Nice UST1K-1.1kW, UST1K-2.2kW, UST1K-5.5kW Instructions And Information For Installation And Use

GB
English – 1
UST1K
Instructions and information for installation and use
T
he entire instruction manual is made up of instructions for using the motor and its control unit.
UST1K-1.1kW UST1K-2.2kW UST1K-5.5kW
c
e
2 – English
GB
GENERAL RULES OF SAFETY
........................................................................................
3
PREPARATION FOR INSTALLATION ..............................................................................
.
3
CO
NTROL AND CONNECTION ELEMENTS ..................................................................
MECHANICAL LIMIT SWITCH SETTING .........................................................................
7
DIGITAL LIMIT SWITCH SETTING ...................................................................................
9
MOTOR CONNECTION CABLE ................................................................................12-14
TERMINAL DIA
G
RAM ................................................................................................15-16
ELECTRONIC BOARDS - OVERVIEW ......................................................................17-1
8
TECHNICAL DATA
..........................................................................................................19
1
9
TABLE OF CONTENTS
GB
English – 3
The planning and production of the devices making up the control
units for UST1K doors and the information contained in this user's
manual are perfectly compliant with the current safety standards.
Nevertheless, incorrect installation can cause serious injury to the
persons that work on the system or that use it. For this reason, during
installation it is important to follow all the instructions contained in
this manual.
Do not start installation if you have any doubts of any kind
and, if necessary, contact the Nice Assistance Service.
WORK IN SAFE CONDITIONS!
ATTENTION! – It is important to follow these instructions for
reasons of safety.
ATTENTION! – It is important to keep these instructions for
future consultation for reasons of safety.
Strictly follow these instructions:
– Make only the electrical connections described in this
manual: incorrect wir ing could cause serious damage to the
system.
– If used outdoors, the power supply cable must be completely
protected with a special protection pipe.
In view of the risks associated with the installation and with
sy stem control, it is necessary to install the product in the
packaging, following these instructions:
– Execute only the modifi cations described in the user's instructions
on the devices. Any other modifi cation can cause serious mal-
functioning. The manufacturer declines all responsibility for any
damages caused by arbitrary modifi cations introduced to the
devices.
– Do not position the devices near sources of heat or unprotected
fl ames. This can cause malfunctioning, fi re and other dangers.
– During installation the devices should not be immersed in water or
other fl uids. Prevent the infi ltration of fl uids in the devices during
installation.
– The packaging material must be disposed of in strict observance
of current regulations.
ATTENTION!! – Preserve this manual with utmost care to make
device disposal or maintenance operations easier in the future.
Description and use
UST1K is a control unit for rolling shutters and sectional doors
with three-phase or single-phase motors. All the common safety
elements can be connected.
With the application of various bus connections (modules), other
applications are possible.
For opening and closing a door, just press the special button installed
on the cover or the external button.
It is possible to open and close the door wirelessly in automatic
mode.
Any other use is considered improper! The manufacturer
declines any responsibility whatsoever for damages caused
by improper use of the various system devices not compliant
with what is indicated in this manual.
The plant manufacturer is responsible for the complete plant. He must
fulfi l the current regulations and directives (e.g. DIN 1986, EN 12050).
He is responsible for drawing up the technical documentation of the
entire plant to be supplied together with the plant.
It is mandatory to comply with the provisions and national and
local regulations regarding installation, accident prevention
and safety at the workplace.
Disconnect the system from the electrical power supply
during works.
Checks before installation
Carefully read these assembly and use instructions before beginning
installation of the control unit.
The manufacturer declines all responsibility and obligation of
warranty if any arbitrary changes in construction are made without
previous written authorisation or installation not compliant with the
assembly instructions is executed.
The plant manufacturer must ensure that the EMC directives,
low voltage directives, machinery directives and directives on
construction products are observed.
ATTENTION!
This control unit cannot be used in areas at risk of explosion.
ATTENTION!
Connect the power supply cable to terminal X1 (L1, L2, L3) and to
the PE terminal of the main board.
The power supply cable must be put in safe conditions with fuses
3x6A or 3x10A.
The fuse must have a value such that the gearmotor makes the fuse
trip if it becomes blocked.
GENERAL RULES OF SAFETY
ENGLISH
KNOWLEDGE OF THE SYSTEM AND
PREPARATION FOR INSTALLATION
4 – English
GB
CONTROL and CONNECTION ELEMENTS
Connection of the three-phase power supply cable
(fi
g.
