Nexcom VTC 7200-BK, VTC 7230-BK, VTC 7240-BK, VTC 7210-BK, VTC 7220-BK User Manual

NEXCOM International Co., Ltd.

Published March 2017

www.nexcom.com

Mobile Computing Solutions

Vehicle Telematics Computer VTC 7200-BK/7210-BK/7220-BK/7230-BK/7240-BK

User Manual

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Contents

VTC 7200-BK Series User Manual

Contents

Preface

Copyright .............................................................................................. v

Disclaimer .............................................................................................. v

Acknowledgements ............................................................................... v

Regulatory Compliance Statements ........................................................ v

Declaration of Conformity ....................................................................... v

RoHS Compliance .................................................................................. vi

Warranty and RMA ................................................................................vii

Technical Support and Assistance ............................................................ x

Conventions Used in this Manual ............................................................ x

Global Service Contact Information ........................................................ xi

Package Contents .................................................................................xiii

Ordering Information ............................................................................xiv

Chapter 1: Product Introduction

Physical Features .....................................................................................1

Front View ...........................................................................................1

Rear View ............................................................................................ 1

Overview ................................................................................................2

Key Features ...........................................................................................2

Hardware Specifications ..........................................................................3

Connector Numbering ............................................................................5

Chapter 2: External Connectors Pinout Description

Event Button .......................................................................................6

LED Indicators (HDD, WWAN, Power & WLAN) ....................................6

Reset ...................................................................................................7

SIM1 and SIM2 Sockets For CN23 and CN21 .......................................7

USB 3.0 and USB 2.0 Ports (Front) .......................................................8

CFast ...................................................................................................8

Line-out2 .............................................................................................9

Mic2 ....................................................................................................9

LAN2 Port ..........................................................................................10

LAN1 Port ..........................................................................................10

Mic1 ..................................................................................................11

Line-out1 ...........................................................................................11

USB 3.0 and USB 2.0 Ports (Rear) .......................................................12

DisplayPort ........................................................................................12

VGA ..................................................................................................13

GPIO/CAN/OBDII ................................................................................13

DC Output ........................................................................................14

DC Input 9V-36V ...............................................................................14

COM1 and COM3 .............................................................................15

COM2 (RS232/422/485 and RI/12V Selection) ....................................15

MCU-DIO ..........................................................................................16

Chapter 3: Jumpers and Switches

Before You Begin ................................................................................. 17

Precautions ..........................................................................................17

Jumper Settings ....................................................................................18

DIP Switch Settings ...............................................................................20

GPIO Pull High Switch ........................................................................20

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VTC 7200-BK Series User Manual

COM2 RI/12V Selection .....................................................................20

VCC Selection Switch for CN23 Mini-PCIe Socket .............................21

WWAN Module Selector

(For Wake-Up & Voice Functions on Mini-PCIe CN23) ........................ 22

ME/RTC Clear Switch ......................................................................... 22

Input Voltage Control Switch .............................................................23

Power SW Connector ........................................................................24

GLA Flash Connector ........................................................................24

MCU Debug COM Connector ............................................................25

MCU Flash Connector .......................................................................25

MCU Temp Sensor ............................................................................. 26

LVDS BL Control Connector .............................................................. 26

LVDS Connector ................................................................................ 27

SATA Power Connectors .................................................................... 27

SATA Connectors ............................................................................... 28

GPS Connector ..................................................................................28

Expansion Connector (For VIOB-mPCI expansion card) .......................29

COM1/3 RS232 Connector ................................................................29

COM2 RS232/422/485 Connector .....................................................30

Super I/O Temperature Sensor ............................................................ 30

RTC Battery Connector ...................................................................... 31

Debug 80 Port Connector ..................................................................31

Optional VIOB-CAN03 Module Connector .........................................32

Power Connector for CAN 2.0B MiniCard (MPX-2515) ......................32

3G GPS RF Connector ........................................................................33

BT Connector ....................................................................................33

Mini-PCIe (PCIe + USB) ......................................................................34

Mini-PCIe (PCIe + USB) ......................................................................35

Mini-PCIe (PCIe + USB) ......................................................................36

Internal WWAN SIM Card Socket (SIM 3) For CN21 ...........................37

Mini-PCIe (USB) .................................................................................38

Optional Internal WWAN SIM1 Card Socket For CN23 .......................39

Optional Internal WWAN SIM2 Card Socket For CN21 or CN23 ........39

Chapter 4: System Setup

Removing the Chassis Bottom Cover ....................................................40

Installing a SSD/HDD Drive ....................................................................41

Installing a WLAN Module (Half Mini-PCIe) ............................................46

Installing the First WWAN Module.........................................................46

Installing the Second WWAN Module....................................................47

Installing a SO-DIMM ............................................................................48

Installing a OBDII Module ......................................................................49

Appendix A: Software Demo Utility for I/O Ports of Function Control

Menu Screen .....................................................................................50

1.1 Status ........................................................................................51

1.2 Input Voltage ..............................................................................51

1.3 Output Power .............................................................................52

1.4 GPIO Setting ...............................................................................52

1.5 MCU GPIO Setting ......................................................................53

1.6 WDT Setting ...............................................................................53

1.7 WWAN Module .........................................................................54

1.8 Power On Delay Time ................................................................ 54

1.9 Power Off Delay Time ................................................................ 54

1.10 Wake Up Function ...................................................................55

1.11 CAN Bus Setting .....................................................................55

1.12 Interface Power ......................................................................56

1.13 Mini-PCIe Power .....................................................................56

Appendix B: GPS Feature

uBlox-NEO M8 Overview .......................................................................57

Technical Specifications ......................................................................... 57

Appendix C: Signal Connection of DI/DO

GPIO Pinout Description ........................................................................59

SW1 Setting ..........................................................................................59

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VTC 7200-BK Series User Manual

Digital Input ..........................................................................................60

Digital Output .......................................................................................61

Appendix D: Signal Connection of MCU DI/DO and Event Button

MCU-DIO Pinout Description .................................................................62

Digital Input ..........................................................................................62

Digital Output .......................................................................................63

Event Button .........................................................................................63

Pre-Alarm Function by Event Button, MCU-DI and MCU-DO .................65

Setting up Pre-Alarm function ...........................................................65

Activating Pre-Alarm function ............................................................66

Deactivating Pre-Alarm function ........................................................66

Activating Pre-Alarm Function ..............................................................67

(For Event Button) ..............................................................................67

(For MCU-DI2) ...................................................................................67

Deactivating Pre-Alarm Function ..........................................................68

(For Event Button) ..............................................................................68

(For MCU-DI2) ...................................................................................68

Appendix E: Vehicle Power Management Setup

External Power Output Setting .............................................................. 69

Startup and Shutdown Voltage Setting .................................................69

Power-on Delay Setting .........................................................................71

Power-off Delay Setting ........................................................................73

Appendix F: OBDII Module Setup and Command

OBDII Module .......................................................................................75

VIOX-CAN01 Setup ...............................................................................75

AT Command Summary ........................................................................76

Simple Data Protocol: (ASCII CODE) ......................................................77

Simple Data Protocol: (HEX CODE) ........................................................78

J1939 Raw Data Protocol (HEX CODE) ..................................................79

J1708 Raw Data Protocol (HEX CODE) ..................................................79

J1939 Packaged Messages Protocol ......................................................80

J1708 Packaged Messages Protocol ......................................................88

J1708 Command Example ....................................................................92

Appendix G: Power Consumption ........................93

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VTC 7200-BK Series User Manual

Regulatory Compliance Statements

This section provides the FCC compliance statement for Class B devices and describes how to keep the system CE compliant.

Declaration of Conformity

FCC

This equipment has been tested and verified to comply with the limits for a Class B digital device, pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area (domestic environment) is likely to cause harmful interference, in which case the user will be required to correct the interference (take adequate measures) at their own expense.

CE

The product(s) described in this manual complies with all applicable European Union (CE) directives if it has a CE marking. For computer systems to remain CE compliant, only CE-compliant parts may be used. Maintaining CE compliance also requires proper cable and cabling techniques.

Copyright

This publication, including all photographs, illustrations and software, is protected under international copyright laws, with all rights reserved. No part of this manual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written consent from NEXCOM International Co., Ltd.

Disclaimer

The information in this document is subject to change without prior notice and does not represent commitment from NEXCOM International Co., Ltd. However, users may update their knowledge of any product in use by constantly checking its manual posted on our website: http://www.nexcom.com. NEXCOM shall not be liable for direct, indirect, special, incidental, or consequential damages arising out of the use of any product, nor for any infringements upon the rights of third parties, which may result from such use. Any implied warranties of merchantability or fitness for any particular purpose is also disclaimed.

Acknowledgements

VTC 7200-BK, VTC 7210-BK, VTC 7220-BK, VTC 7230-BK and VTC 7240-BK are trademarks of NEXCOM International Co., Ltd. All other product names mentioned herein are registered trademarks of their respective owners.

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VTC 7200-BK Series User Manual

RoHS Compliance

NEXCOM RoHS Environmental Policy and Status Update

NEXCOM is a global citizen for building the digital infrastructure. We are committed to providing green

products and services, which are compliant with European Union RoHS (Restriction on Use of Hazardous Substance in Electronic Equipment) directive 2011/65/EU, to be your trusted green partner and to protect our environment. RoHS restricts the use of Lead (Pb) < 0.1% or 1,000ppm, Mercury (Hg) < 0.1% or 1,000ppm, Cadmium (Cd) < 0.01% or 100ppm, Hexavalent Chromium (Cr6+) < 0.1% or 1,000ppm, Polybrominated biphenyls (PBB) <

0.1% or 1,000ppm, and Polybrominated diphenyl Ethers (PBDE) < 0.1% or 1,000ppm. In order to meet the RoHS compliant directives, NEXCOM has established an engineering and manufacturing task force in to implement the introduction of green products. The task force will ensure that we follow the standard NEXCOM development procedure and that all the new RoHS components and new manufacturing processes maintain the highest industry quality levels for which NEXCOM are renowned.

How to recognize NEXCOM RoHS Products?

For existing products where there are non-RoHS and RoHS versions, the suffix “(LF)” will be added to the compliant product name. All new product models launched after January 2013 will be RoHS compliant. They will use the usual NEXCOM naming convention.

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VTC 7200-BK Series User Manual

Warranty and RMA

NEXCOM Warranty Period

NEXCOM manufactures products that are new or equivalent to new in accordance with industry standard. NEXCOM warrants that products will be free from defect in material and workmanship for 2 years, beginning on the date of invoice by NEXCOM. HCP series products (Blade Server) which are manufactured by NEXCOM are covered by a three year warranty period.

NEXCOM Return Merchandise Authorization (RMA)

▪ Customers shall enclose the “NEXCOM RMA Service Form” with the

returned packages.

▪ Customers must collect all the information about the problems

encountered and note anything abnormal or, print out any on-screen messages, and describe the problems on the “NEXCOM RMA Service Form” for the RMA number apply process.

▪ Customers can send back the faulty products with or without accessories

(manuals, cable, etc.) and any components from the card, such as CPU and RAM. If the components were suspected as part of the problems, please note clearly which components are included. Otherwise, NEXCOM is not responsible for the devices/parts.

▪ Customers are responsible for the safe packaging of defective products,

making sure it is durable enough to be resistant against further damage and deterioration during transportation. In case of damages occurred during transportation, the repair is treated as “Out of Warranty.”

▪ Any products returned by NEXCOM to other locations besides the

customers’ site will bear an extra charge and will be billed to the customer.

Repair Service Charges for Out-of-Warranty Products

NEXCOM will charge for out-of-warranty products in two categories, one is basic diagnostic fee and another is component (product) fee.

System Level

▪ Component fee: NEXCOM will only charge for main components such as

SMD chip, BGA chip, etc. Passive components will be repaired for free, ex: resistor, capacitor.

▪ Items will be replaced with NEXCOM products if the original one cannot

be repaired. Ex: motherboard, power supply, etc.

▪ Replace with 3rd party products if needed.

▪ If RMA goods can not be repaired, NEXCOM will return it to the customer

without any charge.

Board Level

▪ Component fee: NEXCOM will only charge for main components, such

as SMD chip, BGA chip, etc. Passive components will be repaired for free, ex: resistors, capacitors.

▪ If RMA goods can not be repaired, NEXCOM will return it to the customer

without any charge.

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VTC 7200-BK Series User Manual

Warnings

Read and adhere to all warnings, cautions, and notices in this guide and the documentation supplied with the chassis, power supply, and accessory modules. If the instructions for the chassis and power supply are inconsistent with these instructions or the instructions for accessory modules, contact the supplier to find out how you can ensure that your computer meets safety and regulatory requirements.

Cautions

Electrostatic discharge (ESD) can damage system components. Do the described procedures only at an ESD workstation. If no such station is available, you can provide some ESD protection by wearing an antistatic wrist strap and attaching it to a metal part of the computer chassis.

Safety Information

Before installing and using the device, note the following precautions:

▪ Read all instructions carefully. ▪ Do not place the unit on an unstable surface, cart, or stand. ▪ Follow all warnings and cautions in this manual. ▪ When replacing parts, ensure that your service technician uses parts

specified by the manufacturer.

▪ Avoid using the system near water, in direct sunlight, or near a heating

device.

▪ The load of the system unit does not solely rely for support from the

rackmounts located on the sides. Firm support from the bottom is highly necessary in order to provide balance stability.

▪ The computer is provided with a battery-powered real-time clock circuit.

There is a danger of explosion if battery is incorrectly replaced. Replace only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.

Installation Recommendations

Ensure you have a stable, clean working environment. Dust and dirt can get into components and cause a malfunction. Use containers to keep small components separated.

Adequate lighting and proper tools can prevent you from accidentally damaging the internal components. Most of the procedures that follow require only a few simple tools, including the following:

• A Philips screwdriver

• A flat-tipped screwdriver

• A grounding strap

• An anti-static pad

Using your fingers can disconnect most of the connections. It is recommended that you do not use needlenose pliers to disconnect connections as these can damage the soft metal or plastic parts of the connectors.

Warning!

1. Handling the unit: carry the unit with both hands and handle it with care.

2. Maintenance: to keep the unit clean, use only approved cleaning products or clean with a dry cloth.

3. CFast: Turn off the unit’s power before inserting or removing a CFast storage card.

4. SIM: Do not insert or remove the SIM card when the system is powered on. Always power off the system before inserting or removing the SIM card.

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Safety Precautions

▪ Read these safety instructions carefully.

▪ Keep this User Manual for later reference.

▪ Disconnect this equipment from any AC outlet before cleaning. Use a

damp cloth. Do not use liquid or spray detergents for cleaning.

▪ For plug-in equipment, the power outlet socket must be located near the

equipment and must be easily accessible.

▪ Keep this equipment away from humidity.

▪ Put this equipment on a stable surface during installation. Dropping it or

letting it fall may cause damage.

