Newport NPC1USB User Manual

Voltage Piezo
USB Amplifier
User’s Manual
V1.0.x
NPC1USB
NPC1USB Voltage Piezo USB Amplifier
Warranty
Newport Corporation warrants that this product will be free from defects in material and workmanship and will comply with Newport’s published specifications at the time of sale for a period of one year from date of shipment. If found to be defective during the warranty period, the product will either be repaired or replaced at Newport's option.
To exercise this warranty, write or call your local Newport office or representative, or contact Newport headquarters in Irvine, California. You will be given prompt assistance and return instructions. Send the product, freight prepaid, to the indicated service facility. Repairs will be made and the instrument returned freight prepaid. Repaired products are warranted for the remainder of the original warranty period or 90 days, whichever comes first.
Limitation of Warranty
The above warranties do not apply to products which have been repaired or modified without Newport’s written approval, or products subjected to unusual physical, thermal or electrical stress, improper installation, misuse, abuse, accident or negligence in use, storage, transportation or handling. This warranty also does not apply to fuses, batteries, or damage from battery leakage.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR USE. NEWPORT CORPORATION SHALL NOT BE LIABLE FOR ANY INDIRECT, SPECIAL, OR CONSEQUENTIAL DAMAGES RESULTING FROM THE PURCHASE OR USE OF ITS PRODUCTS.
©2017 by Newport Corporation, Irvine, CA. All rights reserved. Original instructions. No part of this document may be reproduced or copied without the prior written
approval of Newport Corporation. This document is provided for information only, and product specifications are subject to change without notice. Any change will be reflected in future publishings.
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Table of Contents
Waranty ............................................................................................................................ii
EU Declaration of Conformity ......................................................................................... v
1.0 Introduction .................................................................................................. 1
1.1 Scope of the Manual ........................................................................................................... 1
1.2 Certification of Newport Corporation ................................................................................ 1
1.3 Purchased Part Package ...................................................................................................... 2
1.4 Instructions for Using Piezo Electrical Elements and Power Supplies .............................. 2
1.5 Safety Instructions .............................................................................................................. 3
1.5.1 General Warning or Caution ................................................................................ 3
1.5.2 Electric Shock ...................................................................................................... 3
1.5.3 Icons ..................................................................................................................... 3
1.6 Warnings and Cautions ...................................................................................................... 4
2.0 Warnings and Cautions................................................................................ 5
2.1 Installation, Power Supply ................................................................................................. 6
2.2 Operation ............................................................................................................................ 6
2.3 Maintenance and Inspection ............................................................................................... 7
2.4 Environmental Conditions.................................................................................................. 7
3.0 NPC1USB Definition .................................................................................... 8
3.1 Keywords ........................................................................................................................... 8
3.2 User Elements/Connections ............................................................................................... 9
3.2.1 Front Pane ............................................................................................................ 9
3.3 Introduction ........................................................................................................................ 9
3.3.1 Block Diagram ..................................................................................................... 9
3.3.2 Amplifier without integrated feedback controller .............................................. 10
3.4 Initiation ........................................................................................................................... 10
3.4.1 Main Supply Voltage ......................................................................................... 10
3.4.2 Connecting Piezo Stage ..................................................................................... 10
4.0 Handling ...................................................................................................... 11
4.1 Controlling via Interface .................................................................................................. 11
4.2 Configuration USB 2.0 ..................................................................................................... 11
5.0 State Diagram ............................................................................................. 12
5.1 Command Syntax ............................................................................................................. 13
5.1.1 Blank Spaces ...................................................................................................... 13
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5.1.2 Decimal Separator .............................................................................................. 13
5.1.3 Command Terminator ........................................................................................ 13
5.1.4 Command Execution Time ................................................................................ 13
5.1.5 Command Set ..................................................................................................... 14
6.0 Command Overview ................................................................................... 15
