reach of children
CAUTION - In order to avoid any danger from inadvertent resetting of the
thermal cut-off device, this appliance must not be powered through an
external switching device, such as a timer, or connected to a supply that
is regularly powered or switched off by the circuit
• Provide a disconnection device (not supplied) in the plant’s mains pow-
er supply, with a contact opening distance that ensures complete disconnection under the conditions envisaged by Overvoltage Category III
• Handle the product with care during installation, taking care to avoid
crushing, knocks, falls or contact with liquids of any kind. Keep the
product away from sources of heat and open flames. Failure to observe the above can damage the product and increase the risk of danger or malfunctions. If this should happen, stop installation immediately
and contact the Customer Service
• The manufacturer assumes no liability for damage to property, items or
persons resulting from non-compliance with the assembly instructions.
In such cases the warranty does not cover material defects
• The weighted sound pressure level of the emission A is lower than 70
dB(A)
• Cleaning and maintenance to be carried out by the user must not be
effected by unsupervised children
• Before intervening on the system (maintenance, cleaning), always dis-
connect the product from the mains power supply
• Check the system periodically, in particular all cables, springs and sup-
ports to detect possible imbalances, signs of wear or damage. Do not
use if repairs or adjustments are necessary, because a failure with the
installation or an incorrectly balanced automated system may lead to
injury
• The packaging materials of the product must be disposed of in compli-
ance with local regulations
• Keep persons away from the gate when it is moved through the control
elements
• When performing a manoeuvre, keep an eye on the automated mech-
anism and keep all bystanders at a safe distance until the movement
has been completed
• Do not operate the automation if anyone is working on it; disconnect the
power supply before permitting any work to be carried out
INSTALLATION PRECAUTIONS
• Prior to installing the drive motor, check that all mechanical compo-
nents are in good working order and properly balanced, and that the
automation moves correctly
• If the gate being automated has a pedestrian door, the system must
include a control device inhibiting the operation of the motor when the
pedestrian door is open
• Make sure that the controls are kept at a safe distance from moving
parts, while allowing a good view of these.
Unless a selector is used, the controls should be installed at least 1.5
m from the ground and must not be accessible
• If the opening movement is controlled by a fire-prevention system,
make sure that any windows larger than 200 mm are closed by the
control elements
• Prevent and avoid any form of trapping between the moving and fixed
parts during manoeuvres
• Permanently affix the manual operation label next to the element ena-
bling the manoeuvre itself
• After installing the drive motor, make sure that the mechanism, protec-
tive system and all manual manoeuvres operate properly
KNOWLEDGE OF THE PRODUCT AND PREPARATION FOR INSTALLATION
NOTE TO MANUAL
• This manual describes how to implement a complete and optimal automation, like that shown in fig. 1, using all the Nice Home
devices which form part of the automation system known as
“MAESTRO200”. Some of these devices are optional and may
not be present in this kit. For a complete overview of the devices, see the Nice Home product catalogue.
• This manual is designed as a step-by-step guide. Therefore, for
the safety and ease of assembly and programming work, we
advice you to carry out all the operations described in the same
order in which they are presented.
2 – English
––– STEP 2 –––
2.1 - PRODUCT DESCRIPTION AND INTENDED USE
The devices in this kit, plus other accessories (some optional and some
not included), together form the automation system called “MAESTRO200”, designed for automation of a hinged gate for “residential” use.
All uses other than the intended use described and use in environmental conditions other than those described in this manual
should be considered improper and forbidden!
The main automation component is made up of an electromechanical
gearmotor, provided with a 24 V direct current motor and a reduction
unit with worm screws; it is equipped with a mechanical release and key
which allows you to manually move the gate in the event of a lack of
power supply. The gearmotor is equipped with a command control unit
that manages the operation of all of the automation The command control
unit is made up of an electronic board and an integrated radio receiver, to
Per Braccetto XA
receive commands sent by the user via the transmitter. It can memorise
up to 256 ECCO5... transmitters (if these are memorised in “Mode I”) and
up to 6 PH200 photocell pairs.
Connection of the control unit to the various devices takes place via a single cable with two electrical conductors (“ECSbus” system). Furthermore,
the control unit can be powered by a fixed electrical network (230 V) or,
alternatively, by the Nice Home SOLEKIT solar power system.
If powered from the grid, it can host a buffer battery (mod. PR300,
optional accessory) which ensures that the automation can execute certain manoeuvres, during the hours following a loss of power (electrical
black-out). During the black-out, or at any other time, it is possible to
move the gate manually also, by first releasing the gearmotor using the
appropriate key (see chapter 11.3 - Usage guide).
2.2 - DEVICES REQUIRED TO CREATE A FULL SYSTEM
The fig. 2 shows all the devices required to create a full system, such as
that shown in fig. 1. The devices are:
- 2 electromechanical MAESTRO200C and MAESTRO200M gearmotors, complete with mounting brackets
-
3 release keys
- 1 pair of PH200 photocells (made up of a TX and an RX)
2 ECCO5... radio transmitters
-
- 1 FL200 flashing indicator with built-in antenna
- Brackets for fixing and curved anti-shear arms: the screws needed to
fasten the slotted arms are not provided, because they vary according
to the material and thickness of the doors.
-
Metal hardware
Note - Some devices and accessories mentioned in this manual are
optional and may not be present in the kit. For a complete overview, see
the Nice Home product catalogue or visit www.niceforyou.com.
4 - Check, on each leaf and on the wall (or pillar) adjacent, that there is
enough space to attach the gearmotor, referring to the values indi-
cated in fig. 3-4-6-7 and to the following notes:
a) Fig. 3: shows the measurements of the total size of the gearmotor.
b) Fig. 4: shows the horizontal space in which the rear support of the
gearmotor is to be placed. The exact location in which to place the
support must be calculated by referring to point 02 of STEP 5.
c) Fig. 6: shows the maximum distance required “B” between the
leaf pivot point and the wall surface to which the rear support of the
gearmotor will be attached.
d) Fig. 7: shows the minimum distance required “E” (400 mm)
between the gearmotor arm and any possible obstacle in the vicinity
(wall, flowerbed edging, etc.) when the leaf is fully open.
Note – This measurement must be taken starting from the centreline
of the gearmotor.
3.3 - PRODUCT DURABILITY
Durability is the average economic life span of the product. The value of
the life span is strongly influenced by the intensity of the manoeuvres,
i.e. the sum of all factors that contribute to product wear, see Table 1.
To estimate the life span of your automated device, proceed as follows:
01. Add up all the values of the entries in Table 1;
02. In Graph 1, from the value obtained above, trace a vertical line until
it intersects the curve; from this point trace a horizontal line until it
intersects the line of the “manoeuvre cycles”. The obtained value is
the estimated life span of your product.
The lifetime values specified in the graph are only obtainable if the maintenance schedule is strictly observed. See chapter 9 - Maintenance
schedule. The estimation of durability is made on the basis of design
calculations and the results of tests performed on prototypes. As it is only
an estimation, it does not represent any form of guarantee on the effective life span of the product.
English
––– STEP 3 –––
3.1 - CHECK SUITABILITY OF GATE TO BE AUTOMATED
AND OF THE ENVIRONMENT
• Ensure that the mechanical structure of the gate is suitable for auto-
mation and complies with local standards. To verify this, refer to the
technical data on the label of the gate. Important - This product cannot automate a gate that is not already secure and efficient; moreover,
it cannot resolve defects caused by improper installation of the gate or
from its poor maintenance.
• Manually move the gate leaf in both directions (open/closed) and make
sure that the movement takes place with a constant friction at every
point in its course (there should be no points that require more effort
nor less).
• If there is an access door in the gate, or within the range of movement
of the gate, make sure that it does not obstruct normal travel and, if
necessary, provide an appropriate interlock system.
• Manually bring the door of the gate into any position; then, leave it
closed and make sure that it does not move.
• Ensure that the environment in which the gearmotor is to be installed
has sufficient space to be able to perform the manual manoeuvre of
releasing the gearmotor.
• Make sure that the surfaces selected for the installation of the devices,
are strong and can ensure a stable attachment; for the photocells,
choose a flat surface that can ensure a correct alignment of the pair (Tx
and Rx).
• Ensure that all devices to be installed are in a sheltered location and
protected against the risk of accidental impact.
3.2 - PRODUCT APPLICATION LIMITS
Before proceeding with installation perform the following checks in the
suggested order and check their compliance with both the data in this
paragraph and the technical data in the chapter “Product technical specifications”:
1 - Check that the gate leaf has dimensions and weight which fall within
the following limits:
- maximum length 2.2 m
- maximum weight 150 kg
- opening angle 110°
2 - Check that the maximum and minimum temperatures of the instal-
lation environments are within the temperature limits specified for
operating this product. Refer to the technical data contained in the
chapter “Product technical specifications”.
Taking into account the direction from which the (pre-existing) electric
3 -
line which is to power the product originates, decide to which leaf
you intend to affix the gearmotor with the Control unit.
TABLE 1
Severity index
Leaf length m
Leaf weight Kg
Surrounding temperature greater than
40°C or lower than 0°C or humidity
greater than 80%
Solid leaf 15 %
Installation in suction cup area 15 %
1 - 1,5 m
1,5 - 2,2 m
< 80 kg
80 - 150 kg
10%
25%
10%
25%
15 %
GRAPH 1
100 %
75 %
50 %
manoeuvre cycles
25 %
0 %
50.000
60.000
70.000
80.000
90.000
100.000
Severity index %
Example of durability calculation: automation of a gate with a door 1.8m
long with a weight of 100 kg, installed in a windy area. Table 1 shows
the “severity index” for this type of installation: 25% (“Door length”), 10%
(“Door weight”) and 15% (“Installation in windy area”).
These indicators must be added together to obtain the overall severity
index, which is in this case 50%. With the value identified (50%), look at
the vertical axis of Graph 1 (“severity index”), and identify the value corresponding to the number of “manoeuvre cycles” our product will be able
to perform in its life span, about 72,000 cycles.
English – 3
––– STEP 4 –––
4.2 - ELECTRICAL CABLES PREPARATION
4.1 - WORKS PRIOR TO INSTALLATION
4.1.1 - Establish the position of the devices in the system
With reference to fig. 1 and fig. 5, locate the approximate position for
installation of each device envisaged in the system. The fig. 1 shows
a system built with this product plus other optional accessories from
the Nice Home line. The various elements are positioned according to a
standard and usual layout. The devices used are:
a) - 1 FL200 flashing indicator with built-in antenna
- 1 pair of PH200 photocells (made up of a TX and an RX)
b)
c)
- MAESTRO200C gearmotor with incorporated CL205 control unit
d) - MAESTRO200M gearmotor
e) - Closure stop (not supplied)
English
WARNING! - Some of these devices are optional and may not be
present in this package (see the Nice Home product catalogue).