1)
A
16A EEC plug is connected to terminals L1, L2, L3 and the PE
terminal
.
The connectio
n to the UST1K station can also be carried out with
t
h
e optional three-phase main switc
h.
n this case it is possible to remove the EEC plug during assembly.
Control elements
It is possible to control door OPENING and CLOSING with the buttons built into the cover in automatic and/or deadman mode.
If set in automatic mode, the door can be stopped at any time with the STOP button.
It is possible to connect other control elements for control from the outside, a triple button for example.
A switch with a cable coming down from the ceiling, installed inside or outside, controls the door in the OPEN-STOP-CLOSE function.
If the optional radio receiver is connected, it is always possible to stop the door with the manual radio transmitter.
Direction of rotation control
If the door is in the lower fi nal position, now it is necessary to open it by about 50cm with the handle to prevent the track ropes from coming out of their housing (sectional doors) or excessive winding of the rolling shutter in the case of rotation is reversed.
Chec
k the direction of rotation in
deadma
n m
ode
with the UP an
d
OWN buttons. It is necessary to disconnect the EEC plug and
r
everse the U and V connections (phase reversal) if the direction of
r
otation does not correspond to the direction of the arrown on the
p
ressed button.
Now power up (connect the EEC plug).
Limit switch setting (fi g.3
)
The
two OPENING and CLOSING limit switches must be connect
ed
lik
e zero potential contacts to terminals J27 and J26 of the
t
erminal block X7 in the UST1 control unit. The safety circuit with
the i
ntegrated limit switches is to be connected to terminal J29 of
t
erminal block X7
.
t is also poss
ibl
e to connect a second, a
dditi
onal limit switch for the
openin
g
function (J33/X6) and then choose between two different
O
PENING positions (summer-winter switching) with a position switch
installed on the housin
g
cover (optional) of the UST1K station,
.
The procedure for setting the limit switches is described
below.
1
PE
L1
X1
L2 L3
Power supply cable EEC 16° plug
2
PE
X1
L1
Power supply cable SCHUKO plu
g
L2
PE
X1
L3
Power supply cable SCHUKO
plug
L2
ST1K-1.1kW
ST1K- starting
from 2.2k
W
L1
L1
3
+BA
J35 J34
12V DC RS485
X7
Emergency
handle
Thermal
switch
Pre-limit switch
-
Limit switch DOWN
Limit switch DOWN
J29 J28 J27 J26
Thermal
switch
Preliminary
limit switch
closed
STOP
totally
opened
+S
X6
SKS
o.DW
J32
half OPEN
J33
Half-height limit switch
-
1/2
STOP
STOP
Single phase power supply cable connection (fi g.2 –
also see page
6)
gp p
gp p
A Schuko plug is connected to terminals L1 (phase) and L2 (N) and to terminal PE in the 1.1 kW U
S
T1K – station. The plug is connected
to L2
(
phase), L3 (N) and PE on the versions with higher powers (2.2
kW and 5.5 kW
).
C
onnection to the UST1K-1.1 kW station can also be made with an
o
ptional single-phase main switch
.
In this case it is possible to remove the Schuko plug during assembly
.
GB
English – 5
C
onnection of an optical sensitive edge (fi g.5
)
Th
e optical sensitive edge is structured so that a beam of
light i
s
i
nterrupted along its entire length when it is activated. A receiver is
c
onnected to its end so the sensitive edge can be controlled along
t
h
e entire lengt
h.
n the case the sensitive edge has to be pressed to the ground,
t
h
e reverse function is neutralized by connecting a preliminary limit
switch (additional pre-limit switch) to terminal J28 of terminal block
X
7.
n this case the preliminary limit switch is to be adjusted about 5cm
ab
ove the ground
.
Connection of the transmitters of the OPEN, STOP, CLOSE controls (fi g.4)
For controlling from the outside, it is possible to connect a triple
s
witch to terminal block X4 in the UST1K control unit. In this case the
t
wo OPEN and CLOSE buttons are made as closing contacts (N
O).
T
he STOP button is connected to the safety circuit, so it is executed
a
s an opening contact (NC).
f a Stop button is connected to terminal block X4, remove the
j
umper from terminal J15 and connect the STOP button (opening
c
ontact)
!
