Nexgrill 720-0536 Assembly Manual

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ASSEMBLY & OPERATING INSTRUCTIONS
Model: 720-0536
FOR PROPANE GAS USE ONLY
FOR OUTDOOR USE ONLY
This instructions manual contains important information necessary for the proper assembly and safe use of the appliance.
Follow all warnings and instructions when using the appliance
Keep this manual for future reference
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WARNING
1. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
2. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
Table of Contents
Safety Instruction
Safety Instruction . . . . . . . . . . . . . . . . . . . . .
Assembly Instruction . . . . . . . . . . . . . . . . . .
To Match Light the Grill . . . . . . . . . . . . . . . .
Gas Hook –Up . . . . . . . . . . . . . . . . . . . . . . .
Installer Final Check List . . . . . . . . . . . . . . .
Leak Testing . . . . . . . . . . . . . . . . . . . . . . . .
Operating Instruction . . . . . . . . . . . . . . . . . .
Grill Lighting Instruction . . . . . . . . . . . . . . . .
Motor Instruction . . . . . . . . . . . . . . . . . . . . . .
Lighting Illustration . . . . . . . . . . . . . . . . . . . .
Converting to Natural Gas . . . . . . . . . . . . . .
Instruction for Converting to Natural Gas . . .
Gas Conversion . . . . . . . . . . . . . . . . . . . . . .
Care and Maintenance . . . . . . . . . . . . . . . . .
Oven Maintenance and Cleaning . . . . . . . . .
Remove the Oven Door . . . . . . . . . . . . . . . .
Trouble Shooting . . . . . . . . . . . . . . . . . . . . .
Exploded View . . . . . . . . . . . . . . . . . . . . . . .
Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Electrical Wiring Diagram . . . . . . . . . . . . . . .
Ordering Parts & Grill Hints . . . . . . . . . . . . .
Grill Cooking Chart . . . . . . . . . . . . . . . . . . . .
Grill Recipe Suggestion . . . . . . . . . . . . . . . .
Limited Warranty . . . . . . . . . . . . . . . . . . . . .
2-7
8-13
14
15-16
16
17-18
19-21
21-23
24
25-26
26-27
28
29-32
33-34
35
36
37-40
41
42-43
44
45
46-48
49-51
52
DANGER
If you smell gas:
1. Shut off gas to the appliance.
2. Extinguish any open flame.
3. Open lid
4. If odor continues, keep away from the
appliance and immediately call you gas supplier or your fire department.
Failure to comply with these instructions could result in a fireor explosion that could cause serious bodily
injury, death, or property damage. Combustion by products produced when using this product contain chemicals known to the States of
California to cause cancer, birth defects, or other reproductive harm Your grill will be very hot. Never lean over the cooking area while using your grill. Do not touch cooking
surfaces, grill housing. Lid or any other grill parts while the grill is in operation, or until the gas grill has cooled down after use.
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WARNING
ELECTRICAL GROUNDING INSTRUCTIONS This appliance (rotisserie motor) is equipped with a plug
and should be plugged directly into a properly grounded receptacle. When installed, must be electrically grounded in accordance with local codes or in the absence of local codes,with the National Electrical Code, ANSI/NFPA 70 or the Canadian Electrical Code, CSA C22.1 DO NOT cut or remove the grounding prong from this plug.
Safety Instruction
1.To protect against electric shock, do not immerse cord or plugs in water or other liquid.
2.Unplug from the outlet when not in use and before cleaning. Allow to cool before putting on or taking off parts.
3.Do not operate any outdoor cooking gas appliance with a damaged cord, plug, or after the appliance malfunctions or has been damaged in any manner. Contact the manufacturer for repair.
4.Do not let the cord hang over the edge of a table of touch hot surface.
5.Do not use an outdoor cooking gas appliance for purposed other than intended.
6.When connecting, first connect plug to the outdoor cooking gas appliance then plug appliance into the outlet.
7.Use only a Ground Fault Interrupt (GFI) protected circuit with this outdoor cooking gas appliance.
8.Never remove the grounding plug or use with an adapter of 2 prongs.
9.Use only extension cords with a 3 prong grounding plug, rated for the power of the equipments, and approved for outdoor use with a W-A marking.
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Safety Instruction
WARNING
Do not try lighting this appliance without reading the “LIGHTING INSTRUCTIONS” section of this manual.
TESTED IN ACCORDANCE WITH ANS Z21.58 CSA 1.6-2007 STANDARD FOR OUTDOOR COOKING GAS APPLIANCE. THIS GRIL IS FOR OUTDOOR USE ONLY.
Grill Installation Codes
Check your local building codes for the proper method of installation. in the absence of local codes, this unit should be installed in accordance with the National Fuel Gas Code ,ANSI Z223.1/NFPA 54,Storage and Handling of Liquefied Petroleum Gases, ANSI /NFPA B149.2 or CSA B149.1 Natural Gas and Propane Installation Code, and the National Electrical Code, ANSI/NFPA 70.
Correct LP Gas Tank Use LP gas grill models are designed for use with a standard
20 lb. Liquid Propane Gas tank, not included with grill.
Never connect your gas grill to an LP gas tank that exceeds this capacity.
If an external electrical source is utilized: The outdoor
cooking gas appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
WARNING
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
NOTE: The normal flow of gas through the regulator and hose assembly can create a humming noise. A low volume of noise is perfectly normal and will not interfere with operation of the grill. If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device. This purging procedure should be done every time a new LP gas tank is connected to your grill.
CAUTION: Beware of Flashback
CAUTION: Spiders and small insects occasionally
spin webs or make nest in the grill burner tubes during transit and warehousing. These webs can lead
to gas flow obstruction, which could
result in a fire in and around burner
tubes. This type of fire is known as
“FLASH-BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user.
Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause.
To reduce the chance of “FLASH-BACK”, you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time. A clogged tube can be lead to a fire beneath the grill.
Visually check the burner flames prior to each use,
the flames should look like this picture, if they do not,
refer to the burner main tenancy part of this manual.
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Safety Instruction
LP-Gas Supply System
§A 20lb tank of approximately 1/4 inches in diameter by 18-1/4 inches high is the maximum size LP gas tank to use.
§This safety feature prevents the tank from being overfilled, which can cause malfunction of the LP gas tank, regulator and/or grill.
§The LP gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP –Gas cylinder of the U.S. Department of Transportation (DOT) or the National Standard of Canada ,CAN/CSA –B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods and Commission .
§The LP gas tank must have a shutoff valve terminating in an LP valve outlet that is compatible with a Type 1. LP gas supply cylinder must have a shut off valve terminating in a valve outlet specified for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1 as applicable. LP gas supply cylinder must be fitted with an Overfill Protection Device (O.P.D) The LP gas tank must also have a safety relief device that has a direct connection with the vapor space of the tank.
§The tank supply system must be arranged for vapor withdrawal.
§The LP gas tank used must have a collar to protect the tank valve
§Place dust cap on cylinder valve outlet whenever the cylinder isnot
in use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of cap or plugs may result in leakage of propane
§Never connect an unregulated LP gas tank to your gas grill.
§This outdoor cooking gas appliance is equipped with a high capacity
hose/regulator assembly for connection to a standard 20lb. Liquid propane cylinder.
§Have your LP gas tank filled by a reputable propane gas dealer and visually inspected and re-qualified at each filling.
§Do not store a spare LP gas cylinder under or near this
appliance.
§Never fill the cylinder beyond 80 percent full .
§If the informationsnot followed exactly, a fire resulting in
death or serious injury could occur.
§Always keep LP gas tanks in an upright position.
§Do not store or use gasoline or other flammable vapors and liquids
in the vicinity of this or any other appliance.
§Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance..
§When your gas grill is not in use the gas must be turned off at LP gas tank.
•The gas must be turned off at the supply cylinder when the outdoor cooking gas appliance is not in use.
•LP gas tank must be stored outdoors in a well-ventilated area and out of reach of children. Disconnected LP gas tanks must not be stored in a building. Garage or any other enclosed area.
PROPER PLACEMENT AND CLEARANCE OF GRILL
•Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Your gas grill is to be used outdoors only.
•Do Not install this unit into combustible enclosures.
•Minimum clearance from sides and back of unit to
combustible construction, 24 inches (61cm) from sides and 24 inches (61cm) from back.
•DO NOT uses this appliance under overhead combustible surfaces. This outdoors cooking gas appliance is not intended to be install in or on recreational vehicles and/or boats.
•Do Not obstruct the flow of ventilation air around the gas grill housing. Only use the regulator and the hose assembly supplied with your gas grill. Replacement regulators and hose assemblies must be those specified in this manual.
