Nice RO500 Instructions And Warnings For Installation And Use

0682

RO500

EN - Instructions and warnings for installation and use

Manual verride procedure - Page 8 8

Sliding gate opener

EN

English – 1

used as specified in the configurations as envisaged in this instruction
manual and in combination with the articles listed in the product catalogue
of Nice S.p.a. These requirements may not be guaranteed if the product is
used in configurations or with other products not envisaged; use of the
product in these situations is strictly prohibited unless the installer has ver­ified that all requirements of the directive have been met.

Special warnings regarding suitability of product use in relation to the
“Electromagnetic Compatibility” Directive” 2004/108/EEC:

• This product has undergone all tests regarding electromagnetic compat­ibility in the most critical conditions of use, in the configurations as envis­aged in this instruction manual and in combination with the articles listed in
the product catalogue of Nice S.p.a. Electromagnetic compatibility may
not be guaranteed if the product is used in configurations or with other
products not envisaged; use of the product in these situations is strictly
prohibited unless the installer has verified that all requirements of the direc­tive have been met.

ENGLISH

WORKING IN SAFETY!

• CAUTION! – Important instructions: Keep this manual in a safe
place to enable future product maintenance and disposal oper­ations.

• CAUTION! – All installation procedures, connections, pro­gramming and maintenance of the product must be performed
exclusively by a qualified technician!

Considering the hazards that may occur during installation and use, maxi­mum safety is only ensured if the product is installed in strict observance of
current legislation, standards and regulations. This chapter contains gener­al warnings, while other important warnings are provided in chapters 3
“Installation” and 7 “Testing and commissioning”.

According to the most recent legislation, the installation of an auto­matic gate or door must be in full observance of the standards envis­aged by European Directive 98/37/EC (Machinery Directive) and in
particular standards: EN 13241-1 (harmonised standard); EN 12445;
EN 12453 and EN 12635, which enable declaration of conformity with
the machinery directive.

Further information, with guidelines to risk assessments and the drafting of
the Technical Documentation can be found on the website www.nicefory­ou.com. This manual, excluding the detachable appendix “Operation Man­ual” for the installer, is aimed exclusively at technical personnel qualified for
installation; no other information in this documentation can be considered
of interest to the user.

• Use of the product other than as described in this manual is strictly pro­hibited; improper use can lead to danger, physical injury or damage to
objects.

• Before installation, an assessment of the associated risks must be made,
including a list of the essential safety requirements as envisaged in Appen­dix I of the Machinery Directive, specifying the relative solutions adopted.

Note that the risk assessment is one of the documents included in the
automation Technical documentation.

• Check whether other devices are needed to complete the automation on
the basis of the specific conditions of use and dangers present; take into
account all risks of impact, crushing, shearing, dragging etc. and other
hazards in general.

• Never make any modifications to parts if not envisaged in these instruc­tions; operations of this type will lead to malfunctions; NICE declines all lia­bility for damage caused by modified products.

• During installation and use, ensure that no solids or liquids can penetrate
the control unit or other open devices; if necessary contact the NICE assis­tance service; use in these conditions may constitute a hazard.

• The automation may only be used after completing the “commissioning”
procedure as specified in chapter 5 “Testing and commissioning”.

• The product packaging material must be disposed of in full observance
of current local legislation governing waste disposal.

• In the event of faults not solved with the information in this manual, con­tact the NICE assistance service.

• If an automatic circuit breaker trips or a fuse blows, identify and eliminate
the fault before restoring normal operating conditions.

• Before accessing internal terminals under the cover, disconnect all pow­er circuits. If the disconnect device is not in a visible location, affix a notice
stating: “WARNING: MAINTENANCE IN PROGRESS”.

Special warnings regarding suitability of product use in relation to the
“Machinery” Directive” 98/37/EC (ex 89/392/EEC):

• This product is issued onto the market as a “machine component” and is
therefore constructed for incorporation in a machine or for assembly with
other machinery to obtain “a machine” in accordance with the Directive
98/37/EC only in combination with the other components and using the
methods as described in this instruction manual. As envisaged in the
directive 98/37/EC, start-up of the product specified above is not admitted
unless the manufacturer of the machine, in which the product is incorpo­rated, has identified and declared the machine as conforming to directive
98/37/EC.

Special warnings regarding suitability of product use in relation to the “Low
Voltage” Directive” 2006/95/EEC:

• This product meets the requirements of the “Low Voltage” Directive if

GENERAL SAFETY WARNINGS AND
PRECAUTIONS

1

RO500 is designed to automate sliding gates for residential applications.
Any other use than as specified herein or in environmental conditions
other than as stated in this manual is to be considered improper and
is strictly prohibited!

The gearmotor comprises a 230 V ac motor, a pinion and a control unit.
The control unit powers all devices present in the system and manages all

relative functions. It is made up of a board and incorporated multi-code
radio receiver which receives the commands sent by a transmitter. Special
functions are also available to enable personalisation of automation use.

The automation enables the installation of various accessories which
enhance functionality and guarantee optimal safety.

The product is mains-powered, and, in the event of a power failure enables
manual release of the gearmotor for manual movement of the gate.

PRODUCT DESCRIPTION AND
INTENDED USE

2

3.1 - Preliminary installation checks

Before proceeding with installation, check the condition of the product
components, suitability of the selected model and conditions of the intend­ed installation environment.

IMPORTANT – The gearmotor cannot be used to power a manual
gate that does not have a fully efficient and safe mechanical struc­ture. Neither can it solve defects caused by poor installation or insuf­ficient maintenance of the door itself.

3.2 - Checking suitability of the environment and gate
to be automated

• Ensure that the mechanical structure of the gate complies with current

national standards and that it is suitable for automation. (If present, refer to

the information specified on the gate dataplate).

• Ensure that the weight and dimensions of the leaf are within the applica-

tion limits as specified in paragraph 3.3 “Application limits”.

• With reference to the values specified in chapter “Product technical

specifications”, ensure that:

- the force required to move the gate leaf

, is less than half the value of the

force corresponding to the “Maximum Torque”;

- the force required to maintain gate movement

, is less than half the value

of the force corresponding to the “Nominal Torque”. Note – To set the force

value, a margin of 50% is recommended as adverse weather conditions
could increase the degree of friction.

• Move the gate leaf manually to open and close, checking that movement

has the same degree of friction throughout all points of travel (no increase

in friction must occur).