4
Connection of the STOP, OPEN, IMPULSE and CLOSE control elements
357468
STOP OPEN IMPULSE CLOSE
X4
J15
J16 J1 7 J18
12
riple button connection with 4-wire cable
357468
STOP OPEN IMPULSE CLOSE
X4
J15 J16 J17 J18
12
Key switch connection
13572468
STOP OPEN IMPULSE CLOSE
X4
J15 J16 J17 J18
OSE optoelectronic contact bar
Transmitter Receiver
White
Green
Brown
White
+12V
SIG
-
Green Brown
5
C
onnection of a resistive sensitive edge 8.2 kΩ (fi g.6)
A
resistive or pneumatic sensitive edge can be directly connected to
th
e US
T1K station.
Th
e relevant management logic is already integrated in the station. It
must be connected
with an 8.2 kOhm resistance in order to be able
to correct
l
y control the entire electric circuit of the sensitive edge
.
T
he electrical connection of the sensitive edge is carried out
o
n terminal J32 S and + of terminal block X6
.
Jumpers J1 and J
2
-2 connected = Prepared for pneumat
ic
or resistive sensitive edge
s
with 8.2 kOhm resistance
2
-3 connected = Prepared for optical sensitive edges
A
TTENTION: the connectors must be connected either to 8.2
kOhm terminals or to o
p
tical terminals!
OSE optoelectronic contact bar
Transmitter Receiver
White
Green
Brown
White
+12V
SIG
-
Green Brown
+
SIG
-
8,2k
Ω
6
6 – English
GB
Connection of direct safety switche
s
T
he safety elements that directly intervene in the control process are
connecte
d
to terminal J10 of terminal block X2. The emergency stop
or safety line attachment, anti-entrapment safety device and safety
devi
ce for the wicket door are between them
.
C
onnection of safety switch for wicket door (fi g.8
)
Th
e safety switch is to be connected to terminal J10 terminal of
te
rminal block X2 in the
doors
with built-in service wicket
doo
r.
Attention! Remove the
jump
er on J10, if present
.
C
onnection of the control transmitter for switch with
c
able connected to the ceiling (fi g.8
)
In the UST1K control unit it is possible to connect a switch with
c
able connected to the ceiling, activated using traction (N
C
c
ontact) to terminal J17 of terminal block X4; the function of this
inp
ut corresponds to the CLOSE-STOP-OPEN-STOP step by ste
p
c
ontrol
.
B2B1
W
V
J11
J10
Cable slackening /spring
breakage safety or
anti-unwinding safety
switch
U
X2
8
9
Traction
switch
13572468
STOP OPEN Impulse CLOSE
X4
J15 J16 J17 J18
C
onnection of the remote control (radio module
)
It is possible to connect the Nice OXI or OXIFM receiver of the
O
PERA series to the 10 PIN slot (J38).
T
o this regard,it is necessar
y
that the side with the programming/
LED button faces the internal side of the housin
g.
t is necessary to set the specifi c parameters on the K5 module if
the OXI radio s
y
stem is used
!
or more details, see the instructions for using the receiver, manua
l
transmitter and K5 m
odule.
O
XI
/
O
XIF
M
J
umpers and U-bolts necessary for control unit operation
w
ith components not connecte
d
J
umpers: U-bolts
:
X2-J10
X8-Pin 5-6
X4-J15 X
9
-Pin 1-
2
X5-J
31 8.2k-
n 1-
X6-J33
O
pto-Pin 2-
3
Additi
onal electronic limit switxh X7- J26, J27, J2
8
C
onnecting photoelectric barriers/pairs of photocells
(
fi g. 6 a + b
)
t is possible to directly connect a photoelectric barrier to the UST1K
control unit
(
to terminal block X5) to make the passage safe. If the
inf
rared beam of the photoelectric barrier is interrupted during the
CLOSING
movement of the door, it blocks and reverses the direction
t
oward the upper fi nal position.
ATTENTION
:
Th
e switching contact and the positive side of the electronic barrie
r
system are connected to terminal J30/1 with positive potential in a one-way photoelectric barrier with only three connection points
.
emove the jumper from terminal J31 of terminal block X5 if the
p
h
otoelectric barrier is connecte
d.