▪ Do not leave this equipment in either an unconditioned environment or

in a above 40

o

C storage temperature as this may damage the equipment.

▪ The openings on the enclosure are for air convection to protect the

equipment from overheating. DO NOT COVER THE OPENINGS.

▪ Make sure the voltage of the power source is correct before connecting

the equipment to the power outlet.

▪ Place the power cord in a way so that people will not step on it. Do not

place anything on top of the power cord. Use a power cord that has been approved for use with the product and that it matches the voltage and current marked on the product’s electrical range label. The voltage and current rating of the cord must be greater than the voltage and current rating marked on the product.

▪ All cautions and warnings on the equipment should be noted.

▪ If the equipment is not used for a long time, disconnect it from the power

source to avoid damage by transient overvoltage.

▪ Never pour any liquid into an opening. This may cause fire or electrical

shock.

▪ Never open the equipment. For safety reasons, the equipment should be

opened only by qualified service personnel.

▪ If one of the following situations arises, get the equipment checked by

service personnel: a. The power cord or plug is damaged. b. Liquid has penetrated into the equipment. c. The equipment has been exposed to moisture. d. The equipment does not work well, or you cannot get it to work

according to the user’s manual. e. The equipment has been dropped and damaged. f. The equipment has obvious signs of breakage.

▪ Do not place heavy objects on the equipment.

▪ The unit uses a three-wire ground cable which is equipped with a third

pin to ground the unit and prevent electric shock. Do not defeat the purpose of this pin. If your outlet does not support this kind of plug, contact your electrician to replace your obsolete outlet.

▪ CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY

REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE RECOMMENDED BY THE MANUFACTURER. DISCARD USED BATTERIES ACCORDING TO THE MANUFACTURER’S INSTRUCTIONS.

▪ The computer is provided with CD drives that comply with the appropriate

safety standards including IEC 60825.

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VTC 7200-BK Series User Manual

Conventions Used in this Manual

Warning: Information about certain situations, which if not observed, can cause personal injury. This will prevent injury to yourself when performing a task.

CAUTION!

CAUTION!CAUTION!

Caution: Information to avoid damaging components or losing data.

Note: Provides additional information to complete a task easily.

Technical Support and Assistance

1. For the most updated information of NEXCOM products, visit NEXCOM’s website at www.nexcom.com.

2. For technical issues that require contacting our technical support team or sales representative, please have the following information ready before calling: – Product name and serial number – Detailed information of the peripheral devices – Detailed information of the installed software (operating system,

version, application software, etc.) – A complete description of the problem – The exact wordings of the error messages

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Global Service Contact Information

Headquarters

NEXCOM International Co., Ltd.

9F, No. 920, Chung-Cheng Rd., ZhongHe District, New Taipei City, 23586, Taiwan, R.O.C. Tel: +886-2-8226-7786 Fax: +886-2-8226-7782 www.nexcom.com

America

USA NEXCOM USA

2883 Bayview Drive, Fremont CA 94538, USA Tel: +1-510-656-2248 Fax: +1-510-656-2158 Email: [email protected] www.nexcom.com

Asia

Taiwan NEXCOM Intelligent Systems

Taipei Office

13F, No.920, Chung-Cheng Rd., ZhongHe District, New Taipei City, 23586, Taiwan, R.O.C. Tel: +886-2-8226-7796 Fax: +886-2-8226-7792 Email: [email protected] www.nexcom.com.tw

NEXCOM Intelligent Systems Taichung Office

16F, No.250, Sec. 2, Chongde Rd., Beitun Dist., Taichung City 406, R.O.C. Tel: +886-4-2249-1179 Fax: +886-4-2249-1172 Email: [email protected] www.nexcom.com.tw

Japan NEXCOM Japan

9F, Tamachi Hara Bldg., 4-11-5, Shiba Minato-ku, Tokyo, 108-0014, Japan Tel: +81-3-5419-7830 Fax: +81-3-5419-7832 Email: [email protected] www.nexcom-jp.com

China

NEXCOM China

1F & 2F, Block A, No. 16 Yonyou Software Park, No. 68 Beiqing Road, Haidian District, Beijing, 100094, China Tel: +86-10-5704-2680 Fax: +86-10-5704-2681 Email: [email protected] www.nexcom.cn

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Europe

United Kingdom NEXCOM EUROPE

10 Vincent Avenue, Crownhill Business Centre, Milton Keynes, Buckinghamshire MK8 0AB, United Kingdom Tel: +44-1908-267121 Fax: +44-1908-262042 Email: [email protected] www.nexcom.eu

Italy NEXCOM ITALIA S.r.l

Via Lanino 42, 21047 Saronno (VA), Italia Tel: +39 02 9628 0333 Fax: +39 02 9625 570 Email: [email protected] www.nexcomitalia.it

NEXCOM Shanghai

Room 603/604, Huiyinmingzun Plaza Bldg., 1, No.609, Yunlin East Rd., Shanghai, 200333, China Tel: +86-21-5278-5868 Fax: +86-21-3251-6358 Email: [email protected] www.nexcom.cn

NEXCOM Surveillance Technology Corp.

Room202, Building B, the GuangMing Industrial Zone Zhonghua Rd., Minzhi Street, Longhua District, Shenzhen 518131, China Tel: +86-755-8364-7768 Fax: +86-755-8364-7738 Email: [email protected] www.nexcom.cn

NEXCOM United System Service

Hui Yin Ming Zun Building Room 1108, Building No. 11, 599 Yunling Road, Putuo District, Shanghai, 200062, China Tel: +86-21-6125-8282 Fax: +86-21-6125-8281 Email: [email protected] www.nexcom.cn

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Package Contents

Before continuing, verify that the VTC 7200-BK series package that you received is complete. Your VTC 7200-BK series package should have all the items listed in the following table.

Item P/N Name Specification Qty

1 4NCPF00204X00 Terminal Blocks 2P Phoenix Contact:1777989 5.08mm Female DIP Green 1

2 4NCPM00302X00 (T)Terminal Blocks 3P Phoenix Contact:1777992 5.08mm Male DIP Green 1

3 4NCPM01601X00 Terminal Blocks 2x8 ANYTEK:KD161051A000G 3.5mm Male 16P 180D Plug Green 1

4 50311F0110X00 (H)Flat Head Screw Long FEI:F3x5ISO+NYLOK NIGP F3x5 NI Nylok 1

5 6012200052X00 PE Zipper Bag #8 170x240mm, w/China RoHS Symbol 1

6 6012200053X00 PE Zipper Bag #3 100x70mm, w/China RoHS Symbol 1

7 60233SAM05X00

GPS Antenna Arknav:A-130 GPS Antenna 5M SMA180P R1 L3

For VTC 5M/SMA180P 1

8 602DCD0828X00 (N)VTC 72 Series DVD Driver VER:1.0 JCL 1

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Ordering Information

The following provides ordering information for VTC 7200-BK series.

▪ VTC 7200-BK (P/N : 10V00720000X0)

Intel

®

Core™ processor i3-4010U, 1.7GHz dual core CPU, Industrial Grade 2GB DDR3L SO-DIMM, VGA/DP output, 2 LAN, 2x RS-232, 1x RS232/422/485, 8x GPIO, 3x USB, 12VDC output

▪ VTC 7210-BK (P/N : 10V00721000X0)

Intel

®

Core™ processor i5-4300U, 1.9GHz dual core CPU, Industrial Grade 2GB DDR3L SO-DIMM, VGA/DP output, 2 LAN, 2x RS-232, 1x RS232/422/485, 8x GPIO, 3x USB, 12VDC output

▪ VTC 7220-BK (P/N : 10V00722000X0)

Intel

®

Core™ processor i7-4650U, 1.7GHz, dual core CPU, Industrial Grade 2GB DDR3L SO-DIMM, VGA/DP output, 2 LAN, 2x RS-232, 1x RS232/422/485, 8x GPIO, 3x USB, 12VDC output

▪ VTC 7230-BK (P/N : 10V00723000X0)

Intel

®

Core™ processor i3-5010U, 2.1GHz, dual core CPU, Industrial Grade 2GB DDR3L SO-DIMM, VGA/DP output, 2 LAN, 2x RS-232, 1x RS232/422/485, 8x GPIO, 3x USB, 12VDC output

▪ VTC 7240-BK (P/N : 10V00724000X0)

Intel

®

Core™ processor i7-5650U, 2.2GHz, dual core CPU, Industrial Grade 2GB DDR3L SO-DIMM, VGA/DP output, 2 LAN, 2x RS-232, 1x RS232/422/485, 8x GPIO, 3x USB, 12VDC output

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Chapter 1: Product Introduction

VTC 7200-BK Series User Manual

Chapter 1: Product Introduction

Physical Features

Front View

SSD/HDD Antenna holes

Antenna holes

CFast Line-out2

SIM1 / SIM2

slot cover

Event

button

USB 2.0/3.0

ports

LED

indicators

COM1COM2COM3 MCU-DIO

GPS antenna hole

VGA GPIO/CAN/OBDII

DisplayPort DC OUT

Fuse

DC IN

9V-36V

LAN2 LAN1

USB 3.0 / USB 2.0Reset

Rear View

Mic2

Line-out1

Mic1

2

Chapter 1: Product Introduction

VTC 7200-BK Series User Manual

Overview

VTC 7200-BK series features powerful new generation Intel® Core™ processor i7-5650U/i7-4650U/i5-4300U/i3-5010U/i3-4010U. Its CPU performance gives the users the ability to adapt to what they need in any telematics applications. Its Intel

®

HD graphics 6000/5000 engine allows users to fully take advantage of VTC 7200-BK series to achieve smooth, seamless and stunning graphic performance on 3 different video outputs (VGA, DP, LVDS). VTC 7200-BK series is equipped with 2 externally accessible SSD/HDD trays; users can easily download or upload the data on other devices by just removing the storage devices from VTC 7200-BK series. By integrating the variety of I/O ports and 4x Mini-PCIe sockets expansibility, VTC 7200-BK series is not only suitable for video surveillance application, but also can meet the demand for other telematics applications, such as infotainment, fleet management and dispatching system. With dual SIM cards support, VTC 7200-BK series allows three SIM cards backup each other for a better connectivity quality by software. In addition, three SIM cards + dual WWAN modules architecture can increase the bandwidth for a faster data transfer speed. Not only data transmission, VTC 7200-BK series also supports twoway voice communication. Equipped with intelligent power management, VTC 7200-BK series can be waked on by ignition, RTC timer or SMS/Ring remotely.

Key Features

• Intel® Core™ processor dual core i7-5650U/i7-4650U/i5-4300U/ i3-5010U/i3-4010U

• Three SIM cards + dual WWAN modules support

• Dual accessible & hot swappable SATA 3.0 SSD/HDD (RAID 0/1)

• Built-in u-blox NEO-M8N module, optional dead reckoning support

• Built-in CAN 2.0B. Optional CAN/OBDII module

• Wake on RTC/SMS via WWAN module

• Voice communication via WWAN module

• Compliant with MIL-STD-810G

• 4x mini-PCIe socket rich expansion capability

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Chapter 1: Product Introduction

VTC 7200-BK Series User Manual

Hardware Specifications

CPU

▪ Intel® Core™ processor dual core i7-5650U, 2.2GHz ▪ Intel

®

Core™ processor dual core i7-4650U, 1.7GHz

▪ Intel

®

Core™ processor dual core i5-4300U, 1.9GHz

▪ Intel

®

Core™ processor dual core i3-5010U, 2.1GHz

▪ Intel

®

Core™ processor dual core i3-4010U, 1.7GHz

Memory

▪ 2 channel 204-pin DDR3L SO-DMIM socket support 1333/1600MHz up to

16GB, default industrial grade 2GB

Storage

▪ 2x 2.5” SATA 3.0 SSD/HDD (removable & hot swappable), RAID 0,1 supported

(optional lockable storage available)

▪ 1x CFast (externally accessible)

Expansion

▪ 1x full size Mini-PCIe socket (USB 2.0) ▪ 1x full size Mini-PCIe socket (USB 2.0 + PCIe) ▪ 1x full size Mini-PCIe socket (USB 2.0 + PCIe) ▪ 1x half size Mini-PCIe socket (USB 2.0 + PCIe)

GNSS Function

▪ 1x u-blox NEO-M8N module (support GPS/Gloness/QZSS/Galileo/Beidou)

or optional module with Dead Reckoning

▪ Built-in G-sensor

I/O Interface-Front

▪ 4x LED for power, storage, WWAN, WLAN ▪ 2x 2.5” SATA 3.0 SSD/HDD (removable & hot swappable), RAID 0,1 supported

(optional lockable storage available)

▪ 1x dual USB type A connector for USB 3.0 port + USB 2.0 port ▪ 2x externally accessible SIM card socket (selectable) ▪ 1x phone jack 3.5mm for 1x Mic-in ▪ 1x phone jack 3.5mm for 1x Line-out ▪ 1x externally accessible CFast card socket with cover ▪ 1x event button (trigger type) ▪ 1x reset button ▪ 3x antenna hole for WWAN/WLAN/BT

I/O Interface-Rear

▪ 1x 9~36VDC input with ignition and 37W typical power consumption ▪ 1x dual USB type A connector for USB 3.0 port + USB 2.0 port ▪ 2x RJ45 10/100/1000 Fast Ethernet with LED ▪ 1x phone jack 3.5mm for 1x Mic-in ▪ 1x phone jack 3.5mm for 1x Line-out with 1.5W output each ▪ 1x DB-15 VGA. Resolution up to 2560 x 1600 @60Hz ▪ 1x DP port. Resolution up to 2560 x 1600 @60Hz ▪ 2x DB-9 RS-232 ▪ 1x DB-9 RS-232/422/485 (RI/12V selectable) ▪ 1x DB-9 for CAN 2.0B (optional CAN Bus 2.0B mini-PCIe card),

2x MCU-DI and 2x MCU-DO

▪ 1x 16-pin terminal block

- 1x CAN Bus 2.0B (on board)

- 1x optional CAN/OBDII module (CAN Bus 2.0B or OBDII SAE J1939)

- 8x programmable GPIO (Digital Input) Input voltage (internal type): 5VDC TTL (default) Input voltage (source type): 3~12VDC (Digital Output) Digital Output (sink type): 5VDC TTL (default), max current: 20mA Digital Output (source type): 3~24VDC, max current: 150mA

▪ 1x 12VDC output (2A), SM Bus

4

Chapter 1: Product Introduction

VTC 7200-BK Series User Manual

▪ 4x antenna holes for WWAN/ WLAN/ BT/GPS ▪ 1x Fuse (15A)

Power Management

▪ Selectable boot-up & shut-down voltage for low power protection by

software ▪ Setting 8-level power on/off delay time by software ▪ Status of ignition and low voltage can be detected by software ▪ Support S3/S4 suspend mode

Operating System

▪ Windows 8, WES8 ▪ Window 7, WES7 ▪ Linux kernel 3.X

Dimensions

▪ 260mm (W) x 206mm (D) x 79.5mm (H) (10.24” x 8.11” x 3.13”) ▪ Weight: 2.5kg

Environment

▪ Operating temperatures:

-30°C to 55°C (w/industrial SSD) with air flow

-10°C to 45°C (w/commercial HDD) with air flow ▪ Storage temperatures: -35°C to 85°C ▪ Relative humidity: 10% to 90% (non-condensing) ▪ Vibration (random): 1.5g@5~500 Hz (in operation, HDD), 2g@5~500 Hz

(in operation, SSD)

▪ Vibration (SSD/HDD):

Operating: MIL-STD-810G, Method 514.6, Category 4, common carrier

US highway truck vibration exposure

Storage: MIL-STD-810G, Method 514.6, Category 24, minimum

integrity test

▪ Shock (SSD/HDD):

Operating: MIL-STD-810G, Method 516.6, Procedure I, functional

shock=20g

Non-operating: MIL-STD-810G, Method 516.6, Procedure V, crash

hazard shock test=75g

Standards/Certifications

▪ CE approval ▪ FCC Class B ▪ E13 Mark

5

Chapter 1: Product Introduction

VTC 7200-BK Series User Manual

Connector Numbering

The following diagrams indicate the numbers of the connectors. Use these numbers to locate the connectors’ respective pinout assignments on chapter 2 of the manual.