INSTALLATION

3

embedded in concrete and other preparation work for the installation can
be completed to finalise the site ready for subsequent installation opera­tions.

In particular, for digging the pit used to anchor the gearmotor to the
ground, proceed as follows:

01. Dig the foundation pit in the gearmotor fixture point (fig. 3) Note – The

dimensions of the pit must be the same or greater than those of the
foundation plate.

02. Lay the ducting for the routing of cables.

CAUTION! – In general, position the ends of the ducting used for

electrical cables in the vicinity of the points envisaged for fixture of
the various components.

Note: The ducting serves to protect electrical cables and prevent acciden­tal damage in the event of impact.

To prepare the electric cables required in the system, refer to fig. 11-11a
and Table 1 – Technical specifications of electric cables.

TABLE 1: Technical specifications of electric cables

Connection Cable type Maximum admissible

length

A: POWER Cable Cable 3 x 1,5 mm

2

30 m (note 1)

B: FLASHING Cable 2 x 0,5 mm

2

30 m
LIGHT
with aerial cable RG58 type shielded 20 m

cable (less than 5 m recommended)

C: PHOTOCELL Cable 2 x 0,5 mm2 (TX) 30 m

Cable Cable 4 x 0,25 mm2(RX) 30 m

D: KEY-OPERATED Cables 4 x 0,25 mm

2

30 m
SELECTOR SWITCH
cable DIGITAL
KEYPAD

General note: The cables required for the set-up of the system (not included in
the pack) may vary according to the quantity and type of devices envisaged for
the installation.
Note 1: If greater lengths are required, a cable with a diameter of 3x2.5 mm

2

may be used; in this case earthing is required in the vicinity of the automation.

CAUTION! – The cables used must be suited to the installation envi­ronment; for example a cable type H03VV-F for indoor environments
is recommended and a cable type H07RN-F for outdoor environ­ments is recommended.

3.5 - Installing the automation components

WARNINGS

• Incorrect installation may cause serious physical injury to those

working on or using the system.

• Before assembly of the automation, perform the preliminary checks
as described in paragraphs “3.2 – Suitability of environment and gate
to be automated” and “3.3 – Product application limits”.

• Fit one or more sheaths for routing the electric cables.

Fixing the foundation plate

IMPORTANT !– If the weight of the gate exceeds 200 kg or if used in
inadequate conditions, the foundation plate must be completely
embedded in the concrete.

There are two methods of anchoring the foundation plate to the ground:
a) if a concrete base is already present

: Simply place the plate on the base

in the correct position and secure by means of screws for concrete (fig. 4).
b) if there is no concrete base

: Secure the plate in the concrete by means

of the two bolts on the plate (fig. 5). To fix the plate, proceed as follows:

01. Cast concrete into the pit, ensuring that the ducting tube for electric
cables come out of the surface;

02. While the concrete is still liquid, embed the foundation plate, ensuring
that it protrudes from the concrete by its thickness.

Gearmotor installation

01. Remove the gearmotor cover using a screwdriver to loosen the lateral
screws (fig. 6). Note – Leave the gearmotor without the cover until the

installation and programming phases have been completed.

02. Place the gearmotor on the foundation plate and secure by means of
the relative hex screw supplied (fig. 7).

03. Release the gearmotor by means of the special release key (refer to
the paragraph “Manually releasing or locking the gearmotor” in the
“Operation manual”).

• Manually move the leafs to any position and leave stationary, ensuring
that they do not move from this position and that the gate leaf remains bal­anced.

• Ensure that there is no risk of gate leaf guides coming out of their seats.

• Ensure that the gearmotor fixing zone is not subject to the risk of flood­ing; if necessary install the gearmotor in a position raised from the ground.

• Ensure that the space around the gearmotor enables safe and easy
manual gate release.

• Ensure that the crushing points between the gate leaf and fixed parts of
the latter are protected during the Opening and Closing manoeuvres.

• Ensure that the selected surfaces for installation of the various devices
are solid and guarantee a stable fixture. In particular, ensure that the
selected surfaces for fixing the photocells are flat and enable correct align­ment between photocells.

• Ensure that all devices to be installed are in a sheltered location and pro­tected against the risk of accidental impact.

• Ensure that the operating temperature range as specified on the prod­uct dataplate is compatible with the climatic conditions of the place of
installation.

• If the gate leaf incorporates a pedestrian access door or if this door is
positioned in the gate movement area, ensure that this does not prevent
normal gate travel; if necessary install a compatible interlock system.

• Connect the control unit to an electric power line equipped with an earth­ing system.

• On the power line from the automation, install a device for disconnection
from the power mains, to guarantee a gap between contacts and com­plete disconnection in the conditions of overvoltage category III. If the pow­er disconnect device is not in the vicinity of the automation, fit a block sys­tem against possible inadvertent or unauthorised connection.

3.3 - Product application limits

To ascertain suitability of the product with respect to the specific features
of the gate and area to be automated, the following checks should be per­formed as well as a check for compliance of the technical data in this para­graph and the chapter 8 “Product technical specifications”.

• Ensure that the dimensions and weight of the gate are within the follow­ing limits of use:

maximum length 7 m
maximum weight 500 kg

• Check the overall dimensions of the gearmotor with reference to fig. 1.

Note – These measurements also serve as a reference to calculate the spa ­ce occupied by the foundation pit for routing the electrical cable ducting.

• Ensure that the dimensions of the selected area for mounting the gear­motor is compatible with the overall dimensions.

• On the gate leaf, ensure that the surface for mounting the rack is suitable
and solid.

Caution! – If the results of these checks do not conform to specifica­tions, this model cannot be used for automation of your gate.

3.4 - Preliminary set-up work

Fig. 2, shows an example of an automation system set up with Nice com­ponents. These parts are positioned according to a typical standard lay­out.
With reference to fig. 2, locate the approximate position for installation of
each component envisaged in the system.

Warning - the “fixed” control devices must be visible from the gate but
positioned far from moving parts.
The gearmotor is factory set to be installed on the right-hand side of the
gate. CAUTION! - If forced to install the gearmotor on the left-hand

side of the gate refer to the instructions in chapter 4 (paragraph 4.1 ­point 07).