7
a
b
21
34
J30
S
Photo
J31
E
S=transmitter E=receiver
Transmitter and receiver
photoelectric barrier connection
X5
Safety
photoelectric
barrier
¬9'&YROWDJH
power supply
&RQWDFW
RSHQLQJ
21
34
J30
Photo
J31
X5
Reflection photoelectric
barrier connection
GB
English – 7
Motor cable confi guration Mechanical limit switch
es
rotoMWire Control station
U1U/11J - 2X
V2V/11J - 2X
W3W/11J - 2X
-Jumper01J - 2X
X7 - J29 Grey
X7 - J34/B Green
X7 - J35/- White
X7 - J34/A Pink
X7 - J29 Yellow
X7 - J35/+ Brown
AMP plug
AMP plug
AMP plug
AMP plug
AMP plug
AMP plug
MECHANICAL LIMIT SWITCH SETTING
Mechanical limit switch setting
A
ttention! The procedure for setting the limit switches is explained on
th
e 5-6 pages that follow.
T
he stop positions with door in the up/down position are defi ned
w
ith
setting the limit switches
.
Th
e motor must be electrically connected for making this setting.
The limit switch board (
fi g.11
- limit switch board with 8 cams) is
a
ccess
ibl
e once the limit switch guard is unscrewed.
f external control devices are not yet connected, it is possible to
c
ontrol the door with the control unit using the integrated OPEN,
CLOSE and STOP buttons
in
deadma
n m
ode.
f the OPEN button is pressed, the door should open; otherwise the
L1 and L2 phases on the control unit must be reversed after havin
g
made sure the volta
g
e has been cut off.
f the gearmotor was installed turned 180° (upside-down assembly),
t
he door must also open with the integrated OPEN button; otherwise
t
he L1 and L2 phases must be reversed in zero voltage conditions
.
t is also necessary to correct the two emergency stop limit switches
s
o they trip after the limit switch
.
Determining the lower position of the door
To set the limit switches for the lower position of the door, perform the following operations (fi g. 11): Move the door to the desired CLOSE position
.
Se
t the contact cam3
E
(
white) so the limit switch is enabled
.
8
white Additional limit switch 2 CLOSIN
G
7 green Additional limit switch 2 OPENIN
G
6 white Additional limit switch 1 CLOSIN
G
5 green Additional limit switch 1 OPENIN
G
4 red Safety limit switch CLOSIN
G
3 white Limit switch CLOSING
2 red Safety limit switch OPENIN
G
1 green Limit switch OPENIN
G
echanical limit switch settin
g
Small motors - 8 contact cam
s
echanical limit switch settin
g
Large motors - 7 contact cam
s
7 white Additional limit switch 2 CLOSING
6 green Additional limit switch 2 OPENIN
G
5 white Additional limit switch 1 CLOSIN
G
4 red Safety limit switch CLOSIN
G
3 white Limit switch CLOSING
2 red Safety limit switch OPENIN
G
1 green Limit switch OPENING
ptional
BA
OO
11
hanical limit switch
es
Tighten the fi xing screw
A
T
o get accurate adjustment, use the
scre
w
ove the door into the desired OPENING position
.
S
et the contact cam (green) so the limit switch is enabled
.
Tigh
ten the fi xing screw
A
To g
et accurate adjustment, use the
scre
w
Th
e safety limit switches 2 SE
and4 SE (red) must be set so they
i
ntervene right after the control limit switch is passe
d.
The safety limit switches 2 SEand 4 SE (red) are factory-set so they follow the limit switch at a short distance
.
C
heck the correct position of the fi xing screws after the operation
test.
The
add
itional limit switch
es
8
P2
and 7 P2are closing contacts
w
ith zero potential, and the additional limit switches 6 P1 and5
1
are switching contacts with zero potential
.
Inautomatic m
ode
the limit switch6 is used as a preliminary limit
switch. Therefore, it is to be set so that it tri
p
s when the door reaches
a di
stance of 5cm from the groun
d.
In
deadma
n m
ode
it is not necessary to set it and it is used as a
c
ontact with zero potentia
l!