•The regulator and hose assembly must be inspected before each use of the grill. If there is excessive abrasion or wear or if the hose is cut, it must be replaced prior to the grill being put into operation. The replacement hose assembly shall be that specified by the manufacturer.
•Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used. Never substitute other types of regulator. Contact customer service for manufacturer specified replacement parts.
•This outdoor cooking gas appliance is equipped with a pressure regulator comply with the standard for Pressure Regulating Valves for LP Gas ANSI/ UL 144.
•Do not use briquettes of any kind in the grill.
•The grill is designed for optimum performance without
the use of briquettes. Do not place briquettes on the radiant as this will block off the area for the grill burners to vent. Adding briquettes can damage ignition components and knobs, and void the warranty.
•Keep the back and side cart free and clear from debris. Keep any electrical supply cord, or the rotisserie motor cord away from the heated areas of the grill.
•Never use the grill in extremely windy conditions. If located in a consistently windy area (oceanfront, mountaintop, etc.) a windbreak will be required. Always adhere to the specified clearance.
•Never use a dented or rusty propane tank.
•Keep any electrical supply cord and the fuel supply
hose away from any heated surface
•While lighting, keep your face and hands as far away from the grill as possible.
•Burner adjustment should only be performed after the burner have cooled.
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INSECT WARNING:
Spiders and insects can nest in the burners of this and any other grill, and cause the gas to flow improperly. This is a very dangerous condition, which can cause a fire to occur behind and beneath the valve panel, thereby damaging the grill and making it unsafe to operate. Inspect the grill twice a year.
WARNING
Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.
DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM.
This can severely upset combustion airflow or trap excessive heat in the control area.
DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.
ROTISSERIE DRIVE MOTOR
USE ONLY FOR OUTDOORS, DO NOT EXPOSE TO RAIN.
CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK, CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OF ELECTRIC SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND.
Safety Instruction
WARNING
Your grill will get very hot. Never lean over the cooking area while using your grill. Do not touch cooking surfaces, grill housing, lid or any other grill hot surface while the grill is in operation, or until the gas grill has cooled down after use.
Failure to comply with these instructions may result in serious bodily injury.
SAFETY PRACTICES TO AVOID PERSONAL INJURY
When properly cared for, your grill will provide safe, reliable service for many years. However, extreme care must be used as the grill produces intense heat that can increase accident potential. When using this appliance basic safety practices must be followed, including the following:
Do not repair or replace any part of the grill unless specifically recommended in this manual. All other service should be referred to a qualified technician.
This grill is not intended to be installed in or on recreational vehicles or boats
Children should not be left alone or unattended in an area where the grill is being used. Do not allow them to sit, stand or play in or around the grill at any time.
Do not store items of interest to children around or below the grill.
Do not permit clothing, pot holders or other flammable materials to come in contact with or too close to any grate, burner or hot surface until it has cooled. The fabric could ignite and cause
personal injury.
For personal safety, wear proper apparel. Loose fitting garments or sleeves should never be worn while using this appliance. Some synthetic fabrics are highly flammable and should not be worn while cooking.
Only certain types of glass, heat-proof glass ceramic, earthenware, or other glazed utensils are suitable for grill use. These materials may break with sudden temperature changes. Use only on low or medium heat settings in accordance with the manufacturer’s guidelines.
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WARNING
This outdoor cooking gas appliance is not intended to be installed in or on boats. For other than RV grills, a statement that this appliance is not intended to be installed in or on recreational vehicles.
Do not heat unopened food containers. A build-up of pressure may cause the containers to burst.
Use a covered hand when opening the grill lid. Never lean over an open grill. When lighting a burner, pay close attention to what
you are doing. Make certain you are aware of which burner you are lighting, so your body and clothing remain clear of open flames.
When using the grill, do not touch the grill rack, burner grate or immediate surroundings as these areas become extremely hot and could cause burns. Use only dry potholders. Moist or damp potholders on hot surfaces may cause steam burns. Do not use a towel or bulky cloth in place or potholders. Do not allow potholders to touch hot portions of the grill rack.
Grease is flammable. Let hot grease cool before attempting to handle it. Do not allow grease deposits to collect in the grease tray at the bottom of the grill’s firebox. Clean the grease tray often.
Do not use aluminum foil to line the grill racks or grill bottom. This can severely upset combustion air flow or trap excessive heat in the control area.
For proper lighting and performance of the burners keep the burner ports clean. It is necessary to clean them periodically for optimum performance.The burners will only operate in one position and must be mounted correctly for safe operation.
Clean the grill with caution. To avoid steam burns, do not use a wet sponge or cloth to clean the grill while it is hot. Some cleaners produce toxic fumes or can ignite if applied to a hot surface.
Turn off grill controls and make certain the grill is cool before using any type of aerosol cleaner on or around the grill. The chemical that produces the spraying action could, in the presence of heat, ignite or cause metal parts to corrode.
Do not use the grill to cook excessively fatty meats or other products which promote flare – ups.
Do not operate the grill under unprotected combustible constructions. Use only in well ventilated areas. Do not use in buildings, garages, sheds, breezeways or other such enclosed areas.
Keep the area surrounding the grill free from combustible materials including, fluids, trash, and vapors such as gasoline or charcoal lighter fluid. Do not obstruct the flow of combustion and ventilation air.
Safety Instruction
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PLEASE READ THESE INSTRUCTIONS CAREFULLY AND FOLLOW STEP BY STEP
► Propane Tank sold separately ► Tools required, Phillips head screwdriver and 10 wrench. (not included) ► All screws packed in the hardware pack, totally 20 screws in it.
Assembly Instruction
STEP 1: Remove screws from hardware packet, attach the side shelf to the sideshelf controlpanel with 4 screws for each side as shown below. There are 8 screws for two sides.
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Assembly Instruction Continued
STEP 2: Remove screws from hardware packet, attach the side shelf push bar totheright side shelf from inside to outside as shown below. There are 2 screws for push bar.
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Assembly Instruction Continued
STEP 3. Assemble the side shelf and side control panel into the firebox with eight screws as shown below.
Attention: the upper2screwsto the firebox should be screwed from inside to outside for right side shelf , but the other screws should be firmed from outside intoinside.
Meanwhile assemble the sideshelfcontrol panel and main control panel with 2 screws for both sides.
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Assembly Instruction Continued
STEP 4: Battery is inserted for the Rotisserie burner and searing burner. To install the battery, turn the ignition button cap counterclockwise and remove it. Replace the ignition button cap after the battery is installed.
Instruct to remove batteries if consumed or if product is to be left unused for a long time.
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CYLINDER TANK FIXED
Assembly Instruction Continued
STEP 5: Attach propane gas tank to regulator inlet fitting by turning the regulator clockwise as shown in figure below. LP gas cylinder must be fitted with a listed overfill prevention device (OPD). Open the door and pull out the tray, place the gas tank cylinder in the tank tray , then use retention kit that showed as below diagram to secure the tank cylinder . Make sure tank is level in the tank tray for proper vapor withdrawal.
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Assembly Instruction Continued
STEP 6: The screws for rotisserie drive motor bracket are screwed into the right side of the grill housing. Remove the screws and install the rotisserie motor bracket as shown in the figure below. Assemble the rotisserie skewer as shown in the figure below.
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To Match Light the Grill
1. If the burner will not light after several attempts then the burner can be match lit.
2.If you have attempted to light the main burners with the igniter, allow 5 minutes for any accumulated gas to dissipate.
3.Insert a match into the lighting rod. Ignite the match and insert through the cooking grid to the burner.
4.Press the control knob and rotate it to the “Ignite/HI” setting. The burner should light immediately.
5.If the burner does not light within seconds turn the knob to the “OFF” position, wait 5 minutes and try again. (as shown below)
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NEVER CONNECT AN UNREGULATED GAS SUPPLY LINE TO THE APPLIANCE. USE THE REGULATOR/HOSE ASSEMBLY SUPPLIED.
This is a liquid propane configured grill. Do not attempt to use a natural gas supply unless the grill has been reconfigured for natural gas use.
Total gas consumption (per hour) of this stainless steel gas grill with all burners on “HI”:
Main burner 40,000 Btu/hr. Rear burner 13,000 Btu/hr. Side burner 12,000 Btu/hr. Sear burner 18,000 Btu/hr. oven 16,000 Btu/hr.
Total99,000 Btu/hr.
L.P. TANK REQUIREMENT
A dented or rusty L.P. tank may be hazardous and should be checked by your L.P. supplier. Never use a cylinder with a damaged valve. The L.P. gas cylinder must be constructed and marked in accordance with the specifications for L.P. gas cylinders of the U.S. Department of Transportation (DOT) or the National Standard of Canada, CAN/CSA-B339, Cylinders, Spheres and Tubes for Transportation of Dangerous Goods; and Commission, as applicable. Overfilling prevention device (OPD) shall be provided on cylinder & QCCI connection on the cylinder valve, ANSI/CGA-V-1. The cylinder supply system must be arrange for vapor withdrawal. The cylinder must include acollar to protect the cylinder valve. The cylinder must be provided with a shut off valve terminating in an L.P. gas supply cylinder valve outlet specified, as applicable, for connection type
QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection ANSI/CGA-V-1.
