Newlong DS-9A, DS-9C, DS-9P, DS-9AW, DS-9CW Operator Safety Instructions

I

I

SEWING

FIEAD

*trffi=i)

MODEL

9A

9G

9P

=gAW

:gcw

O

nm:ililirn

Iz-I7}?.IXil*rt+ft

t.:.,

For

Operator

Safety

Thank

you

for

purchasing the NLI

Model

DS-9

Bag

Closing

Machine

Head.

o

This manual contains

the

instructions

and

precautions

for

using the

Model DS-9

Bag Closing

Machine

Head. Be

sure

to read and

understand

this manual

before use and

use

the machine correctly.

o

Keep

this manual

near the

sewing machine

for easy

reference.

Be sure

to attach this

manual

to the machine

when lending

or transferring

it

to another

person

or

company.

o

Please orderthis

manual from

the nearest

NLI

office if it is

1ost.

O

The contents

ofthis

manual

are subject

to change

without

prior

notice for improvement

and safety

purpose.

Instructions

with this

mark are

especially

important

for operator

safety.

Be sure to

observe these marked

instructions.

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A*"=rd

of Injuring

the Fingers

O

The Model

DS-9C sewing Machine

head is

provided

with a built-in

automatic tape/thread

cutter.

The

operator's

fingers

may be injured

by the cutter.

A

"hazard

ofinjuring

the

flngers"mark is

attached to the

sewing

machine. Do not

put your

flngers

in

or

near the

cutter

when the machine is running.

Hazard of

Being Caught in the

Machine

o

Be careful,

when

you

insert

a bag to be closed

into the

sewing

machine, or

your

fingers

may be caught in

the

machine

between the

presser

foot

and feed dog.

O

A"Hazardous"mark

is attached to

the machine. \Mhen

sewing,

be sure to support the bag

with the hand from

beneath

the sewing head and not

to touch on the

machine.

o

The

instruction

manual and

parts

list is subject

to change without

prior

notice.

o

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WARNING

PERSONAL

INJURY

rvlAY

RESULT

IF THE FOLLOl|llING

SAFETY

PRECAUTIONS

ARE

NOT

OBSERVED.

BE SI'RE

IHE

AREA SURRflJNDING

I|ACHINE

IS

FREE

F

AI-I HAZARDS

SU$I

AS FIRE,

WATER,

OIL,

RUBISH

OR

AIIYTHING

THAT CAN

CAUSE

IIIJI'RI?

D0

NOT 0PERATE

ITACHINE

ll'l

AN EXPL0SIVE

AREA OR

UNDER

IIET

CONDITIONS.

THE

IIACHINE

IS

NOT

N

EXPLOSION_PROOF

TYPE

NOR I{ATER-PROOF

TYPE.

DO NOT

OPERATE

IIACHINE

BEFORE

READING

I NSTRUCT

IOII

IIANUAL.

DO

NOT

OPERATE

I|ACHINE ON

VOLTAGES OTHER

THAI{

SPECIFIED

FOR THE

HACHINE.

BE SURE

iIACHII{E

IS CONI{ECTED

TO BUILDTNG

ELECTRICAL

SAFETY

GROUIID

(EARTH).

Br

sunr

PowER

(ND

AtR

suppln

ts oFF

BEF0RE

PERF0RIilll'lG

MACHINE

iilAII'ITENAI'ICE,

PARTS

REPLACETENT,

ADJUSTMENTS

OR

CLEAI.IING.

DO

].IOT

OPERATE

IIACHINE

IIITH

GUARDS

ND

COVERS

REIIIOVED.

D0

NOT

T0UCH

Kl,llFE,

NEEDLE,

PULLEY,

BELT

AllD

ilOvltlc

PARTS

I{HEI'I

IIACHIItE

lS

It{

OPERAT

I ON.

BE SURE

IIACHINE

IS

PLACED

ON

A SIIIOOTH

(LEVEL)

SURFACE

ITHEN

PERFORiIIIIG

li|AINTENANCE,

PARTS

REPLACE[lEl'IT,

ADJUSTIIEiITS,

CLEANING

OR

STORAGE.

BE SURE

THE

MATERIAL

TO BE SE[{N

OR

CLOSED

COIPLIES

I{llH

THE I'lA$llNE

SPECIFICATIOI{S.

DO

NOT USE

SPARE

PARTS OTHER

THAN

.ilLI'

GET'IUINE

PARTS.

7.

3.

5.

10.

11.

1.

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7.

9.

10.

11.