10
Small types Large type
s
ptional
8 – English
GB
SINGLE-PHASE MOTOR CONNECTION
1 2
UV W
X2
1
2
3
3
20μF
16μF
1
230V
PE
X1
L1 L2 L3
Motor
C
apacito
r
Capacito
r
ST1K-1.1kW board connectio
n
1 2
UV W
X2
1
2
3
3
20μF
16μF
1
230V
PE
X1
L1 L2 L3
Motor
UST1K-2.2kW board connection
C
apacito
r
US
T1K connection X8
C
apacito
r
yellow/gree
n
lue
b
rown
bl
ue
b
rown
b
l
ue
rown
ac
k
yello
w
yellow/gree
n
l
ue
b
r
o
wn
bl
u
e
b
rown
bl
u
e
row
n
ac
k
yellow
l
ue
yellow/gree
n
y
ellow/gree
n
l
ue
npu
t
1x220V phas
e
Inpu
t
1x220V neutra
l
npu
t
1x220V phas
e
Inpu
t
1x220V neutr
al
Additional board
A
dditional cabl
e Additi
onal boar
d
Additional cabl
e
U
S
T1K connection X8
GB
English – 9
SETTINGS - FINAL POSITIONSASSEMBLY - SETTING
(also see fi g. 12-14)
Setting of the fi nal positions
Set the switch DIP 1 on "ON". The upper horizontal bar of the display fl ashes.
Setting of the upper fi nal position:
with the UP and DOWN buttons in deadman mode, move the door to the upper fi nal position and store this position by briefl y pressing the T2 button.
It is necessary to reverse the counting direction of the electrical transmitter if error 6 is shown on the display and the door blocks during movement in the UP direction.
Set DIP switches 1 to 4 on "ON".
A small "u" appears on the display. To reverse the counting direction, press button T2 (above the DIP switch) and keep it pressed until the u turns 180° on the display.
Now put DIP switches 2, 3 and 4 on "OFF" ­return to setting the upper fi nal position.
Now the lower horizontal bar fl ashes.
Setting of the lower fi nal position:
With the UP and DOWN buttons in deadman mode, move the door up to the lower fi nal position and store this position by briefl y pressing the T2 button.
Now the central horizontal bar fl ashes.
Then put the DIP switch 1 on "OFF". Now
the lower bar remains lit, while the central bar
fl ashes
.
Check fi nal position
s
ove the door UP (upper fi nal position) and
D
O
WN (lower fi nal position) until the lower
and central bars remain lit in the lower fi nal
position.
Now the installation mode has com
p
leted.
Precision adjustment of the upper and/or
lower fi nal position:
After having set the lower fi nal position, put the
door in the upper fi nal position by briefl y pressing
the UP button. The control unit switches off in
the fi nal position set with the EES limit switch.
If you want to move the upper fi nal position
upwards, it is necessary to set DIP switches 1, 2
and 4 on "ON" (to move it downwards, set DIP
switches 1, 3 and 4 on "ON").
A "0" appears on the display.
By briefl y or repeatedly pressing the T2 button,
a correction factor falling between 1 and 9 steps
can now be set.
Then put all of the DIP switches on "OFF".
Now the fi nal position has been corrected and
will be enabled with the next lifting. Now move
the door into the lower fi nal position by pressing
the DOWN button.
The control unit switches off in the fi nal position
set with the electronic limit switch.
If you want to move the lower fi nal position
downwards, it is necessary to set DIP switches
1, 3 and 4 on "ON" (to move it upwards, set the
DIP switches 1, 2 and 4 on "ON").
A "0" appears on the display.
By briefl y or repeatedly pressing the T2 button,
a correction factor falling between 1 and 9 steps
can now be set.
Then put all of the DIP switches on "OFF".
Now the fi nal position has been corrected and
will be enabled with the next lowering.
This operation can be repeated several times
until the lower fi nal position is perfectly adjusted.
ATTENTION!
Th
e preliminary limit switch is automatically
set
b
y the control unit when programming
the lower fi nal
p
osition at about 5cm above
the lower fi nal
p
osition!!!
Partial opening setting
If you want to set a partial opening, now it is possible to adjust the desired opening by pressing the UP and DOWN buttons. Press the T2 button to confi rm the position.
Now the display switches off.