Manifold pressure: 11”(27.94cm) water column (W.C.).
L.P. GAS HOOK-UP
Ensure that the black plastic grommets on the LP cylinder valve are in place and that the hose does not come into contact with the grease tray or the grill head.
CONNECTION
Your stainless steel grill is equipped with gas supply orifices for use only with liquid propane gas. It is also equipped with a high capacity hose/regulator assembly for connection to a standard 20lb. L.P. cylinder (18-1/4” (46.35cm) high, 12-1/4”(31cm) diameter). To connect the L.P. gas supply cylinder, please follow the steps below:
1.Make sure tank valve is in its full off position (turn clockwise to stop)
2.Check tank valve to assure it has proper external male threads (type 1 connection per ANSIZ21.81)
3.Make sure all burner valves are in their off position.
4.Inspect valve connections, port, and regulator assembly. Look for any damage or debris. Remove any debris. Inspect hose for damage. Never attempt to use damaged or obstructed equipment. See your local L.P. gas dealer for repair.
Gas Hook -Up
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5. When connecting regulator assembly to the valve, hand tighten the quick coupling nut clockwise to a complete stop. Do not use a wrench to tighten. Use of a wrench may damage the quick coupling nut and result in a hazardous condition.
6.Open the tank valve fully (counterclockwise). Apply the soap solution with a clean brush to all gas connections. See below. If growing bubbles appear in the solution the connections are not properly sealed. Check each fitting and tighten or repair as necessary.
7. If you have a gas connection leak you cannot repair, turn gas OFF at supply tank, disconnect fuel line from your grill and call 1-800-648-5864 or your gas supplier for repair assistance.
8. Also apply soapy solution to the tank seams. See below. If growing bubbles appear, shut tank OFF and do not use or move it! Contact an LP gas supplier or your fire department for assistance
To disconnect L.P. gas cylinder:
1.Turn the burner valves off.
2.Turn the tank valve off fully (turn clockwise to stop).
3.Detach the regulator assembly from the tank valve by turning the quick coupling nut counterclockwise.
ü Specified clearance maintained
24”(61cm) from combustibles.
ü All internal packaging removed. ü Knobs turn freely. ü Burners are tight and sitting properly on
orifices.
ü Pressure regulator connected and set.
Gas connections to grill using hose & regulator assembly provided (pre-set for
11.0” water column).
ü Unit tested and free of leaks. ü User informed of gas supply shut off
valve location
USER, PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE.
PROPANE CYLINDER CAUTIONS
a)Do Not store a spare LP-gas cylinder
under or near this appliance.
b)NEVER fill the cylinder beyond 80
percent full.
c)If the information in “a” and “b” is not
followed exactly, a fire causing death or serious injury may occur.
Gas Hook -Up
Installer Final Check List
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Only those parts recommended by the manufacturer should be used on the grill.
Substitution will void the warranty. Do not use the grill until all connections have been checked and do not leak.
GAS FLOW CHECK
Each grill burner is tested and adjusted at the factory prior to shipment; however, variations in the local gas supply may make it necessary to adjust the burners. The flames of the burners should be visually checked.
Flames should be blue and stable with no yellow tips, excessive noise or lifting. If any of these conditions exist, check to see if the air shutter or burner ports are blocked by dirt, debris, spider webs, etc. If you have any questions regarding flame stability, please call customer service
1-800-648-5864 .
Check all gas supply fittings for leaks before each use. It is handy to keep a spray bottle of soapy water near the shut­off valve of the gas supply line. Spray all the fittings. Bubbles indicate leaks.
ALWAYS CHECK FOR LEAKS AFTER EVERY L.P. TANK CHANGE
GENERAL
Although all gas connections on the grill are leak tested at the factory prior to shipment, a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment, or excessive pressure unknowingly being applied to the unit. Periodically check the whole system for leaks following the procedures listed below. If the smell of gas is detected at anytime you should immediately check the entire system for leaks.
BEFORE TESTING
Make sure that all packing material is removed from the grill including the burner tie-down straps.
DO NOT SMOKE WHILE LEAK TESTING. NEVER PERFORM LEAK TEST WITH AN OPEN
FLAME.
Make a soap solution of one part liquid detergent and one part water. You will need a spray bottle, brush, or rag to apply the solution to the fittings. For the initial leak test, make sure the L.P. cylinder is full.
TO TEST
1. Make sure the control valves are in the “OFF” position, and turn on the gas supply.
2. Check all connections from the LP gas regulator and supply valve up to and including the connection to the manifold pipe assembly (the pipe that goes to the burners). Soap bubbles will appear where a leak is present.
3. If a leak is present, immediately turn off the gas supply and tighten the leaky fittings.
4. Turn the gas back on and recheck.
5. Should the gas continue to leak from any of the fittings, turn off the gas supply and contact customer service at 1-800-648-5864.
Leak Testing
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Your grill is ready to use!
CAUTIONS
Place dust cap on cylinder valve outlet when the cylinder is notin use. Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve. Other types of caps or plugs may result in leakage of propane.
The gas must be turned off at the supply cylinder when the unit is not in use. If the appliance is stored indoors the cylinder must be disconnected and removed from
the appliance. Cylinders must be stored outdoors in a well-ventilated area out of the reach of children.
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DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.
WARNING: IMPORTANT! USING THE SIDE BURNER:
Inspect the gas supply hose prior to turning the gas “ON”. If there is evidence of cuts, wear or abrasion, it must be replaced prior to use. Do not use the side burner if the odor of gas is present.
USING ROTISSERIE BURNER
Your grill is capable of performing back burner rotisserie cooking. Light the rear burner as described in the lighting instructions, see page 25-26. Once lit, the rotisserie burner will reach cooking temperatures in about 1 minute.
Operating Instructions
GENERAL USE OF THE GRILL AND ROTISSERIE
Each main burner is rated at 10,000 Btu/hr. The main grill burners encompass the entire cooking area and are side ported to minimize blockage from falling grease and debris. Above the burners are porcelain coated steel radiant (flametamer). The igniter knobs are located on the lower center portion of the valve panel. Each rotary igniter is labeled on the control panel.
USING THE GRILL
Grilling requires high heat for searing and proper browning. Most foods are cooked at the “HI” heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the heat to the lower setting after the initial browning. This cooks the food through without burning the outside. Foods cooked for a long time or foods basted with a sugary marinade may need the lower heat setting near the end of the cooking time.
NOTE: This stainless steel grill is designed to grill efficiently without the use of lava rocks or briquettes of any kind. Heat is radiated by the stainless steel flame tamers positioned above each burner.
NOTE: The hot grill sears the food, sealing in the juices. The longer the preheat, the faster the meat browns and the darker the grill marks.
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USING THE OVEN
OVEN VENT:
Do not block the ducts at the rear of the range when cooking in the oven. It is important that the flow of hot air from
the oven and fresh air into the oven burner never be interrupted. Avoid touching the vent openings or nearby surfaces
during oven or broiler operation – they may become hot.
PLUG-IN:
The electric cord attached to the back of the grill must be plugged in to a 120V A/C outlet so the oven will operate. The oven is equipped with a hot surface igniter that turns the burner on & off as necessary. Please note that when the hot surface igniter is on, the indicator light on the control panel is also on. When the hot surface igniter turns off, gas flowing to the burner stops & the indicator light turns off.
OVEN THERMOSTAT:
The oven is thermostatically controlled to maintain even cookingtemperature. Simply set the control knob to the desired temperature & the thermostat will turn the oven on & offas necessary.
RACK BAKING:
Many foods, such as pizzas, cakes, muffins, rolls, and cookies can be successfully prepared using two racks at the Same time.
NATURAL AIRFLOW BAKE:
Heat is transferred into the oven from the oven burner in the bottom of the oven cavity. Heat is then circulated by
natural airflow. This is a traditional bake setting.
THE OVEN LIGHT:
Oven is equipped with a 25V Halogen light which is turned on or off by the switch on the control panel.
Use rack 2 and 4, or rack position 1 and 4.Multiple racks Cooking: Two Racks
Used for roasting large cuts of meat and poultry, frozen pies, dessert soufflés, or angel food cake.
Rack position 1:
Used for roasting small cuts of meat, baking loaves of bread, cakes or pies.Rack position 2:
Used for most baked goods on a cookie sheet or jellyroll pan, layer cakes, fruit pies, or frozen convenience foods.