Components required to set-up a complete system (fig. 2):

1 - electromechanical gearmotor
2 - pair of photocells
3 - key-operated selector switch or digital keypad
4 - flashing light with incorporated aerial
5 - limit switch brackets
6 - rack
7 - posts for phocells

Before starting installation, ensure that there is all equipment and materials
required for the work concerned. Also ensure that all items are in good
condition and comply with local safety standards.
Dig the routes for the ducting used for electrical cables, or alternatively
external ducting can be laid, after which the pipelines can be

2 – English

EN

make the earthing connection on the terminal as shown in fig. 12.

Description of electrical connections

This section describes the possible connections to the control units for
control devices and safety devices:

Terminals Function Description

1 - 2 - 3 Power supply Mains power line
4 - 5 Flashing light Output for connection of flashing light to

power mains (Max. 40 W)

8 - 9 24 Vac Service power supply 24 Vac +/- 25%

(Max. 150 mA)

9 Common Common for all inputs
10 Alt Input with “Alt” function

(Stop and brief inversion)

11 Foto Input for safety devices
12 STEP-STEP Input for sequential movement (SS)

(“Open” – “Stop” – “Close” – “Stop”)

1 Aerial + Input for radio receiver aerial
2 Aerial mass Input for radio receiver aerial

Warnings:

– The NC (normally closed) type contacts, if not used must be “jumpered” and,
if more than one, placed in SERIES;
– The NO (normally open) type contacts, if not used must be left free and, if
more than one, placed in PARALLE;
– The contacts must always be mechanical and free of any type of voltage;
stage connections defined as “PNP”, “NPN”, “Open Collector” etc. are not
admitted.

To connect the power cable to the control unit, proceed as shown in the

fig. 13. The power cable must be fastened using the dedicated cable
clamp as shown in point 13-3. Note – Some models of control unit may

not have a transparent cover.

4.1 - Initial start-up and connection check

CAUTION! The following operations described in this manual will be

performed on live electrical circuits and therefore manoeuvres may
be hazardous! Therefore proceed with care.

01.Power up the control unit and ensure that there is approx. 24 Vac

between terminals 8 and 9.

02.Ensure that the “OK” led, after emitting some quick flashes, emits

flashes at regular intervals.

03.At this point ensure that the leds related to inputs with NC contacts are

lit (all safety devices active) and that the leds related to the NO inputs
are off (no control present).

If this does not occur, check the various connections and functionality
of the various devices. The Alt input is activated, deactivating the
opening limit switch (FCA) and the closing limit switch (FCC).

04.Check the connection of the limit switches: Move the limit switch lever

and ensure that the relative limit switch trips, switching off the corre­sponding led on the control unit.

05.Release the gearmotor and move the gate leaf to mid-travel and then

lock the gearmotor. This ensures that the gate leaf is free to complete
by opening and closing manoeuvres.

06.Ensure that the leaf moves in the correct direction according to the sig-

nal on the control unit. Important – This check is compulsory. If the

leaf direction is not correct with respect to the signal on the con­trol unit, the automation may apparently operate correctly (the
“Open” cycle is the same as the “Close” cycle), but in practice the
safety devices may be ignored during execution of the Closing
manoeuvre. In this case, the safety devices would only be activat­ed during the Opening manoeuvre, thus causing re-closure
against the obstacle, with disastrous consequences!

07.Ensure that the direction of motor rotation is correct: Send a brief pulse

signal to the SS input; the control unit always performs an Opening
manoeuvre first and therefore simply ensure that also the motor moves
in the direction of opening.

If this does not occur, proceed as follows:

a) disconnect control unit from the power supply;
b) rotate the motor power connector (l - fig. 12) and limit switch con-

nector through 180° (g - fig. 12);
c) then power up the control unit and repeat the check from point 7.

The “OK” led on the control unit (fig. 12), serves to indicate the operating
status of the latter:

- 1 regular flash every second

= indicates that the internal microprocessor

04. Move the gate to the maximum opening position then position the first

section of the rack above the pinion of the gearmotor (fig. 8). Impor-
tant:- the total length of the rack must be the same as the length of
the gate leaf; - the distance between the pinion and rack must be
approx. 1-2 mm, to prevent the leaf weight from impairing gearmotor
operation.

05. At this point fix the rack onto the leaf (refer to the rack instruction
manual).

06. Manually slide the leaf to fix the other parts of the rack: Use the pinion
as a reference point and a spirit level to position each section of the
rack so that it is horizontal and perfectly aligned with the end placed
on the pinion. Note – To provisionally fix the rack parts to the leaf, use

the clamps as shown in fig. 9.

Warning – If the adjustment range possible with the rack is not suffi­cient, the gearmotor height can be adjusted by means of the 2 hex
screws.

07. As the rack must not protrude from the gate leaf cut off any excess
section as required.

08. Manually complete a number of Opening and Closing cycles to ensure
that the rack slides smoothly along the pinion throughout the entire
length. Also ensure that the distance between the pinion and rack is
approx. 1-2 mm.

09. At this point tighten the 2 hex screws fully down.

10. Position (approximately) the two limit switch brackets on the rack (fig.

10) and manually move the gate for final fixture.

11. Fix the limit switch brackets as follows:

a) manually move the leaf to the opening position, leaving a distance
of at least 2-3 cm from the mechanical end stop.

b) slide the travel limit bracket on the rack in the opening direction until
the limit switch trips. Then move the bracket forward by at least 2 cm
and lock on the rack using the grub screws supplied.

c) perform the same operation to secure the Closing limit switch.

12. Then lock the gearmotor by means of the special key (refer to the
paragraph “Manually releasing or locking the gearmotor”).

At this point after installing the gearmotor and control devices (key-operat­ed selector switch or pushbutton panels) and safety devices (emergency
stop, photocells, sensitive edges, flashing light) make electrical connections
with reference to the following paragraphs and the example in fig.11-11a.
The control unit has a series of functions selectable by means of dip­switches (mini switches) and settings made via trimmers (fig. 12).
The input leds (fig. 12) Indicate the operating status of the automation
components, while the “OK” led (fig. 12), indicates correct operation of the
control unit. The control unit incorporates a multicode radio receiver.