10 – English
GB
tronic limit swit
ches
12
S
ix-pole plu
g
C
ontrol unit connection cabl
e
A typ
e
Wi
res 1, 2 and
3
C
ontrol uni
t
connection cabl
e
13
Six-pole plu
g
Control unit connection cabl
e
lectronic limit switch
es
type
yp
e-pole
v
ltiple
m
pter
a
a
ntrol unit
Co
nectionco
n
leca
b
rotoMWire Control station
U1U/1J - 2X
V2V/1J - 2X
W3W/1J - 2X
-Jumper6J - 2X
9J - 3S422J - 5X
9J - 3S522J - 5X
1P0112J - 5X ? - J3/C
1P11
12J - 5X ? - J3/NC
E602J - 5X B - J2
E702J - 5X B - J2
E891J - 5X ? - J4
E991J - 5X ? - J4
PE terminal Yellow/green PE
14
15
L1
L1
L1
1
2
3
4
5
6
7
8
9
N
N
N
C
ontact with zero
potential
f
or red traf c
li
ghts
C
ontact with zero
potential
f
or upper  nal
position si
g
nallin
g
C
ontact with zero
otential for lowe
r
 nal position signallin
g
16
7
2
4
6
9 108
1
3
5
11 12
W
ago termina
l
AMP plug
S
afety chai
n
Inp
ut
R
S
485 B
GND
RS485 A
Safet
y
chain
O
utput
7 .. 18V DC
GB
English – 11
SETTINGS OF THE AUTOMATIC FUNCTIONS
Automatic closing
Automatic closing is set on the S2 selector.
The closing times can be set on a value between 0 and 240 seconds.
Special function:
If there is a photoelectric barrier, the time is reduced by 5 seconds after passage.
Time settin
g
0 Automatic closing disable
d
5 secon
ds
2
1
0
secon
ds
3
20 second
s
4 30 second
s
5 45 second
s
6
60
seconds
7 90 second
s
8
120
seconds
9
240
secon
ds
5
4
6
3
7
2
8
1
9
0
s2 rotary switch
A
utomatic adaptation to the groun
d
DIP 2 =
ON
This function can be
used
if there is an SBA
senso
r.
A
dvance notice traffi c light
s
DIP 3 = O
N
With this function the red traffi c lights (terminals 1+2) begin to fl ash 3 seconds before closing of the door
.
Rever
sed moveme
nt functi
on
DIP 4 =
ON
The
door blocks and reverses
its direction f
or
about 50cm if the sensitive edge is enabled
d
uring the downward movement
.
Meaning of display messages
Upper segment:
fl ashing --> upper fi nal position setting in progress ON --> upper fi nal position setting completed
Lower segment:
fl ashing --> lower fi nal position setting in progress ON--> lower fi nal position setting completed
movement UP,
movement
DOWN
,
upper fi nal position
,
p
reliminary limit switc
h
lower fi nal
position.
rror
3
s
ensitive edge tripped, for exampl
e
In normal operating conditions, the
status o
f the
door and/o
r the num
ber
of the error present are shown on the
displ
ay.
Op
eration function
s
In normal operating conditions, the status of the door and/or the number of the error present are shown on the display. In this case position all DIP switches on OFF
!
Fault display (represented with fl ashing):
Safety circui
t
2
L
ower sensitive edge fau
lt
3
L
ower sensitive edge trippe
d
4
L
ower fi nal position not reached
(
time limit
)
5 Upper fi nal position not reached
(
time limit
)
6
I
ncorrect direction of rotation of motor
7
P
ower during
lifti
ng deactivation
8 Door in the safet
y
limit switch secto
r
9
The
doo
r is not in one of the fi nal
p
ositions. Correction of the fi nal position
is i
mposs
ible
0 Digital limit switch erro
r
switch functions
:
DIP-1 “ON“ and 2, 3, 4 “OFF“
Settin
g
of the fi nal position
s
DIP-1, 2, 4 “ON“ and 3 “OFF“
Precision settin
g
of the fi nal position (upward
movement
)
DIP-1, 3, 4 “ON“ and 2 “OFF“
recision setting of the fi nal position
(
downward movement
)
WARNING:
It is possible to lengthen the duration of the waiting time of a factor by choice (with selector in position 6 to 9) using the K5 module. The parameter to be used is P28.
IP 4 = OF
F
T
he door blocks and reaches the upper fi nal position if the
s
ensitive edge is enabled during the downward movement
.