WARNINGS:
• The gearmotors must be affixed to the column/wall, laterally to the
respective gate leaves;
• Fixed type control devices must be positioned:
- in view of the automation;
- away from its moving parts;
- at a minimum height of 1.5 m from the floor/ground;
- not accessible to strangers.
4.1.2 - Establish the position of all the connecting cables
Refer to the instructions in section 4.2 to determine the space in which to
dig the routes for the cable ducts for the electrical cables.
4.1.3 - Obtain the tools and materials required for the work
Before beginning work, make sure you have all the tools and materials
required to carry out the work. Make sure that these are in good condition and comply with local safety regulations.
To prepare all connection cables, proceed as follows.
a) - Observe fig. 5 to understand how the various devices should be
connected to the control unit and the terminals to be used for each
connection. Important - Only devices which support “ECSbus”
technology can be connected to the “ECSbus” terminal.
b) - Observe fig. 1 to understand how to position the electrical cables in
the environment. Then, draw a similar diagram on paper, adapting
it to the specific needs of your system. Note - This diagram will be
useful, both to guide the excavation of the routes for the cable ducting, and for drawing up a complete list of the cables required.
c) - Read Table 2 to determine the type of cables to use; then use the
diagram you just drew and the environmental measurements to
determine the length of each individual cable. Caution! - Each cable
must not exceed the maximum length indicated in Table 2.
WARNING
- The “ECSbus” technology allows you to connect multiple
devices together, using, between one device and the next, a single “bus”
cable, with two internal electrical conductors. The connection between
the devices can adopt a “cascade”, a “star” or a “mixed” configuration,
between the first two.
cascade star mixed
4.1.4 - Carry out the preparatory works
Prepare the environment for the subsequent installation of the devices,
carrying out preliminary work such as, for example:
- excavation of routes for the cable ducting for the electrical cables (alter-
natively, external raceways may be used);
- installation of the cable ducting and their attachment in the concrete;
- sizing of all electrical cables to the desired length (see section 4.2) and
their passage in the ducting.
Caution! - At this stage do not implement any type of electrical
connection.
Warnings:
• Ducting and raceways are used to protect the electrical cables from
damage due to accidental impacts.
• When laying the ducting, also take into account that due to possible
deposits of water in the routing ducts, the ducting might create condensation in the control unit, with consequent damage to the electronic
circuits.
• Place the ends of the ducting in the vicinity of the points provided for
affixing the devices.
TABLE 2 – Technical specifications of electric cables
Connection Cable type (minimum gauge values) Maximum admissible length
A - Electric power line Cable 3 x 1.5 mm
B - FLASH flashing indicator output Cable 2 x 1 mm
C - Antenna cable RG58 type shielded cable 20m (less than 5m recommended )
D - ECSbus devices cable Cable 2 x 0.5 mm
- STOP input Cable 2 x 0.5 mm
- SbS input Cable 2 x 0.5 mm
E - Gearmotor power supply cable Cable 3 x 1.5 mm
Note 1 - A power supply cable longer than 30m may be used provided it has a larger gauge (3 x 2.5mm
provided near the automation.
Note 2 - If the “ECSbus” cable is longer than 20m, up to 40 m, a larger gauge (2 x 1mm2) cable is needed.
Note 3 - These two cables may be replaced by a single 4 x 0.5 mm2 cable.
CAUTION! – The cables used must be suited to the type of environment of the installation site.
2
2
2
2
2
2
30 m (note 1)
6 m
20 m (note 2)
20 m (note 3)
20 m (note 3)
10 m
2
), and that a safety earthing system is
4 – English
1
a
b b
c d
English
e
2
3
290 mm
155 mm
MAESTRO200C
MAESTRO200M
237 mm
555 mm
4
B
(mm)
FL200
0
20
40
60
80
100
120
140
160
180
200
220
240
PH200
ECCO5WO
ECCO5BO
A (mm)
110
120
130
140
150
160
170
180
190
200
210
220
230
240
250
260
270
280
290
300
106° ÷ 110°
90° ÷ 95°
96° ÷ 100° 101 ÷ 105
5
FL200
B
C
D
PH200 PH200
D
A
Maestro200C Maestro200M
E
English – 5
INSTALLATION: COMPONENT ASSEMBLY AND CONNECTION
––– STEP 5 –––
- The following assembly steps illustrate installation of the MAESTRO200M / MAESTRO200C gearmotor.
- For correct system operation it is necessary to supply mechanical
stops, on the ground or wall, positioned at the maximum Opening and
Closing points of the door. Note - These end stops are not included in
the kit and do not form part of the Nice Home product range.
WARNINGS
• Incorrect installation may cause serious physical injury to those
working on or using the system.
English
• Before starting automation assembly, carry out the preliminary
checks as described in STEP 3.
5.1 - MAESTRO200C and MAESTRO200M GEARMOTOR
INSTALLATION
01. Measure distance “B” (fig. 6).
02. Move the leaf to the desired maximum opening position, and check
whether the angle value found falls within the values listed in Graph 4.
03. As shown in fig. 4, using value “B” and the opening angle, determine
value “A”. Example: if “B” is 100mm and the angle required is equal
to 100°, the distance “A” is around 180 mm.
04. Affix the gearmotor mounting bracket to the wall, in a horizontal posi-
tion, as shown in fig. 8, 9 and 10. Use suitable anchors, screws and
washers (not supplied).
05. Remove the mechanical stop located on the underside of the motor,
using a 13mm wrench (fig. 11): loosen and unscrew the self-locking
nut of the screw of the mechanical stop.
06. Insert the back of the gearmotor into the space provided on the
mounting bracket, taking care to line up the holes on the motor with
those on the bracket (fig. 12).
07. Support the gearmotor with one hand and with the other hand insert
the two screws supplied into the holes. Note – If the screws do not
go in easily, use a hammer and a hex nut driver to insert them fully
(see fig. 13). Then, fasten the screws with suitable nuts; to do this,
use an Allen wrench to hold the head of the screw and a (10 mm) hex
nut screwdriver, with external dimensions not exceeding 14.5 mm, to
tighten the nut.
08. Now, affix the curved arm to the gearmotor. IMPORTANT! – The arm
must be positioned with the curvature pointing towards the gate leaf.
Then align the holes on the two arms and insert the pin supplied and
the ringed stop. (fig. 14).
09. To secure the attachment bracket to the gate leave, proceed in the
following way:
a) Insert the bracket to the end of the curved arm, aligning the respec-
tive holes, and insert the pin supplied (without ring stop - fig. 15).
b) Release the gearmotor using the required key (refer to chapter
11.2).
c) Move the gate leaf into the fully closed position required, and
extend the arm to its full length (fig. 16). Then, bring the latter to the
leaf, until the mounting bracket is fully locked onto it.
d) Now, using a pencil, mark the drilling points and then drill the leaf
using a drill. Note – The screws required for leaf-fixture of the bracket
are not included in the pack, as their type depends on the material
and thickness of the gate or door in which they are inserted.
10. Detach the bracket from the arm of the gearmotor, and affix it to the
gate leaf. Important – Check that the bracket sits perfectly level.
11. Attach the gearmotor arm to the bracket by inserting the pin and the
ring stop supplied.
12. CAUTION! – If, in your installation environment, there are no
mechanical stops placed on the ground, refer to STEP 5.2.
13. Finally, still with the gearmotor released, manually move the two gate
leaves into the position shown in fig. 17 and lock the gearmotor
using the appropriate key (refer to the chapter 11.2). Now, using just
a slight movement, move the gate leaf a few centimetres in the direction of full opening, until you hear a click.
14. If the gate to be automated is a dual leaf type, repeat the same
operations describe in this STEP 5 to also install the second
gearmotor.
IMPORTANT!
5.2 - ADJUSTING THE OPENING MECHANICAL LIMIT
SWITCH
If, in your installation environment, there are no mechanical stops placed
on the ground, designed to stop the wings of the gate at the end of their
opening movement, it is necessary to adjust the mechanical stop on the
bottom side of each motor, in the following manner:
01. With the gearmotor released, manually move the leaf to the Open
position.
02. Locate the centrepoint (axis) of the gearmotor arm, and mark it using
a piece of adhesive tape placed in the fixed part of the gearmotor, above
the arm (fig. 18).
03. Now close the gate leaf.
04. In order to facilitate mounting the mechanical stop, we recommend
that you add a piece of adhesive tape, up to the base of the gearmotor,
as shown in fig. 19.
05. Place the mechanical stop in the following way: if you are working on
the gearmotor that moves the left-hand leaf, the mechanical stop must
be fixed to the left of the adhesive tape, adjacent to it; conversely, if you
are working on the gearmotor on the right the mechanical stop should be
attached to the right of the adhesive tape, adjacent to it (fig. 20). Then
fasten it using its self-locking nut (fig. 21).
06. Now, by moving the gate leaf manually, check that the latter stops
exactly at the desired maximum opening point. If this is not the case,
move the mechanical stop by one or two “teeth”; then check the maximum opening position again.
07. Finally, with the gearmotor still released, manually move the gate leaf
to around half its travel, and lock the gearmotor
using the appropriate key (refer to chapter “Manually releasing and locking
the gearmotor” in the “Usage Guide”). Now, using just a slight movement,
move the gate leaf a few centimetres in the direction of full opening until
you hear a click.
5.3 - MAESTRO200C and MAESTRO200M GEARMOTOR
CONNECTION
CAUTION! – All electrical connections must be made while disconnected from the grid and disconnected from the backup battery
(if any).
To make the electrical connections, remove the top cover of the gearmotor as shown in fig. 23.
• MAESTRO200C: thread the cable through the appropriate duct locat-
ed on the back of the gearmotor, and make the electrical connections
as shown in fig. 24, replace the cover.
• MAESTRO200C: thread the cables through the appropriate duct
located on the back of the gearmotor, and make the electrical connections as shown in fig. 22, replace the cover.
Bearing in mind that:
01. To facilitate connection operations, you can remove the terminals.
After having made the connections, insert the terminals back into
their dedicated seats.