    

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Chapter 2: External Connectors Pinout Description

VTC 7200-BK Series User Manual

Chapter 2: External Connectors Pinout Description

Event Button

Connector Number: 1

LED Indicators (HDD, WWAN, Power & WLAN)

Connector Number: 2

LED LED Behavior

HDD Light On: HDD/SSD Active

PWR

Light On: Power On Light Off: Power Off

WWAN Blinking: Active

WLAN Blinking: Active

HDD

21

PWR

WWA N

WLAN

Pin Definition

1 Event Input 2 GND

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Chapter 2: External Connectors Pinout Description

VTC 7200-BK Series User Manual

Reset

Connector Number: 3

Pin Definition

1 GND 2 RESET

1 2

SIM1 and SIM2 Sockets For CN23 and CN21

Connector Number: 4

Pin Definition Pin Definition

C1 SIM PWR C5 GND C2 SIM RST C6 NC C3 SIM CLK C7 SIM DAT

SW1 NC SW2 NC

Pin Definition Pin Definition

C1 SIM PWR C5 GND C2 SIM RST C6 NC C3 SIM CLK C7 SIM DAT

SW1 NC SW2 NC

C5 C6 C7

C1 C2 C3

SW SW

SIM 1

SIM 2

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Chapter 2: External Connectors Pinout Description

VTC 7200-BK Series User Manual

USB 3.0 and USB 2.0 Ports (Front)

Connector Number: 5

Pin Definition Pin Definition

1 VCC 2 USB0_N 3 USB0_P 4 GND 5 USB3_RXN 6 USB3_RXP 7 GND 8 USB3_TXN 9 USB3_TXP

Pin Definition Pin Definition

10 VCC 11 USB1_N 12 USB1_P 13 GND

4

10

1

13

95

CFast

Connector Number: 6

S7 P17P1S1

Pin Definition Pin Definition

S1 GND PC6 NC S2 SATA2_TXP PC7 GND S3 SATA2_TXN PC8 CFAST_LED1 S4 GND PC9 CFAST_LED2 S5 SATA2_RXN PC10 NC S6 SATA2_RXP PC11 NC

S7 GND PC12 NC PC1 CFAST_CDI PC13 NC PC2 GND PC14 NC PC3 NC PC15 GND PC4 NC PC16 GND PC5 NC PC17 CFAST_CDO

USB 3.0

USB 2.0

USB 3.0 Pin Connector Definition

USB 2.0 Pin Connector Definition

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Chapter 2: External Connectors Pinout Description

VTC 7200-BK Series User Manual

Mic2

Connector Number: 8

Line-out2

Connector Number: 7

Pin Definition Pin Definition

1 Headphone (mono) 2 Detect 3 NC 4 Headphone (mono) 5 GND 6 GND

Pin Definition Pin Definition

1 NC 2 Detect

3 NC 4

Mic-In (Right Channel) to

WWAN module

5 GND 6 GND

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Chapter 2: External Connectors Pinout Description

VTC 7200-BK Series User Manual

LAN2 Port

Connector Number: 9

LAN1 Port

Connector Number: 10

Pin Definition Pin Definition

1 MDI0P 2 MDI0N 3 MDI1P 4 MDI2P 5 MDI2N 6 MDI1N 7 MDI3P 8 MDI3N 9 LED1- 10 LED1+

11 LED2- 12 LED2+

Pin Definition Pin Definition

1 MDI0P 2 MDI0N 3 MDI1P 4 MDI2P 5 MDI2N 6 MDI1N 7 MDI3P 8 MDI3N 9 LED1- 10 LED1+

11 LED2- 12 LED2+

1 8 1 8

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VTC 7200-BK Series User Manual

Mic1

Connector Number: 11

Line-out1

Connector Number: 12

Pin Definition Pin Definition

1 GND 2 Mic-In (Left Channel) 3 GND 4 Detect 5 NC 6

Pin Definition Pin Definition

22 Left Channel 23 GND 24 Detect 25 Right Channel

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VTC 7200-BK Series User Manual

USB 3.0 and USB 2.0 Ports (Rear)

Connector Number: 13

Pin Definition Pin Definition

1 VCC 2 USB0_N 3 USB0_P 4 GND 5 USB3_RXN 6 USB3_RXP 7 GND 8 USB3_TXN 9 USB3_TXP

Pin Definition Pin Definition

10 VCC 11 USB1_N 12 USB1_P 13 GND

4

10

1

13

95

DisplayPort

Connector Number: 14

Pin Definition Pin Definition

1 DAT0_P 2 GND 3 DAT0_N 4 DAT1_P 5 GND 6 DAT1_N 7 DAT2_P 8 GND

9 DAT2_N 10 DAT2_N 11 GND 12 DAT3_N 13 DP_AUX_EN# 14 GND 15 AUX_P_CCLK 16 GND 17 AUX_N_CDAT 18 HPD 19 GND 20 VCC3

USB 3.0

USB 2.0

USB 3.0 Pin Connector Definition

USB 2.0 Pin Connector Definition

2

1

19

20

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Chapter 2: External Connectors Pinout Description

VTC 7200-BK Series User Manual

VGA

Connector Number: 15

Pin Definition Pin Definition

1 RED 2 GREEN 3 BLUE 4 CH7517_SPC 5 GND 6 M_DET 7 VGA_GND 8 VGA_GND

9 VGA_VCC 10 GND 11 CH7517_SPD 12 VGA_DAT 13 VGA_HS 14 VGA_VS 15 VGA_CLK

5 1

15 11

GPIO/CAN/OBDII

Connector Number: 16

Pin Definition Pin Definition

1 CAN2.0 SJA1000_H 9 GPIO1 (Default: GPI1) 2 CAN2.0 SJA1000_L 10 GPIO2 (Default: GPI2) 3 VIOB-CAN03-CAN2.0_L 11 GPIO3 (Default: GPI3) 4 VIOB-CAN03-CAN2.0_H 12 GPIO4 (Default: GPI4) 5 VIOB-CAN03-J1939_L 13 GPIO5 (Default: GPO1) 6 VIOB-CAN03-J1939_H 14 GPIO6 (Default: GPO2) 7 GND 15 GPIO7 (Default: GPO3) 8 GND 16 GPIO8 (Default: GPO4)

GPIO can be programmed by S/W. Please refer to the source code in utility.

1 8GPIO

CAN GNDOBDII

Pin 9

Pin 1 Pin 8

Pin 16

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Chapter 2: External Connectors Pinout Description

VTC 7200-BK Series User Manual

DC Output

Connector Number: 17

Pin Definition Pin Definition

1

Voltage from Car Battery

(2A)

2 12VDC Out (2A)

3 SMB_CLK(For VTK61B) 4 GND

5 GND 6 SMB_DAT(For VTK61B)

1 3

4 6

DC Input 9V-36V

Connector Number: 18

Pin Definition

1 GND_IN 2 V_IN 3 IGNITION

1

3

I+-

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Chapter 2: External Connectors Pinout Description

VTC 7200-BK Series User Manual

COM1 and COM3

Connector Number: 19

Pin Definition Pin Definition

1 DCD 2 RXD

3 TXD 4 DTR

5 GND 6 DSR

7 RTS 8 CTS

9 RI

1 5

6 9

COM2 (RS232/422/485 and RI/12V Selection)

Connector Number: 20 RS232 / RS422 / RS485 is selected in BIOS setting

Pin Definition Pin Definition

1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI

Pin Definition Pin Definition

1 TXD- 2 TXD+ 3 RXD+ 4 RXD-

1 5

6 9

RS232 (Default)

RS422/485

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VTC 7200-BK Series User Manual

MCU-DIO

Connector Number: 21

Pin Definition Pin Definition

1 NC 2 NC 3 MCU-DO2 4 MCU-DO1 5 GND 6 NC 7 NC 8 MCU-DI1 9 MCU-DI2

1 5

6 9

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Chapter 3: Jumpers and Switches

VTC 7200-BK Series User Manual

Chapter 3: Jumpers and Switches

This chapter describes how to set the jumpers on the VTC 7200-BK series motherboard.

Before You Begin

▪ Ensure you have a stable, clean working environment. Dust and dirt can

get into components and cause a malfunction. Use containers to keep small components separated.

▪ Adequate lighting and proper tools can prevent you from accidentally

damaging the internal components. Most of the procedures that follow require only a few simple tools, including the following: – A Philips screwdriver – A flat-tipped screwdriver – A set of jewelers screwdrivers – A grounding strap – An anti-static pad

▪ Using your fingers can disconnect most of the connections. It is

recommended that you do not use needle-nosed pliers to disconnect connections as these can damage the soft metal or plastic parts of the connectors.

▪ Before working on internal components, make sure that the power is off.

Ground yourself before touching any internal components, by touching a metal object. Static electricity can damage many of the electronic components. Humid environment tend to have less static electricity than dry environments. A grounding strap is warranted whenever danger of static electricity exists.

Precautions

Computer components and electronic circuit boards can be damaged by discharges of static electricity. Working on the computers that are still connected to a power supply can be extremely dangerous.

Follow the guidelines below to avoid damage to your computer or yourself:

▪ Always disconnect the unit from the power outlet whenever you are

working inside the case.

▪ If possible, wear a grounded wrist strap when you are working inside the

computer case. Alternatively, discharge any static electricity by touching the bare metal chassis of the unit case, or the bare metal body of any other grounded appliance.

▪ Hold electronic circuit boards by the edges only. Do not touch the

components on the board unless it is necessary to do so. Don’t flex or stress the circuit board.

▪ Leave all components inside the static-proof packaging that they shipped

with until they are ready for installation.

▪ Use correct screws and do not over tighten screws.

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Chapter 3: Jumpers and Switches

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Jumper Settings

A jumper is the simplest kind of electric switch. It consists of two metal pins and a cap. When setting the jumpers, ensure that the jumper caps are placed on the correct pins. When the jumper cap is placed on both pins, the jumper is short. If you remove the jumper cap, or place the jumper cap on just one pin, the jumper is open.

Refer to the illustrations below for examples of what the 2-pin and 3-pin jumpers look like when they are short (on) and open (off).

Two-Pin Jumpers: Open (Left) and Short (Right)

Three-Pin Jumpers: Pins 1 and 2 are Short

1

2

3

1

2

3

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Chapter 3: Jumpers and Switches

VTC 7200-BK Series User Manual

VTC 7200-BK Series Connector Specification & Jumper Setting

VTC 7200-BK series carrier board placement

The figure below is the carrier board used in the VTC 7200-BK series. It shows the locations of the jumpers and connectors.

CN18

CN13

CN16

J15

JP3

J16

SW2

JP2

CN17

CN14

CN12

CN15

CN11

SW1

JP4

CN22

SW3

SW4

CN21

CN19

CN23

J17

SW6

J20

SW5

J21

SW8

J24

SW7

CN20

J19

J18

JP6

JP7

CN25 CN26

JP9

JP8

JP1

J14

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Chapter 3: Jumpers and Switches

VTC 7200-BK Series User Manual

DIP Switch Settings

GPIO Pull High Switch

Connector location: SW1

COM2 RI/12V Selection

Connector location: SW2

1

O

N

2345678 1

O

N

234

Function Definition

RI (*) 1,2,4 OFF / 3 ON

NC NC

VCC12 2,3,4 OFF / 1 ON

(*) Default setting

SW On (Default) Off

SW1.1 Pull up VCC5 Don’t care

SW1.2 Pull up VCC5 Don’t care

SW1.3 Pull up VCC5 Don’t care

SW1.4 Pull up VCC5 Don’t care

SW1.5 Pull up VCC5 Don’t care

SW1.6 Pull up VCC5 Don’t care

SW1.7 Pull up VCC5 Don’t care

SW1.8 Pull up VCC5 Don’t care

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Chapter 3: Jumpers and Switches

VTC 7200-BK Series User Manual

VCC Selection Switch for CN23 Mini-PCIe Socket

Connector location: SW3

1

O

N

2

Function Definition

CN21 3.3V (*) 1-2 OFF

CN21 3.6V 1-2 ON

(*) Default setting

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VTC 7200-BK Series User Manual

WWAN Module Selector (For Wake-Up & Voice Functions on Mini-PCIe CN23)

Connector location: SW6

1

O

N

234

ME/RTC Clear Switch

Connector location: SW7

1

O

N

2

Function Definition

Clear CMOS/ME 1-2 ON

Normal 1-2 OFF

WWAN

HE910

Wake-Up &

Voice

WWAN

CM8000

Wake-Up &

Voice*

WWAN

MC8090/

8092

WWAN MC7304/MC7354 Wake-Up & Voice

SW6.1 Off On Off Off SW6.2 Off Off On Off SW6.3 On Off Off On SW6.4 Off On Off Off

Digital

Voice**

HE910 (I2S)

Disabled

(default)

MC8090

(PCM)

MC73xx(PCM)

*Default Settings **Digital voice is selectable in BIOS.