12 – English
GB
CONNECTION CABLE FOR GEARMOTORS EQUIPPED WITH ELECTRONIC
LIMIT SWITCH - WITH SCREENING
Length L
4 pole
Pink
Green
Brown
White
Yellow
Grey
2 pole
3 pole
Orange
Violet
Blue
Yellow/green
Black
9 pole
12 pole
Black
9
p
ole
Blue
12 pole
Yellow/Green
Pink
Green
Brown
White
Orange
Violet
Grey
Yellow
GB
English – 13
CONNECTION CABLE FOR GEARMOTORS EQUIPPED WITH ELECTRONIC
LIMIT SWITCH - WITHOUT SCREENING
Green
Pink
Brown
White
Yellow
Grey
12 pole
Green
Pink
White
Orange
Yellow
Grey
Yellow/green
Yellow/green
Length L
Yellow/green
Black
Blue
14 – English
GB
CONNECTION CABLE FOR GEARMOTORS EQUIPPED WITH ELECTRONIC
LIMIT SWITCH - WITH SCREENING
Yellow/green
Blue
Black
Yellow/green
Black
Length L
Yellow/green
Green
White
Pink
Brown
Green
Pink
White
Yellow
Yellow
Grey
Orange
Grey
12 pole
9 pole
GB
English – 15
Wiring diagram UST1K-1.1kW
PE
ZU
RADIO
X8
X10
AUF
ANTENNA
PROTECTION
TRANSFORMER
X7
-+BA
J22 J21 J20 J19 J32 J33
Thermal
switch
Preliminary
limit switch
CLOSED
totally opened
STOP
12V DC RS485
600mA-T
FUSIBLE
BRAKE
X9
X11
X3
19
87
23
45
6
X4
STOP
CLOSE
OPEN
IMPULSE
X5
-
+
24V DC
X6
-S+
1/2
Lower sensitive edge
LED4
LED6
LED5
LED7
LED8
LED9
LED10
LED2 LED3 LED1
T1
T2
J4
J3
X2
U
S1 S2 S3
V
W
L3
L2
L1
X1
J36
J37
J38
PROTECTION
STOP
CLOSE
16 – English
GB
Coupling terminal
control devices
Radio coupling
Limit switch coupling terminal
PE screw terminal
OPENING setting button
J1 U-bolt
LED 2
CLOSING setting button
Key switch connection
Triple button connection
Brake relay connection
Antenna screw
terminal
Coupling terminal
of photoelectric barrier passage
Plug connection
for cover LED
T2 setting button
DIP switch
Display
Coupling terminal red trac
lights contacts with zero
potential limit switch
S2 rotary selector
Button T1 manual transmitter setting
Network coupling terminal
J1 U-bolt
Motor coupling terminal
Coupling terminal of
contact barrier +
door half height
Wiring diagram UST1K - starting from 2.2kW
GB
English – 17
Electronic board UST1K-1.1kW
Coupling terminal
control devices
Radio coupling
Limit switch coupling terminal
Coupling terminal safety
elements contacts with zero potential
PE screw terminal
OPENING
setting button
CLOSING
setting button
Key switch
connection
Triple button connection
Brake relay connection
Antenna screw
terminal
Coupling terminal
of photoelectric
barrier passage
Plug connection
for assistance LED
T2 setting button
DIP switch
Display
Red traffic
lights
Button T1 manual transmitter setting
Network coupling
terminal
Motor coupling terminal
Coupling terminal
of contact barrier
+ door half height
S2 rotary selector
J2 U-bolt
18 – English
GB
Coupling terminal
control devices
Radio coupling
Limit switch coupling terminal
PE screw terminal
OPENING setting button
J1 U-bolt
LED 2
CLOSING setting button
Key switch connection
Triple button connection
Brake relay connection
Antenna screw
terminal
Coupling terminal
of photoelectric barrier passage
Plug connection
for cover LED
T2 setting button
DIP switch
Display
Coupling terminal red trac
lights contacts with zero
potential limit switch
S2 rotary selector
Button T1 manual transmitter setting
Network coupling terminal
J1 U-bolt
Motor coupling terminal
Coupling terminal of
contact barrier +
door half height
Electronic board UST1K - 2.2kW and 5.5kW
GB
English – 19
TECHNICAL DATA - FEATURES
UST1K TECHNICAL DATA
DESCRIPTION UST1K-1.1kW UST1K-2.2kW UST1K-5.5kW
Voltage power supply: 3 x 400V AC 50Hz (with 6 and/or 10A fuses)
Max. motor power: 1.1kW 2.2kW 5.5kW
Motor connection : 2x3 NO relay contacts 2x3 NO protected contacts 2x3 NO protected contacts
400V/max. 1.1kVA 400V/max. 2.2 kVA 400V/max. 5.5 kVA
Power at rest: < 4VA
Ambient temperature: from -20°C to +50°C
Control voltage: 24 V DC Additional delayed 0.8A fuse
Protection rating: IP 54
The control unit is totally assembled and wired, ready for connection
.