Rack position 3:and 4
For toasting bread or broiling thin, non-fatty foods.Rack position 5 (highest position):
Caution: Your oven does not operate when electrical power failure occurs
Operating Instructions Continued
(5) (4) (3) (2) (1)
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WARNING: IMPORTANT! BEFORE LIGHTING…
Inspect the gas supply hose prior to turning the gas “ON”. If there is evidence of cuts, wear, or abrasion, it must be replaced prior to use. Do not use the grill if the odor of gas is present. Only the pressure regulator and hose assembly supplied with the unit should be used.
Never substitute regulators and hose assembly for those supplied with the grill. If a replacement is necessary, contact the manufacturer for proper replacement. The replacement must be that specified in the manual.
Screw the regulator (type QCC1) onto the tank. Leak check the hose and regulator connections with a soap and water solution before operating the grill.
Grill Lighting Instructions
Operating Instructions Continued
CAUTION: PLEASE TAKE OFF THE WARMING RACK WHEN USING THE ROTISSERIE BURNER. THE HIGH HEAT COMING FROM THE ROTISSERIE BURNER MAY CAUSE THE WARMING RACK TO BEND.
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TO LIGHT THE GRILL BURNER:
Make sure all knobs are “OFF” then turn on the gas supply from the LP tank. Always keep your face and body as far from the grill as possible when lighting.
Your stainless steel grill has an exclusive patented built-in ignition. The igniter is built in to the valve. To ignite each burner simply push and turn the control knobs to the HI setting, you will hear the valve click as it sends a spark to the pilot flame. If the burner does not light wait 5 minutes for any excess gas to dissipate and then retry.
knob to “OFF”. If the smell of gas is detected and the igniter is not functioning, immediately turn the control knob “OFF”. Allow 5 minutes for any accumulated gas to dissipate. If the side burner igniter is not functioning, see the following section for match lighting.
WARNING: Always keep your face and body as far away from the burner as possible when lighting.
TO LIGHT THE SIDE BURNER
To light the side burner, remove any cooking utensils from the burner grate. Push and turn the control knob counterclockwise to the “IGNITE/HI” position. If the burner does not light, turn the control
TO MATCH LIGHT THE SIDE BURNER
Hold a lit extended match or lighter near the side burner ports, turn the control knob counterclockwise to “IGNITE/HI”. Move your hand immediately once the burner is lit. Rotate the control knob to the desired setting.
Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use.
Do not attempt to light the grill if odor of gas is present. Call for service 1-800-648­5864
TO LIGHT THE OVEN BURNER:
Push the control knob & rotate it counter­clockwise to the desired temperature. You will hear click when turning the knob. This click indicates that the igniter is turned on. Gas will begin to flow & the burner will light when the igniter has reached the proper temperature. This process will take 35-50 seconds. When turning the knob, you will notice the click & the indicator light will be illuminated. This indicates the igniter is turned on & the gas will start to flow.
Grill Lighting Instructions continued
22
TO MATCH LIGHT THE GRILL
If the burner will not light after several attempts then the burner can be match lit.
1. Locate match light extension rod
2. Use this device to match light your burners Simply place a lighted match between the coils
on the end of the extension rod and hold next to the burner to ignite.
If you’ve just attempted to light the burner with the igniter, allow 5 minutes for any accumulated gas to dissipate. Keep your face and hands as far away from the grill as possible. Insert a lit match attached to lighting rod or lighter through the cooking grids to the burner.(see next page) Press the control knob and rotate left to the IGNITE/HI setting, continue to press the knob until the burner ignites. Burner should light immediately. If the burner does not light in 4 seconds turn the knob off, wait 5 minutes and try again.
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Each burner is adjusted prior to shipment; however, variations in the local gas supply may take minor adjustments necessary.
Approximate 1 1/2 “ Flame Height
Visually check the burner flames prior to each use,The flames should look like this picture,if they do not ,refer to the burner maintenance part of this manual
Grill Lighting Instructions continued
FLAME CHARACTERISTICS
Check for proper burner flame characteristics. Burner flames should be blue and stable with
no yellow tips, excessive noise, or lifting. If any of these conditions exist call our customer service line. If the flame is yellow, it indicates insufficient air. If the flame is noisy
And tends to lift away from the burner, it Indicates to much air.
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Motor Instruction
ROTISSERIE DRIVE MOTOR
USE ONLY FOR OUTDOORS. DO NOT EXPOSE TO RAIN.
CAUTION: TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK, CONNECT TO PROPERLY GROUNDED OUTLETS ONLY, TO REDUCE THE RISK OFELECTRIC SHOCK, KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND.
WARNING
ELECTRICAL GROUNDING INSTRUCTIONS This appliance (rotisserie motor) is equipped with a plug and should be plugged directly into a properly grounded receptacle. DO NOT cut or remove the grounding prong from this plug.
Keep the rotisserie motor electric cord away from the heated surfaces of the grill. When not in use remove and store the motor in a dry location.
This motor is set for 120V AC & 60Hz, 3.2W, 40mA, If voltage isexceeded, motor will be burn out.
Insert rotisserie spit rod120V AC 60Hz, 3.2W, 40mA
• TO USE MOTOR SAFELY, PLEASE READ WARNING PRIOR TO USE
Rotisserie Operating illustrations:
1.Place rotisserie motor onto the motor bracket, plug into a properly grounded outlet. Ensure that the rotisserie spit rod is inserted into the motor prior toturning on the motor.
2.When finished using rotisserie motor, switch to “off” position and unplug.
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Main & Side Burner Lighting Illustration
Step 1. Make sure the Lid is open
Step 2. Push and turn main or side burner knobs to “HI”
position. Pilot torch will light. Hold for 3-4 seconds until burner is lit.
Step 3. You may need to try 3 or 4 times to light the burner.
After the burner is lit, adjust the knob as desired.
Rotisserie Burner or Searing Burner
Lighting Illustration
Step to light the Rotisserie Burner :
push electronic ignition button then push and turn the rotisserie knob to “ON” position , until burner is lit.
Step to light the Searing Burner:
push electronic ignition button then push and turn the Searing knob to “ON” position , until burner is lit.
Lighting Illustration
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This Grill is portable and configured for use with Liquid Propane (LP Gas), which is delivered to the grill from removable tanks (LP tanks and their use are covered elsewhere in this manual). If a Natural Gas connection is available, the user maywish to change the gas delivery system to the more permanent Natural Gas supply.
This grill is certified for use with either Liquid Propane (LP Gas) or Natural Gas and comes complete with the necessary parts to convert it for use with Natural Gas. The Nexgrill patented Conversion Valves allows the use of Natural Gas withoutreplacing the burners or entire valve system.
Additional parts needed are a Natural Gas Supply Hose and Regulator Valve (if necessary).
The process of converting is relatively simple and can be accomplished by any handy homeowner. Nexgrill suggests, however, that a qualified gas technician do the conversion. Your warranty may be voided if the conversion is improperly completed. Please retain the parts supplied with the grill and these instructions so the techniciancan do the conversion.
At any time the Grill may be re-converted back to Liquid Propane (LP Gas) by reversing the procedures outlined below.
Step 1.Push & Turn the Knob to light the oven Burner, it may take about 36-50 seconds to light the Oven burner as you need
Step 2.After the burner is lit, adjust the temperature
Lighting Illustration Continued
Converting to Natural Gas
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TOOLS NEEDED: A-6mm & 7mm LONG SOCKET & DRIVER
B-PHILLIPS C-FLAT-HEAD SCREWDRIVER D-ADJUSTABLE WRENCH E-10mm OPEN END WRENCH F-VICE GRIPS
Step 1: Replace Main Burner Orifice
a. Remove cooking-grids & flame tamers b. Remove the main burner from the firebox by looseningthe screw at back wall of firebox
and lifting burners up & out.
c. To replace LP-Orifice with NG-Orifice(1.55 mm)first locate LP-Orifice at access hole in
front wall of fire box. You may find the NG orifices pack in the accessory box
d. Use a 6-mm socket w/driver to remove LP-Orifice & replace with NG-Orifice.
Instruction for Converting to Natural Gas Continued
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Step 1. Remove the side burner lid, and side burner base
1.Use a screwdriver to disassemble the two screws on either side.
2.Remove the screws on the base, all together 4 screws, 2 on each side
Step 2. remove the LP orifice and reattach the NG orifice
1.Turn back and keep the side burner base as figure
2.Use the wrench that attached in the hardware package, the small 6.1mm wrench hold to the orifice and the bigger 18mm wrench used to hold the orifice connector, remove the LP orifice
Step 3: replace the NG orifice and reassemble the side burner lid
1.Reset the NG orifice (1.7mm) use the same method as step 2
2.Reset the side burner base, the hinge rod and the side burner lid.