02. The WU100SK cable is connected as shown in detail (B) in fig. 22.
03. Remember that in order to avoid the risk of the two leaves colliding,
the MAESTRO200C command unit first commands the motor connected to the M2 output to open, and then the motor connected to
M1, whilst during closing, the reverse happens. Then, make sure that
the (outer) terminal M1 is connected the motor that drives the leaf
resting on the mechanical stop, and terminal M2 to the top leaf.
If you are using only one motor (gate with only one leaf), connect it to
terminal M2, leaving terminal M1 free.
04. The grey terminals (SbS) and red (stop) of the KS200KIT key selector
switch (optional accessory), are connected respectively to the grey
terminals (SbS) and red (stop) of the control unit. You do not need to
observe any polarity for the connection.
05. If you are using an external antenna (optional accessory), you will need
to connect the control unit core and the screen of the shielded cable
as shown in detail (A) in fig. 22.
6 – English
E
B
A
6
M8
V6 x 70
M6
10
11
English
7
12
Distance E = minimum 400 mm
8
13
9
English – 7
OK
b
c
d
a
14
M8 M8
English
15
14
18
19
20
16
M8 M8
Maximum
17
21
8 – English
22
FL200
M2
M1
MAESTRO200C MAESTRO200M
NCNO
MMMM
M1
M2
FLASH BUS STOP SbS
Flash
ECSbus
Stop
Sbs
PH200
English
Aerial
23 24
Brown
Yellow/Green
Blue
English – 9
––– STEP 6 –––
6.1 - INSTALL AND CONNECT PH200 PHOTOCELLS (fig. 25)
• position each photocell 40/60 cm above the ground • position
them on the opposite sides of the zone to be protected • position
them as close as possible to the gate (maximum distance = 15 cm)
• a tube for passing the cables must be present in the fastening
point • orient the TX transmitter towards the central zone of the
RX receiver (allowed misalignment: maximum 5°)
01. Remove the front glass (Phase 01 - Fig. 25)
02. Remove the upper casing then the internal casing of the photocell
(Phase 02 - Fig. 25)
03. Perforate the lower casing in the point where the cables should pass
English
(Phase 03 - Fig. 25)
04. - Position the lower casing in the point where the tube for the pas-
sage of the cables arrives and mark the perforation points (Phase
04 - Fig. 25)
- Use a percussion drill to drill the wall with a 5 mm bit. Insert the 5
mm wall plugs (Phase 04 - Fig. 25)
- Pass the electrical cables through the relevant holes and fasten the
lower casing with the screws (Phase 04 - Fig. 25)
05. - Connect the electrical cable to the terminals of the TX and RX,
which must be connected in parallel to each other then connected
to the terminal on the control unit (Fig. 22). It is not necessary to
observe any polarity.
- Put back in place, in the following order, the inner casing followed
by the upper casing to be fastened with the two screws then, lastly,
insert the cover and exert slight pressure to close it (Phase 05 - Fig.
25).
25
03.
01.
02.
04.
Ø < 5 mm
05.
10 – English
Led SAFE
2
1
3
4
6.2 - INSTALL AND CONNECT FL200 FLASHING
INDICATOR (fig. 26)
• The flashing light must be positioned near the gate in a clearly
visible position. It can be fasted to a horizontal or vertical surface.
• For connection to the Flash terminal, no polarity needs to be observed;
instead for connection of the shielded aerial cable, it is necessary to connect the cable and sheath as shown in Fig. 22.
Choose the most suitable position in which to install the flashing light: it
must be positioned near the gate in a clearly visible position. It can be
fasted to a horizontal or vertical surface.
For the installation procedure see Fig. 26.
English
26
1
05. A
02. 03. 04.01.
2
Ø = 6 mm
x4
05. B
06. 07.
(aerial)(flash)
x4
Ø = 6 mm
08. 09.
1
2
English – 11
PROGRAMMING
––– STEP 7 –––
7.1 - POWER SUPPLY CONNECTION
WARNINGS!
– The PVC power cable is suitable for indoor installations. For
installation outdoors, you must protect the entire cable with a protective duct. Alternatively, you can replace the cable with one of
type H07RN-F.
– The final connection of the automation to the electrical mains or
substitution of the cable supplied must be performed exclusively
by a qualified and expert electrician, in compliance with local safety standards and the following instructions.
English
• For operational and programming tests of the automation, use
the cable supplied, inserting the plug into an electrical socket. If the socket is far from the automation, use a suitable extension lead.
• For the test and commissioning phase of the automation you
must connect the control unit permanently to the mains power supply,
replacing the supplied cable with another of suitable length. To make the
connection between the cable and the gearmotor control unit, proceed as
described below:
WARNING:
Provide a device inside the electricity supply line that ensures complete
disconnection of the automation mechanism from the grid. The disconnection device must have contacts with an opening distance large
enough to permit complete disconnection under the conditions sanctioned by overvoltage category III, in accordance with installation regulations. The device ensures quick, safe disconnection from the power supply if needed, and must therefore be positioned in view of the automation
mechanism. If, on the other hand, it is located in a position which is not
visible, there must be a system for preventing accidental or unauthorized
reconnection with the power grid to prevent this risk. The disconnection
device is not supplied with the product.
01. Make sure that the gearmotor plug is not plugged into the wall socket.
02. Disconnect the power supply terminal electrical cable from the gear-
motor.
03. Loosen the collar found under the terminal and remove the electric
cable.
Replace it with a permanent power supply cable.
04. Connect the electric cable to the gearmotor power supply terminal.
05. Tighten the collar to secure the electric cable.
7.2 - PRELIMINARY CHECKS
As soon as the control unit is electrically powered, you are advised to
carry out some simple tests:
01. Check that the ECSbus led [A] (fig. 27) is flashing steadily, at a
speed of around one flash per second.
02. Check that the SAFE led [B] (fig. 27) on the photocells is flashing
(both on TX and RX); the type of flash is not important as this depends
on other factors; it is simply important that it is not either permanently
lit or unlit.
03. If the above conditions are not satisfied, it is advisable to switch off
the power supply to the control unit and check the electrical connections more carefully. For other useful information see also chapters
10.5 “Troubleshooting” and 10.6 “Diagnostics and signals”.
7.3 - CONNECTED DEVICES RECOGNITION
Once the initial checks are complete, you need to allow the control unit
to recognise the devices connected to it on the “ECSbus” and “STOP”
terminals.
01. On the control unit, press and hold down P2 [A] (fig. 28) for at least
3 seconds, then release it.
Wait a few seconds until the control unit has completed the device
02.
recognition procedure.
03.
On recognition completion the STOP led [B] (fig. 28) must remain
lit, whilst the P2 led [C] (fig. 28) must go out. If the P2 led flashes, it
means that an error has occurred; see section 10.5 “Troubleshooting”.
The phase of self-learning the devices connected can be repeated at any
time also after installation (such as in the case that a photocell is added);
it is sufficient to repeat it from point 01.
7.4 - GATE LEAF OPEN AND CLOSURE ANGLES RECOGNITION
After self-learning the devices, the control unit must recognise the leaf
opening and closing angles. In this phase the opening angle of the leaves
from the mechanical end closing stop up to the mechanical opening stop
is detected. The presence of fixed and sufficiently robust mechanical
stops is essential.
01. Carry out motors release using the appropriate keys (see paragraph
11.3 - Usage guide) and move the leaves to mid-course, in such a
way that they are free to move in the opening and closing directions;
then release the motors.
02. On the control unit press and release P3 [B] (fig. 28); wait for the
control unit to perform the recognition: closure of motor M1 up to the
mechanical stop, closure of motor M2 up to the mechanical stop,
opening of the motor M2 and the motor M1 up to the mechanical
opening stop; full closure of M1 and M2.
- If the first manoeuvre of one or both wings is not a closure, press
P3 to stop the recognition phase and then invert the polarity of the
opening motor(s) by swapping over the two brown and blue wires on
the terminal.
- If the first motor to carry out a closing move is not M1, press P3 to
stop the recognition phase and then swap the motors connections
on the terminals.
- If during the recognition phase a device actuates (photocells, key
selector switch, P3 pressed, etc.) the recognition phase will be
stopped immediately. It will then be necessary to repeat it in full.
03. If the P3 led [A] (fig. 28) flashes at the conclusion of the recognition
process, it means that an error has occurred; see section 10.5 “Troubleshooting”.
The recognition stage of the opening angles can be repeated again at any
time, even after the installation (for example, if one of the opening stops is
moved); it is sufficient to repeat the procedure starting from step 1.
7.5 - RADIO TRANSMITTERS CHECK
To check the transmitters, you just need to press on one of its 4 keys,
check that the led flashes and that the automation carries out the command sent.
The command associated to each key depends on the way in which they
were stored (see paragraph 10.4 “Memorisation of radio transmitters”).
7.6 - ADJUSTMENTS
7.6.1 - Leaf speed selection
Leaf opening and closing can be done in two speeds: “slow” or “fast”.
To move between one speed and the other, quickly press P2 (fig. 28); the
corresponding P2 led (fig. 28) lights up or goes out; when the led is off
the speed is “slow”, when the led is lit the speed is “fast”.
7.6.2 - Selecting the operating cycle type
The closing and opening of the gate can be performed according to two
different operating cycles:
• single cycle (semiautomatic): with one command the gate opens, and
will remain open until the next command causing it to close.
• Complete cycle (automatic closure): with one command, the gate opens
and recloses automatically after a short space of time (for the duration
see paragraph 10.1 “Parameter adjustment using radio transmitter”).
To move between one operating cycle and the other, quickly press P3
(fig. 28); the corresponding led (fig. 28) lights up or goes out; when the
led is off the cycle is “single”, when the led is lit the cycle is “complete”.
12 – English
27
P1
LP1
LP2
LP3
P2
P3
TX RX
MMMM
A
FLASHBUS STOP SbS
B
English
28
led P1
led P2
led P3
TESTING AND COMMISSIONING
––– STEP 8 –––
These are the most important stage in the automation system installation
procedure in order to ensure the maximum safety levels.
Testing can also be adopted as a method of periodically checking that all
the various devices in the system are functioning correctly.
CAUTION! – The system must be tested by skilled and quali-
fied personnel, who is responsible for defining the tests adopted
in relation to the risks present, and for ensuring observance of all
legal provisions, standards and regulations, with particular reference to all requirements of the EN 13241-1, EN 12445 and EN
12453 standards which defines the test methods for testing gate
automations.
29
LED
T1
T5
T2
T3
device is triggered, switching from the active to the alarm status and
vice-versa; finally, make sure that it causes the intended action in the
control unit; for example that it causes the reversal of the movement
during the closing manoeuvre.