Control Unit components (fig. 12):

a - Terminal board for aerial
b - Function selection dipswitches
c - Radio pushbutton
d - Work Time setting trimmer (TL)
e - Pause Time setting trimmer (TP)
f - Control input/output terminal board
g - Limit switch input connector
h - Flashing light/ courtesy light output terminal board
i - Capacitor connector
l - Motor power supply output connector
m - Power supply terminal board
n - Radio indicator led
o - Low voltage fuse (315 mA F)
p

- Force setting trimmer (F)

q - “OK” Led
r - Transformer
s - Line fuse (5A F)

CAUTION!

– To avoid hazardous situations, ensure that the control unit is dis­connected from the power supply during connections.
– Incorrect connections can cause faults or hazards; therefore ensure
that the specified connections are strictly observed.
– There are precise standards regarding electrical safety and power­operated gates which must be strictly observed at all times.

Make all necessary connections with reference to the diagram in fig. 12
and the paragraph “Description of electrical connections”.
To ensure correct electrical safety and optimal operation of the automation,

ELECTRICAL CONNECTIONS

4

English – 3

EN

Table A

Switch 1-2: Off-Off Manual movement, i.e. hold-to-run

On-Off Semi-automatic movement
Off-On “Automatic” movement, i.e. automatic closure
On-On “Automatic” movement, + “Always Close”

Switch 3: On Apartment block mode (not available in manual mode)
Switch 4: On pre-flash
Switch 5: On Re-close 5 seconds after “Foto” if set to “Automatic”

or “Close after Foto” if set to “Semiautomatic”

Switch 6: On “Foto” safety also on Opening
Switch 7: On Gradual start-up
Switch 8: On Deceleration
Switch 9: On Brake
Switch 10: On Not used

Switch 1-2

In “Manual” mode, the manoeuvre is executed exclusively while the com­mand is present (while the transmitter key is held down -hold-to-run).
In “Semi-automatic” mode, on delivery of a command the manoeuvre is
executed exclusively until the Work Time elapses or when the limit switch
is reached.
In the case of “automatic” mode, there is a pause after an Opening
manoeuvre, after which the Closing manoeuvre is performed.
The “Always Close” function is activated following a power failure; when
power is restored, if the control unit detects the gate leaf in the Opening
position, it automatically starts a Closing manoeuvre preceded by a 5-sec­ond pre-flash interval.

Switch 3

In Apartment Block mode, when a Step-Step command is sent and an
Opening manoeuvre is started, this cannot be interrupted by any other
“Step-Step command or “Open” command via radio until the manoeuvre is
completed.
However, during the Closing manoeuvre, delivery of a Step-Step com­mand causes shutdown of the manoeuvre and immediate inversion of
movement.

Switch 4

When a command is sent, the flashing light is activated first, and after 5
seconds (2 seconds if set to Manual mode) the manoeuvre is started.

Switch 5

This function, if set to “Automatic “ mode enables the user to keep the gate
leaf open only for the time required for transit of vehicles or persons; in fact
after activated of the “Foto” safety devices, the manoeuvre is topped and
after 5 seconds a Closing manoeuvre is started automatically.
However, if “Semi-automatic” mode is set, when the “Foto” safety devices
are activated, during a Closing manoeuvre automatic closure is activated
with a duration as set in the “Pause Time”.

Switch 6

The “Foto” safety function is normally activated only for Closing manoeu­vres; if Dipswitch 6 is set to ON activation of the safety device also causes
interruption of the manoeuvre in Opening. On the other hand, if “Semiauto­matic” or “automatic” mode is set, the Opening manoeuvre is resumed
immediately after the safety devices are released.

Switch 7

When this function is set, the manoeuvre is started up gradually; this
avoids possible jerks in movement of the automation.

Switch 8

Deceleration consists in a 30% reduction of the nominal speed, to reduce
the impact force at the end of a manoeuvre.
Once the deceleration function is enabled, the Work Time (WT) must be
adjusted as the deceleration start depends on the set Work Time. There­fore the TL must be set so that the deceleration phase starts at 50-70 cm
before activation of the limit switches.
The deceleration function slows down the automation speed and reduces
motor torque by 70%. CAUTION – On automations requiring a high motor
torque, this deceleration function may cause immediate shutdown of the
motor.

Switch 9

When this function is set, a motor braking procedure is performed at the
end of a manoeuvre, initially at a moderate level and then stronger in order
to quickly stop the gate leaf without jerking movements.

Switch 10

Not used.

The control unit operating parameters can be adjusted by means of the
trimmers (fig. 12) on the unit.

• Work time (TL): In Semi-automatic mode, this parameter sets the maxi-

mum duration of the Opening or Closing manoeuvre To adjust this param-
eter, proceed as follows: a) select the “Semiautomatic” operating mode
and position Dip-Switch 1

at” ON”; b) position “Trimmer TL” to mid-travel;

c) execute a complete Opening and Closing manoeuvre and check that
the maximum duration set for the Opening and Closing manoeuvre is suffi-
cient and that a margin of 2 or 3 seconds remains; if necessary repeat
adjustment of “Trimmer TL” to set the maximum value. If the duration is still
not sufficient, remove the jumper TLM in the vicinity of Trimmer TL (fig. 12),
to obtain an “Extended Work Time” (TLM).
If the deceleration function is required, the trimmer must be set so that the
de celeration phase starts at 50-70 cm before activation of the limit switches.
Any modifications to this parameter are shown during the first opening
manoeuvre following the modification.

• Pause time (TP): When set to “automatic” mode, this parameter sets

the time that passes between the end of an Opening manoeuvre and the
start of a Closing manoeuvre. To adjust this parameter, proceed as follows:
a) select the “automatic” operating mode and position Dip-Switch 2 at”
ON”; b) position “Trimmer TP” as required; c) execute a complete Opening
manoeuvre and check that the time that passes before the start of a Clos­ing manoeuvre to ensure that the set time is correct.

• Force (F): Caution – Adjustment of this parameter has significant influ-

ence on the degree of automation safety and therefore great care must be
taken during these procedures.
To adjust this parameter, proceed with a trial by error approach: Measure
the force applied by the gate leaf during a manoeuvre and compare the
reading with the values specified by local standards.