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Gas Conversion
Step 3: Replace Rear Burner Orifice
a. Remove rear baffle from bowl Assembly b. Grasp brass elbow with vice grip
c. With 10 mm wrench remove LP orifices and replace with NG orifice(1.78mm)
d. Replace rear baffle
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Gas Conversion continued
Step 4: Replace Searing Burner Orifice
a. Remove the COTTER-PIN2 screwsonSearing burner and remove the burner b. Remove the 2 screws on the fire baffle in the front of Searing burner and remove the
fire baffle panel.
c. Remove the 1 screw on the Searing burner igniter.
d. Locate LP-Orifice (inside front wall of firebox) & and use 7mm long socket to replace with NG-Orifice(2.1mm)
e. Replace & Secure Burner. f. Replace all Burners, Flame-Tamers & Cooking-Grids.
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Gas Conversion continued
Step 4: Replace Oven Burner Orifice
a. Remove Back Access Panel from the rear panel (Fig 1) b. Grasp brass elbow with vice grip or pliers (Fig 2) c. With 10 mm wrench, remove LP orifice and replace with NG orifice(1.98mm) (Fig 3 & 4) d. Insert orifices back and replace the access panel
Fig 1Fig 2
Fig 3Fig 4
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Gas Conversion Continued
Step 5: Remove Regulator
a. Use adjustable wrench to remove existing LP Gas regulator and Hose assembly. b. If you are replacing an existing Natural Gas Grill, the supply hose that supplied
Natural Gas to the old Grill will work with yournew Grill.
c. Replace the LP Gas regulator and hose assembly with a Natural Gas supply
hose and regulator (not supplied with the Grill). Follow installation instructions as supplied by the manufacturer. The regulator might not be necessary. You should contact the local Natural Gas company to determine if thegas pressure to the property is Regulated (has a regulator in the system). If so then another regulator is not necessary.
d. A new hose is not supplied with this Grill so as not to overcharge the consumer
for unnecessary parts.
Step 6: Check for Gas leak
Make sure you perform a leak test before operating the grill. Please refer to
Page 17 on the manual on how to test for gas leak.
Step 7: Adjustment of Control Valves for Main Burner, Side burner.
aRemove the black rubber ring on the control knob
bRemove all control-knobs with 5/32” Allen wrench (provided)
c. Adjust gas valve through access hole at knob-bezel by inserting a flathead screw-driver.Turnthe screw driver clockwise (to tighten) until it stops. (Not: it may already be fully turned so it will not turn further). Then turn it counterclockwise (to loosen) for one full revolution (360 deg, per revolution)
d. Adjust gas valves on the side burner.
e. Replace & secure knobs
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Care and Maintenance
STAINLESS STEEL
The grill is made from non-rusting and 430 stainless steel. There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. To touch up noticeable scratches in the stainless steel, sand very lightly with dry 100 grit emery paper in the direction of the grain. Specks of grease can gather on the surfaces of the stainless steel and bake on to the surface and give the appearance of rust. For removal use an abrasive pad in conjunction with a stainless steel cleaner.
GRILL RACK The easiest way to clean the grill is immediately after cooking is completed and after turning off the flame. Wear a barbeque mitt to protect your hand from the heat and steam. Dip a brass bristle barbeque brush in tap water and scrub the hot grill. Dip the brush frequently in the bowl of water. Steam, created as water
contacts the hot grill, assists the cleaning process by softening any food particles. The food particles will fall and burn. If the grill is allowed to cool before cleaning, cleaning will be more difficult.
ENSURE THAT THE GAS SUPPLY AND THE KNOBS ARE IN THE “OFF” POSITION. MAKE SURE THE TOP BURNERS ARE COOL REMOVAL.
Extreme care should be taken when replacing a burner as it must be correctly centered on the orifice before any attempt is made to relight the grill. Frequency of cleaning will depend on how often you use the grill.
MAIN GRILL BURNER CLEANING
Ensure the gas supply is off and the knobs are in the “OFF” position. Make sure the grill is cool. Clean the exterior of the burner with a wire brush. Clear stubborn scale with a metal scraper. Clear any clogged ports with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port. Please note if insects or other obstructions are blocking the flow of gas through the burner, and if so you will need to call our customer service line 1-800-648-5864.
GREASE TRAY CLEANING: The grease tray should be emptied and wiped
down periodically and washing with a mild detergent and warm water solution. A small amount of sand or cat litter may be placed in bottom of grease tray to absorb the grease. Check the grease tray frequently, don’t allow excess grease to accumulate and overflow out
of the grease tray.
BURNER CLEANING:
1.Turn off the gas supply, and make sure all the knobs are in the “OFF” position.
2.Wait for the grill to cool.
3.Clean the exterior of the burner with a wire brush. Use a metal scrapper for stubborn stains.
4.Clear clogged port with a straightened paper clip. Never use a wooden toothpick as it may break off and clog the port
5.If insects or other obstructions are blocking the flow of gas through the burner, call customer service at 1-800-648-5864
Make sure to place the burner onto the orifice.
OVEN RACKS:
Clean stainless steel oven racks with solution of detergent and hot water. To clean heavy soil, use a scouring pad such as steel wool with plenty of water.
33
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1. Keep outdoor cooking gas appliance area clear and free from combustible materials, gasoline and other flammable vapors and liquids.
2. Do not obstruct the flow of combustible and ventilation air.
3. Keep the ventilation openings of the cylinder enclosure free and clear from debris.
HOW TO REPLACE MAIN BURNER
Step 1. Insert the burner onto the orifice.
Step 2. Secure the main burner on the back
wall of fire box with 1 screw.
CAUTION:
Care and Maintenance Continued
STAINLESS STEEL :
There are many different stainless steel cleaners available. Always use the mildest cleaning procedure first, scrubbing in the direction of the grain. Do not use steel wool as it will scratch the surface. To touch up noticeable scratches in the stainless steel, sand very lightly with dry 100 grit emery paper in the direction of the grain.
BURNER GRATE:
The top burner grate is porcelain coated cast iron. To avoid burns do not clean a hot grate. They may be wiped while in place with hot, soapy water, rinsed and wiped dry. Never immerse a hot grate in water.
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Oven Maintenance and Cleaning
CLEANING INSIDE THE OVEN:
Bottom of the oven is partially covered by the Oven Bottom Cover and flame tamer. This cover may be removed for cleaning by lifting it up and out of the oven.
The interior parts of the oven are porcelain coated. They are all easily cleaned. Care should taken so as not to drip water into the small holes (ports) on the burner.
After cleaning, be sure to replace the flame tamer and the oven cover
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1,Open the oven door entirely, lock the iron piece to the hook of the door hinge.
2.Keeping the door at 30-45 degrees angle, lift the door, pull it up & out of the frame
Oven Door Assembling as shown in the figure
Picture# 1
Picture# 2
Picture# 3
The oven door can be removed for cleaning. Please see the following illustrations.
Oven Door Disassembling as shown in the figure:
Remove the oven door
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Trouble Shooting
SPIDER AND INSECT WARNING!!!
Checking and cleaning burner/ venturitubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill.
Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing. These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes. This type of fire is known as “FLASH-BACK” and can cause serious damage to your grill and create an unsafe operating condition for the user.
Although an obstructed burner tube is not the only cause of “FLASH-BACK”, it is the most common cause.
To reduce the chance of “FLASH-BACK”, you must clean the burner tubes before assembling your grill, and at least once a month in late summer or early fall when spiders are most active. Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time.
WHEN TO LOOK FOR SPIDERS
You should inspect the burners at least once a year or immediately after any of the following conditions occur:
1. The smell of gas in conjunction with the burner flames appearing yellow.
2. The grill does not reach temperature.
3. The grill heats unevenly.
4. The burners make popping noises.
BEFORE CALLING FOR SERVICE
If the grill does not function properly, use the following check list before contacting your customer service. You may save the cost of a service call. “Please check page 52”
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PREHEATING: The grill lidshould be in a closed position during the preheat time period. It is necessary to preheat the grill for a short time before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a high cooking temperature needs a pre-heat period of five minutes; food that requires a lower cooking temperature needs only a period of two to three minutes. There is no need to preheat for casseroles or other foods that require slow cooking.
COOKING TEMPERATURES
High setting-Use this setting for fast warm-up, for searing steaks and chops, and grilling. Low setting-Use this setting for all roasting, baking, and when cooking verylean cuts such as fish. These temperatures vary with the outside temperature and the amount of wind. Cooking with in-direct Heat: You can cook poultry and large cuts of meat slowly to perfection on one side
of the grill by indirect heat from the burneron the other side. Heat from the lighted burner circulates gently throughout the grill, cooking the meat or poultry without any direct flame touching it. This method greatly reduces flare-ups when cooking extra fatty cuts, because there is no direct flame to light the fats and juices that drip down during cooking. Place a drip pan slightly smaller than the cut of meat on the flame tamer surface under the meat being cooked. This will allow you to catch meat juices for making gravy.