05. Measure the force as specified in the standard EN 12445. If the motor
force control is used as an auxiliary function for reduction of impact
force, test and identify the setting that obtains the best results.
T4
30
8.1 - TESTING
01. Ensure that you have strictly complied with the instructions
and warnings in STEP 1.
02. Using the selector switch or the radio transmitter, carry out testing of
opening and closing the gate and check that the movement of the
leaves corresponds to what is expected. It is useful to perform several tests to evaluate the freedom of movement of the gate and any
adjustment or installation faults, as well as the presence of particular
points of friction.
03. Check the proper operation of all the safety devices, one by one
(photocells, safety edges, etc.). In particular, each time a device is
activated, the ECSbus led on the control unit flashes longer, confirming that the control unit has recognised this.
To check the photocells and make sure that there is no interference
04.
with other devices, pass a 5 cm diameter, 30 cm long cylinder (fig.
30) on the optical axis, first near TX, then near RX and finally at the
mid-point between them and make sure that in all these cases the
8.2 - COMMISSIONING
Commissioning can take place only after all testing phases have
been terminated successfully. Partial or “makeshift” commissioning is strictly prohibited.
01. Draw up the technical dossier of the automation that should include
as a minimum: overall design (for example fig. 1), electrical connec-
English – 13
tions wiring diagram (for example fig. 5), risk analysis and related
adopted solutions, manufacturer conformance declaration for all the
devices used (use Annex 1, “CE conformity declaration for all MAESTRO200 components”).
02. Post a label on the door providing at least the following data: type of
automation, name and address of manufacturer (person responsible
for the “commissioning”), serial number, year of manufacture and CE
mark.
03. Permanently affix the label present in the package to the gate, con-
cerning the manual operations of releasing and locking the gearmotor.
English
––– STEP 9 –––
The maintenance operations must be performed in strict compliance with the safety directions provided in this manual and
according to the applicable legislation and standards.
The automation devices do not require special maintenance operations;
however periodically check, at least once every six months, the perfect
DISPOSAL OF THE PRODUCT
04. Prepare the declaration of conformity of the automation system and
deliver it to the owner (use Annex 1).
05. Compile the usage guide for the automation system and deliver it to
the owner; for this purpose, Annex “Usage guide” can be used as an
example.
06. Prepare the maintenance schedule of the automation system and
deliver it to the owner; it must provide all directions regarding the
maintenance of all the automation devices.
07. Before commissioning the automation, ensure that the owner is ade-
quately informed of all associated residual risks and hazards.
MAINTENANCE
efficiency of all the devices.
For this purpose, to perform all the tests and checks provided for in paragraph 8.1 “Testing” and carried out as provided for in paragraph “Useradmissible maintenance operations”.
If other devices are present, follow the steps as laid out in the relevant
maintenance schedule.
This product is an integral part of the automation system it controls and must be disposed of along with it.
As with installation operations, disposal operations must be performed by
qualified personnel at the end of the product’s useful life.
This product is made of various types of materials, some of which can be
recycled while others must be scrapped. Seek information on the recycling and disposal systems required by local regulations in your area for
this product category.
Caution! – some parts of the product may contain pollutants or hazardous substances which, if released into the environment, may cause serious damage to the environment or human health.
FURTHER DETAILS
––– STEP 10 –––
10.1 - ADVANCED ADJUSTMENTS
10.1.1 - Parameter adjustment using radio transmitter
Using the radio transmitter you can adjust certain operating parameters
on the control unit: there are eight parameters.
1) Pause time: duration for which the leaves remain open (in the case of
automatic closure).
2) Pedestrian opening: pedestrian opening mode of the leaves.
3) Motor force: maximum force above which the control unit detects an
obstacle, and reverses the movement.
4) “Step-by-Step (SbS)” function: sequence of movements associated to
each “Step-by-Step” command.
5) SbS input configuration on control unit: allows you to program the SbS
input functionality, as described in Table 4.
6) Flash output configuration. Allows you to program the Flash output
functionality, as shown in Table 4.
a) flashing indicator: the output emits one flash per second during the
manoeuvre (paragraph 10.6.2).
b) courtesy light functionality, the output activates at the start of the
manoeuvre and goes out automatically after 60 seconds have expired
following completion of the manoeuvre.
c) gate open indicator functionality: the output has the following behav-
iour:
- off when gate closed,
- flashes slowly during the opening manoeuvre,
- flashes quickly during the closing manoeuvre,
- steady on in all other cases.
Note - Before to modifying the operation of the Flash output, check that
the device connected to the output meets the specifications given in
the chapter “Product components technical specifications”.
7) Discharging Motor 1 and Motor 2 when closing: adjusts the length of
the “brief reverse” of the motors after execution of the closing manoeu-
As indicated by the symbol on the side, disposal of this
product as domestic waste is strictly prohibited. Separate
waste into categories for disposal, according to the methods established by local regulations, or return the product
to the retailer when purchasing a new version.
Caution! – Local legislation may envisage serious fines in
the event of abusive disposal of this product.
vre, in order to reduce the final residual force.
8)
Discharging Motor 1 and Motor 2 when opening: adjusts the length
of the “brief reverse” of the motors after execution of the opening
manoeuvre, in order to reduce the final residual force. The parameters
adjustment operation can be carried out by any one of radio transmitters, as long as it is stored in mode 1 (see paragraph 10.4.1 “Mode 1
memorisation”).
In the event that no transmitter stored in Mode 1, it is possible to memorise one just for this phase, and delete it straight afterwards (see paragraph 10.4.4 “Deleting a radio transmitter”).
CAUTION! – When making adjustments using the transmitter, you must
allow the command unit time to recognise the radio command; in practice, the keys must be pressed and released slowly, with at least one
second of pressure, one second of release, and so on.
To program the parameters in Table 3:
01. Press T1 and T2 together (fig. 31) on the radio transmitter for at least
5 s.
02. Release the two keys.
03. Within three seconds, carry out the action set out in Table 6 based on
the parameter to change.
31
T1
T2
14 – English
Example: to adjust the pause time to 40 s.
01. Press the T1 and T2 keys and hold them down for at least 5s
02. Release T1 and T2
03. Press T1 three times
All the parameters can be adjusted as required without any contraindication; only the adjustment of the “motor force” could require special care:
• Do not use high force values to compensate for the fact that the gate
has anomalous friction points. Excessive force can be detrimental to the
functioning of the safety system or can damage the gate.
• If the “Motor force control” is used in support of the system for impact
force reduction, the force measurement procedure must be performed
after each adjustment, as envisaged by standard EN 12445.
• Weather conditions may affect the movement of the gate. Periodically
you may need to readjust.
To program the parameters in Table 4:
01. Press T1 and T3 together (fig. 32) on the radio transmitter for at least
5 s.
02. Release the two keys.
03. Within three seconds, carry out the action set out in Table 4 based on
the parameter to change.
Example: to adjust the closing discharge of motors 1 and 2 to level 4.
Press the T1 and T3 keys and hold them down for at least 5s
01.
02. Release T1 and T3
03. Press T3 four times
32
T1
T3
TABLE 3
Parameters N° Valore Action: operation to be carried out at step 3 in
the recognition phase
Pause time 1 10s Press T1 once
2 20s (*) Press T1 twice
3 40s Press T1 three times
4 80s Press T1 four times
Pedestrian opening 1 Open 1 leaf halfway Press T2 once
2 Fully open 1 leaf (*) Press T2 twice
3 2 leaves partially opened to 1/4 of the full course Press T2 three times
4 2 leaves partially opened to half of the full course Press T2 four times
Motor force 1 Low Press T3 once
2 Medium low (*) Press T3 twice
3 Medium high Press T3 three times
4 High Press T3 four times
Step-by-Step (SbS) function 1 “Open”, “Stop”, “Close”, “Stop” Press T4 once
2 “Open”, “Stop”, “Close”, “Open” (*) Press T4 twice
3 “Open”, “Close”, “Open”, “Close” Press T4 three times
4 Open only Press T4 four times
(*) Original factory value
English
TABLE 4
Parameters N° Value Action to perform
SbS input configuration on the control unit 1 Step-by-Step (*) Press T1 once
2 pedestrian opening Press T1 twice
Flash output configuration 1 Flashing light (*) Press T2 once
2 Courtesy light Press T2 twice
3 Gate open indicator Press T2 three times
Motor 1 and Motor 2 discharge in closure 1 No discharge (*) Press T3 once
2 0.1s (Minimum) Press T3 twice
3 0.2s Press T3 three times
4 0.3s Press T3 four times
5 0.4s (Medium) Press T3 five times
6 0.5s Press T3 six times
7 0.6s Press T3 seven times
8 0.7s (Maximum) Press T3 eight times
Motor 1 and Motor 2 discharge in opening 1 No discharge (*) Press T4 once
2 0.1s (Minimum) Press T4 twice
3 0.2s Press T4 three times
4 0.3s Press T4 four times
5 0.4s (Medium) Press T4 five times
6 0.5s Press T4 six times
7 0.6s Press T4 seven times
8 0.7s (Maximum) Press T4 eight times
(*) Original factory value
English – 15
10.1.2 - Checking adjustment using radio transmitter
With a radio transmitter which has been memorised in Mode 1, you can
check at any time the adjusted values for each parameter using the following sequence.
To view the parameters in table 5:
01. Press T1 and T2 together on the radio transmitter for at least 5s.
02. Release the two keys.
03. Within three seconds, carry out the action set out in Table 5 based
on the parameter to change.
04. Release the key when the flashing indicator starts flashing.
05. Count the number of flashes and, based on the number, check in
Table 3 for the corresponding value.
Example: If, after having pressed T1 and T2 for 5 s and then T1, the flashing indicator will emit three flashes; the pause time has been programmed
at 40 s.
English
To view the parameters in table 6:
01. Press T1 and T3 together on the radio transmitter for at least 5s.
02. Release the two keys.
03. Within three seconds, carry out the action set out in Table 6 based
on the parameter to change.
04. Release the key when the flashing indicator starts flashing.
05. Count the number of flashes and, based on the number, check in
Table 4 for the corresponding value.
TABLE 5
Parameter Action
Pause time Press and hold T1
Pedestrian leaf Press and hold T2
Motor force Press and hold T3
“Step-by-Step (SbS)”
function
Press and hold T4
TABLE 6
Parameter Action
SbS input configuration on
the control unit
Flash output configuration Press and hold T2
Discharge on close
Motor 1 and Motor 2
Discharge on open
Motor 1 and Motor 2
Press and hold T1
Press and hold T3
Press and hold T4
10.2 - OPTIONAL ACCESSORIES
In addition to the devices present in MAESTRO200, there are others available as optional accessories that can integrate with the automation system.