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Chapter 3: Jumpers and Switches

VTC 7200-BK Series User Manual

Input Voltage Control Switch

Connector location: SW8

1

O

N

2

Function Definition

12V 1-2 OFF 24V 1 OFF, 2 ON

9-36V 1-2 ON (Default)

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Chapter 3: Jumpers and Switches

VTC 7200-BK Series User Manual

Connectors

Power SW Connector

Connector size: 1 x 2 = 2-pin header (2.5mm) Connector location: J24

Pin Definition

1 HW_PWRBT 2 GND

1

2

GLA Flash Connector

Connector size: 1 x 6 = 6-pin header (2.54mm) Connector location: JP8

Pin Definition Pin Definition

1 VCC3 2 GND 3 TCK 4 TDO 5 TDI 6 TMS

16

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VTC 7200-BK Series User Manual

13

MCU Debug COM Connector

Connector size: 1 x 3 = 3-pin header (2.54mm) Connector location: JP7

Pin Definition

1 TX 2 RX 3 GND

MCU Flash Connector

Connector size: 1 x 5 = 5-pin header (2.54mm) Connector location: JP9

Pin Definition Pin Definition

1 VCC3 2 C2D 3 MRST 4 C2CK 5 GND

15

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12

MCU Temp Sensor

Connector size: 1 x 2 = 2-pin header (2.54mm) Connector location: JP6

Pin Definition

1 Temp Sensor 2 GND

LVDS BL Control Connector

Connector size: 1 x 6 = 6-pin header (2.00mm) Connector location: J14

Pin Definition Pin Definition

1 Panel_backlight 2 Panel_VDD 3 GND 4 GND 5 LVDS_PANEL 6 L_BKLT_CTRL

16

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VTC 7200-BK Series User Manual

LVDS Connector

Connector size: 2 x 15 = 30-pin header (2.0mm) Connector location: CN18

SATA Power Connectors

Connector size: 1 x 4 = 4-pin header (2.54mm) Connector location: CN13 and CN11

Pin Definition Pin Definition

1 LVDS_DDC_CLK 2 LVDS_DDC_DATA 3 Panel_VDD 4 LVDSA_DATA0 5 LVDSA_DATA3 6 LVDSA_DATA#0 7 LVDSA_DATA#3 8 Panel_VDD

9 LVDS_GND 10 LVDS_GND 11 LVDSA_CLK 12 LVDSA_CLK 13 LVDSA_CLK# 14 LVDSA_DATA#1 15 LVDS_GND 16 LVDS_GND 17 LVDSA_DATA2 18 Panel_backlight 19 LVDSA_DATA#2 20 Panel_backlight 21 LVDS_GND 22 MCU_PWRBTN# 23 USBHUB_2_N 24 LVDS_DET# 25 USBHUB_2_P 26 LVDS_USB_PWR 27 USB_GND 28 USB_GND 29 Panel_backlight 30 GND

Pin Definition Pin Definition

1 VCC12 2 GND 3 GND 4 VCC5

1 2

29 30

14

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VTC 7200-BK Series User Manual

1

6

7

1

SATA Connectors

Connector size: 1 x 7 = 7-pin header (1.27mm) Connector location: CN16 and CN15

GPS Connector

Connector size: 1 x 6 = 6-pin header (1.0mm) Connector location: J15

Pin Definition Pin Definition

1 GND 2 SATA1/0_TXP

3 SATA1/0_TXN 4 GND

5 SATA1/0_RXN 6 SATA1/0_RXP

7 GND

Pin Definition Pin Definition

1 GPS_BAT 2 GPS_LED# 3 GPS_TX 4 GPS_RX 5 GND 6 VCC3_GPS

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20 101 1

Expansion Connector (For VIOB-mPCI expansion card)

Connector size: 1 x 20 = 20-pin header (1.0mm) Connector location: J16

COM1/3 RS232 Connector

Connector size: 1 x 10 = 10-pin header (1.0mm) Connector location: CN12 and CN17

Pin Definition Pin Definition

1 GND 2 USBHUB_3_P1

3 USBHUB_3_N1 4 GND

5 PEX_B_TX5P 6 PEX_B_TX5N

7 GND 8 PEX_B_RX5P

9 PEX_B_RX5N 10 GND 11 SMB_DATA 12 SMB_CLK 13 CB_RESET#_B 14 EXP_DISABLE# 15 GND 16 GND 17 MINI_CLKP4 18 MINI_CLKN4 19 GND 20 NC

Pin Definition Pin Definition

1 GND 2 GND 3 CTS 4 DSR 5 DTR 6 RXD 7 RI 8 RTS 9 TXD 10 DCD

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10 1

COM2 RS232/422/485 Connector

Connector size: 1 x 10 = 10-pin header (1.0mm) Connector location: CN14

12

Super I/O Temperature Sensor

Connector size: 1 x 2 = 2-pin header (2.54mm) Connector location: JP2

Pin Definition

1 Temp 2 GND

Pin Definition Pin Definition

1 GND 2 GND

3 CTS 4 DSR

5 DTR_RX- 6 RXD_TX+

7 RI_PWR 8 RTS

9 TXD_RX+ 10 DCD_TX-

Pin Definition Pin Definition

5 RX- 6 TX+

9 RX+ 10 TX-

Pin Definition Pin Definition

6 D ATA+ 10 DATA-

RS232

RS422

RS485

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RTC Battery Connector

Connector size: 1 x 2 = 2-pin header (1.25mm) Connector location: J20

Pin Definition

1 GND 2 RTC_BAT

1

2

10 1

Debug 80 Port Connector

Connector size: 1 x 10 = 10-pin header (1.0mm) Connector location: J17

Pin Definition Pin Definition

1 GND 2 PCIRST# 3 33M_CLK 4 LPC_FRAME# 5 LPC_AD3 6 LPC_AD2 7 LPC_AD1 8 LPC_AD0 9 VCC3 10 VCC3

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19

21

0

Optional VIOB-CAN03 Module Connector

Connector size: 2 x 5 = 10-pin header (2.0mm) Connector location: JP3 and JP4

Pin Definition Pin Definition

1 NC 2 NC

3 NC 4 NC

5 GND 6 GND

7 VIOB-CAN03-J1939_L 8 VIOB-CAN03-CAN2.0_L

9 VIOB-CAN03-J1939_H 10 VIOB-CAN03-CAN2.0_H

Pin Definition Pin Definition

1 NC 2 VCC5

3 NC 4 NC

5 GND 6 GND

7 CAN_DI 8 CAN_DO

9 RXD5 10 TXD5

JP3 Output

JP4 Input

Power Connector for CAN 2.0B MiniCard (MPX-2515)

Connector size: 1 x 2 = 2-pin header (1.25mm) Connector location: J18

Pin Definition

1 VCC5 2 GND

1

2

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3G GPS RF Connector

Connector size: 1 x 4 = 4-pin header (1.0mm) Connector location: J19

1 4

Pin Definition Pin Definition

1 RF_VCC3 2 RF_BY_PASS1

3 RF_BY_PASS2 4 GND

10 1

BT Connector

Connector size: 1 x 10 = 10-pin header (1.0mm) Connector location: J21

Pin Definition Pin Definition

1 GND 2 NC 3 VCC3 4 NC 5 BT_AUDIO_EN 6 NC 7 NC 8 USBHUB_3-N 9 USBHUB_3-P 10 GND

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Mini-PCIe (PCIe + USB)

Connector location: CN22

12

51 52

Pin Definition Pin Definition

1 WAKE# 2 +V3.3_MINI1

3 NC 4 GND

5 NC 6 +V1.5S_MINI1

7 NC 8 NC

9 GND 10 NC 11 PCIE_CLK# 12 NC 13 PCIE_CLK 14 NC 15 GND 16 NC 17 NC 18 GND 19 NC 20 WLAN_DIS# 21 GND 22 RESET# 23 PCIE_RX_N 24 +V3.3_MINI1 25 PCIE_RX_P 26 GND

Pin Definition Pin Definition

27 GND 28 +V1.5S_MINI1 29 GND 30 SMBCLK 31 PCIE_TX_N 32 SMBDAT 33 PCIE_TX_P 34 GND 35 GND 36 USB37 GND 38 USB+ 39 +V3.3_MINI1 40 GND 41 +V3.3_MINI1 42 NC 43 GND 44 WLAN_LED# 45 PCH_CL_CLK 46 WPAN_LED# 47 PCH_CL_DAT 48 +V1.5S_MINI1 49 PCH_CL_RST# 50 GND 51 MINI_BT_DIS# 52 +V3.3_MINI1

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Mini-PCIe (PCIe + USB)

Connector location: CN19

1 2

51 52

Pin Definition Pin Definition

1 WAKE# 2 +V3.3_MINI3

3 NC 4 GND

5 NC 6 +V1.5S_MINI3

7 NC 8 NC

9 GND 10 NC 11 PCIE_CLK# 12 NC 13 PCIE_CLK 14 NC 15 GND 16 NC 17 NC 18 GND 19 NC 20 WLAN_DIS# 21 GND 22 RESET# 23 PCIE_RX_N 24 +V3.3_MINI3 25 PCIE_RX_P 26 GND

Pin Definition Pin Definition

27 GND 28 +V1.5S_MINI3 29 GND 30 SMBCLK 31 PCIE_TX_N 32 SMBDAT 33 PCIE_TX_P 34 GND 35 GND 36 USB37 GND 38 USB+ 39 +V3.3_MINI3 40 GND 41 +V3.3_MINI3 42 WWAN_LED# 43 GND 44 WLAN_LED# 45 NC 46 NC 47 NC 48 +V1.5S_MINI3 49 NC 50 GND 51 NC 52 +V3.3_MINI3

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Mini-PCIe (PCIe + USB)

Connector location: CN21 SIM Socket: SIM 2 (default) SIM Socket: SIM 3

1 2

51 52

Pin Definition Pin Definition

1 WAKE# 2 +V3.3_MINI2

3 NC 4 GND

5 NC 6 +V1.5S_MINI2

7 NC 8 UIMB_PWR

9 GND 10 UIMB_DAT 11 PCIE_CLK# 12 UIMB_CLK 13 PCIE_CLK 14 UIMB_RST 15 GND 16 NC 17 NC 18 GND 19 NC 20 WLAN_DIS# 21 GND 22 RESET# 23 PCIE_RX_N 24 +V3.3_MINI2 25 PCIE_RX_P 26 GND

Pin Definition Pin Definition

27 GND 28 +V1.5S_MINI2 29 GND 30 SMBCLK 31 PCIE_TX_N 32 SMBDAT 33 PCIE_TX_P 34 GND 35 GND 36 USB37 GND 38 USB+ 39 +V3.3_MINI2 40 GND 41 +V3.3_MINI2 42 WWAN_LED# 43 GND 44 WLAN_LED# 45 NC 46 NC 47 NC 48 +V1.5S_MINI2 49 NC 50 GND 51 NC 52 +V3.3_MINI2

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Internal WWAN SIM Card Socket (SIM 3) For CN21

Connector location: CN20

Pin Definition Pin Definition

C1 SIM PWR C5 GND C2 SIM RST C6 NC C3 SIM CLK C7 SIM DAT

C5 C6 C7

C1 C2 C3

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Mini-PCIe (USB)

Connector location: CN23 SIM Socket: SIM 1 (default) SIM Socket: SIM 2

1 2

51 52

Pin Definition Pin Definition

1 MIC_P/WAKE_N 2 +V3.3A_MINI4

3 MINI_MIC_N 4 GND

5 MINI_SPK_PRR 6 NC

7 U_GND 8 UIMA_PWR

9 GND 10 UIMA_DAT 11 VCC_MSM26_DIG 12 UIMA_CLK 13 NC 14 UIMA_RST 15 GND 16 NC 17 PCM_TX_C8K 18 GND 19 PCM_SYNC_C8K 20 3.5G_DIS# 21 GND 22 3.5G_RST# 23 NC 24 +V3.3A_MINI4 25 NC 26 GND

Pin Definition Pin Definition

27 GND 28 MC9090_WAKE 29 GND 30 NC 31 NC 32 CM8K_WAKE 33 UMTS_RESET# 34 GND 35 GND 36 USB37 GND 38 USB+ 39 +V3.3A_MINI4 40 GND 41 +V3.3A_MINI4 42 WWAN_LED# 43 GND 44 NC 45 PCM_CLK 46 NC 47 PCM_RX 48 NC 49 PCM_TX 50 GND 51 PCM_SYNC 52 +V3.3A_MINI4

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Chapter 3: Jumpers and Switches

VTC 7200-BK Series User Manual

Optional Internal WWAN SIM1 Card Socket For CN23

Connector location: CN25

Optional Internal WWAN SIM2 Card Socket For CN21 or CN23

Connector location: CN26

Pin Definition Pin Definition

C1 SIM PWR C5 GND C2 SIM RST C6 NC C3 SIM CLK C7 SIM DAT

Please contact sales for further information.

Pin Definition Pin Definition

C1 SIM PWR C5 GND C2 SIM RST C6 NC C3 SIM CLK C7 SIM DAT

Please contact sales for further information.

C5 C6 C7

C1 C2 C3

C5 C6 C7

C1 C2 C3

40

Chapter 4: System Setup

VTC 7200-BK Series User Manual

Chapter 4: System Setup

Removing the Chassis Bottom Cover

Prior to removing the chassis cover, make sure the unit’s power is off and disconnected from the power sources to prevent electric shock or system damage.

CAUTION!

CAUTION!CAUTION!

Front View

Rear View

Side View

1. The screws circled on the front, sides and rear are used to secure the bottom cover to the chassis. Remove these screws and put them in a safe place for later use.

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Chapter 4: System Setup

VTC 7200-BK Series User Manual

Installing a SSD/HDD Drive

1. The two SSD/HDD bays on the front are used to install 2.5” hard drives. Loosen the thumb screws and remove the covers.

Note: The following instructions cover how to install a single 2.5” hard

drive, but will also outline the steps to install the hard drive brackets for the two SSD/HDD bays.

Thumb screws

2. Insert the hard drive into the drive bay with the SATA data and power connector facing towards the end. Align the hard drive’s mounting holes with the mounting holes on the drive bay, and use the provided screws to secure the hard drive in place.

Mounting screws

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Chapter 4: System Setup

VTC 7200-BK Series User Manual

4. Remove the tape covers on the damper brackets.3. Connect the SATA data and power connectors to the two hard drive

brackets and screw the connectors in place.

Tape cover

Mounting screws

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Chapter 4: System Setup

VTC 7200-BK Series User Manual

6. With the damper brackets secured, install the left hard drive bracket onto the left side of the motherboard and secure the bracket using screws.

5. Place the dampers onto the damper brackets, then insert the damper brackets into the two hard drive brackets.

Dampers

Damper bracket

Mounting screws

HDD bracket

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Chapter 4: System Setup

VTC 7200-BK Series User Manual

7. On the right side, similarly install the right hard drive bracket. 8. With both the hard drive bays installed, secure them together by

tightening screws into the center where the two brackets meet.