Flare-Ups: The fats and juices that drip from the meat cause flare-ups. Since flare-ups impart the distinctive taste and color for food cooked over an open flame, they should be expected and encouraged within reason.
Nevertheless, uncontrolled flaring can result in a ruined meal. CAUTION: If burners go out during operation, close gas supply at source, and turn all gas valves off.
Open lid and wait five minutes before attempting to re-light (this allows accumulated gas fumes to clear). CAUTION: Should a grease fire occur, close gas supply at source, turn off all burners and leave lid closed
until fire is out. CAUTION: DO not attempt to disconnect any gas fitting while your barbecue is in operation. As with all
appliances, proper care and maintenance will keep them in top operation condition and prolong their life. Your gas gill is no exception.
Trouble Shooting continued
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Trouble Shooting continued
• Cover may be incorrect for your grill. It may be a tight fit. Ensure the cover is the correct length for your grill. Measure it left to right. Compare to the grill’s measurement.
• Compare the location and size of the hood portion of the cover to your grill.
• Spread the cover and allow it to relax, preferably in warm sunlight or in a warm room.
• For grill with a side shelf bunch the cover like a sock, put
on left to right.
Full size cover does not fit the grill.
• Vent hose on the regulator may be plugged or regulator may be faulty.
• Ensure the vent hole on the regulator is not obstructed.
Clear the hole, close the gas control valves. Wait ten minutes and re-start.
• Check your flames for proper performance if the flames
are not correct replace regulator.
Regulator makes noise.
• Check to see if debris is blocking the electrode.
• Check to see if there is a spark that jumps to the burner
from the electrode. If no spark is seen, check the battery located inside the igniter button. To open turn counter clockwise. Remove. It was combined with #2 Is OK.
• Gently bend the electrode closer to the burner until a spark is seen to jump from the electrode to the burner when you push the igniter button.
• Does the infrared back burner light when attempting to
light with a match ? If not, check to ensure the gas is on.
Rotisseries burner will not light when the igniter button is pushed.
• Make sure you have a spark while you are trying to light the burner (if no spark)
• Ensure that the wire is connected to the electrode assembly.
• Clean wire (s) and / or electrode with rubbing alcohol and a clean swab. Wipe with a clean cloth.
• Check to see if the other burners operate. If so. Check the gas orifice on the malfunctioning burner for an obstruction.
When attempting to light my grill, it will not light immediately.
SOLUTIONPROBLEM
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Trouble Shooting continued
39
--Too much or not mixture air mixture for the flame.
--Elevation is the principal cause, however cold weather can affect the mixture. Burner adjustment may be required. --Grill is in a windy location.
Burner flames are not light blue.
• Normal preheat 500-600degrees, takes about 10-15 min. Cold weather and wind may effect your preheat time.
• If you are using volcanic rock or briquettes they can increase the preheat time and maximum temperature.
Grill takes a long time to preheat.
• Check to see if the fuel hose is bent or kinked.
• Make sure the grill area is clear of dust.
• Make sure the burner and orifices are clean.
• Check for spiders and insects.
• The regulator has a safety device that restricts the flow of
gas in the event of a leak. This safety device can be triggered with out a gas leak. To reset the safety device,
turn off all burners and close the LP tank valve. Disconnect the regulator from the LP tank and wait one minute. Reconnect the regulator to the LP tank and slowly open the LP tank valve until the valve is fully open. Light all burners and observe the temperature.
Grill only heats to 200-300 degrees.
• Ensure the motor is connected to a properly grounded power supply.
• Ensure the on / off switch is in the on position.
• Ensure that the spit is fully inserted into the rotisserie
motor
• Ensure that the load does not exceed the 40 pound operational capacity.
• Ensure that there is no encumbrance or drag.
Rotisserie motor will not turn
Page 41
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LP Explode View
01
08
12
10
16
22
21
103
104
105
95
102
98
99
93
92
84
70
59
42
47
61
62
74
72
87
86
85
51
52
53
56
66
67
82
37
36
33
29
28
88
38
83
81
80
79
78
45
46
64
59
57
03
02
13
14
15
26
27
32
35
101
34
31
50
68
75
58
96
97
02
03
04
05
06
07
69
71
40
94
11
23
73
65
41
24
90
91
48
63
60
44
43
39
77
76
89
100
30
25
111
17
54
55
114
9
18
23
115
19
20
106
116
117
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Part List
1Oven641Control knob (thermocouple)32
1smoke canister outer cover right plate631indicating light31
1Flame Tamer, oven621Main Control Panel30
1IgnitorHot Surface Bracket611Side shelf control panel , left29
1Oven Burner-U Shape601Side Shelf, left28
2Oven Rack591Pulse Igniter Module27
2Hinge Receptacle581Thermostat Valve26
1Door hinge, right571Side burner gas valve25
1Oven Door561Thermocouple gas valve24
1Oven Door handle551Regulator, LP23
1Oven Window Glass541Sear burner Igniter Wire22
1Oven Window531sear burner21
1Door hinge, left521Oven lamp cover20
1Oven back panel inside liner511Swivel caster without brake19
1Rear plate for oven door501Side Burner bowl assembly 18
1Door Gasket491Side Burner Flex Gas Line17
1Door Frame, Inner481Side burner pipe bracket16
1Igniter hot surface471Side burner pipe15
1Oven Bottom cover461Side burner head14
2
Oven base support
451Side burner cooking grid13
1smoke canister outer cover left plate441Side burner lid12
1smoke canister outer cover upper plate432Side Burner Lid Hinge screw11
1Door handle421Main Lid Handle Tube10
1Door hinge411Main Lid Handle seat, right9
1lighting Rod401Main Lid Handle seat, left8
1Cart Frame, Front392
Main Lid Handle Heat Insulating Spacer7
1side panel, left381Logo6
1Grease Tray371Heat indicator5
1Grease Tray handle361Temperature gauge housing4
4Main Gas Valve 352Main lid screw 3
1Main manifold342Main lid screw cover2
7Control knob331Main Lid1
QTYPART (DESCRIPTION)NOQTYPART (DESCRIPTION)NO
42
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Part List Continued
1Hardware package1191Side shelf control panel , right91
1
Regulator Assembly, NG ( not included)117
1side shelf push bar, right
89
1
side panel, right92
1manual
118
1side shelf, right
90
1Regulator fasten piece, NG1161strainer tube securing plate88
1rotisserie gas valve1151Stainless Tube, Safety Valve to Gas A87
1oven upper panel insulation plate1141safety valve, bake86
1Rear Baffle1131Stainless Tube, Safety Valve to Gas B85
1Rotisserie burner Ignition bracket1121cable strainer securing plate84
1Rotisserie burner wind shield1111cable strainer83
1rotisserie burner w/brass elbow1101Power box82
1rotisserie burner flex gas line1091Bottom Panel,LP81
1Rotisserie burner1082Caster80
1Rotisserie Burner Igniter Wire1071door magnet bracket79
1warming rack1061Center panel78
3cooking grid with hole1051Swivel caster with brake77
4flame tamer1042U Shape Burner Side Plate76
4main burner1031Ceramic Hot Surface Igniter Conduit75
1Main burner bowl assembly1021Oven Bottom Panel, LP74
1
front baffle101
1
Ceramic Hot Surface Igniter Conduit Clip73
1Shaft Collar1001U-shape Burner Orifice72
1Spit Rod991Lighting Rod Cover71
2Spit Fork981Door magnet70
1Rotisserie motor
97
1Front Door, left
69
1Rotisserie motor bracket961Oven Grill Inside Liner68
1back panel951Oven Flue67
2Rubber Grommet
94
1Oven Lamp
66
1back access panel
931Oven Plate, Rear65
Q'T
YPART (DESCRIPTION)NO
Q'
TY
PART (DESCRIPTION)
NO
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WARNING! ELECTRICAL GROUNDING INSTRUCTIONS: this outdoor cooking gas appliance is equipped with a three-prong (grounding) plug for your protection against shock hazard and should be plugged directly into a properly grounded three-pronged receptacle. DO NOT cut or remove the grounding prong from the plug.
Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.
LIGHT
SWITCH
Electrical Wiring Diagram
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HOW TO ORDER REPLACEMENT PARTS
To make sure you obtain the correct replacement part(s) for your gas grill, please refer to the parts list on this page. The following information is required to assure getting the correct part.
•Gas grills model number (see data sticker on grill).
•Part number of replacement part needed.