Operating mode

Step-step (SS): This mode, used in manual mode (hold-to-run), acti­vates the Opening and Closing manoeuvres alternately and when the com­mand completes the manoeuvre it stops.
The manoeuvre is stopped, both on Opening and Closing, when limit
switches are activated and also during Closing the movement is stopped if
there is no permissive of the “Foto” safety devices. On the other hand, if
“ALT” is activated, either in Opening or Closing, the manoeuvre is stopped
immediately with a brief inversion.
When the manoeuvre is stopped, the delivery of the command must be
interrupted by sending another command.
However, when Step Step mode is used in one of the automatic modes
(“Semiautomatic”, “Automatic” or “Always Close”) delivery of a com­mand activates the Opening and Closing manoeuvre alternately and a
“Stop” function is activated when a second command is delivered. On the
other hand, if “ALT” is activated, either in Opening or Closing, the manoeu­vre is stopped immediately with a brief inversion.
In the case of automatic mode, there is a pause after an Opening manoeu­vre, after which the Closing manoeuvre is performed.
During a pause, if the “Foto” safety devices are activated, the timer is reset
with a new pause Time; otherwise if “Alt” is activated during the pause, the
automatic closure function is cancelled and a Stop is activated.
During the Opening manoeuvre activation of a “Foto” device has no effect,
while during closure this causes inversion of movement followed by a
pause and then Closure.

Programmable functions

The control unit has a series of microswitches which enable activation of
various functions to adapt the automation to the specific needs of the user
and increase safety in the various conditions of use.
Dipswitch 1 or 2 is used to activate or deactivate the functions: To activate
the dipswitch is set to “ON” and to deactivate it is set to “OFF”.
Some of the functions available regard safety, and it is therefore important
to carefully evaluate which function is the safest.
The dipswitches enable selection of the various operating modes and pro­gramming of the required functions, as described in Table A:

is active and ready to receive commands.

- 1 quick double flash

= indicates when the microprocessor reads a varia­tion in the operating status of an input (either of a control input or function
dipswitch); this occurs then the detected variation does not have immedi­ate effects.

- 1 very quick flash lasting 3 seconds

= indicates that the control unit has

been powered up and is performing the test to check operating status.

- 1 flash at regular intervals

= indicates that the operating test has failed

and that therefore a fault has been found.

PARAMETER SETTINGS

5

4 – English

EN

• Installing an external aerial

If the aerial supplied is not in an optimal position and the radio signal is too
weak, the installation of an external aerial is recommended (mod. ABF or
ABFKIT). The new aerial must be placed as high as possible above any
metal or reinforced concrete structures present in the area.

• Connection to the control unit

To connect the receiver to the control unit, use a coaxial cable with an
impedance of 50 Ohm (e.g. RG58 cable with low voltage drops). Cau-

tion!– To reduce signal dispersion, use a short cable (do not exceed 10 m).

WARNINGS for programming

• Programming operations in this chapter require use of key “c” and the
Led “n”(fig. 12) present on the receiver. The Led, indicates the status of

operations in progress, emitting a specific number of flashes of a set dura­tion. Table C describes the meanings of the flashes.

• Always read the procedure first and then perform the operations in the
correct sequence.

CAUTION!– Before memorising a transmitter, carefully read the fol­lowing section.

The receiver can only memorise the transmitters belonging to one of the
following 3 encoding families:

– families consisting of “O-Code”, “FloR” and “TTS” encoding;
– family consisting of “Flo” encoding;
– family consisting of “Smilo” encoding.

Note – On the receiver, each code enables use only of the functions spe­cific to that type of encoding.

Caution!– The encoding family of the first transmitter memorised on
the receiver also defines the family to which the following memorised
transmitters must belong.

To modify the encoding family on the receiver, the procedure “Total deletion
of receiver memory” must be performed.
To verify whether the transmitters are already memorised on the receiver
and the relative encoding family, proceed as follows:

01.Disconnect the receiver electric power supply.

02.Restore the receiver power supply and count the number of green

flashes emitted by the receiver led.

03.Then compare the number of flashes counted with the values in the

table below:
– 1 flash = Flo encoding
– 2 flashes = O-Code / FloR / TTS encoding
– 3 flashes = Smilo encoding
– 5 flashes = no transmitter entered

Caution! – Before starting the transmitter memorisation procedure, care­fully read all memorisation procedures described below to select the most
suitable method.

6.1 - Transmitter memorisation modes:

“Mode I” and “Mode II”

In general, the combination of these commands and keys on a transmitter
can be made in two ways:

• Mode I: This mode enables memorisation of all transmitters keys or just
a group of the latter on the receiver in a single process (only on transmitters
with more than one identity code, such as ON9 models). In this mode the
transmitter codes are automatically associated with the commands pre­set on the control unit.

• Mode II: This mode enables memorisation of a single transmitter key on
the receiver. The user can select which command to be programmed from
those available on the control unit (maximum 4).

“Mode I” memorisation procedure

Warning – This procedure memorises all transmitter keys or one group of
keys at the same time.

01.Press and hold the receiver key until the green led illuminates on the

receiver. Then release the key.

02.Within 10 seconds, press and hold any key on the transmitter to be

memorised, until the led on the receiver emits the first of 3 green flash­es to confirm memorisation.

Note – At the end of the 3 flashes, there are an additional 10 seconds to
memorise other transmitters.

“Mode II” memorisation procedure

Warning – The procedure memorises a single key of the transmitter.

PROGRAMMING THE RADIO RECEIVER

6

Therefore the programming procedure must be repeated for each trans­mitter key to be memorised.

01.Refer to the “Controls Table” to select the commands available; select

the command to assign to the transmitter key to be memorised and
then note the number corresponding to the command.

02.On the receiver, press the key the same number of times as the num­ber of the command (previously noted) and the receiver led emits the
same number of repeated flashes.

03. (on the transmitter, within 10 seconds), press and hold the transmitter
key to be memorised, until the led on the receiver emits the first of 3
green flashes to confirm memorisation.

Note – After the 3 flashes, there are an additional 10 seconds to memorise
the same command on other keys of the same transmitter or a new trans­mitter.

Controls table

Output 1 = STEP STEP
Output 2 = ALT
Output 3 = OPEN
Output 4 = CLOSE

6.2 - Memorisation of a new transmitter with proce-

dure in the vicinity of the receiver

[a transmitter already memorised must be available]

A NEW transmitter can be memorised in the receiver memory without act­ing directly on key of the receiver, but by simply working within its reception
range. To use this procedure, an OLD transmitter, previously memorised (in
Mode I or Mode II) and operative, is required. The procedure enables the
NEW transmitter to receive the settings of the OLD version.

Warnings:

• Warning – The procedure must be performed within the reception

range of the receiver (10-20 m from receiver).