PR300: 24 V buffer battery; in the event of a lack of mains power supply,
this ensures around ten full cycles.
SOLEKIT: 24 V solar energy system; useful in cases where power from
the fixed electrical grid is unavailable.
DS100: digital selector switch which allows you, after having correctly
entered the secret combination, to control the automation remotely. For
programming see paragraph 10.4.6
10.2.1 - Installing the PR300 buffer battery (fig. 33)
CAUTION! - Electrical connection of the battery to the unit must
be performed exclusively after completing all stages in installation
and programming, as the battery is an emergency power supply.
To install and connect the PR300 buffer battery to the command unit, see
fig. 33 and refer to the PR300 instruction manual.
When automation is powered by the buffer battery, after 60 s following
completion of a manoeuvre, the control unit automatically turns off the
“ECSbus” output (and all the devices connected to it), the Flash output
and all of the leds, excluding the ECSbus led that will flash more slowly;
this is the “Standby” function. When a command arrives, the control unit
will reset to normal functioning (after a brief delay). This feature is designed
to reduce power consumption, as this is a very important consideration
with battery power.
10.2.2 - Install the SOLEKIT solar power supply system (fig. 34)
CAUTION! - When the automation mechanism is powered exclusively by the “SOLEKIT” solar power supply system, IT MUST NOT
BE POWERED by the electricity grid at the same time.
To connect the SOLEKIT solar power supply system to the control unit,
see fig. 34 and refer to the SOLEKIT instruction manual.
When automation is powered by the solar panel, after 60 s following completion of a manoeuvre, the control unit automatically turns off the “ECSbus” output (and all the devices connected to it), the Flash output and
all of the leds, excluding the ECSbus led that will flash more slowly; this
is the “Standby” function. When a command arrives, the control unit will
reset to normal functioning (after a brief delay). This feature is designed to
reduce power consumption, as this is a very important consideration with
solar power.
33
16 – English
1 2
3
34
1 2
English
10.2.3 - Calculation of maximum number of cycles per day
This product is expressly designed to also be able to operate with the
power supply system of the SOLEKIT solar energy model. Suitable technologies have been supplied to minimise the power consumption when
the automation is stopped, by turning off all the devices that are not
essential to the operation (for example the photocells or the key selector
light). In this way all the available energy is stored in the battery, and will be
used for the movement of the gate.
Caution! - When the automation mechanism is powered by SOLEKIT, it cannot and IT MUST NOT BE POWERED by the electricity
grid at the same time.
Usage limits: maximum number of cycles per day, in a given period of
the year.
The SOLEKIT solar-powered system allows full energy independence for
the automation, whilst the energy produced by the solar energy panel
and stored in the battery remains higher than that consumed by the gate
manoeuvres. With a simple calculation is possible to estimate the maximum number of cycles per day that the automation can execute in a given
period of the year in order that this energy balance remains positive.
The first part of the available energy calculation, is explained in the
SOLEKIT instruction manual; the second part of calculation of energy
consumed and therefore, the maximum number of cycles per day, is
explained in this chapter.
Establish the available energy
To determine the available energy (see also the SOLEKIT instruction manual) proceed as follows:
01. In the ground map supplied in the SOLEKIT kit instruction manual,
locate the system installation point; then obtain the value of Ea and
the degrees of latitude of the location (Ex. Ea = 14 and degrees =
45°N)
In the graphs (North or South) shown in the SOLEKIT kit instruction
02.
manual, locate the curve which relates to the degrees of latitude of
the position (ex. 45°N)
03.
Choose the period of the year for which you wish to do the calcula-
tion, or choose the lowest point of the curve if you wish to carry
out the calculation for the harshest period of the year; then find the
corresponding Am value (i.e., December, January: Am= 200)
Calculate the available energy value Ed (produced by the panel) by
04.
multiplying: Ea x Am = Ed (i.e. Ea = 14; Am = 200 thus Ed = 2800)
Establish the energy consumed
To calculate the energy consumed by the automation proceed as follows:
05.
In the table below choose the box corresponding to the intersec-
tion of the row with the weight and the column with the opening
angle of the gate. The box contains the severity index (K) of each
manoeuvre (i.e. WU200S with 130kg leaf and opening of 100°; K =
106).
Opening angle
Leaf weight ≤95° (B≈250)* 95-105° (B≈180)* 105-110°(B≈70)*
< 75 kg 69 88 93
75-100 kg 85 108 115
100-125 kg 102 130 139
125-150 kg 118 151 161
(*) the value of B shown in the table represents the optimum value; in the event
that B is less than this value, add 20% to the K value shown in the table.
06. In table A below, select the box corresponding to the intersection of
the row with the value of Ed and the column with the value of K. The
box contains the maximum possible number of cycles per day (e.g.
Ed= 2800 and K= 106; daily cycles ≈ 22)
If the number obtained is too low for the intended use, or falls within the
“not recommended usage area”, you can evaluate the use of 2 or more
solar power panels or a solar power panel of greater power. Contact the
Nice Support Service for further information.
The method described, allows you to calculate the maximum possible
number of cycles per day that the automation is capable of carrying out,
according to the solar energy supplied. The calculated value should be
considered as the average value and equal for all the days of the week.
Considering the presence of the accumulator, which acts as an energy
“store”, and considering that the accumulator allows you independent
automation even during long periods of bad weather (when the solar
panel produces very little energy) it is therefore possible to occasionally
exceed the maximum number of cycles per day, provided that the average on 10-15dd is within the limits.
In table B below the maximum possible number of cycles is shown,
according to theseverity index (K) of the manoeuvre, using the stored
solar energy of the accumulator. It is assumed that initially the accumulator is fully charged (e.g., after a long period of good weather or after a refill
with the optional power supply model PCB) and that the operations are
carried out within a period of 30 days
When the accumulator has exhausted its energy, the led will start to report
on the discharged status of the battery with a short flash every 5 seconds,
accompanied by a “beep” sound.
English – 17
P1
LP1
LP2
LP3
P2
P3
To K=70 K=80 K=90 K=100 K=110 K=120 K=130 K=140 K=150 K=160
9500 131 115 102 92 84 77 71 66 61 58
9000 124 109 97 87 79 73 67 62 58 54
8500 117 103 91 82 75 68 63 59 55 51
8000 110 96 86 77 70 64 59 55 51 48
7500 103 90 80 72 65 60 55 51 48 45
7000 96 84 74 67 61 56 52 48 45 42
6500 89 78 69 62 56 52 48 44 41 39
6000 81 71 63 57 52 48 44 41 38 36
5500 74 65 58 52 47 43 40 37 35 33
5000 67 59 52 47 43 39 36 34 31 29
English
4500 60 53 47 42 38 35 32 30 28 26
4000 53 46 41 37 34 31 28 26 25 23
3500 46 40 36 32 29 27 25 23 21 20
3000 39 34 30 27 25 23 21 19 18 17
2500 31 28 24 22 20 18 17 16 15 14
2000 24 21 19 17 15 14 13 12 11 11
1500 17 15 13 12 11 10 9 9 8 8
1000 10 9 8 7 6 6 5 5
K=70 K=80 K=90 K=100 K=110 K=120 K=130 K=140 K=150 K=160
794 695 618 556 505 463 428 397 371 348
TABLE A - Maximum number of cycles per day
Usage not recommended area
TABLE B - Maximum number of cycles just on accumulator charge
10.3 - DEVICES ADDITION OR REMOVAL
Devices can be added to or removed from an automation which is automated with MAESTRO200 at any time.
Caution! – Do not add devices before you have checked that they
are fully compatible with MAESTRO200; for details please refer to
the NICE Support Service.
10.3.1 - ECSbus
ECSbus is a system which allows you to connect ECSbus devices using
only two wires which carry both the power supply and the communication signals. All the devices are connected in parallel on the 2 wires of the
ECSbus itself; each device is individually recognised because a univocal
address is assigned to it during the installation.
The control unit, via the appropriate recognition phase, identifies one by
one all connected devices and is able to detect with extreme safety all
possible faults. For this reason, each time a device connected to ECSbus
is added or removed the control unit must go through the recognition
process; see paragraph 10.3.3 “Recognition of other devices”devices.
10.3.2 - STOP input
STOP is the input that stops movement immediately, (with a brief reverse
of the manoeuvre). Devices with output featuring normally open “NO”
contacts and devices , and with normally closed “NC” contacts, as well
as devices with 8.2kΩ constant resistance output, like sensitive edges,
can be connected to this input.
Multiple devices, even of different types, can be connected to the STOP
input if suitable arrangements are made; see Table 7.
TABLE 7
1° dispositivo tipo:
NO NC 8,2KΩ
NO In parallel (note 2) (note 1) In parallel
device type:
NC (note 1) In series (note 3) In series
nd
2
8,2KΩ In parallel In series (note 4)
Note 1. NO and NC combinations are possible by placing the 2 contacts
in parallel, taking care to place a 8.2kΩ resistance in parallel to the NC
contact (thus enabling the combination of 3 devices: NO, NC and 8.2kΩ).
Note 2. Any number of NO devices can be connected to each other in
parallel.
Note 3. Any number of NC devices can be connected to each other in
series.
Note 4. Only two devices with 8.2kΩ constant resistance output can be
connected in parallel; if needed, multiple devices must be connected “in
cascade” with a single 8.2 kΩ terminal resistance.
Caution! – If the STOP input is used to connect devices with safety
functions, only the devices with 8.2 kΩ constant resistance output
guarantee the failsafe category 3.
As in the case of ECSbus, the control unit recognises the type of device
connected to the STOP input during the self-learning phase; after which
a STOP command is activated whenever a variation with respect to the
learned status is detected.
10.3.3 - Recognition of Other Devices
Normally the recognition of the devices connected to the ECSbus and
the STOP input takes place during the installation stage. However, if new
devices are added or old ones removed, the recognition process can be
gone through again by proceeding in the following way:
01. On the control unit, press and hold the P2 button (fig. 35), for at
least three seconds, then release the button.
02. Wait a few seconds until the control unit has completed the device
recognition procedure.
03. When the recognition procedure has completed, the P2 led (fig. 35)
will go off. If the P2 led flashes, it means that an error has occurred;
see section 10.5 “Troubleshooting”.