Mounting screws

Mounting screw

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Chapter 4: System Setup

VTC 7200-BK Series User Manual

9. Connect the SATA data and power connectors to their respective connectors on the motherboard.

10. Insert the drive bay in the left SSD/HDD slot and tighten the thumb screws to secure it.

CN13 (SATA power) CN16 (SATA data)

CN11 (SATA power) CN15 (SATA data)

46

Chapter 4: System Setup

VTC 7200-BK Series User Manual

Installing a WLAN Module (Half Mini-PCIe)

1. Locate the WLAN Mini PCI Express slot (CN22). Insert the module into the Mini PCI Express slot at a 45 degrees angle until the gold-plated connector on the edge of the module completely disappears inside the slot. Then fasten screws into the mounting holes to secure the module.

Installing the First WWAN Module

1. Locate the WWAN Mini PCI Express slot (CN23). Insert the module into the Mini PCI Express slot at a 45 degrees angle until the gold-plated connector on the edge of the module completely disappears inside the slot. Then fasten screws into the mounting holes to secure the module.

Mounting screws

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Chapter 4: System Setup

VTC 7200-BK Series User Manual

Installing the Second WWAN Module

1. Locate the WWAN Mini PCI Express slot (CN21). Insert the module into the Mini PCI Express slot at a 45 degrees angle until the gold-plated connector on the edge of the module completely disappears inside the slot. Then fasten screws into the mounting holes to secure the module.

Mounting screws

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Chapter 4: System Setup

VTC 7200-BK Series User Manual

Installing a SO-DIMM

1. Push the ejector tabs which are at the ends of the socket outward. Then insert the module into the socket at an approximately 30 degrees angle. Apply firm even pressure to each end of the module until it slips down into the socket. The contact fingers on the edge of the module will almost completely disappear inside the socket.

Ejector tab

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Chapter 4: System Setup

VTC 7200-BK Series User Manual

Installing a OBDII Module

1. Locate the OBDII connectors (JP3 and JP4).

JP4 JP3

2. Connect the OBDII module to JP4 and JP3 and secure the OBDII module with screws.

Mounting screws

50

Appendix A: Software Demo Utility for I/O Ports of Function Control

VTC 7200-BK Series User Manual

Appendix A: Software Demo Utility for I/O Ports of Function Control

NEXCOM’s software demo utility enables users to test and control different I/O port functions on the VTC 7200-BK series. This document shows how to use the utility.

There are also source code files of the utility in the CD. Users can refer to the source codes to develop their applications.

Menu Screen

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Appendix A: Software Demo Utility for I/O Ports of Function Control

VTC 7200-BK Series User Manual

1.1 Status

1.1.1 Ignition Status

Press the button of Ignition Status, the signal of ignition will be shown. ON …… Signal of ignition is high. OFF ….. Signal of ignition is low.

1.1.2 Battery Status

Press the button of Battery Status, the status of battery voltage will be shown. Low voltage …… Car battery is at low voltage.

OK .......….......... Car battery is not at low voltage.

1.2 Input Voltage

Shows the setting of input voltage in SW8 DIP switch. If the setting is 12V: 12V is shown

If the setting is 24V: 24V is shown

If the setting is 9V~36V: 9V~36V is shown

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Appendix A: Software Demo Utility for I/O Ports of Function Control

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1.3 Output Power

1.3.1 External +12V

Enables or disables the output of 12VDC.

1.3.2 Bypass Car Battery Power

Enables or Disables the output of Car Battery Power.

1.4 GPIO Setting

1.4.1 GPIO Select

Defines GPIO port as GPO or GPI.

1.4.2 GPO Set

Selects the GPO ports and makes the output low or high.

1.4.3 GPI Read

Reads the status of GPI.

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1.5 MCU GPIO Setting

1.5.1 MCU GPO Set

Selects MCU GPO ports and makes the output low or high.

1.5.2 MCU GPI Status

Shows the status of the MCU GPI.

1.6 WDT Setting

Enables or disables the WDT function. There are 9 selections of time. The timer of WDT can also be cleared by Clear Timer button.

1.5.3 Event Button Read

Shows the status of Event Button. Normal: 0 (default) Triggered: 1

1.5.4 Event Record Clear

Clears the event record in MCU.

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Appendix A: Software Demo Utility for I/O Ports of Function Control

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1.7 WWAN Module

1.7.1 Mini-PCIe CN21

Selects SIM2 or SIM3 card.

1.7.2 Mini-PCIe CN23

Selects SIM1 or SIM2 card.

1.8 Power On Delay Time

Enables or disables the power on delay time function. There are 8 selections of delay time.

1.9 Power Off Delay Time

Enables or disables the power off delay time function. There are 8 selections of delay time.

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Appendix A: Software Demo Utility for I/O Ports of Function Control

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1.10 Wake Up Function

1.10.1 WWAN

Enables or disables the standby power to Mini-PCIe socket (CN23) for wakeup function. ** The wake-up function is triggered by external RING or SMS.

1.10.2 RTC

Enables or disables the RTC wake up function. The timer setting of RTC is located in BIOS setting.

1.11 CAN Bus Setting

1.11.1 OBDII Module Reset

Reset OBDII module.

1.11.2 OBDII Module Power Reset

Reset the power of OBDII module.

1.11.3 On Board CAN2.0B Data Link Status

Reads the connection status of on board CAN2.0B

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1.12 Interface Power

1.12.1 USB No.13

Enables or disables the power to USB ports (No.13) on rear panel.

*In order to make all input devices (such as mouse and keyboard) work correctly, please do not disable USB No.13 and No.5 at the same time.

1.12.2 USB No.5

Enables or disables the power to USB ports (No.5) on front panel.

1.12.3 GPS

Enables or disables the power to GPS module.

1.13 Mini-PCIe Power

1.13.1 CN22

Enables or disables the power to USB port on CN22.

1.13.2 CN19

Enables or disables the power to USB port on CN19.

57

Appendix B: GPS Feature

VTC 7200-BK Series User Manual

Appendix B: GPS Feature

Technical SpecificationsuBlox-NEO M8 Overview

The NEO-M8 series of standalone concurrent GNSS modules is built on the exceptional performance of the u-blox M8 GNSS (GPS, GLONASS, Galileo, BeiDou, QZSS and SBAS) engine in the industry proven NEO form factor.

The NEO-M8 series provides high sensitivity and minimal acquisition times while maintaining low system power. The NEO-M8M is optimized for cost sensitive applications, while NEO-M8N and NEO-M8Q provide best performance and easier RF integration. The NEO form factor allows easy migration from previous NEO generations. Sophisticated RF-architecture and interference suppression ensure maximum performance even in GNSShostile environments.

The NEO-M8 combines a high level of robustness and integration capability with flexible connectivity options. The future-proof NEO-M8N includes an internal Flash that allows simple firmware upgrades for supporting additional GNSS systems. This makes NEO-M8 perfectly suited to industrial and automotive applications.

The DDC (I2C compliant) interface provides connectivity and enables synergies with most u-blox cellular modules. For RF optimization the NEO-M8N/Q features an additional front-end LNA for easier antenna integration and a front-end SAW filter for increased jamming immunity.

u-blox M8 modules use GNSS chips qualified according to AEC-Q100, are manufactured in ISO/TS 16949 certified sites, and fully tested on a system level. Qualification tests are performed as stipulated in the ISO16750 standard: “Road vehicles – Environmental conditions and testing for electrical and electronic equipment”.

Features

Receiver type 72-channel u-blox M8 engine

GPS/QZSS L1 C/A, GLONASS L10F, BeiDou B1 SBAS L1 C/A: WAAS, EGNOS, MSAS Galileo-ready E1B/C (NEO-M8N)

Nav. update rate

1

Single GNSS: up to 18 Hz Concurrent GNSS: up to 10 Hz

Position accuracy 2.0 m CEP

NEO-M8N/Q NEO-M8M

Acquisition Cold starts: 26 s 27 s

Aided starts: 2 s 4 s Reacquisition: 1 s 1 s

Sensitivity Tracking & Nav: –167 dBm –164 dBm

Cold starts: –148 dBm –147 dBm Hot starts: –156 dBm –156 dBm

Assistance AssistNow GNSS Online

AssistNow GNSS Offline (up to 35 days) AssistNow Autonomous (up to 6 days) OMA SUPL & 3GPP compliant

Oscillator TCXO (NEO-M8N/Q),

Crystal (NEO-M8M)

RTC crystal Built-in

Noise figure On-chip LNA (NEO-M8M). Extra LNA for

lowest noise figure (NEO-M8N/Q)

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Appendix B: GPS Feature

VTC 7200-BK Series User Manual

Features cont.

Anti jamming Active CW detection and removal. Extra

onboard SAW band pass filter (NEO-M8N/Q)

Memory ROM (NEO-M8M/Q) or Flash (NEO-M8N)

Supported antennas Active and passive

Odometer Travelled distance

Data-logger For position, velocity, and time (NEO-M8N)

1

For NEO-M8M/Q

Electrical data

Supply voltage 1.65 V to 3.6 V (NEO-M8M)

2.7 V to 3.6 V (NEO-M8N/Q)

Power consumption

2

23 mA @ 3.0 V (continuous) 5 mA @ 3.0 V Power Save Mode (1 Hz, GPS only)

Backup Supply 1.4 to 3.6 V

2

NEO-M8M

Interfaces

Serial interfaces 1 UART

1 USBV2.0 full speed 12 Mbit/s 1 SPI (optional) 1 DDC (I2C compliant)

Digital I/O Configurable timepulse

1 EXTINT input for Wakeup

Timepulse Configurable 0.25 Hz to 10 MHz

Protocols NMEA, UBX binary, RTCM

Package

24 pin LCC (Leadless Chip Carrier): 12.2 x 16.0 x 2.4 mm, 1.6 g

NEO-M8

Top View

1

2

3

4

5

6

7

8

9

10

11

12

24

22

21

20

19

18

17

16

15

14

13

23

GND

Reserved

D_SEL

TIMEPULSE

EXTINT

USB_DM

USB_DP

VDD_USB

RESET_N

VCC_RF

GND

RF_IN

GND

VCC

V_BCKP

RxD

TxD

SCL

SDA

Reserved

ANT_ON/Reserved

Pinout

Environmental data, quality & reliability

Operating temp. –40° C to 85° C

Storage temp. –40° C to 85° C (NEO-M8N/Q)

–40° C to 105° C (NEO-M8M)

RoHS compliant (lead-free)

Qualification according to ISO 16750

Manufactured and fully tested in ISO/TS 16949 certified production sites

Uses u-blox M8 chips qualified according to AEC-Q100

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Appendix C: Signal Connection of DI/DO

VTC 7200-BK Series User Manual

Appendix C: Signal Connection of DI/DO

GPIO Pinout Description SW1 Setting

GPIO1 GPIO2 GPIO3 GPIO4 GPIO5 GPIO6 GPIO7 GPIO8

VCC5

PO

DIP SW 2X8

PO

SW1

DIP SW 2X8

1 2 3 4 5 6 7 8

14 13 12 11 10 9

15

16

330Ω

GPIO (SW1)

On Pull up VCC5

Off Don’t Care

GPIO (SW1)

SW1.1~SW1.8 Pull up VCC5

Default Settings:

1 8

GPIO

CAN GNDOBDII

Pin 9

Pin 1 Pin 8

Pin 16

Pin Definition

9 GPIO1 (Default: GPI1) 10 GPIO2 (Default: GPI2) 11 GPIO3 (Default: GPI3) 12 GPIO4 (Default: GPI4) 13 GPIO5 (Default: GPO1) 14 GPIO6 (Default: GPO2) 15 GPIO7 (Default: GPO3) 16 GPIO8 (Default: GPO4)

GPIO can be programmed by S/W. Please refer to the source code in utility.

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Appendix C: Signal Connection of DI/DO

VTC 7200-BK Series User Manual

Dry Contact:

Digital Input

CN3 connector for GPI signal (digital signal input) The CN3 has 4 digital input channels by default.

Wet Contact (default) The GPI signals have a pull up resistor to 5V internally.

The figure below shows how to connect an external output source to one of the input channel.

ExternalInternal

GPIO1

GPI5

GPI6

GPIO2

GPIO7

GPI4

GPIO8

GPIO3

GPIO_GND

CN3

9

10

11

12

13

14

15

7

16

VCC5

6115124

13

1K1K

ExternalInternal

GPIO1

GPI5

GPI6

GPIO2

GPIO7

GPI4

GPIO8

GPIO3

GPIO_GND

CN3

9

10

11

12

13

14

15

7

16

Resistor

External power

External

Switch

Port

GPI

Register

ON (Short) GND 0

OFF (Open) OPEN 1

External

Switch

Port

GPI

Register

ON (Short) GND 0

OFF (Open) HIGH 1

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Appendix C: Signal Connection of DI/DO

VTC 7200-BK Series User Manual

ExternalInternal

GPIO1

GPO5

GPO6

GPIO2

GPIO7

GPO4

GPIO8

GPIO3

GPIO_GND

CN3

9

10

11

12

13

14

15

7

16

VCC5

6115124

13

ExternalInternal

GPIO1

GPO5

GPO6

GPIO2

GPIO7

GPO4

GPIO8

GPIO3

GPIO_GND

CN3

9

10

11

12

13

14

15

7

16

Resistor

External power

Dry Contact Each channel can accept 3~18Vdc voltage. And it is able to drive 150mA current for low level.

The SW1 needs to switch to “OFF” state. The GPO signal will no have a pull up resistor internally when you switch “SW1” to “OFF” state.

The figure below shows how to connect an external input source to one of the output channel.

Digital Output

CN3 connector for GPO signal (digital signal output) The CN3 connector has 4 digital output channels by default. The signal connection of CN3 support two connected methods for output signal type.

The output signal has two states, one is low level (driven to 0V from GPO signal) other is open (high voltage is provided from external device).

Wet Contact (default) The SW1 needs to switch to “ON” state. The GPO signal will have a pull up resistor to 5V internally when you switch “SW1” to “ON” state. The output signal has two states, one is low level (driven to 0V from GPO signal ) other is high level (driven to 5V from GPO signal).

The figure below shows how to connect an external input source to one of the output channel.

GPO

Register

Port

1 HIGH

0 GND

GPO

Register

Port

1 OPEN

0 GND

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Appendix D: Signal Connection of MCU DI/DO

VTC 7200-BK Series User Manual

Appendix D: Signal Connection of MCU DI/DO and Event Button

MCU-DIO Pinout Description Digital Input

The figure below shows how to connect an external output source to one of the input channel.

MCU-DO2

MCU-DO1 MCU-DI1

MCU-DI2

DB9-FEMALE-90-5.08mm

5 9 4 8 3 7 2 6 1

Internal External

External Power

External Resistor

1 5

6 9

External

Switch

Port

DI

Register

ON (Short) GND 0

OFF (Open) HIGH 1

Pin Definition Pin Definition

1 NC 2 NC

3 MCU-DO2 4 MCU-DO1

5 GND 6 NC

7 NC 8 MCU-DI1

9 MCU-DI2

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Appendix D: Signal Connection of MCU DI/DO

VTC 7200-BK Series User Manual

The figure below shows how to connect an external input source to one of the output channel.