The control unit is to be kept inside its packaging during transport and storage, if any, to prevent damage
.
For disposal, it is necessary to separat
e
metal
s
plastic element
s
electrical component
s
lubricant
s.
TRANSPORT / STORAGE / DISPOSAL
TECHNICAL ASSISTANCE / SPARE PARTS / ACCESSORIES
W
e specifi cally clarify that we neither carry out tests nor are we willing to approve any spare parts and/or accessories not
supplied by us
.
The assembly and/or use of products of this type could jeopardise gearmotor features pre-defi ned at the construction level, which can refl ect on safet
y.
NICE declines all responsibility and disclaims any warranty whatsoever for damages, if any, caused by using non-original spare parts and/or accessories
.
efects that cannot be remedied interna
lly
are to be eliminated only by the door manufacturer or another specialise
d
company, f
rom which it is poss
ibl
e to also request any necessary spare parts
.
WARNINGS
• All of the technical characteristics indicated refer to a temperature of 20°C (± 5°C).
• Nice reserves the right to introduce all modifi cations to the product it deems necessary at any time, however keeping the functions and intended use unaltered.
20 – English
GB
www.niceforyou.com
N
ice Sp
A
O
derzo TV Italy
i
nfo@niceforyou.com
Our gearmotors and control units are
t
ested at TÜV-NORD
EC DECLARATION OF CONFORMITY
and declaration of incorporation of “quasi-machine”
Declaration in accordance with Directives: 2004/108/EC (EMC); 2006/42/EC (MD) annex II, part B
Note - The content of this declaration corresponds to the declaration at the last available version of the document fi led in the offi ces of Nice S.p.A. prior to the printing of this manual. This text has been adapted to meet editorial requirements. A copy of the original declaration may be requested from Nice S.p.a. (TV) I.
Declaration number: 441/UST1
K
ev.
:
0
Language:
Name of manufacturer: NICE S.p.A
.
Address: Via Pezza Alta N°13, 31046 Rustignè di Oderzo (TV) Italy
Person authorized to provide technical documentation:
Sig
. Oscar Marchetto
.
Product type:
C
ontrol unit for electromechanical gear-motor
s
Model / Type :
T1
K
Accessories:
odules K3, K3A, K5, K
7
The undersigned Luigi Paro, as Managing Director, hereby declares under his own responsibility that the product identifi ed above complies with the provisions of the following directives:
DIRECTIVE 2004/108/EC OF THE EUROPEAN PARLIAMENT AND COUNCIL of December 15 2004 concerning alignment
of Member States’ legislation regarding electromagnetic compatibility and abrogating directive 89/336/EEC, according to the following harmonized standards:
61000-6-2:2005, EN 61000-6-4:200
7
The product also complies with the following directive in accordance with the requirements for “quasi-machines”:
Directive 2006/42/EC OF THE EUROPEAN PARLIAMENT AND COUNCIL of May 17 2006 regarding machines and amending
directive 95/16/EC (consolidated text), according to the following harmonized standards:
EN 1
3849
-1:2
008
I declare that the pertinent technical documentation has been prepared in accordance with Annex VII B to Directive 2006/42/
EC and that the following essential requirements have been met: 1.1.1- 1.1.
2
- 1.1.3- 1.2.1-1.2.6- 1.5.1-1.5.2- 1.5.5- 1.5.6-
1.
5
.7- 1.5.8- 1.5.10- 1.5.1
1
The manufacturer agrees to send the national authorities pertinent information on the “quasi-machine” in response to a
motivated request without affecting its intellectual property rights.
If the “quasi-machine” is operated in a European country with an offi cial language other than the language used in this
declaration, the importer must associate a translation with this declaration.
The “quasi-machine” must not be operated until the fi nal machine in which it is to be incorporated is declared to conform to
the provisions of Directive 2006/42/EC, if applicable to it.
The product also complies with the following standards:
60335-1:2002 + A1:2004 + A11:2004 + A12:2006 + A2:2006 + A13:200
8
60335-2-103:200
3
The parts of the product which are subject to the following standards comply with them:
EN 13241-1:2003
,
EN 12445:2002, EN 12453:2002, EN 12978:200
3
O
derzo, November 4 201
1
ng. Lu
igi P
aro
(Managing Director)
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