04. After you have added or removed any devices, the automation system must be tested again according to the directions contained in
paragraph 8.1 “Testing”.
35
led P1
led P2
led P3
18 – English
10.3.4 - Optional photocells addition
At any time, you can install additional photocells in addition to those
already provided as standard with MAESTRO200.
For correct photocells recognition by the control unit, you need to carry
out its addressing, through the use of suitable electrical jumpers. The
addressing operation must be carried out both on TX and RX (setting the
electrical jumpers in the same way) and by making sure there are no other
couples of photocells with the same address. The photocells addressing
serves both for correct recognition by other devices on the ECSbus, and
to assign the function performed.
TABLE 8
Photocell
Photocell h = 50cm activated
A
when gate closes
Jumper
01. Open the photocell housing.
02. Locate the position in which they are installed according and install
the jumper according to Table 8.
The unused jumpers are stored in a compartment on their reserve, to
be able to be reused in the future
03. Carry out the recognition phase as described in paragraph 10.3.3
“Recognition of other devices”.
Photocell
Photocell h = 100cm
D
activated when gate opens
and closes
Jumper
English
Photocell h = 100cm
B
activated when gate closes
Photocell h = 50cm activated
C
when gate opens and closes
10.4 - RADIO TRANSMITTERS MEMORISATION
The control unit incorporates a radio receiver for ECCO5 transmitters
(various models). The transmitters supplied are not memorised, therefore
it is first necessary to memorise the 1st transmitter (Mode 1).
If you want to memorise a new radio transmitter you have two possible
choices:
• Mode 1: in this “mode” the radio transmitter is used in full, that is, all the
keys carry out a predefined command. It is clear that in mode 1 a radio
transmitter can be used to control a single automation; namely:cioè:
Key Paired command
T1 Step-by-Step (SbS)
T2 Partial open
T3 Open only
T4 Close only
T5 Auxiliary function: not present
• Mode 2: one of the four available commands can be assigned to each
key. By using this mode correctly, you can also control 2 or more different
automations; for example:
Key Paired command
T1 “Open Only” command Automation No. 1
T2 “Close Only” command Automation No. 1
T3 “Step-by-Step (SbS)” command Automation No. 2
T4 “Step-by-Step (SbS)” command Automation No. 3
T5 Auxiliary function: not present
Right photocell activated
E
when gate opens
Left photocell activated
F
when gate opens
10.4.1 - Mode 1 memorisation
01. Press P1 (fig. 35) for at least 3 s. When the P1 led lights up, release
the key.
02. Within 10s, press any key on the radio transmitter to be memorised
and hold it down for at least 3s. If the procedure was memorised
correctly, the P1 led will flash 3 times.
03. If there are other transmitters to memorise, repeat step 2 within
another 10 seconds; otherwise, the memorisation phase will stop
automatically.
10.4.2 - Mode 2 memorisation
With memorisation of the radio transmitter in Mode 2, each key can be
associated with any of the commands listed in table 10.
In Mode 2 each key requires its own memorisation phase.
01. If the transmitter to be memorised is already memorised (this is the
case with the supplied transmitters that are already stored in mode
I) you must first delete the transmitter by performing the procedure
described in: “10.4.4 - Deleting a radio transmitter”.
02. Press P1 (fig. 38) on the control unit, the same number of times as
your desired command, as shown in Table 9 (e.g. 3 times for the
“Open Only” command).
03. Check that P1 led emits a number of quick flashes which are equal
to the selected command.
04. Within 10 seconds press the desired button on the transmitter to be
memorised, holding it down for at least 2 seconds. If the procedure
was memorised correctly, the P1 led will flash slowly 3 times.
05. If there are other transmitters to memorise for the same command
type, repeat step 03 within another 10 seconds; otherwise, the
memorisation phase will stop automatically.
Naturally each transmitter is a specific case and in the same control unit
there may be some stored in mode 1 and others in mode 2.
Overall, the memory capacity is 150 units; mode 1 memorisation occupies a unit for each transmitter while mode 2 occupies a unit for each key.
Caution! – Since the memorization procedures are timed (10s),
you must read the instructions in the following paragraphs before
you proceed with their execution.
English – 19
P1
LP1
LP2
LP3
P2
P3
TABLE 9
1 time “Step-by-Step” command Commands the automation as described in table 3 (Step-by-Step function)
2 times “Pedestrian opening” command Causes partial opening of one or two leaves as described in table 3 (Pedestrian Opening)
3 times “Open only” command Causes the leaves to open (open - stop - open etc.)
4 times “Close only” command Causes the leaves to close (close - stop - close etc.)
5 times “Stop” command Halts the manoeuvre
6 times “Apartment block Step-by-Step”
7 times “High priority Step-by-Step” command Works also when the automation is locked
8 times “Pedestrian opening 2” command Causes partial opening of leaf M2, equal to halfway
9 times “Pedestrian opening 3” command Causes partial opening of both the leaves, equal to halfway
English
10 times “Open + lock automation” command Causes an opening manoeuvre and when this is complete, the automation is locked;
11 times “Close + lock automation” command Causes a closure manoeuvre and when this is complete, the automation is locked; the con-
12 times “Lock automation” command Causes a halt of the manoeuvre and locks the automation; the control unit will not accept
13 times Release automation” command Causes automation release and reset to normal operation
command
The command has no effect on opening, when closing the command causes the movement to reverse, that is, opens the leaves
the control unit will not accept any command other than “High priority Step-by-Step” and
“Release” of the automation
trol unit will not accept any command other than “High priority Step-by-Step” and “Release”
of the automation
any command other than “High priority Step-by-Step” and “Release” of the automation
10.4.3 - “Remote” memorisation
You can store a new radio transmitter in the control unit, without pressing
its keys directly. A previously memorised and operational “OLD” transmitter must be available. The “NEW” radio transmitter to be stored will
“inherit” the characteristics of the OLD one; that is, if the OLD radio transmitter is memorised in mode 1, the NEW will be memorised in mode 1;
in this case, during the programming phase, any key can be pressed
on either of the two transmitters. If, on the other hand, the OLD radio
transmitter is memorised in Mode 2, you must press the key with the
command you want on the OLD transmitter, and on the NEW, the key to
which you want to associate that command.
Holding the two transmitters, position yourself within the operating range
of the automation and perform the following operations:
01. Press the key on the NEW radio transmitter and hold it down for at
least 5s, then release it.
02. Press the button on the OLD radio transmitter 3 times slowly.
03. Press the key on the NEW radio transmitter once slowly.
At this point, the NEW radio transmitter will be recognised by the control
unit, and take on the characteristics that the OLD one had.
If there are other transmitters to memorise, repeat all the above steps for
each new transmitter.
10.4.4 - Deleting a radio transmitter
If you have available only one radio transmitter, use this operation to
delete it.
If the transmitter is memorised in Mode 1, one deletion phase is sufficient
and at point 3 you may press any key. If the transmitter is stored in mode
2, a deletion phase is required for each memorised key.
01. Press the P1 key (fig. 36) on the control unit and hold it down.
02. Wait until the led P1 lights up, within three seconds.
03. Press the key of the radio transmitter to be deleted for at least three
seconds. If cancellation was successful the led P1 will flash quickly five times. If led P1 emits 1 slow flash, the deletion phase was
unsuccessful because the transmitter is not memorised.
04. If there are other transmitters to delete, keeping P1 depressed,
repeat step 3 within another 10 seconds; otherwise, the deletion
phase will stop automatically.
10.4.5 - Deleting all memorised radio transmitters
This operation deletes all memorised transmitters.
01. Press the P1 key (fig. 36) on the control unit and hold it down.
02. Wait for the P1 led to light up, then wait for it to switch off and then
wait for it to flash 3 times.
3 Release button P1 exactly during the third flash.
4 Wait for around 4s for the deletion phase to finish; during this time the
P1 led will flash very quickly.
If the procedure is successful, after a few moments the P1 led will flash
slowly 5 times.
20 – English
36
led P1
led P2
led P3
10.4.6 - Digital selector switch DS100 programming and deletion
Mode 1 memorisation – with this memorisation, the commands that can
be sent by pressing the A, B or C buttons on the DS100 selector switch
are:
- key A - “Step by Step” command,
- key B - “Pedestrian Opening” command,
- key C - “Open Only”.
To memorise DS100:
01. Press P1 (g. 36) for at least 3 s. When the P1 led lights up, release
the key.
02. Within 10 s, type in the factory combination 11 (or the secret combination, if the factory combination has been changed), and press any
of the keys A, B or C on the DS100 selector switch for at least 3 s.
If the procedure was memorised correctly, the P1 led will ash 3
times.
03. If there are other selector switches to memorise, repeat step 2 within
another 10 seconds; otherwise, the memorisation will stop automatically.
Mode 2 memorisation – with this memorisation, the commands that can
be sent by pressing the A, B or C buttons on the DS100 selector switch
are those listed in table 9.
In Mode 2 each key requires its own memorisation phase.
To memorise DS100:
01. Press P1 (g. 36) on the control unit, the same number of times as
your desired command, according to Table 14 (e.g. 3 times for the
“Open Only” command).
02.
Check that P1 led emits a number of quick ashes which are equal
to the selected command.
03. Within 10 s, type in the factory combination 11 (or the secret combination, if the factory combination has been changed), and press the
desired key for memorisation on the selector switch for at least 3 s.
If the procedure was memorised correctly, the P1 led will ash slowly
3 times.
04. After 10 s the memorisation phase terminates automatically.
Deletion – if the DS100 selector switch is memorised in Mode 1, one
deletion phase is sufcient and at step 3 any key, A, B or C, can be
pressed. If the selector is memorised in Mode 2 a deletion phase is necessary for each key stored.
To delete DS100:
01. Press P1 (g. 36) on the control unit and hold it down.
02. Wait until the P1 led lights up, within three seconds.
03. Type in the factory combination 11 (or the secret combination, if the
factory combination has been changed), and press the desired key
for deletion on the selector switch for at least three seconds. If cancellation was successful the P1 led will ash quickly ve times.
04. If there are other selector switches to delete, keeping P1 depressed,
repeat step 3 within another 10 seconds; otherwise, the deletion will
stop automatically.
For more information on the DS100 selector switch, refer to the product
instruction manual, or visit www.niceforyou.c om
10.5 - TROUBLESHOOTING
Table 10 contains instructions to help you solve malfunctions or errors
that may occur during the installation stage or in case of failure.
10.6 - DIAGNOSTICS AND SIGNALS
A few devices give out special signals that allow you to recognise the
operating status or possible malfunctions.