ID — Set/Get Stage Identifier ........................................................................................ 16
MM – Enter/Leave DISABLE State ............................................................................... 17
OR — Enable Output Stage and Set Initial Voltage ....................................................... 18
PA — Move Absolute .................................................................................................... 19
PR — Move Relative ...................................................................................................... 20
PW — Enter/Leave CONFIGURATION State .............................................................. 21
RS — Reset Controller ................................................................................................... 22
RS## — Reset Controller’s Address to 1 ....................................................................... 23
SA — Set/Get Controller’s RS-485 Address .................................................................. 24
SE — Do Nothing, No Error for Compatibility .............................................................. 25
SL — Set/Get Negative Software Limit ......................................................................... 26
SR — Set/Get Positive Software Limit .......................................................................... 27
ST — Stop Motion ......................................................................................................... 28
TB — Get Command Error String .................................................................................. 29
TE — Get Last Command Error ..................................................................................... 30
TH — Set/ Get Point Position ........................................................................................ 31
TP — Same as TH for Compatibility ............................................................................. 32
TS — Get Positioner Error and Controller State ............................................................ 33
VA — Set/Get Slow Rate ............................................................................................... 35
VE — Get Controller Revision Information ................................................................... 36
ZT — Get All Axis Parameters ...................................................................................... 37
7.0 Pinouts ......................................................................................................... 38
7.1 24 VDC IN and OUT (Female ø 2.1 x Ø 5.5 x 11 mm) ................................................... 38
7.2 USB Connector (USB Mini-B Receptacle) ...................................................................... 38
8.0 Electrical Specifications ............................................................................. 39
9.0 Mechanical Specifications .......................................................................... 39
10.0 Environmental Conditions ....................................................................... 39
Service Form ........................................................................................................ 41
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NPC1USB Voltage Piezo USB Amplifier
EU Declaration of Conformity
EDH0403En1010 — 07/17 v
NPC1USB Voltage Piezo USB Amplifier
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NPC1USB Voltage Piezo USB Amplifier
User’s Manual
CAUTION
Please read carefully before switching on the power. Please see also instructions for safety when using piezoelectric actuators and power supplies
.
1.0 Introduction
1.1 Scope of the Manual
This manual describes the piezo amplifier NPC1USB from Newport Corporation. If you have any problems please contact the manufacturer of the system:Newport
Corporation, 1791 Irvine Ave. Irvine, CA 92606. Phone: (877) 835-9620
1.2 Certification of Newport Corporation
Newport Corporation works in according to an ISO 9001:2008 certified quality management system. Its effectiveness is verified and proven by periodic audits by the BSI. Our certificate can be found at newport.com
CAUTION
This instruction manual includes important information for using piezo actuators. Please take time and read this information. Piezo positioning systems are mechanical systems with highest precision. Correct handling
guarantees the precision over long time.
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1.3 Purchased Part Package
Please check the completeness of the delivery after receiving the shipment:
• Voltage amplifier NPC1USB
Power supply 24 VDC (Sold Separately – Model: CONEX-PS recommended)
• USB cable
• Quick Start Guide (available on Newport.com)
• .INF Drivers (available on Newport.com)
1.4 Instructions for Using Piezo Electrical Elements and Power Supplies
Piezoelectric actuators from Newport Corporation are controlled by voltages up to 150V. These values can be quite hazardously. Therefore, please read the installation instructions carefully.Only authorized personal should handle the power supply.
After transportation, piezoelectric actuators should be allowed to sit for approximately 2 hours to adapt to room temperature before being switched on.
Piezoelectric actuators are made from ceramic materials with and without metallic casings. The piezo-ceramic is a relatively brittle material. This should be noted when handling piezo electric actuators. All piezo-elements are sensitive to bending or shock forces.
Due to the piezoelectric effect, piezo-actuators can generate electrical charges by changing the mechanical load or the temperature or by such actions described above.
Piezoelectric actuators are able to work under high compressive forces. Only actuators with a pre-load can be used under tensile loads (these tensile forces must be less than the pre-load, given in the data sheet).
Please note that the acceleration of the ceramic material (e.g., caused by a fall, discharging, or high dynamic applications) will occur.After excitation of the actuators by a voltage in the upper control range, the ceramic will move and generate an opposite high voltage after disconnection.
Heating of the ceramic material will occur during dynamic operation and is caused by structure conditional loss processes. Failure may occur if the temperature exceeds specified values cited below.
The piezoelectric effect disappears with increasing temperature up to the Curie temperature (usual values approx. 140–250 °C).
Piezoelectric actuators such as stacks or other devices work electrically as a capacitor. These elements are able to store electrical energy over a long period of time (up to some days) and the stored energy may be dangerous.