Digital Output

MCU-DO2

MCU-DO1 MCU-DI1

MCU-DI2

DB9-FEMALE-90-5.08mm

5 9 4 8 3 7 2 6 1

Internal External

External Power

External Resistor

DO

Register

Port

1 OPEN

0 GND

Event Button

21

Pin Definition

1 Event Input 2 GND

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Appendix D: Signal Connection of MCU DI/DO

VTC 7200-BK Series User Manual

(Status: Normal)

*When Pre-Alarm function is enabled.

Internal External

3.3V pull high

1P

in 2

Internal External

3.3V pull high

1P

in 2

(Status: Event Occurs)

*When Pre-Alarm function is enabled

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Appendix D: Signal Connection of MCU DI/DO

VTC 7200-BK Series User Manual

Pre-Alarm Function by Event Button, MCU-DI and MCU-DO

Pre-Alarm function allows VTC 7200 to monitor the environment and make reaction, even when VTC 7200 is turned off.

By monitoring the environment with sensors connected to Event Button and MCU-DI ports, VTC 7200 can react to certain situations. For example, events triggered by external sensors, such as temperature change, instrusion or vibration, VTC 7200 can react accordingly by turning on the siren or warning light, and power on automatically for further action against the event.

Setting up Pre-Alarm function

MCU-DI1 is used to initiate Pre-Alarm function, which is usually connected to the vehicle’s Central Locking System. As such, the Pre-Alarm function on VTC 7200 will be initiated or released based on the locking and unlocking state of the Central Locking System. For instance, when the Central Locking System is initiated or released, the Pre-Alarm function on VTC 7200 will be initiated or released, respectively.

Step 1: Enable/Disable Pre-Alarm function in BIOS

Select “Enable” or “Disable”to initiate or terminate Pre-Alarm function.

Step 2: Select the trigger threshold level in BIOS

For vehicles with electric central door lock, check the corresponding trigger type (negative or positive), then connect MCU-DI1 to Central Locking System in vehicle.

Negative level: < 3.3V Positive level: > 3.3V

If the Central Locking System is initiated (locking signal is received) by a negative signal, select “Low” in the trigger threshold level. Once the Central Locking System is released by a positive signal, the Pre-Alarm function on VTC 7200 will be released.

If Central Locking System is initiated (locking signal is received) by a positive signal, select “High” in the trigger threshold level. Once Central Locking System is released by a negative signal, the Pre-Alarm function on VTC 7200 will be released.

MCU-DI1 & MCU-DI2 (source type): 3~12VDC MCU-DO1 & MCU-DO2 (source type): 3~18VDC

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VTC 7200-BK Series User Manual

Activating Pre-Alarm function

Step 1: Setup Pre-Alarm function

Step 2: Connect Event Button to sensor (such as reed switch)

Normally, the status of Event Button is “Short”. Once the status becomes “Open”, Event Button will be triggered.

Step 3: Connect MCU-DI2 to sensor

Normally, the status of MCU-DI2 is “Low”. Once the status becomes “High”, MCU-DI2 will be triggered.

Low level: < 3.3V High level: > 3.3V

Step 4: Connect MCU-DO1 and MCU-DO2 to external relays

Relays can be used to drive external devices (such as siren or warning light). Each MCU-DO port can wire a relay.

(Normal)

MCU-DO1 & MCU-DO2: OPEN

(Triggered)

MCU-DO1 & MCU-DO2: GND

Step 5: Flag A and Flag C will become “1” automatically

Flag A: at I/O Address -- 0x0ED8 bit4 Flag C: at I/O Address -- 0x0ED8 bit5

Deactivating Pre-Alarm function

(For Event Button) Option 1:

If Central Locking System is initiated by negative signal: When MCU-DI1 is “High”, Pre-Alarm Function is deactivated.

If Central Locking System is initiated by positive signal: When MCU-DI1 is “Low”, Pre-Alarm Function is deactivated.

Option 2:

Whiting”1” to the Flag B, Pre-Alarm Function will be deactivated. Flag B: at I/O Address -- 0x0ED8 bit2

Option 3:

When Ignition signal is “High”, Pre-Alarm Function is deactivated.

(For MCU-DI2) Option 1:

If Central Locking System is initiated by negative signal: When MCU-DI1 is “High”, Pre-Alarm Function is deactivated.

If Central Locking System is initiated by positive signal: When MCU-DI1 is “Low”, Pre-Alarm Function is deactivated.

Option 2:

Whiting”1” to the Flag B, Pre-Alarm Function will be deactivated. Flag B: at I/O Address -- 0x0ED8 bit2

Option 3:

When Ignition signal is “High”, Pre-Alarm Function is deactivated.

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VTC 7200-BK Series User Manual

Activating Pre-Alarm Function

(For Event Button) (For MCU-DI2)

Example: When Central Locking System is initiated (locking signal is received) by negative signal, select “Low” in the trigger threshold level for MCU-DI1.

MCU-DI1

“Low”?

Event Button

“Open”?

MCU-DO1 & MCU-DO2

“OPEN”  “GND”

VTC 7200 power on

Flag A is “1”

No

Yes

Point A

Start

MCU-DI1

“Low”?

MCU-DI2

“High”?

MCU-DO1 & MCU-DO2

“OPEN”  “GND”

VTC 7200 power on

Flag C is “1”

No

Yes

Point A

Start

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VTC 7200-BK Series User Manual

Deactivating Pre-Alarm Function

(For Event Button) (For MCU-DI2)

Example: When Central Locking System is initiated (locking signal is received) by negative signal, select “Low” in the trigger threshold level for MCU-DI1.

MCU-DI1

“High”?

Flag B

“1”?

Ignition “High”?

MCU-DO1 & MCU-DO2

“Low”  “High”

Yes

No

Start

Point A

MCU-DI1

“High”?

Flag B

“1”?

Ignition “High”?

MCU-DO1 & MCU-DO2

“Low”  “High”

Yes

No

Start

Point A

69

Appendix E: Vehicle Power Management Setup

VTC 7200-BK Series User Manual

Appendix E: Vehicle Power Management Setup

External Power Output Setting

VTC series has four modes for external power output setting.

1. External +12V and By Pass Car Battery Turn On Simultaneously

2. External +12V and By Pass Car Battery Turn Off Simultaneously

3. External +12V Turn On Only

4. By Pass Car Battery Turn On Only

Advanced

→←: Select Screen ↑↓: Select Item Enter: Select +/-: Change Opt. F1: General Help F2: Previous Values F3: Optimized Defaults F4: Save & Exit ESC: Exit

External +12V & By Pass Car Battery Power Setting

Power Management Conguration

** External +12V & By Pass Car Battery Setting **

External Power

** External +12V & By Pass Car Battery Setting ** Input Voltage

Startup.Shutdown

**Delay Time Setting**

Power On Delay

Power Off Delay

[Turn On Both]

9-36V

[(11.5.10.5)/(23,21)]

External Power Turn On Booth Turn Off Booth Turn On +12V Turn On By Pass Car Battery

Startup and Shutdown Voltage Setting

Set the startup voltage to 11.5V or 23V and the shutdown voltage to 10.5V or 21V If the input voltage is 12V: the startup voltage to 11.5V and the shutdown voltage to 10.5V. If the input voltage is 24V: the startup voltage to 23V and the shutdown voltage to 21V.

Advanced

→←: Select Screen ↑↓: Select Item Enter: Select +/-: Change Opt. F1: General Help F2: Previous Values F3: Optimized Defaults F4: Save & Exit ESC: Exit

Startup,Shutdown Setting

Power Management Conguration

** External +12V & By Pass Car Battery Setting **

External Power

** External +12V & By Pass Car Battery Setting ** Input Voltage

Startup.Shutdown

**Delay Time Setting**

Power On Delay

Power Off Delay

[Turn On Both]

9-36V

[(11.5.10.5)/(23,21)]

Startup,Shutdown (11.5, 10.5) / (23,21) (12.0, 11.0) / (24,22)

(12.5, 11.5) / (25,23)

(12.5, 11.0) / (25,22)

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Appendix E: Vehicle Power Management Setup

VTC 7200-BK Series User Manual

Set the startup voltage to 12.0V or 24V and the shutdown voltage to 11.0V or 22V

If the input voltage is 12V: the startup voltage to 12V and the shutdown voltage to 11V. If the input voltage is 24V: the startup voltage to 24V and the shutdown voltage to 22V.

Set the startup voltage to 12.5V or 25V and the shutdown voltage to 11.0V or 22V

If the input voltage is 12V: the startup voltage to 12.5V and the shutdown voltage to 11V. If the input voltage is 24V: the startup voltage to 25V and the shutdown voltage to 22V.

Advanced

→←: Select Screen ↑↓: Select Item Enter: Select +/-: Change Opt. F1: General Help F2: Previous Values F3: Optimized Defaults F4: Save & Exit ESC: Exit

Startup,Shutdown Setting

Power Management Conguration

** External +12V & By Pass Car Battery Setting **

External Power

** External +12V & By Pass Car Battery Setting ** Input Voltage

Startup.Shutdown

**Delay Time Setting**

Power On Delay

Power Off Delay

[Turn On Both]

9-36V

[(11.5.10.5)/(23,21)]

Startup,Shutdown (11.5, 10.5) / (23,21) (12.0, 11.0) / (24,22)

(12.5, 11.5) / (25,23)

(12.5, 11.0) / (25,22)

Advanced

→←: Select Screen ↑↓: Select Item Enter: Select +/-: Change Opt. F1: General Help F2: Previous Values F3: Optimized Defaults F4: Save & Exit ESC: Exit

Startup,Shutdown Setting

Power Management Conguration

** External +12V & By Pass Car Battery Setting **

External Power

** External +12V & By Pass Car Battery Setting ** Input Voltage

Startup.Shutdown

**Delay Time Setting**

Power On Delay

Power Off Delay

[Turn On Both]

9-36V

[(11.5.10.5)/(23,21)]

Startup,Shutdown (11.5, 10.5) / (23,21) (12.0, 11.0) / (24,22)

(12.5, 11.5) / (25,23)

(12.5, 11.0) / (25,22)

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Set the startup voltage to 12.5V or 25V and the shutdown voltage to 11.0V or 22V

If the input voltage is 12V: the startup voltage to 12.5V and the shutdown voltage to 11.5V. If the input voltage is 24V: the startup voltage to 25V and the shutdown voltage to 23V.

Power-on Delay Setting

Disable Power-on Delay

Advanced

→←: Select Screen ↑↓: Select Item Enter: Select +/-: Change Opt. F1: General Help F2: Previous Values F3: Optimized Defaults F4: Save & Exit ESC: Exit

Startup,Shutdown Setting

Power Management Conguration

** External +12V & By Pass Car Battery Setting **

External Power

** External +12V & By Pass Car Battery Setting ** Input Voltage

Startup.Shutdown

**Delay Time Setting**

Power On Delay

Power Off Delay

[Turn On Both]

9-36V

[(11.5.10.5)/(23,21)]

Startup,Shutdown (11.5, 10.5) / (23,21) (12.0, 11.0) / (24,22)

(12.5, 11.5) / (25,23)

(12.5, 11.0) / (25,22)

Advanced

→←: Select Screen ↑↓: Select Item Enter: Select +/-: Change Opt. F1: General Help F2: Previous Values F3: Optimized Defaults F4: Save & Exit ESC: Exit

External +12V & By Pass Car Battery Poewer Setting

Power Management Conguration

** External +12V & By Pass Car Battery Setting **

External Power

** External +12V & By Pass Car Battery Setting ** Input Voltage

Startup.Shutdown

**Delay Time Setting**

Power On Delay

Power Off Delay

[Turn On Both]

9-36V

[(11.5.10.5)/(23,21)]

[Disable]

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Enable Power-on Delay

Delay time can be set at 10sec/30sec/1min./5min./10min./15min./30min./1hour.

Advanced

→←: Select Screen ↑↓: Select Item Enter: Select +/-: Change Opt. F1: General Help F2: Previous Values F3: Optimized Defaults F4: Save & Exit ESC: Exit

Power On Delay Setting

Power Management Conguration

** External +12V & By Pass Car Battery Setting **

External Power

** External +12V & By Pass Car Battery Setting ** Input Voltage

Startup.Shutdown

**Delay Time Setting**

Power On Delay

Power Off Delay

[Turn On Both]

9-36V

[(11.5.10.5)/(23,21)]

Power On Delay Disable Enable

Advanced

→←: Select Screen ↑↓: Select Item Enter: Select +/-: Change Opt. F1: General Help F2: Previous Values F3: Optimized Defaults F4: Save & Exit ESC: Exit

Delay On Time Selection Setting

Power Management Conguration

** External +12V & By Pass Car Battery Setting **

External Power

** External +12V & By Pass Car Battery Setting ** Input Voltage

Startup.Shutdown

**Delay Time Setting**

Power On Delay

Delay On Time Selection

Power Off Delay

[Turn On Both]

9-36V

[(11.5.10.5)/(23,21)]

Delay On Time selection 10 sec 30 sec

01 min 05 min

10 min 15 min 30 min

01 hour

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Power-off Delay Setting

Disable Power-off Delay

Advanced

→←: Select Screen ↑↓: Select Item Enter: Select +/-: Change Opt. F1: General Help F2: Previous Values F3: Optimized Defaults F4: Save & Exit ESC: Exit

External +12V & By Pass Car Battery Poewer Setting

Power Management Conguration

** External +12V & By Pass Car Battery Setting **

External Power

** External +12V & By Pass Car Battery Setting ** Input Voltage

Startup.Shutdown

**Delay Time Setting**

Power On Delay

Power Off Delay

[Turn On Both]

9-36V

[(11.5.10.5)/(23,21)]

[Disable]

Advanced

→←: Select Screen ↑↓: Select Item Enter: Select +/-: Change Opt. F1: General Help F2: Previous Values F3: Optimized Defaults F4: Save & Exit ESC: Exit

Delay Off Delay Setting

Power Management Conguration

** External +12V & By Pass Car Battery Setting **

External Power

** External +12V & By Pass Car Battery Setting ** Input Voltage

Startup.Shutdown

**Delay Time Setting**

Power On Delay

Power Off Delay

[Turn On Both]

9-36V

[(11.5.10.5)/(23,21)]

Power Off Delay Disable Enable

Enable Power-off Delay

Delay time can be set at 20sec/1min./5min./10min./30min./1hour/6hour/ 18hour.