•Description of replacement part needed.
•Quantity of parts needed.
To obtain replacement parts, contact the dealer from which products was purchased. If dealer service is not available, contact: Nexgrill Industries, Inc. customer service
1-800-648-5864 or fax 1-905-671-4604
IMPORTANT
Use only factory authorized parts. The use of any part that is not factory authorized can be dangerous. This will also void your warranty.
Keep this assembly and operating instruction manual for convenient referral, and for replacement parts ordering.
CAUTION
Gas valves are present at the factory (valve assembly will be marked accordingly). If you wish to convert at some later date, be sure to contact your gas supplier or grill dealer before making the conversion.
Different orifices must be installed when converting from one type of gas to another. You will also need a data plate indicating what type of gas is used by the grill.
The doneness of meat, whether rare, medium, or well done, is affected to a large degree by the thickness of the cut. Expert chefs say it is impossible to have a rare doneness with a thin cut of meat.
The cooking time is affected by the kind of meat, the size and shape of the cut, the temperature of the meat when cooking begins, and the degree of doneness desired.
When defrosting meats it is recommended that it be done overnight in the refrigerator as opposed to a microwave. This in general yields a juicier cut of meat.
Use a spatula instead of tongs or a fork to
turn the meat, as a spatula will not puncture the meat and let the juices run out.
To get the juiciest meats, add seasoning or salt after the cooking is finished on each side and turn the meat only once (juices are lost when the meat is turned several times). Turn the meat just after the juices begin to bubble to the surface.
Trim any excess fat from the meat before cooking. To prevent steaks or chops from curling during cooking, slit the fat around the edges at 2-inch intervals.
DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING.
Ordering Parts
Grill Hints
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Rib eye,
Steaks
8 to 15 minutesHigh
Grill,turning once when juices rise to the surface
Do not leave hamburgers unattended since a flare-up could
occur quickly
10 to 18 minuteslow1/2 to 3/4inchHamburgers
Beef
MEATS
Place in aluminum foil pan. Grill, stirring occasionally.
15 to 30 minuteslow
French fries
Peas
Green beans
Sprouts
Brussels
Broccoli
15 to 30 minuteslowAsparagus
Dot with butter or margarine Wrap in heavy-duty foil.Grill Turning occasionallyFrozen
45 to 60 minutesHigh6 To 8 ouncesWhite
40 to 60 minuteslowWholeSweet
Wrap individually in heavy­Duty foil.Grill,rotating Occasionally.Potatoes
8 to 20 minutes low1/2 inch slicesOnion
Grill,turning once.Brush Occasionally With melted butter or margarineTurnips
Carrots
12 to 20 minuteslowBeets
Slice.Dot with butter or margarine Wrap in heavy-duty foil.Grill,turning occasionally
Fresh
VEGETABLES
SPECIAL INSTRUCTIONS AND
TIPS
APPROXIMATE
TIMEHEAT SETTING
WEIGHT OR
THICKNESSFOOD
Grill Cooking Chart
46
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WEIGHT ORAPPROXIMATESPECIAL INSTRUCTIONS
THICKNESSTIMEAND TIPS Tenderloin, Porterhouse, T-Bone, Sirloin
Remove excess fat from edge. Slash remaining fat at 2-inch intervals. Grill, turning once.
1-1/2 inchHigh11 to 18 minutes
Medium1 inchLow to12 to 22 minutes
1-1/2 inchHigh16 to 27 minutes
Well-done1 inchLow18 to 30 minutes
1-1/2 inchesLow16 to 35 minutes Lamb Chops & Steaks
Remove excess fat from edge. Slash remaining fat at 2-inch intervals. Grill, turning once.
1-1/2 inchHigh14 to 18 minutes Medium 1 inchLow to13 to 20 minutes
1-1/2 inchHigh18 to 25 minutes Well-done1 inchLow17 to 30 minutes
pork
Remove excess fat from edge. Slash
remaining fat at 2-inch intervals. ChopsGrill, turning once. Cook well done. Well-done 1-1/2 inchesLow30 to 40 minutes
Pork Ham steaks
Remove excess fat from edge.
Slash remaining fat at 2-inch intervals.
Grill, turning once. Hot dogsMedium5 to 10 minutesSlit skin. Grill, turning once. POULTRY
Place skin side up. Grill, turning and
brushing frequently
with melted butter, margarine, oil or
marinade. Halved orLow40 to 60 minutes
Quartered well-
done Breasts well-doneLow30 to 45 minutes
Broiler/fryer2 to 3 poundsLow 1 to 1-1/2 hours
(precooked)1/2 inch slicesHigh4 to 8 minutes
RibsLow30 to 40 minutes
10 to 15 minutes
1 inchLow20 to 30 minutes
Grill, turning occasionally.
During last few minutes brush with
barbecue sauce, turn several times.
FOODFLAME SIZE
Rare1 inchHigh8 to 14 minutes
Rare1 inchHigh
Grill Cooking Chart continues
47
HEAT
SETTING
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HighRainbow trout
Grill turning once.Brush with
Melted Butter,margarine or oil.
12 to 20 minutesMedium to4 to 8 ouncesCatfish 4 to 8
ounces
Whole
Swordfish
HighSalmon
8 to 15 minutesMedium to 3/4 to 1 inchHalibut
Grill,turning once.Brush with melted
butter,margarine or oil To keep moist.
Steaks
SEAFOOD
FISH AND
SPECIAL INSTRUCTIONS
AND TIPS
APPROXIMATE
TIME
HEAT
SETTING
WEIGHT OR THICKNESS
FOOD
Grill Cooking Chart continues
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BBQ SALMON
2 large salmon steaks 2 tbs. Oil Salt & pepper 2 oz. thin bacon slices 2 tbs. Butter 1 tbs. Lemon juice Spring of parsley Lemon wedges
Preheat the BBQ. Brush the steaks with oil and
season with salt and pepper. Place on BBQ grill and cook for 10 minutes, turning steaks over halfway cooking time.
Meanwhile fry the bacon in a pan on the side burner. Drain on paper towels. Meld the butter in a small saucepan taking care not to discolor it. Arrange the fish and bacon on serving plates. Pour the butter over and sprinkle with lemon juice. Garnish with parsley springs and lemon wedges. Serve with boiled potatoes tossed in butter and sprinkled with chopped parsley and a crisp lettuce salad.
Note: Substitute catfish, halibut or cod for salmon.
BAKED CHILI CORN
6 medium ears corn, husked 3 tbs. Butter or margarine, melted Dash ground cumin Dash ground coriander
About ½ hour before cooking, turn the butter on for grill. Place each corn on a heavy-duty foil. In a bowl, combine remaining ingredients. Mix well. Brush 1-1/2 tsp. Butter mixture over each ear. Close foil and fold up ends to seal. Place on grill. Cook, turning packets occasionally 10 to 12 minutes or until cooked through.
TANGY SEAFOOD KABOBS
1 lb. Large shrimp, shelled & deveined
¾ lbs. sea scallops 2/3 c. chili sauce ¼ c. cider vinegar
butter and sprinkled with chopped parsley and a crisp lettuce salad.
In medium bowl, combine shrimp and scallops. In small bowl combine chili sauce and next six ingredients. Pour over seafood. Toss to coat. Cover, refrigerate 2 hours. 3 tbs. chopped parsley 1 tbs. vegetable oil 1 tbs. Worcestershire sauce ½ tsp. prepared horseradish 1 cove garlic, minced 1 20 oz. Can pineapple chunks in juice, drained half hour before cooking, turn the burner to the grill on full. Drain seafood reserving marinade. On each of twelve 10” skewers, thread 2 shrimps and 2 scallops, alternating with pineapple chunks. Place skewers on grill. Cook 7-10 minutes, often basting and turning.
PORK CHOPS
4 Pork chops Marinade 1 large onion 2 tbs. lemon juice or vinegar 2 tbs. oil ½ tsp. powdered mustard 2 tsp. Worcestershire sauce ½ tsp. freshly ground black pepper 1 tsp. sugar ½ tsp. paprika 1 clove garlic
Peel, grate onion, and add rest of the ingredients except the pork chops. Mix well. Pour over chops and marinate one hour in a cool place. Turn the BBQ grill on full. Heat 10 minutes.
BBQ the chops brushing with the marinade occasionally. Serve with mixed salad, dressed with vinaigrette flavored with fresh dill.
BARBECUED LONDON BROIL
4 to 6 servings ¾ c. Italian dressing 1 tsp. Worcestershire sauce 1 tsp. dry mustard ¼ tsp. thyme, crushed 1 medium onion, sliced 1 pound flank steak, scored 2 tbs. butter, melted
Combine first 4 ingredients, add onion and marinade flank steak with it. Refrigerate at least 4 hours or overnight. Remove steak and grill on your preheated BBQ grill. Grill 5 to 7 minutes on each side basting frequently with the marinade. In the meantime sauté onions from the marinade in butter in a skillet on your side burner for 3 minutes. To serve, slice steak diagonally into thin slices, sprinkle onions over top. Garnish with vegetable kabobs.