10.6.1 - Photocells
In the photocells, there is a SAFE led [A] (fig. 38) which allows you to
check the operating state at any time, see Table 11.
TABLE 10 (fig. 37)
Symptoms Probable cause and possible solution
The radio transmitter is not emitting a signal (the
led [A] is not lit)
The manoeuvre does not start and the led
“ECSBbus” [B] does not flash
No manoeuvre starts and the flashing light is off • Make sure that the commands are actually received. If the command is delivered to the SbS
No manoeuvre starts and the flashing light
flashes a few times
The manoeuvre starts but it is immediately followed by a reverse run
The manoeuvre is carried out but the flasher
does not work
• Check to see if the batteries are spend. Replace if necessary (see paragraph 11.4)
• Make sure that the power supply cable is properly inserted into the electrical network socket
• Check to see if the fuses [E] or [F] are blown; if necessary, identify the reason for the failure and
then replace the fuses with others of equal value
input the relative “SbS” led [D] must light up; otherwise if the radio transmitter is used, the “ECS-
bus” led flashes slowly twice
• Check that the STOP input is active, that is, the led “STOP” [C] is lit. If this does not happen,
check the device connected to the STOP input
• The photocells test which is carried out at the start of each manoeuvre has not given a positive
result; check them, referring also to compliance with Table 11
• The selected force could be too low for this type of gate. Check to see whether there are any
obstacles; if necessary increase the force as described on paragraph 10.1.1)
• Make sure that there is voltage on the flashing light’s FLASH terminal during the manoeuvre
(being intermittent, the voltage value is not important: approximately 10-30 Vac); if there is voltage, the problem is due to the lamp; in this case replace the lamp with one having the same
characteristics
English
37
MMMM
CB D
FLASHBUS STOP SbS
E
F
38
A
TX RX
A
TABLE 11
“SAFE” led [A] - fig. 38 Status Action
Off The photocell has no power supply
3 quick flashes and 1 second
pause
1 very slow flash The RX is receiving optimum signal Normal operation
1 slow flash The RX is receiving good signal Normal operation
1 quick flash The RX is receiving poor signal Normal operation but it is necessary to check the TX-RX alignment and correct
1 very quick flash The RX is receiving bad signal It is at the limit of normal operation. It is necessary to check the TX-RX align-
Always on The RX is receiving no signal Check for any obstruction between TX and RX. Check that the led on TX emits
or is faulty
Device not recognised by control
unit
Check that on the terminals of the photocell there is a voltage of approximately
8-12 Vdc; if the voltage is correct, it is likely that the photocell is faulty.
Repeat the recognition procedure on the control unit. Check that all photocell
pairs on the ECSbus have different addresses (see Table 8)
cleaning of the glasses
ment and correct cleaning of the glasses
a slow flashing. Check the TX-RX alignment
English – 21
10.6.2 - Flashing indicator
During the manoeuvre the flashing indicator flashes once every second.
When something is wrong the flashes are more frequent (every half sec-
Quick flashes Status Action
1 flash
1 second pause
1 flash
2 flashes
1 second pause
2 flashes
English
3 flashes
1 second pause
3 flashes
4 flashes
1 second pause
4 flashes
5 flashes
1 second pause
5 flashes
6 flashes
1 second pause
6 flashes
7 flashes
1 second pause
7 flashes
8 flashes
1 second pause
8 flashes
9 flashes
1 second pause
9 flashes
Error on ECSbus At the beginning of the manoeuvre, the verification of the devices present does not
Triggering of a photocell At the start of the manoeuvre, one or more photocells are preventing movement;
Action of the “motor force” limiting
device
Activation of the STOP input At the start of or during the manoeuvre, the STOP input was activated; identify
Error in the internal parameters of the
electronic control unit
The maximum manoeuvre limit/hour
has been exceeded
There is an error in the internal electric circuits
A command that does not permit
other commands to be performed is
already present
The automation is locked Release the automation by sending an automation release command to the con-
ond); the light flashes twice with a second’s pause between flashes, see
Table 12.
TABELLA 12
correspond to those learned; check and possibly try to redo the learning (10.3.3
“Recognition of other devices” ).
Some faulty devices may be present; check and replace them
check to see if there are any obstacles.
During the movement, although the obstacle is effectively present, no action is
required
During the movement, the gate experienced excessive friction; identify the cause.
the cause
Wait at least 30 seconds, then try giving a command; if the condition persists it
means there is a serious malfunction and the electronic board has to be replaced
Wait for a few minutes until the manoeuvre limiting device drops to under the
maximum limit
Disconnect all the power circuits for a few seconds and then try to give the command again. if the condition persists it means there is a serious malfunction and the
electronic board has to be replaced
Check the type of command that is always present; for example, it could be a
command from a timer on the “SbS” input
trol unit
10.6.3 - Control unit
The control unit has a series of LEDs, each of which can give particular
signals both during regular operation and when there is a problem, see
Table 13.
TABLE 13 (fig. 39)
ECSbus led [A] Status Action
Off
The led flashes slowly
On Serious malfunction There is a serious malfunction; try switching off the control unit for a few sec-
One flash every second All OK Normal operation of control unit
2 long flashes The status of the inputs has changed This is normal when there is a change in one of the inputs: OPEN, STOP, trig-
1 flash every 5 seconds Automation in “standby” mode All OK; when a command arrives, the control unit will reset to normal func-
Series of flashes separated
by a pause
Fast flashing ECSbus short circuit To switch on power to the ECSbus you simply need to give the command,
Malfunction Make sure there is power supply; check to see if the fuses are blown; if nec-
This is the same signal as on the
flasher, see Table 12
essary, identify the reason for the failure and then replace the fuses ones of
the same type
onds; if the condition persists, it means there is a malfunction and the circuit
board has to be replaced
gering of photocells or the radio transmitter is in use
tioning (after a brief delay)
An overload has been detected and therefore the power supply to the ECSbus has been turned off. Check, possibly by disconnecting each device one
at a time
for example, using the radio transmitter
Led STOP [B] Status Action
Off * Activation of the STOP input Check the devices connected to the STOP input
On All OK STOP Input active
Led SbS [C] Status Action
Off All OK SbS input not active
On SbS input activation Normal only if the device connected to the SbS input is definitely active
22 – English
Led P1 [D] Status Action
Off * All OK No memorisation in progress
On Memorisation in Mode 1 During memorisation in mode 1, it is normal for it to take a maximum of 10 s
Series of quick flashes, from
1 to 4
5 quick flashes Cancellation OK Completion of deletion of a transmitter
1 slow flash Wrong command A command has been received from an unmemorised transmitter
3 slow flashes Memorisation OK Memorisation completed successfully
5 slow flashes Cancellation OK Completion of deletion of all transmitters
Memorisation in Mode 2 During memorisation in mode 2, it is normal for it to take a maximum of 10 s
Led P2 [E] Status Action
Off * All OK “Slow” speed selected
On All OK “Fast” speed selected
1 flash per second The device recognition phase has
not been carried out, or there are
errors in the data saved
2 flashes per second Devices recognition phase in pro-
gress
It is possible that there are faulty devices. Check and if necessary repeat
the device recognition phase (see paragraph 10.3.3 “Recognition of other
devices”)
Indicates that it is in the process of recognising the attached devices (this will
take a maximum of a few seconds)
Led P3 [F] Status Action
Off * All OK Cycle operation
On All OK Complete cycle operation
1 flash per second There is no memorised opening
angle
2 flashes per second Opening angles auto-recognition
phase in progress
* or it could be in “Standby” mode
Carry out the recognition phase (see chapter “3.5.2 - Leaf open and closure
angles recognition”).
Indicates that the open angles self-learning phase is in progress
English
39
MMMM
B
FLASHBUS STOP SbS
CA
D
E
F
English – 23
TECHNICAL SPECIFICATIONS OF PRODUCT COMPONENTS
MAESTRO200 is manufactured by NICE S.p.A. (prov. of Treviso – Italy). Nice S.p.A., in order to improve its products, reserves the right to modify
their technical characteristics at any time without prior notice. In any case, the manufacturer guarantees their functionality and fitness for the intended
purposes. Note: all the technical characteristics refer to a temperature of 20°C.
Model MAESTRO200M MAESTRO200C
Type
Technology adopted
Peak thrust
English
Nominal torque
Speed (no load)
Nominal torque speed
Maximum cycles frequency
Maximum continuous cycle time
Operating limits
Mains powered
MAESTRO200M - MAESTRO200C
Nominal absorbed power
Nominal absorbed current
Emergency power supply
FLASH output
ECSbus output
“SbS” input
“STOP” input
Radio Antenna input
Maximum cable length
Ambient operating temperature
Mounting
Protection rating
Dimensions / weight
Remote control compatibility
Memorisable ECCO5... transmitters
Programmable functions
Self-programming functions
Electromechanical gearmotor for automation of automatic gates and doors with incorporated
command control unit, complete with radio receiver for “ECCO5...” transmitters.
24 V motor, reducer with helical gears; mechanical release. A transformer inside the motor, but
separate from the control unit, reduces the mains voltage to the nominal 24 V voltage used in
all of the automation system.
150 Nm
50 Nm
3 RPM
2.7 RPM
20 cycles/hour at 50°C
5 minutes
The structural features make it suitable for use on gates with a weight of up to 150 kg and a leaf
length of up to 2.2 m. Opening angle of 110°
230 V (+10% -10%) 50/60Hz 24 V
150 W; at peak the power is 250 W for a
maximum duration of 1s
2 A, at peak power the maximum current is 4
A for a maximum duration of 1s
Provision for PR300 buffer battery
For traffic lights: flashing light indicator lamp of 12 V maximum 21 W, Courtesy light lamp 24 V
maximum 4 W, Gate open indicator lamp 24 V maximum 4 W
One output with maximum load of 15 ECSbus units
For normally open contacts (the closing of the contact causes the “Step-by-Step or Pedestrian
Opening” command)
For normally closed or normally open contacts and/or for constant resistance of 8.2 KΩ, or
normally closed contacts with self-recognition of the “normal” state (any variation from the
memorised status causes the “STOP” command)
50Ω for RG58 or similar type of cable
Mains power supply: 30 m; inputs/outputs: 20 m with antenna cable preferably shorter than 5m
(observe the warnings regarding minimum gauge and type of cables)
-20°C ... 50°C
On a horizontal plane using the appropriate mounting plate
IP54
237 x 155 x h 290 mm / 7 kg 237 x 155 x h 290 mm / 6.2 kg
Using ECCO5... transmitters, the control unit is able to receive one or more of the following
commands: “Step-by-Step”, “Partial Open”, “Open Only” and “Close Only”
This range can vary if there are obstacles or electromagnetic disturbances, and is affected by
the position of the receiving aerial incorporated in the flasher
“Cycle” or “Complete cycle” (automatic closure) functionality
“Slow” or “fast” motors speed
Pause time during “complete cycle”, selectable from 10, 20, 40, 80 seconds
Partial opening type selectable in 4 modes
Obstacle detection system sensitivity, 4 selectable levels
“Step-by-Step” command functionality selectable in 4 modes
SbS input configuration on the control unit: Step-by-Step or pedestrian opening
FLASH output configuration: flashing light, courtesy light or gate open indicator
Motors discharge on closure selectable from 8 levels
Motors discharge on opening selectable from 8 levels
Auto-recognition of devices connected to the ECSbus output
Auto-recognition of the type of “STOP” device (NO or NC contact or 8.2 KΩ resistance)
Recognition of the opening angle for each motor
Automation recognition with 1 or 2 motors
24 – English
1
180°
2
USER MANUAL (to be delivered to the end user)
This user guide should be stored and handed to all users of the automation.