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Advanced

→←: Select Screen ↑↓: Select Item Enter: Select +/-: Change Opt. F1: General Help F2: Previous Values F3: Optimized Defaults F4: Save & Exit ESC: Exit

Delay Off Time Selection Setting

Power Management Conguration

** External +12V & By Pass Car Battery Setting **

External Power

** External +12V & By Pass Car Battery Setting ** Input Voltage

Startup.Shutdown

**Delay Time Setting**

Power On Delay

Power Off Delay

Delay Off Time Selection

[Turn On Both]

9-36V

[(11.5.10.5)/(23,21)]

Delay On Time selection 20 sec

01 min 05 min

10 min 30 min

01 hour 06 hour

18 hour

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Appendix F: OBDII Module Setup and Command

OBDII Module

VTC series offer an option to integrate the OBDII module, VIOX-CAN01, into VTC system. The form factor of this VIOX-CAN01 is proprietary and it can support either SAE J1939 or SAE J1708 via connection in the first time. The maximum VIOX-CAN01 installed in VTC series is up to three units. Please note they are factory option.

VIOX-CAN01 Setup

When you start connecting VTC device to CAN bus device, you need a terminal program to send and receive data. To use the terminal program, please follow the setting below. (1) Set the proper corresponding “COM” port and its data rate is 9600 (2) Set data bits at 8, stop bit at 1 and no parity bits.

After the setting, you will see the prompt with “>” character. This indicates that the device is in the idle state and ready to receive characters on the COM port.

If you do not see prompt string, please reset the device with ATR (reset) command and then press the return key: >ATR or >AT R (spaces are optional; and case is in-sensetive).

You can also type HEX code instead: “41”, “54”, “5A”, “0D”

If you see strange characters instead of “>”, you may set the incorrect baud rate. Please check baud rate. If you send the incorrect command, the device will show a single question mark (“?”) to indicate your input is not understood. If VTC fails to link to the BUS, it will show “PLEASE REBOOT”.

Once VTC connect to BUS, it will start to try which protocol is connected either J1939 or J1708. Once it is determined, it will only accept the successful protocol next time unless using ATR command to reset it. This means you can change the protocol by reset command. After the reset command, please power off the device and turn on it again.

In case, the device cannot find correct protocol after 180 seconds, it will enter sleeping mode for power saving.

There are several output format available for the different application including: (1) Simple Data by ASCII Code (2) Raw Data (3) Packaged Messages by ASCII or HEX code.

The default setting is Simple Data Format. The device will send messages out after it communicates with vehicle successfully. The output format can be changed via setting the AT command. Please refer the following section of AT command.

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AT Command Summary

@1 AT@1: Display version information

BRxy

Setting RS232 baud rate. xy is baud rate parameter. ATBR09: 9600 ATBR19: 19200 ATBR38: 38400 ATBR57: 57600 ATBR99: 115200

Eh

ATE0: echo off(Default) ATE1; echo on

T ATT: Terminate sending. To use ATS will continue it.

I

ATI : Request vehicle ID, the length is variable.

1.) J1708: Output format: ASCII code Byte 0:0x2A Byte 1: Vehicle ID byte 1 Byte 2: Vehicle ID byte 2 Byte N:Vehicle ID byte N Byte N+1: Check Sum=Byte 1+Byte2+…….+Byte N Byte N+2:0x0D Byte N+3:0x0A N: Max 20

2.)J1939 Byte 0:0x2A Byte 1: Vehicle ID byte 1 Byte 2: Vehicle ID byte 2 Byte N:Vehicle ID byte N Byte N+1: Check Sun= Byte1+Byte2 +…..ByteN Byte N+1:0x0D Byte N+2:0x0A N: Max 35

PA ATPA: Print data by ASCII CODE format PH ATPH: Print data by HEX CODE format

RJ

ATRJ: Request J1939 FMS High Resolution Total Vehicle Distance #33~#36

RH ATRH: Request Hino Truck Total vehicle distance (#33~#36)

S

ATS: Continue auto-send data every 100~200ms. To use ATT will terminal it.

SS

ATSS: Auto- send Simple Data every 100~200 ms. Refer to Simple Data format Protocol

SP

ATSP: Auto-send Packaging Messages every 100~200 ms. Refer to Packaging Messages protocol.

SR

ATSR: Auto-send J1939/J1708 Raw Data, Refer to Raw Data Protocol.

X

ATX: Request to send data of alternate, data format as ATS/ATSP command. For J1939 protocol: Packing1→Packing2→Packing 3→Packing4→Packing5→ Packing6→Packing1 For J1708 protocol: Packing1→Packing2→Packing 3→Packing4→Packing5→ Packing1

#xy

AT#xy: The command will print designated data by ASCII code. “xy” is data address, it is decimal. J1708: 00~53 J1939: 00~99. EX: AT#01 , to get speed high byte.

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Simple Data Protocol: (ASCII CODE)

Data Description

HEAD @ Byte 0 , Byte 1 Speed , (0~255) KM/HR Byte 2 , Byte 3 RPM High Byte (RPMHB) Byte 4 , Byte 5 RPM Low Byte(RPMLB) , RPM=RPMHB*256+RPMLB Byte 6 , Byte 7 Engine Loading, (0~100%) Byte 8 , Byte 9 Battery Voltage (BV), = (BV+100)/10 (v)

Byte 10 , Byte 11 Engine Temperature( ET), =ET-40°C Byte 12 , Byte 13 Throttle position 0~100 % Byte 14 , Byte 15 Status , Note 2 Byte 16 , Byte 17 MAF (0~255), MAF RATE= MAF * 3; Byte 18 , Byte 19 Distance : D1 Byte 20 , Byte 21 Distance: D2 Byte 22 , Byte 23 FU, Average Fuel Economy (km/L) =Fu /10 Byte 24 ,

Byte 25

Check sum (odd numbers)= Byte1+ Byte3+Byte5+ Byte7+Byte9+Byte11+ Byte13+ Byte15+Byte17+

Byte19+Byte21+Byte23 Byte 26 Carry return ( 0x0D ) Byte 27 Line feed ( 0x0A)

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Simple Data Protocol: (HEX CODE)

Data Description

HEAD @ (=0x40) Byte 1 Speed , (0~255) KM/HR Byte 2 RPM High Byte (RPMHB) Byte 3 RPM Low Byte(RPMLB) , RPM=RPMHB*256+RPMLB Byte 4 Engine Loading, (0~100%) Byte 5 Battery Voltage (BV), = (BV+100)/10 (v) Byte 6 Engine Temperature( ET), =ET-40°C Byte 7 Engine Loading, (0~100%) Byte 8 Status , Note 2 Byte 9 MAF (0~255), MAF RATE= MAF * 3;

Byte 10 Distance: D1 Byte 11 Distance: D2 Byte 12 FU, Average Fuel Economy (km/L) =Fu /10

Byte 13

TCheck sum (odd numbers)= Byte1+ Byte2+Byte3+ Byte4+

Byte5+Byte6+ Byte7+ Byte8+Byte9+ Byte10+ Byte11+Byte12 Byte 14 Carry return ( 0x0D ) Byte 15 Line feed ( 0x0A)

NOTE:

1.) Data format : ASCII CODE @ , 7 8 , 0 E , 7 0 , 0 0 ,0 3 , 9 8 , 2 8 , Status ,MAF,D1,D2,Fu,CS speed=78 km/hr rpm=0x0E70= 3696

2.) status: Bit 7: 0: Normal 1: Emergency Braking ( Acceleration < - 6 m/s2 ) Bit 6: 0: Brake OFF 1: Brake ON Bit 5: 0: Clutch OFF 1: clutch ON Bit 4: 0: Cruise Control OFF 1: Cruise Control ON Bit 3: 0: Brake (ON/OFF) unavailable 1: Brake(ON/OFF) available Bit 2: 0:Clutch (ON/OFF) unavailable 1: Clutch (ON/OFF) available Bit 1: 0: Cruise Control (ON/OFF) unavailable 1: Cruise Control (ON/OFF) available Bit 0: 0: NORMAL 1: DTC ON

2.) Distance = D1*256+D2

3.) Average Fuel Economy =Fu /10

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J1939 Raw Data Protocol (HEX CODE)

Support for J1939 PGN / SPN access as defined in the J1939 standards. This function will report all PGNs and their source node on the J1939 network.

Each SPN under this function should be set to a size of 32 bits.

J1939 Format

Byte 0 @ ( =0x40)

Byte 1

Bit4,3,2: Priority

Bit0: Data Page

Bit1,5,6,7:Reversed

Byte 2 PDU Format (PF)

PGN

Byte 3 PDU Specific (PS) Byte 4 Source Address Byte 5 Data1 Byte 6 Data2 Byte 7 Data3 Byte 8 Data4

Byte 9 Data5 Byte 10 Data6 Byte 11 Data7 Byte 12 Data8 Byte 13 Check Sum Byte 14 0x0D Byte 15 0x0A

J1708 Raw Data Protocol (HEX CODE)

This function will report all MID and PID that broadcasting on the J1708 network. Its data length is not fixed, please refer to SAEJ1708.

J1939 Format PIDs 128-191 PIDs 0-127 Byte 0 @ (= 0x40) @ (= 0x40) @ (= 0x40)

Byte 1

Message identification (MID)

MID MID

Byte 2

Parameter identification (PID)

PID PID

Byte 3

Number of data bytes

Data1 Data1

Byte 4 Data 1 Data2 Check Sum Byte 5 Data 2 Check Sum 0x0D Byte 6 …….. 0x0D 0x0A Byte 7 Data N 0x0A Byte 8 Check Sum Byte 9 0x0D

Byte 10 0x0A

PIDs 0-127 describe data parameters that are one byte long. PIDs 128-191 describe data parameters that consist of two bytes. PIDs 192-253 The first byte following these PIDs will contain the number of data parameter bytes.

EX: MID=128

0x40 0x80 0x15 0x01 0x32 0xC8 0x0D 0x0A

64 128 21 1 50 200 130 10

PID=21 (Engine ECU temperature) Data=50

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J1939 Packaged Messages Protocol

S

ATS: send packaged messages by turns.

Response HEX CODE (default) after ATPH command

Packing 1: Byte 0:“ @” ,( 0x40) Byte 1: “1”, (0x31) Byte 2: #00

Byte 3: #01 ......

Byte 19:#17 Byte 20: Check sum = Byte2 + ..+Byte 19 Byte 21: 0X0D Byte 22: 0X0A

Packing 2: Byte 0: “ @” ,( 0x40) Byte 1: “2”,(0x32) Byte 2: #18

Byte 3: #19 ......

Byte 19:#35 Byte 20: Check sum = Byte2 + ..+Byte 19 Byte 21: 0X0D Byte 22: 0X0A

Packing 3: Byte 0: “ @” ,( 0x40) Byte 1: “3”,(0x33) Byte 2: #36

Byte 3: #37 ......

Byte 19:#53 Byte 20: Check sum = Byte2 + ..+Byte 19 Byte 21: 0X0D Byte 22: 0X0A

Packing 4: Byte 0:“ @” ,( 0x40) Byte 1: “a”,(0x41) Byte 2: #54

Byte 3: #55 ......

Byte 19:#71 Byte 20: Check sum = Byte2 + ..+Byte 19 Byte 21: 0X0D Byte 22: 0X0A

Packing 5: Byte 0: “ @” ,( 0x40) Byte 1: “b”,(0x42) Byte 2: #72

Byte 3: #73 ......

Byte 19:#89 Byte 20: Check sum = Byte2 + ..+Byte 19 Byte 21: 0X0D Byte 22: 0X0A

Packing 6: Byte 0: “ @” ,( 0x40) Byte 1: “c”,(0x43) Byte 2: #90

Byte 3: #91 ......

Byte 14:#102 Byte 19:0 Byte 20: Check sum = Byte2 + ..+Byte 19 Byte 21: 0X0D Byte 22: 0X0A

NOTE :

1. AT#00 ~ AT#102 respond ASCII CODE format data.

2. Packing 6, Byte15~Byte19 not defined (set to ”0”)

3. After ATPA command, byte 21& 22 were ignored.

4. This is the common J1939 measurement overview showing which measurements are available. Note that not all measurements are supported by the individual engines.

#00 Speed Low Byte (SLB)

#01

Speed High Byte (SHB) speed=(SHB*256+SLB)/256

#02

B7 B6 B5 B4 B3 B2 B1 B0 Clutch switch Brake switch NOT USED Cruise control active 00 = pedal released

01 = pedal depressed

00 = pedal released 01 = pedal depressed

00 = switched off 01 = switched on

#03

B7 B6 B5 B4 B3 B2 B1 B0 B7: Emergency brake(-6m/s2)

B6: speed up (6m/s2) B5: Double Emergency brake (over -12m/s2) 1: Enable, 0:Disable

PTO state 00000 = off/disabled 00101 = Set 11111 = not available

#04

0.4 % / Bit gain, Accelerator Pedal Position(APP) , 0 to 100 %

APP= Data* 0.4 #05 Engine Total Fuel used 0,5 L / Bit gain , ETF1 #06 Engine Total Fuel used 0,5 L / Bit gain , ETF2 #07 Engine Total Fuel used 0,5 L / Bit gain , ETF3

#08

Engine Total Fuel used 0,5 L / Bit gain , ETF4

Engine Total Fuel used

=((ETF4*256*256*256)+(ETF3*256*256)+(ETF2*256)+ETF1)*0.5

#09

Fuel Level (FL) , 0 to 100 %, 0.4 %/bit

Fuel Level=FL*0.4 #10 RPM Low byte, RL

#11

RPM High byte, RH

RPM= (RH*256+ RL)* 0.125

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#12

B7 B6 B5 B4 B3 B2 B1 B0

NOT USED Engine Starter Mode

B7: 1, Total Vehicle Distance is provided by vehicle ECU 0, Total Vehicle Distance is calculation value B3~B0: 0000 start not requested 0001 starter active, gear not engaged 0010 starter active, gear engaged 0011 start finished; starter not active after having been actively engaged ? (after 50ms mode goes to 0000)? 0100 starter inhibited due to engine already running 0101 starter inhibited due to engine not ready for start (preheating) 0110 starter inhibited due to driveline engaged 0111 starter inhibited due to active immobilizer 1000 starter inhibited due to starter over-temp 1001-1011 Reserved 1100 starter inhibited - reason unknown 1101 error 1111 not available

#13

Axle location The value 0xFF indicates not available.

B7 B6 B5 B4 B3 B2 B1 B0

Axle location Bit-mapped position number counting front to back facing forward F = not available position number, counting front to back on the vehicle. B7,B6,B5,B4 Axle location Bit-mapped position number counting front to back facing forward.