If the actuator remains connected to the drive electronics, it will be unloaded within a second after shutdown and quickly reaches harmless voltage values.
Piezo-actuators can generate voltages by warming or cooling only (a result of longitudinal change). The discharge potential should not be ignored due to the inner capacitance. This effect is insignificantly at room temperature.
Piezo-actuators from Newport Corporation are adjusted and glued. Any opening of the unit will cause misalignment or possible malfunction and the guarantee will be voided.
Please use only original parts from Newport Corporation.
Please contact Newport Corporation or your local representative, if there are any
problems with your actuator or power supply.
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CAUTION
Shock forces may damage the built-in ceramic elements. Please avoid such forces, and handle the units with care, otherwise the guarantee is voided.
1.5 Safety Instructions
1.5.1 General Warning or Caution
Figure 1: General Warning or Caution Symbol.
The Exclamation Symbol in Figure 1 may appear in Warning and Caution tables in this document. This symbol designates an area where personal injury or damage to the equipment is possible.
1.5.2 Electric Shock
Figure 2: Electrical Shock Symbol.
The Electrical Shock Symbol in Figure 2 may appear on labels affixed to the DL Controller/Driver. This symbol indicates a hazard arising from dangerous voltage. Any mishandling could result in irreparable damage to the equipment, in personal injury, or death.
1.5.3 Icons
European Union CE Mark
CE Mark.
The presence of the CE Mark on New Focus equipment means that this instrument has been designed, tested and certified compliant to all applicable European Union (CE) regulations and recommendations.
Waste Electrical and Electronic Equipment (WEEE)
WEEE Directive Symbol.
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This symbol on the product or on its packaging indicates that this product must not be disposed with regular waste. Instead, it is the user responsibility to dispose of waste equipment according to the local laws. The separate collection and recycling of the waste equipment at the time of disposal will help to conserve natural resources and ensure that it is recycled in a manner that protects human health and the environment. For information about where the user can drop off the waste equipment for recycling, please contact your local Newport representative.
Control of Hazardous Substances
RoHS Compliant Symbol
This label indicates the products comply with the EU Directive 2011/65/EC that restricts the content of six hazardous chemicals.
1.6 Warnings and Cautions
The following are definitions of the Warnings, Cautions and Notes that may be used in this manual to call attention to important information regarding personal safety, safety and preservation of the equipment, or important tips.
WARNING
Situation has the potential to cause bodily harm or death.
CAUTION
Situation has the potential to cause damage to property or equipment.
NOTE
Additional information the user or operator should consider.
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2.0 Warnings and Cautions
RISK OF ELECTRIC SHOCK
Do not open the units! There are no user serviceable parts
insideOpening or removing covers may expose you to dangerous shock hazards and other risks. Refer all servicing to qualified service personnel.
Do not spill any liquids into the cabinet or use the units near
water
.
CAUTION
Allow adequate ventilation around the units so that heat can
properly dissipate. Do not block ventilated openings or place the units near a radiator, oven, or other heat sources. Do not put anything on top of the units except those that are designed for this purpose (e.g. actuators).
Work with the units only in a clean and dry environment. Only
specially prepared units (e.g. actuators) can work under other conditions.
• Please only use original parts from Newport Corporation.
Newport Corporation does not provide any warranty for damages
or malfunctions caused by additional parts not supplied by Newport Corporation. Additional cables or connectors will change the calibration and other specified data. This can change the specified properties of the units and cause them to malfunction.
Do not place the units on a sloping or unstable cart, stand, or table
as they may fall or not work accurately.
Piezo elements are sensitive systems capable of the highest
positioning accuracy. However, they only demonstrate their excellent properties if they are handled correctly. Please only mount them at the special mounting points.
Immediately unplug your unit from the wall outlet and refer servicing to qualified service personnel under the following conditions:
• When the power supply cord or plug is damaged.
If cleaning supplies or liquid has been spilled or objects have
fallen into the unit.
• If the unit has been exposed to rain or water.
• If the unit has been dropped or the housing is damaged.
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2.1 Installation, Power Supply
RISK OF ELECTRIC SHOCK
Do not insert or unplug the power plug with wet hands, as this
may result in electrical shock.
Do not install in rooms where flammable substances are stored. If
flammable substances come into contact with electrical parts inside, a fire or electrical shock may occur.