11.1 – WARNINGS
• Keep at a safe distance from the moving gate until it is completely open or closed; do not transit through the gate until it is completely
open and has come to a standstill.
• Do not let children play near the gate or with its commands.
• Keep the transmitters away from children.
• Suspend the use of the automation immediately as soon as you notice something abnormal in the operation (noises or jolting movements); failure to follow this warning may cause serious danger and accidents.
• Do not touch moving parts.
• Regular maintenance checks must be carried out by qualified personnel according to the maintenance plan.
• Maintenance or repairs must only be carried out by qualified technical personnel.
• Send a command with the safety devices disabled:
If the safety devices do not work properly or are out of order, the gate can still be operated.
01. Command the gate with the transmitter. If the safety devices give the enable signal, the gate opens normally; otherwise, reattempt within 3 sec-
onds and keep the control activated.
02. After approximately 2 seconds the gate will start moving in the “man present” mode, that is, so long as the control is kept activated the gate will
keep moving; as soon as the control is released the gate will stop.
If the safety devices are out of order, arrange to repair the automation as soon as possible.
English
11.2 – Manually
The MAESTRO200 gearmotor is equipped with a mechanical system that allows for opening and closing the gate manually.
Manual operation must be performed in the case of a power outage or in the event of anomalies affecting the system. In case of a power outage, a
back-up battery can be used (model PR300 - not supplied) (see Chapter 10.2).
In the event of a gearmotor fault, it is still possible to try release the motor to check whether the fault lies in the release mechanism.
releasing and locking the gearmotor
180°
180°
1
1
2
11.3 – User-admissible maintenance operations
The operations that the user must carry out periodically are listed below:
• Cleaning of the surfaces of the devices: use a slightly damp (not wet) cloth. Do not use substances containing alcohol, benzene, thinners or other flammable substances; the use of these substances may damage the devices and cause fires or electric shocks.
• Removal of leaves and stones: disconnect the power supply before proceeding, so as to prevent anyone from moving the gate. If a
back-up battery is fitted, disconnect it.
11.4 – Replacing the transmitter battery
When the battery is flat, the transmitter capacity is significantly reduced. If, when a button is pressed, the relevant Led turns on then immediately fades
and turns off, it means that the battery is completely flat and should be immediately replaced.
If instead the Led turns on only for a moment, it means that the battery is partially flat; the button must be kept pressed for at least half a second for the
transmitter to attempt to send the command.
However, if the battery level is too low to complete the command (and possibly wait for the response), the transmitter will turn off and the relevant Led
will fade. In these cases, normal transmitter operation can be restored by replacing the battery with another of the same type, while observing the
relevant polarity. To replace the battery, proceed as shown below.
Batteries contain polluting substances: do not dispose of them together with common waste but use the methods set forth in the
local regulations.
2
a b c d
A
ANNEX 1
CE DECLARATION OF CONFORMITY
In conformity with Directive 2006/42/EC, Appendix II, part A (EC declaration of conformity for machinery)
English
––––––––––––––––––––
The undersigned/company (name or company name of whoever commissioned the motorised gate): . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Address: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hereby declares under his/her sole responsibility that:
- the automation: hinged leaves motorised gate
- Serial No.: . . . . . . . . . . . . . . . . . . .
- Year of manufacture: . . . . . . . . . . . . . . . . . . .
- Location (address): . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Complies with the essential requirements of the following directives:
2006/42/EC “Machines” Directive
2004/108/EEC Directive on electromagnetic compatibility
2006/95/EEC “Low voltage” Directive
1999/5/EC R&TTE Directive
and as provided for in the following harmonised standards:
EN 12445 “Industrial, commercial and garage doors and gates. Safety in use of Power-operated doors and
gates – Test Methods”
EN 12453 “Industrial, commercial and garage doors and gates. Safety in use of Power-operated doors and
gates – Requirements”
Name: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Signature: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Date: . . . . . . . . . . . . . . . . . . . . . .
Place: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
B
EC Declaration of Conformity
DeclarationinaccordancewiththefollowingDirectives:1995/5/EC(R&TTE),2014/30/EU(EMC);2006/42/EC(MD)AnnexII,PartB
Note - The contents of this declaration correspond to that stated in the ofcial document led in the ofces of Nice S.p.A. and, in particular, the latest version thereof
available prior to the printing of this manual. The text herein has been re-edited for editorial purposes. A copy of the original declaration can be requested from Nice
S.p.A. (TV) Italy.
Number:576/MAESTROC Revision:1Language:EN
Manufacturer’s name: NICES.p.A.
Address: ViaPezzaAlta13,31046RustignèdiOderzo(TV),Italy
Person authorised to draw up
technical documentation: NICES.p.A.
Product type: 24VDC electro-mechanical gearmotor for swing gates
Model / Type: MAESTRO200C, MAESTRO200M, MAESTRO300M, MAESTRO300C
Accessories: PR100(MAESTRO300C),PR300(MAESTRO200C),ECCO5BO,ECCO5WO,PH200,FL200
English
Theundersigned,RobertoGriffa,asChiefExecutiveOfcer,herebydeclaresunderhisownresponsibilitythattheproductidentiedabovecomplieswiththeprovisionsofthefollowingdirectives:
•DIRECTIVE1999/5/ECOFTHEEUROPEANPARLIAMENTANDOFTHECOUNCILof9March1999onradioequipmentandtelecommunicationsterminalequipmentandthemutualrecognitionoftheirconformity,inaccordancewiththefollowingharmonisedstandards:
–Healthandsafety(Art.3(1)(a)):EN62479:2010
–Electricalsafety(Art.3(1)(a)):EN60950-1:2006+A11:2009+A12:2011+A1:2010+A2:2013
–Electromagneticcompatibility(Art.3(1)(b)):EN301489-1V1.9.2:2011,EN301489-3V1.6.1:2013
–Radiospectrum(Art.3(3)):EN300220-2V2.4.1:2012
• Models MAESTRO200M, MAESTRO200C, MAESTRO300M, MAESTRO300C conform to DIRECTIVE 2014/30/EU OF THE EUROPEAN
PARLIAMENTANDOFTHECOUNCILof26February2014ontheharmonisationofthelawsoftheMemberStatesrelatingtoelectromagneticcompatibility(recast),inaccordancewiththefollowingharmonisedstandards:EN61000-6-2:2005,EN61000-6-3:2007+A1:2011
• ModelsMAESTRO200M,MAESTRO200C,MAESTRO300M,MAESTRO300CconformtoDIRECTIVE2014/35/EUOF THEEUROPEAN
PARLIAMENTANDOFTHECOUNCILof26February2014ontheharmonisationofthelawsofMemberStatesrelatingtothemakingavailable
onthemarketofelectricalequipmentdesignedforusewithincertainvoltagelimits(recast),accordingtothefollowingharmonisedstandards:
EN60335-1:2002+A1:2004 +A11:2004+A12:2006+A2:2006+A13:2008+A14:2010+A15:2011;EN60335-2-103:2003+A11:2009,
EN62233:2008
In addition, models MAESTRO200M, MAESTRO200C, MAESTRO300M, MAESTRO300C conform to the following directive in accordance with
theprovisionsapplicabletothe“partlycompletedmachinery”:
•Directive2006/42/ECOFTHEEUROPEANPARLIAMENTANDCOUNCILof17May2006regardingmachinesandamendingdirective95/16/
EC (recast)
–ItisherebydeclaredthattherelevanttechnicaldocumentationhasbeencompiledinaccordancewithAnnexVIIPartBofDirective2006/42/
ECandthatthefollowingessentialrequirementshavebeenappliedandfullled:1.1-1.1.2-1.1.3-1.2.1-1.2.6-1.5.1-1.5.2-1.5.5-1.5.6-1.5.7-
1.5.8-1.5.10-1.5.11
–The manufactureragrees totransmit tothenational authoritiesanypertinentinformationon “partlycompletedmachinery”,inresponse toa
motivatedrequest,withoutprejudicetoitsintellectualpropertyrights.
–Should the“partlycompletedmachinery”be commissionedinaEuropeancountrywithan ofciallanguagedifferentto theoneused inthis
declaration,atranslationintothatlanguageaccompanyingthisdeclarationmustbeprovidedbytheimporter.
–The“partlycompletedmachinery”maynotbecommissioneduntilthenalmachineryintowhichitistobeincorporatedhasbeendeclaredto
conformtotheprovisionsofDirective2006/42/EC,whereappropriate.
Moreover, the parts of the models MAESTRO200M, MAESTRO200C, MAESTRO300M, MAESTRO300C which are subject to the following stan-
dardscomplywiththem:EN13241-1:2003+A1:2011,EN12445:2000,EN12453:2000,EN12978:2003+A1:2009
Oderzo,28July2016
02
Ing. Roberto Griffa
(Chief Executive Officer)
Service Après Vente France
En cas de panne, merci de contacter obligatoirement
notreServiceA prèsVentep artéléphoneoupa remail:
0 820 859 203
Serv ice0,15€/min+prixa ppel
niceservice@niceforyou.com
Merci d e ne pas retou rner le p roduit en magasin
Worldwide Customer Service
customerservice@niceforyou.com
Nice S.p.A.
Via Pezza Alta, 13
31046OderzoTVItaly
info@niceforyou.com
IS0467A01MM_19-01-2017
www.niceforyou.com
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