Tire location Bit-mapped counting left to right facing forward F = not available The low order 4 bits represent a position number, counting left to right when facing in the direction of normal vehicle travel

#14 Axle weight 0.5 kg / Bit gain (Low Byte),AWL

#15

Axle weight 0.5 kg / Bit gain (High Byte), AWH

Weight=(AWH*256+AWL)*0.5 #16 Engine total hours of Operation, EH1 #17 Engine total hours of Operation, EH2 #18 Engine total hours of Operation, EH3

#19

Engine total hours of Operation, EH4

Accumulated

time=((EH4*256*256*256)+(EH3*256*256)+(EH2*256)+EH1)*0.05 #20

|

#27

Vehicle identification number, aabbccddeeffgghh (If the Vehicle ID

contains more than 8 Bytes then #20~#27 are “00”, please use ATI

command to request. #20 aa #21 bb #22 cc #23 dd #24 ee #25 ff #26 gg #27 hh #28 Engine Percent Load At Current Speed ( 0~125 %) #29

|

#32

SW-version supported for trucks, Version number in the format

ab.cd where this byte represents ASCII code #29 : “a” , #30: ‘b’,

#31:’c’ , #32:’d’ #33

|

#36

High Resolution Total Vehicle Distance, 5 m/bit, 0 to 21,055,406 km

=((D4*256*256*256)+(D3*256*256)+(D2*256)+D1)*0.005 (KM)

#33 D1 #34 D2

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#35 D3 #36 D4 #37

|

#38

The distance which can be traveled by the vehicle before the next service inspection is required

SERV=(V2*256+V1)*5-160635 (KM) #37 V1 #38 V2

#39

B7 B6 B5 B4 B3 B2 B1 B0

Vehicle motion(B7,B6): 00 = Vehicle motion not detected 01 = vehicle motion detected

Driv. 2 working stat state (B5,B4,B3)

°

G 000 = Rest 001 = Driver available 010 = Work 011 = Drive 110 = Error 111 = not available

Driv. 1 working state (B2,B1,B0): 000 = Rest 001 = Driver available 010 = Work 011 = Drive 110 = Error 111 = not avaiable

#40

B7 B6 B5 B4 B3 B2 B1 B0

Vehicle Overspeed Driver 1 card Driver 1 time related state

Vehicle Over speed (B7,B6)°GIndicates whether the vehicle is exceeding the legal speed limit set in the tachograph. 00 = No over speed 01 = Over speed Driver 1 card (B5,B4) 00 = Card not present 01 = Card present Driver 1 time related state (B3,B2,B1,B0)

°

GIndicates if the driver approaches or exceeds working time limits (or other limits). 0000 = normal 0001 = 15 min bef. 4.5 h 0010 = 4.5 h reached 0011 = 15 min bef. 9 h 0100 = 9 h reached 0101 = 15 min bef. 16 h 0110 = 16h reached 1110 = Error 1111 = not available

#41

B7 B6 B5 B4 B3 B2 B1 B0

NOT USED

Driver 2 card (B5,B4) 00 = Card not present 01= Card present

Driver 2 time related state (B3,B2,B1,B0)

°

GIndicates if the driver approaches or exceeds working time limits (or other limits). 0000 = normal 0001 = 15 min bef. 4.5 h 0010 = 4.5 h reached 0011 = 15 min bef. 9 h 0100 = 9 h reached 0101 = 15 min bef. 16 h 0110 = 16h reached 1110 = Error 1111 = not available

#42

B7 B6 B5 B4 B3 B2 B1 B0

Direction indicator

Tachgraph performance

Handling information

System event

Direction indicator (B7,B6)°G 00 = Forward 01 = Reverse Tachgraph performance (B5,B4) 00 = Normal performance 01 = Performance analysis Handling information (B3,B2) 00 = no handling information 01 = handling information System event (B1,B0) 00 = no tachogr. Event 01 = tachogr. Event

#43

|

#44

Tachogr. vehicle speed 1/256 km/h Bit gain Speed= ((VS2*256)+VS1)/256

#43 VS1 #44 VS2

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#45

Engine Coolant Temperature(ECT) , -40 to 210 deg C ECT=data-40°C

#46

Engine Turbocharger Boost Pressure(ETBP), 2 kPa/bit , 0~500 KPA ETPB=data *2 (KPA)

#47

Engine Intake Manifold 1 Temperature(EIMT) , -40 to 210 deg C EIMT=data-40°C

#48

Bit7,6 Anti-Lock Braking (ABS) Active

°

G 00 - ABS passive but installed 01 - ABS active 10 – Reserved 11 - Not available Bit5~Bit0: Resvered.

#49

Brake Pedal Position (BPP), 0.4 %/bit, 0~100% BPP=data*0.4 (%)

#50

Parking and/or Trailer Air Pressure(PTAP), 8 kPa/bit PTAP=data *8 (KPA)

#51

Service Brake Air Pressure Circuit #1 (SBAPC1), 8 kPa/bit SBAPC1=data*8 (KPA)

#52

Service Brake Air Pressure Circuit #2 (SBAPC2), 8 kPa/bit SBAPC2=data*8 (KPA)

#53

Parking Brake Switch 00 = Parking brake not set 01 = Parking brake set

#54

Bit 1 ,Bit 0: Diagnostics supported 00 = diagnostics is not supported 01 = diagnostics is supported 10 = reserved 11 = don´t care Bit 3 ,Bit 2: Requests supported 00 = request is not supported 01= request is supported 10 = reserved 11 = don´t care Bit4~Bit7:Resvered

#55

|

#56

Ambient Air Temperature: Temperature of air surrounding vehicle. AAT=(AATH* 256+AATL)*0.03125 -273 deg C #55: AATL #56: AATH

#57

Door Control 1: Bit 7,Bit6: Status 2 of doors 00 = all bus doors disabled 01 = at least 1 bus door enabled 10 = error 11 = not available Bit 5, Bit4: Ramp/Wheel chairlift 00 = inside bus 01 = outside bus 10 = Error 11 = not available Bit 3,2,1,0 : Position of doors 0000 = at least 1 door is open 0001 = closing last door 0010 = all doors closed 1110 = Error 1111 = not available

#58

|

#56

Door Control 2, #58~#65 Lock Status: locked→doors cannot be operated by the driver or a passenger unlocked→door may be operated by the driver or a passenger Open Status: closed→door is completely closed open→door is not completely closed Enable Status: disabled→door cannot be opened by a passenger enabled→door can be opened by a passenger

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#58

B7 B6 B5 B4 B3 B2 B1 B0

Bit 7, Bit 6: Lock Status Door 2 00 = Unlocked 01 = Locked 10 = Error 11 = Not available

Bit 5,Bit 4: Enable Status Door 1 00 = Disabled 01 = Enabled 10 = Error 11 = Not available

Bit 3,Bit 2: Open Status Door 1 00 = Closed 01 = Open 10 = Error 11 = Not available

Bit 1,Bit 0: Lock Status Door 1 00 = Unlocked 01 = Locked 10 = Error 11 = Not available

#59

B7 B6 B5 B4 B3 B2 B1 B0

Bit 7, Bit 6: Open Status Door 3 00 = Closed 01 = Open 10 = Error 11 = Not available

Bit 5, Bit 4: Lock Status Door 3 00 = Unlocked 01 = Locked 10 = Error 11 = Not available

Bit 3, Bit 2: Enable Status Door 2 00 = Disabled 01 = Enabled 10 = Error 11 = Not available

Bit 1, Bit 0: Open Status Door 2 00 = Closed 01 = Open 10 = Error 11 = Not available

#60

B7 B6 B5 B4 B3 B2 B1 B0

Bit 7, Bit 6: Enable Status Door 4 00 = Disabled 01 = Enabled 10 = Error 11 = Not available

Bit 5, Bit 4: Open Status Door 4 00 = Closed 01 = Open 10 = Error 11 = Not available

Bit 3, Bit 2: Lock Status Door 4 00 = Unlocked 01 = Locked 10 = Error 11 = Not available

Bit 1, Bit 0: Enable Status Door 3 00 = Disabled 01 = Enabled 10 = Error 11 = Not available

#61

B7 B6 B5 B4 B3 B2 B1 B0

Bit 7, Bit 6: Lock Status Door 6 00 = Unlocked 01 = Locked 10 = Error 11 = Not available

Bit 5, Bit 4: Enable Status Door 5 00 = Disabled 01 = Enabled 10 = Error 11 = Not available

Bit 3, Bit 2: Open Status Door 5 00 = Closed 01 = Open 10 = Error 11 = Not available

Bit 1, Bit 0: Lock Status Door 5 00 = Unlocked 01 = Locked 10 = Error 11 = Not available

#62

B7 B6 B5 B4 B3 B2 B1 B0

Bit 7, Bit 6: Open Status Door 7 00 = Closed 01 = Open 10 = Error 11 = Not available

Bit 5, Bit 4: Lock Status Door 7 00 = Unlocked 01 = Locked 10 = Error 11 = Not available

Bit 3, Bit 2: Enable Status Door 6 00 = Disabled 01 = Enabled 10 = Error 11 = Not available

Bit1, Bit 0: Open Status Door 6 00 = Closed 01 = Open 10 = Error 11 = Not available

#63

B7 B6 B5 B4 B3 B2 B1 B0

Bit 7, Bit 6: Enable Status Door 8 00 = Disabled 01 = Enabled 10 = Error 11 = Not available

Bit 5, Bit 4: Open Status Door 8 00 = Closed 01 = Open 10 = Error 11 = Not available

Bit 3, Bit 2: Lock Status Door 8 00 = Unlocked 01 = Locked 10 = Error 11 = Not available

Bit1, Bit 0: Enable Status Door 7 00 = Disabled 01 = Enabled 10 = Error 11 = Not available

#64

B7 B6 B5 B4 B3 B2 B1 B0

Bit 7, Bit 6: Lock Status Door 10 00 = Unlocked 01 = Locked 10 = Error 11 = Not available

Bit 5, Bit 4: Enable Status Door 9 00 = Disabled 01 = Enabled 10 = Error 11 = Not available

Bit 3, Bit 2: Open Status Door 9 00 = Closed 01 = Open 10 = Error 11 = Not available

Bit1, Bit 0: Lock Status Door 9 00 = Unlocked 01 = Locked 10 = Error 11 = Not available

#65

B7 B6 B5 B4 B3 B2 B1 B0

Bit 3, Bit 2: Enable Status Door 10 00 = Disabled 01 = Enabled 10 = Error 11 = Not available

Bit1, Bit 0: Open Status Door 10 00 = Closed 01 = Open 10 = Error 11 = Not available

#66

|

#71

Time / Date: #66 : Second=data * 0.25 #67 : Minutes=data #68 : Hours=data #69 : Month=data #70 : Day=data * 0.25 #71 : Year=data-1985 (1985 to 2235 years)

#72

Alternator Status

B7 B6 B5 B4 B3 B2 B1 B0

Bit 7, Bit6: Alternator Status 4 00 = not charging 01 = charging 10 = error 11 = not available

Bit 5, Bit4: Alternator Status 3 00 = not charging 01 = charging 10 = error 11 = not available

Bit 3, Bit 2: Alternator Status 2 00 = not charging 01 = charging 10 = error 11 = not available

Bit 1, Bit 0: Alternator Status 1 00 = not charging 01 = charging 10 = error 11 = not available

85

Appendix F: OBDII Module Setup and Command

VTC 7200-BK Series User Manual

#73

Selected Gear = data -125negative gear are reverse gears 00000000 = neutral 11111011 = park

#74

Current Gear=data-125 negative gear are reverse gears 00000000 = neutral 11111011 = park

#75

|

#76

Bellow Pressure Front Axle Left Information of the pressure of the air suspension bellow at the left side of the front axle Pressure= ((BPFAL2*256)+BPFAL1)* 0.1 ,KPA

#75 BPFAL1 #76 BPFAL2

#77

|

#78

Bellow Pressure Front Axle Right Information of the pressure of the air suspension bellow at the left side of the front axle Pressure= ((BPFAR2*256)+BPFAR1)* 0.1 ,KPA

#77 BPFAR1 #78 BPFAR2

#79

|

#80

Bellow Pressure Rear Axle Left Information of the pressure of the air suspension bellow at the left side of the front axle Pressure= ((BPRAL2*256)+BPRAL1)* 0.1 ,KPA

#79 BPRAL1 #80 BPFAR2

#81

|

#82

Bellow Pressure Rear Axle Right Information of the pressure of the air suspension bellow at the left side of the front axle Pressure= ((BPRAR2*256)+BPRAR1)* 0.1 ,KPA

#81 BPRAL1 #82 BPFAR2

#83

|

#90

Driver’s Identification (Driver 1 & Driver 2 identification)

#83 #84 #85 #86 #87 #88 #89 #90

The driver ID is only available if a digital tachograph is present

#91

|

#92

Engine Fuel Rate (EFR). Amount of fuel consumed by engine per liter of hour. EFR=(EFR2*256+EFR1)* 0.05 , L/h

Data Range: 0 to 3,212.75 L/h #91 EFR1 #92 EFR2

#93

|

#94

Engine Instantaneous Fuel Economy(EIFE). Current fuel economy at

current vehicle velocity.

EIFE=(EIFE2*256+EIFE1) / 512 , km/L

Data Range: 0 to 125.5 km/L

#95

|

#

102

FMS Tell Tale Status

#95 #96 #97 #98 #99 #100 #101 #102

The Tell Tale Status information is derived from information

displayed to the

driver’s dashboard.

#95

Bit 3,2,1,0: Telltale Block ID

Bit 7,6,5,4: Telltale Status 1

1000 = off

1001 = Cond. Red

1010 = Cond. Yellow

1011 = Cond. Info

1100–1110 = Reserved

1111 = not available

86

Appendix F: OBDII Module Setup and Command

VTC 7200-BK Series User Manual

#96

Bit 3,2,1,0: Telltale Status 2 1000 = off 1001 = Cond. Red 1010 = Cond. Yellow 1011 = Cond. Info 1100–1110 = Reserved 1111 = not available Bit 7,6,5,4: Telltale Status 3 1000 = off 1001 = Cond. Red 1010 = Cond. Yellow 1011 = Cond. Info 1100–1110 = Reserved 1111 = not available

#97

Bit 3,2,1,0: Telltale Status 4 1000 = off 1001 = Cond. Red 1010 = Cond. Yellow 1011 = Cond. Info 1100–1110 = Reserved 1111 = not available Bit 7,6,5,4: Telltale Status 5 1000 = off 1001 = Cond. Red 1010 = Cond. Yellow 1011 = Cond. Info 1100–1110 = Reserved 1111 = not available

#98

Bit 3,2,1,0: Telltale Status 6

1000 = off

1001 = Cond. Red

1010 = Cond. Yellow

1011 = Cond. Info

1100–1110 = Reserved

1111 = not available

Bit 7,6,5,4: Telltale Status 7

1000 = off

1001 = Cond. Red

1010 = Cond. Yellow

1011 = Cond. Info

1100–1110 = Reserved

1111 = not available

#99

Bit 3,2,1,0: Telltale Status 8

1000 = off

1001 = Cond. Red

1010 = Cond. Yellow

1011 = Cond. Info

1100–1110 = Reserved

1111 = not available

Bit 7,6,5,4: Telltale Status 9

1000 = off

1001 = Cond. Red

1010 = Cond. Yellow

1011 = Cond. Info

1100–1110 = Reserved

1111 = not available