• Therefore the programming procedure must be repeated for each

transmitter key to be memorised.

One of the following procedures can be used, as required:

Standard procedure

01.On the NEW transmitter, press and hold the key ** for at least 5 sec­onds (note 1) and then release.

02.On the OLD transmitter press the key ** three times (note 2) and then
release.

03.On the NEW transmitter, press the same key pressed in point 01 once
and then release.

Alternative procedure

01.On the NEW transmitter, press and hold the key ** for at least 3 sec­onds... (note 1) and then release.

02.On the OLD transmitter, press and hold the key ** for at least 3 sec­onds... (note 2) and then release.

03.On the NEW transmitter, press and hold the same key pressed in point
01 for at least 3 seconds and then release.

04.On the OLD transmitter, press and hold the same key pressed in point
02 for at least 3 seconds until the green led L1 on the receiver emits 3
flashes to confirm memorisation.

Note 1 – Press any key

, if the OLD transmitter is memorised in “Mode I” or

press the key to be memorised

if the OLD transmitter is memorised in

“Mode II”.
Note 2 – Press any key

, if this transmitter is memorised in “Mode I” or

press the key with the command to be transferred

, if this transmitter is

memorised in “Mode II”.

6.3 - Total deletion of receiver memory

To delete all memorised transmitters from the receiver memory, or all data
stored, proceed as follows:

01.Press and hold the receiver key until the green led illuminates and
check the variations in led status:

– after approx. 4 seconds, the green led illuminates;
– then, after approx. 4 seconds, the green led turns off;
– lastly, after approx. 4 seconds, the green led starts flashing.

02.At this point, to delete all transmitters

release the key precisely on the

3rd flash of the green led; otherwise to delete the entire memory of the
receiver (including configurations and transmitter encoding family)
release the key precisely on the 5

th

flash of the green led.

English – 5

EN

CAUTION! – All operations in this chapter must be performed exclu­sively by skilled and qualified personnel, in observance of the instruc­tions in the manual, and current local legislation and safety standards
in the place of installation.

These are the most important phases of automation set-up to ensure max­imum system safety. The testing procedure described can also be per­formed as a periodic check of automation devices.
Testing and commissioning of the automation must be performed by
skilled and qualified personnel, who are responsible for the tests required
to verify the solutions adopted according to the risks present, and for
ensuring observance of all legal provisions, standards and regulations: and
in particular all requirements of the standard EN 12445, which establishes
the test methods for checking automations for gates.

7.1 - Automation testing

Each automation component, such as sensitive edges, photocells, emer­gency stop, etc., requires a specific testing phase; for these devices take
care to follow the procedures specified in the respective instruction manual.
To test, proceed as follows:

1 Ensure that all specifications in the chapter “GENERAL SAFETY PRE-

CAUTIONS AND WARNINGS” regarding safety have been strictly
observed;

2 Release the gearmotor by means of the special release key (refer to the

paragraph “Manually releasing or locking the gearmotor” in the “Opera­tion manual”);

3 Ensure that the gate leaf can be moved manually both in opening and

closing;

4 Then lock the gearmotor by means of the special key (refer to the para-

graph “Manually releasing or locking the gearmotor”);

5 Using the control or stop devices of the automation (key-operated selec-

tor switch, control pushbuttons, transmitters, etc.) perform gate opening
and closing tests, ensuring that the leaf movement corresponds to
specifications. Test several times to assess smooth operation of the gate
and check for any defects in assembly or adjustment and any possible
points of friction;

6 Check operation of all system safety devices one at a time (photocells,

sensitive edges, etc.) and ensure that automation behaviour corre­sponds to specifications. Each time a safety device is activated, the OK
led on the control unit must emit 2 quick flashes, to confirm acknowl­edgement of the event by the control unit;

7 Measure the impact force as specified in the standard EN 12445. If the

motor force control is used by the control unit as an auxiliary function for
reduction of impact force, adjust the functions to identify the setting that
obtains the best results;

8 Permanently affix a label in the zone adjacent to the automation describ-

ing how to manually release the gearmotor.

7.2 - Automation commissioning

Commissioning can only be performed after positive results of all test
phases. Partial or “makeshift” commissioning is strictly prohibited.

1 Prepare the automation technical documentation (to be conserved for at

least 10 years), which must contain the following documents: an overall
layout diagram of the automation, electrical wiring diagram, risk assess­ment and relative solutions adopted, manufacturer’s declaration of con­formity for all devices used and the declaration of conformity compiled
by the installer, copy of instruction manual for operation and the automa­tion maintenance schedule;

2 Affix a dataplate on the door, specifying at least the following data: type

of automation, name and address of manufacturer (responsible for com­missioning), serial number, year of construction and CE mark;

3 Prepare and provide the automation owner with the declaration of con-

formity; the form “CE Declaration of conformity” must be compiled for
this purpose;

4 Prepare and provide the automation owner with the form “Operation

manual”;

5 Prepare and provide the owner with the form “Maintenance schedule”,

containing all maintenance instructions for all devices in the automation;

6 Before commissioning the automation, ensure that the owner is ade-

quately informed of all associated risks and hazards.

AUTOMATION TESTING AND
COMMISSIONING

7

PRODUCT DISPOSAL

This product is an integral part of the automation and therefore must
be disposed together with the latter.

As in installation, also at the end of product lifetime, the disassembly and
scrapping operations must be performed by qualified personnel.

This product comprises various types of materials: some may be recycled
others must be disposed of. Seek information on the recycling and dispos­al systems envisaged by the local regulations in your area for this product
category.

CAUTION! – some parts of the product may contain pollutant or haz­ardous substances which, if disposed of into the environment, may cause
serious damage to the environment or physical health.

As indicated by the symbol alongside, disposal of this prod­uct in domestic waste is strictly prohibited. Separate the
waste into categories for disposal, according to the meth­ods envisaged by current legislation in your area, or return
the product to the retailer when purchasing a new version.

CAUTION! – Local legislation may envisage serious fines in the event of
abusive disposal of this product.

PERIODIC MAINTENANCE OPERATIONS

In general, this product does not require special maintenance; however,
regular checks over time will ensure system efficiency and correct opera­tion of the safety systems installed

The automation requires periodic maintenance to ensure optimal opera­tion, extended lifetime and complete safety. Automation maintenance must
be scheduled at regular intervals. Scheduled routine maintenance must be
performed at the latest every 6 months.