Do not damage or modify the power cord. Do not pull on,
excessively bend, or place heavy objects on the power cord, as this could cause electrical damage and result in a fire or electrical shock.
Always grasp the plug portion when unplugging the power plug.
Pulling on the cord may expose or snap the core wire, or otherwise damage the power cord. Damaging the cord may cause an electricity leak and result in a fire or electrical shock.
CAUTION
Do not use accessories other than those provided (e.g. power
cord). Plug the power cord only in grounding equipment conductor power sockets to prevent inadvertent loosening.
Do not place heavy objects on any cables (e.g. power cords, sensor
cables, actuator cables, optical cables).
Leave sufficient space around the power plug so that it can be
unplugged easily. If objects are placed around the power plug, you will be unable to unplug it in case of an emergency.
Install the system so that the on/off-switch is accessible without
problem.
2.2 Operation
Please note the area with general safety precautions.
RISK OF ELECTRIC SHOCK
Do not spill inflammable substances inside the voltage amplifier. If these substances come into contact with an electrical component inside the voltage amplifier, a fire or electrical shock may occur.
CAUTION
If the voltage amplifier emits smoke, excess heat, or unusual smells, immediately turn off the power switch and unplug the power plug from the outlet. Then contact Newport Corporation for technical services.
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NPC1USB Voltage Piezo USB Amplifier
2.3 Maintenance and Inspection
CAUTION!
When cleaning the exterior box of the voltage amplifier, first turn
off the power switch and unplug the power plug. Failure to follow these procedures may result in a fire or electrical shock.
Clean the exterior box using a firmly wrung-out cloth. Do not use
alcohols, benzene, paint thinner or other inflammable substances. If flammable substances come into contact with an electrical component inside the voltage amplifier, a fire or electrical shock may occur.
2.4 Environmental Conditions
The amplifier can be used in the following environmental conditions:
• Indoor
Altitude up to 2,000 m
Temperature: -40–80 °C
Relative humidity: 5–80% (non-condensing)
The recommended environmental conditions detailed in the following:
• Indoor
Altitude up to 2,000 m
Temperature: 15–40 °C
Relative humidity: 10– 70% (non-condensing)
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NPC1USB Voltage Piezo USB Amplifier
3.0 NPC1USB Definition
Piezo Amplifier for one PZT Actuator with a USB Interface; no feedback sensor (i.e. Open Loop Mode).
3.1 Keywords
Closed Loop
The operating mode for piezo actuating systems with integrated feedback sensor system; position accuracy is constantly controlled.
Open Loop
The operating mode for actuating systems without feedback sensor inside;no position information is available.
Modulation Input
The amplifier can be controlled by an applied analogue voltage signal from 0 V to +10 V.
Monitor Output
The output voltage signal corresponds to the position of the piezo actuating system with the applied voltage signal (OPEN LOOP mode only for NPC1USB).
PC Interface
USB 2.0
Hyper Terminal Program
This software enables the control of the piezo actuating system by using the USB interface. The available commands are described in chapter 5.0: “State Diagram”.
Soft Start
Initialize after turning-on procedure. During the initialization sequence, the piezo electrical actuator is controlled for approximately 10 seconds with a voltage signal of 130 V.
NOTE
The actuating system is moving during the initialization process.
Main Supply Voltage
The main supply voltage to the amplifier is 24 VDC; an external wide range power supply needed for use (Recommended: CONEX-PS from Newport Corporation).
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NPC1USB Voltage Piezo USB Amplifier
3.2 User Elements/Connections
3.2.1 Front Panel
3.3 Introduction
The NPC1USB piezo stack amplifier is designed to control one low voltage piezo actuator with higher output current. The amplifier comes as a stand-alone device with a standard PC interface and USB connection. The NPC1USB can be controlled by an analog voltage signal of 24 V or by PC interface.
The NPC1USB is designed to control open loop actuating systems without any internal feedback sensor.
3.3.1 Block Diagram
The chart below shows the block diagram of the NPC1USB. With exception of the display and the processor, the circuit is a similar of the NPC amplifier series.
NOTE
The travel capability of actuators or stages is limited to 80% due to the limited voltage range of the NPC1USB. With a lower current, the achievable rise times and frequencies are expected to be lower depending on the actuator/stage type.
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