BARBECUED POTATOES and CHEESE
1-1/2 cups shredded cheddar cheese
1 can (10-3/4 oz.) condensed cream of mushroom soup
1/3 cup milk 2 tbs. barbecue sauce
¼ tsp. oregano ¼ tsp. salt
1/8 tsp. pepper 4 cups thinly sliced potatoes (4
medium-sized potatoes)
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Grill Recipe Suggestions continued
Preheat grill. Combine cheese, condensed soup, milk, BBQ sauce, oregano, salt and pepper in a large mixing bowl. Stir in potatoes until well coated. Turn into well buttered1-1/2 quart rectangular baking dish. Cover dish with aluminum foil. Bake covered 25 minutes on medium with the lid of your BBQ grill closed. Remove foil and continue baking 15 minutes longer or until potatoes are tender. Let stand 5 minutes before serving.
VEGETABLE KABOBS
3 medium-sized zucchini 12 cherry tomatoes 12 fresh mushrooms Grated Parmesan cheese
Parboil whole zucchini 5 minutes on your side burner or until just tender. Drain and cut into ½ inch slices. Thread zucchini, tomatoes and mushrooms alternately on each of six skewers. Brush with marinade made of Italian dressing, Worcestershire sauce, mustard and thyme. Grill 5 to 7 minutes turning and basting occasionally. Sprinkle liberally with Parmesan cheese.
FAJITAS
1-1/2 lb. flank steak or boned chicken breasts
2 tbs. oil
½ cup limejuice ½ tsp. salt ½ tsp. celery salt ¼ tsp. garlic powder ½ tsp. pepper ¼ tsp. oregano ¼ tsp. cumin
Flour tortillas lemon
Pound flank steak to ¼ inch thickness or flatten chicken breasts. Mix oil, lime juice and seasonings in a zip lock bag. Add meat and shake bag to coat the meat. Refrigerate overnight or at least 6 to 8 hours. Wrap tortillas in foil. Remove meat from marinade. Cook on a pre-heated gas grill for 5 to 8 minutes on each side. While meat is cooking, heat tortillas on grill. Slice meat across grain in thin slices. Place on hot platter. Squeeze lemon juice over. Wrap meat and any of the following toppings in tortillas: chopped tomatoes, guacamole, sour cream, taco sauce.
BEEF AND LAMB KABOBS
Serve 4 ½ lb. boneless sirloin or beef cut
into 1” cubes ½ lb. boneless loin of lamb cut into
1” cubes 2/3 c. water, divided ¼ c. chopped onion 2 tbs. soy sauce ¼ c. vegetable oil, divided 1 tbs. dark brown sugar 1 tbs. fresh lemon juice 2 cloves garlic, minced
¼ tsp. ground cumin ¼ tsp. ground coriander ¼ tsp. ground turmeric
1/8 tsp. ground red pepper 1/8 tsp. ground ginger 1 red pepper cut into chunks 1 large banana, cut into chunks 8 small mushrooms 1/3 c. smooth peanut butter
In blender, process 1/3 c. water, onion, soy sauce, 2 tsp. oil and the next 8 ingredients until smooth. Pour over meat cubes and marinate about 4 hours, turning occasionally. Drain and reserve marinade. Onto to four 12” skewers alternately thread meat, pepper, banana and mushrooms. Preheat grill. Brush the kabobs with oil. Grill 7-8 minutes each side.
Bring marinade to boil on the side burner in a saucepan. Add remaining 1/3 c. water and peanut butter. Stir to blend. Heat through. If sauce gets too thick, add 1 tbs. water. Serve sauce with kabobs.
EGGPLANT CAVIAR
1 large eggplant 2 tbs. olive oil 2 tbs. wine vinegar 2 tbs. finely chopped onion ½ clove garlic, minced 1 medium tomato, chopped salt
and pepper Roast eggplant on gas grill over
medium flame, turning occasionally until thoroughly cooked. This may take 30 minutes. Remove from grill and cool for handling. Strip off the skin and chop eggplant finely. Add all the seasonings. Chill thoroughly and serve on toast.
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Grill Recipe Suggestions continues
CHICKEN TANDOORI STYLE
8 large chicken thighs or drumsticks
1 c. plain nonfat yogurt ½ c. lemon juice 2 tsp. salt
½ tsp. cayenne ½ tsp. black pepper ½ tsp. crushed garlic ½ tsp. grated ginger
1 tbs. corn oil Combine all the ingredients in a
large mixing bowl and marinate the chicken for 8 hours in the refrigerator. Drain the chicken and spread on the spit running the rod on the fleshier side of the bone.
Rotis using the rotisserie burner. Cook on medium high heat for 40 minutes basting occasionally with the remainder of the marinade mixture. Serve with sliced onions and lemon wedges.
SPARE RIBS
Marinade: 1 c. soy sauce
½ c. honey ½ c. vinegar ½ c. dry sherry
2 tsp. chopped garlic 2 tsp. sugar 1 c. water 1 chicken bouillon cube 1 can beer for basting sauce
Marinade ribs for 3 hours. Use marinade for basting by adding beer to it. Place pan under the ribs and baste frequently. To cook ribs select lean, meaty ribs and accordion pleat them with your spit. Slide four prong meat hook down the length of spit and tighten. At the beginning of
the rack and to its center, penetrate the second rib with the pointed end of the spit and push it between the meat. Skip a couple and continue the process until the entire rack is accordion pleated. Fasten the second meat hook into the rack. Turn your rotisserie burner on high. Rotis for 50 minutes or until done.
PORK ROAST
Apple cider vinegar basting sauce: 1 c. apple cider vinegar 6 oz. water ½ stick butter Salt, pepper, parsley and garlic
seasoning 2 oz. lemon juice 10 lbs. pork roast
Time: 1-1/2 hours to 2 hours Bring pork to room temperature
before placing it on the spit rod. Place on the rod and test for balance. Light rotis burner. Turn control knob to high. Use the above basting sauce for rotissing.
TURKEY
12 lb. turkey Beer basting sauce: 1 can beer 12 oz. water 1 stick butter 1 tsp. salt 1 tsp. pepper ½ tsp. garlic flakes 1 tsp. parsley
Thaw the bird completely. Wash inside out. Securely tie the legs and wings. Light rotisserie burner. Turn to high. Combine all the ingredients for basting sauce in a shallow pan. Place it under the turkey 15 to 20 minutes. Cook for approximately 3 hours. The basting sauce combined with turkey drippings makes a delicious gravy.
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Limited Warranty
LIMITED WARRANTY MODEL 720-0536 BBQ grill with oven
Nexgrill Industries, Inc. warrants to the original consumer purchaser of each Outdoor Gas Grill that when subject to normal residential use, it is free from defects in workmanship and materials for the periods specified below. This warranty excludes grills used in rental or commercial applications.
Component Warranty Period Linear Burner:5 Years Porcelain Coated flame Tamer2 Years Cast Iron Cooking Grids:2 Years Valves:1 Years Frame, Housing, Cart, Control Panel, Igniter, and related parts:1 years All Stainless Steel Parts1 Years
Our obligation under this warranty is limited to repair or replacement of all parts, at our discretion, during the warranty period. Warranty coverage requires a valid serial number and proof of purchase. The consumer-purchaser will be responsible for all shipping and handling charges, under the terms of this limited warranty. This warrantydoes not cover normal wear of parts, discoloration of the stainless steel parts or damage resulting from any of the following: failure to properly clean and maintain the product, negligent use or misuse of the product, improper use of the fuel/gas supply, use contrary to the operating instructions, or alteration by any person other than our factory service center. The warranty period is not extended by such repair or replacement.
Nexgrill Industries, Inc.shall not be liable for any incidental or consequential damages for breach of any express or implied warranty on its products. Except to the extent prohibited by applicable law, any implied warranty of merchantability or fitness for a particular purpose on this product is limited to the duration of the above warranty. Some states do not allow the exclusion or limitation of incidental or consequential damages, or allow limitations on how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may have other rights, which vary from state to state.
Warranty claim procedure: If you require service or parts for your product, please contactour Warranty Service Center for factory direct assistance. Our hoursof operation are Monday – Friday, 8 a.m. -5 p.m. PST. Our telephone number is 1-800-648-5864, fax number 1-905­671-4604. Please direct any written correspondence to: Nexgrill Industries, Inc. 280 Machlin Court, City of Industry,California, 91789, ATTN: Warranty Service Center.
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