To perform maintenance checks, proceed as follows.

CAUTION! - Disconnect all electric power sources before performing
any checks.

• Check all automation components for wear; with special attention to the

phenomena of erosion or oxidation of structural parts; if necessary replace
parts that show reduced efficiency.

• Check the moving parts for wear: Pinion, rack, and all parts making up

the gate leaf; replace worn parts as necessary.

• On completion of the maintenance checks, reconnect the electric power

supply and perform all tests and checks as envisaged in chapter 4.

6 – English

EN

TECHNICAL SPECIFICATIONS OF PRODUCT

I Mains power supply 230 Vac 50 Hz
I Motor Asynchronous-single phase
I Limit switch type Electromechanical
I Max. power absorption 400 W
I Line Absorption 1.7 A
I Built-in capacitor 12 nF
I Protection rating IP 44
I Maximum torque 15 Nm (500 N)

(corresponding to force)

I Nominal torque 8 Nm (270 N)

(corresponding to force)

I Nominal speed 0.18 m/s
I Thermal protection 140 °C
I Maximum leaf weight 500 Kg
I Maximum leaf length 7 m
I Max. No. Cycles per hour 9 (leaf 7 metres)
I Max. No. consecutive Cycles 5
I Dimensions 290 x 195 x h 250 mm
I Weight 8 Kg
I Max. Service current 24 V 150 mA

(voltage can vary by ± 25%)

I Flashing light output For connection of flashing light

to power mains
(Max. power 40 W)

I Operating temperature From -20 °C to +50 °C
I Work time Adjustable from 2.5 to > 40 s.,

or from < 40 to > 80 s. with TLM

I Pause time Adjustable from 5 to > 80 s.
I Decoding “O-Code” / “FloR” / “TTS”;

or Flo”; or “Smilo”

I Reception frequency 433.92 MHz
I Sensitivity Better than 0.5 V
I Operating temperature from -20 to +55° C
I Input impedance 52 ohm

English – 7

EN

EN

8 – English

MANUALLY RELEASING OR LOCKING THE GEARMOTOR

The gearmotor is equipped with a mechanical system that enables manu­al opening and closing of the gate.
These manual operations must be performed in the event of a power fail­ure or system malfunctions. In the latter case, use of the release mecha­nism may be useful also to check whether the fault is linked to the mecha­nism itself (e.g. it may be incorrectly tightened).
To manually release the gearmotor, use the release key supplied as follows:

01. Slide the lock cover backwards;

02. Insert the key in the relative release pin;

03. Turn the key clockwise through 90° and pull the handle towards you;

04. At this point the gate leaf can be moved manually to the required posi-

tion.

05. To restore normal automation operation, close the handle, turn the

key anti-clockwise on the release pin and manually move the gate leaf
until you hear the leaf engage mechanically with the drive mechanism.

06. Then remove the key from the release pin and store in a safe place.

IMPORTANT – This instruction sheet contains important information

regarding safety; take care to read all instructions before using the
product. Keep this manual in a safe place to enable future use.

SAFETY WARNINGS AND PRECAUTIONS

NEVER touch parts of the automation while the gate is moving!

• Before using the automation for the first time, take care to read this oper­ation manual provided by the automation installer. Also ensure that you are
fully informed of all origins of residual risks.

• Keep the manual for consultation when in doubt and ensure supply to
new owners of the automation.

• Your automation is a machine that performs commands imparted by the
user; negligent or improper use may constitute a hazard. Never activate
automation controls if persons, animals or objects are present in the oper­ating range.

• Children

: this automation system guarantees a high level of safety,

using special detection devices to prevent movement in the presence
of persons or objects . thereby guaranteeing constant foreseeable
and safe activation. However, it is advisable to ensure that children
do not play in the vicinity of the automation. To avoid inadvertent acti­vation, and remote controls should always be kept out of reach. (the
transmitter is not a toy!).

• Check the automation frequently to detect possible imbalance, signs of
wear or damage. Suspend use immediately if maintenance is required.

• Periodically check correct operation of the photocells and perform the
scheduled maintenance at least every six months.

• Photocells do not constitute actual safety devices, but safety aids. They
are designed using highly reliable technology, but in extreme conditions
may be subject to malfunctions or potential faults. CAUTION!– In certain
cases these faults are not immediately evident.

Never pass the transit area while the gate is moving!

• If any anomalous condition is noted on the automation, disconnect the
power supply from the system immediately. Never attempt to repair the
automation alone; contact your local installer for assistance. In the mean­time the system can be used with manual Opening and Closing by manu­ally releasing the gearmotors as described in this manual.

• In the event of a power failure, on restoral of power the first manoeuvre
command will be executed at low speed, regardless of the type of speed
set.

• Even if you possess the skills, never modify the system or automation
programming and adjustment parameters: This is the responsibility of the
automation installer.

• Testing, periodic maintenance and any repairs must be documented by
the person performing the operations and the relative documents must be
kept by the system owner.

• At the end of the automation’s lifetime, ensure that it is disposed by qual­ified personnel and that the materials are recycled or scrapped according
to current standards in the place of use.

OPERATION MANUAL

(to deliver to the automation user)

CE DECLARATION OF CONFORMITY

Note: The contents of this declaration correspond to those of the official docu­ment, deposited at the registered offices of Nice S.p.a., and in particular to the last
revision available before printing of this manual. The text herein has been drawn up
for editorial purposes.
A copy of the original declaration can be requested from Nice S.p.a. (TV) I.

Number: 287/RO500 Revision: 0

The undersigned, Luigi Paro, in the role of Managing Director, declares
under his sole responsibility, that the product:

Manufacturer’s Name: NICE s.p.a.
Address: Via Pezza Alta 13, Z.I. Rustignè, 31046 Oderzo

(TV) Italy

Type: 230 V ac electromechanical gearmotor with

built-in control unit

Models: RO500
Accessories: Radio control series FLO, FLOR, Smilo, Opera

Comply with the requirements of the EC directive:

•98/37/EC (89/392/EEC amended); DIRECTIVE 98/37/EC OF THE
EUROPEAN PARLIAMENT AND COUNCIL of 22 June 1998 regarding
the approximation of member state legislation related to machinery.

As envisaged in the directive 98/37/EC, start-up of the product specified
above is not admitted unless the machine, in which the product is incor­porated, has been identified and declared as conforming to directive
98/37/EC.

The product also conforms to the essential requirements stated in article
3 of the following EC directive, for the intended use of products:

• 1999/5/EC; DIRECTIVE 1999/5/EC OF THE EUROPEAN PARLIA­MENT AND COUNCIL of 9 March 1999 regarding radio equipment and
telecommunications terminal equipment and the mutual recognition of
their conformity.

According to the following harmonised standards
health protection standards: EN 50371:2002;

Electric safety: EN 60950-1:2006;
Electromagnetic compatibility: EN 301 489-1V1.8.1:2008;
EN 301 489-3V1.4.1:2002
Radio spectrum: EN 300220-2V2.1.2:2007

The product also complies with the requirements of the following EC
directives:

• 2006/95/EEC (ex directive 73/23/EC), DIRECTIVE 2006/95/EC OF
THE EUROPEAN COUNCIL of 12 December 2006 regarding the ap ­proximation of member state legislation related to electrical material des­tined for use within specific voltage limits.

according to following harmonised standard:
EN 60335-1:1994+A11:1995+A1:1996+A12:1996+A13:1998+

A14:1998+A15:2000+A2:2000+A16:2001

• 2004/108//EEC (ex directive 89/336/EC), DIRECTIVE 2004/108/EC
OF THE EUROPEAN COUNCIL of 15 December 2004 regarding the
approximation of member state legislation related to electromagnetic
compatibility, and repealing directive 89/336/EEC.

According to the following harmonised standards:
EN 61000-6-2:2005; EN 61000-6-3:2007

The product also complies, within the constraints of applicable parts,
with the following standards:

EN 60335-1:2002+A1:2004+A11:2004+A12:2006+ A2:2006,
EN 60335-2-103:2003,
EN 13241-1:2003; EN 12453:2002; EN 12445:2002; EN 12978:2003

Oderzo, 20 May 2009

Luigi Paro

(Managing director)

DICHIARAZIONE CE DI CONFORMITÀ

Nota: Il contenuto di questa dichiarazione corrisponde a quanto dichiarato nel
documento ufficiale depositato presso la sede di Nice S.p.a., e in particolare, alla
sua ultima revisione disponibile prima della stampa di questo manuale. Il testo qui
presente è stato riadattato per motivi editoriali.
Copia della dichiarazione originale può essere richiesta a Nice S.p.a. (TV) I.

Numero: 287/RO500 Revisione: 0

Il sottoscritto Luigi Paro in qualità di Amministratore Delegato, dichiara
sotto la propria responsabilità che il prodotto:

Nome produttore: NICE s.p.a.
Indirizzo: Via Pezza Alta 13, Z.I. Rustignè, 31046 Oderzo

(TV) Italia

Tipo: Motoriduttore elettromeccanico 230Va.c. con

centrale incorporata

Modelli: RO500
Accessori: Radiocomandi serie FLO, FLOR, Smilo, Opera

Risulta conforme a quanto previsto dalla direttiva comunitaria:

• 98/37/CE (89/392/CEE modificata) DIRETTIVA 98/37/CE DEL PARLA­MENTO EUROPEO E DEL CONSIGLIO del 22 giugno 1998 concernen­te il ravvicinamento delle legislazioni degli Stati membri relative alle mac­chine.

Come previsto dalla direttiva 98/37/CE si avverte che non è consentita
la messa in servizio del prodotto sopra indicato finché la macchina, in
cui il prodotto è incorporato, non sia stata identificata e dichiarata con­forme alla direttiva 98/37/CE.

Inoltre risulta conforme ai requisiti essenziali richiesti dall’articolo 3 dalla
seguente direttiva comunitaria, per l’uso al quale i prodotti sono destinati:

• 1999/5/CE DIRETTIVA 1999/5/CE DEL PARLAMENTO EUROPEO E
DEL CONSIGLIO del 9 marzo 1999 riguardante le apparecchiature radio
e le apparecchiature terminali di telecomunicazione e il reciproco ricono­scimento della loro conformità.

Secondo le seguenti norme armonizzate
protezione della salute: EN 50371:2002;

sicurezza elettrica: EN 60950-1:2006;
compatibilità elettromagnetica: EN 301 489-1V1.8.1:2008;
EN 301 489-3V1.4.1:2002
spettro radio: EN 300220-2V2.1.2:2007

Inoltre il prodotto risulta conforme a quanto previsto dalle seguenti diret­tive comunitarie:

• 2006/95/CEE(ex direttiva 73/23/CE) DIRETTIVA 2006/95/CE DEL
PARLAMENTO EUROPEO E DEL CONSIGLIO del 12 dicembre 2006
concernente il ravvicinamento delle legislazioni degli Stati membri rela­tive al materiale elettrico destinato ad essere adoperato entro taluni
limiti di tensione.

Secondo la seguente norma armonizzata:
EN 60335-1:1994+A11:1995+A1:1996+A12:1996+A13:1998+

A14:1998+A15:2000+A2:2000+A16:2001

• 2004/108/CEE(ex direttiva 89/336/CEE) DIRETTIVA 2004/108/CE
DEL PARLAMENTO EUROPEO E DEL CONSIGLIO del 15 dicembre
2004 concernente il ravvicinamento delle legislazioni degli Stati membri
relative alla compatibilità elettromagnetica e che abroga la direttiva
89/336/CEE.

Secondo le seguenti norme armonizzate: EN 61000-6-2:2005;
EN 61000-6-3:2007

Inoltre risulta conforme, limitatamente per le parti applicabili, alle se ­guenti norme:

EN 60335-1:2002+A1:2004+A11:2004+A12:2006+ A2:2006,
EN 60335-2-103:2003, EN 13241-1:2003; EN 12453:2002;
EN 12445:2002; EN 12978:2003

Oderzo, 20 maggio 2009

Luigi Paro

(Amministratore Delegato)

ENIT

1

2

3

4

5

6

290 mm 195 mm

68 mm

250 mm

90 mm

D3

D2 D2

D6

D7 D7

D1

D4

D5 D5

7 8

9

10

11

C

C

C

C

D

B

A

12

11a

a

f

g

q

o

r

h

i

l

m

s

b

n

c

d

e

p

1

3

2

13

Codice: ISTRO16.4865 – Rev. 00 del 20 – 05 – 2009

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