Where

the construction

permits,

each

part

is stamped with

*lIft*fqfJ,EtlO;1H

its

part

number. On all orders,

please

include

part

number,

part

name

and

model name of rnachine.

o

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AElEffiffilaitDs-9d)ftfi8*fJ#

tffi.{ffiL<*c9*f.

Safety

Rules

To

prevent

personal

injury:

.

:'tstOffiil.

zt*)!xl'Ozi*)*ElAf6(lffim

o

All

power

sources to the machine

must

be

turned offbefore

(li'3V

t.

threading,

oilins, adjusting or

replacing

parts.

o

{Effi

l:j6

EE

/r,F.X.

${EE

+

a)&HtT.#/r,f;

.

t

o

A1l

cover

and

guards

must

be

in

position

before

operating

D{&#lffitf

Etfi49

lc(

V

t

&6^lJ.

f.

H

L

\Ilf

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tfcld*

machine.

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u\"

BitDm,ffiffi*. ffiffi66.

ii/)/@fi5#.

:i/)/

t

Do

not

tamper

with

safety

cover,

guards,

etc.,

while

6ts4:ffim(ld8t,t*f&)*sffiV'.'vtlcL*-d-"

maehllre

is

in operation.

ldentifying ond Ordering

Pqrls

Coulions

When Using

ihe Mochine

Mqintenonce

tt-

t'xr:EEf

6 fjF6L\et

EHl'OtrH

gffi

Safety Precautions tA{:eUtf

1)Always turn

po$rer

off

before threadins, oilins, and

1)f;E=#X9'iAEJtLatZDXiiEL,

X\D*&,ffi&.ffi#.

adjusting the

machine

or replacins

parts.

*tJffit&. {*+,f;&{f#a-ffii.Z,fE,ffi&9lc((Id3

l/\"

2) Wear safety

srasses.

2)ffi*{F#0>}SEAAlrrz^alFHt*;ffDLEf"

3) Make

sure, before starting the machine,

that

all covers

3)A(O#'iz\-itZ'fIEEBfrlaffiD((fl5v''"

and shields are in

place

and closed.

4) Do not touch

on

the

machine when it

is run.

4)

f

zr*fta*iiffiEa(lrr6:LAffiffiL(r)BiEEL(<

fd8u."

5)

Turn

power

off

and make sure the cutter

does

not operate

5)

ffl)Tla+b^tLbL*lt.

/'f€rHt9]-a((Idttr

''"

before

you put your

fingers

under the

cutter blades

and

l6E.ffi*.Ctelt.

Z.f€ffitgJ0:yy7)rfi7)r/3trta|

the needles to adjust.

&ffiffiL(i.btF#.t'fr">((ld3tr\"

6) Do

not

touch on the machine

when

it is run. 6):y)/OiEE$lclt.

iyyl.mful31ta47351rt"

o

Please keep in mind to handle the machine

carefirlly and to

o

iyvEF*t5ltffiffi/ed.3/e*Ilffii.bH*trrr<L\*f.

maintain the machine in

good

condition.

ilHW<&$RiL&6tlHt:Effitl,L.fSiJ((li3V',.

o

Thread tuzz or

dust

must be cleaned with air

or brush on

o

-

E

A+FXrtrK-f

L*Llcb.

fi+ffi"D k,

*9&.0>l#0>

throat

plate,

in the

groove

of feed dog

or

around

looper

F,

tL-z{*a*bDIaR*aftl8LDS}*B*t,U\la}fi'9

after

the day's work.

ffiL\(T$L\"

o

Wipe

the area easy to rust with

oil cloth.

.

ZD{frffiDL\ffiEtr}*lH&'gaffiVt((fd8Vl"

o

Check the machine for loose screws and tighten

them,

if

o

E

lc-Eltt-rDffi.\fiiltL\r\,F,ffrL((ld3v''.

any,

once a month,

o

Good maintenance

will

prolong

the machine life.

o

+y'.fi,ORLHLttt#ffia#frIc**#L*fOfa'igH

(li8v''"

CONTENTS/

flYK

1

.Specifications/tlffi

2.The Points

Before

Operation/trEBta>ffiffi

2

S.Threadins/XiiEL

a.oiline/#iH

1. oil

Filline

EiH.

.......4

2.

Exchaneins Oil

mot&-..

.......4

5.A{iustine/ffiW

1 .

Thread Tension

fnffi+Offi#.

....

.

.

....

s

2. Presser

Foot

Pressure

fF-&OffiW....

......

s

3.

Looper tv*t\*61EHH.

.....6

4. Feed

Mechanism

E9&OAEB

. ...

........

8

5. Thread

cutter

f47Dffi#(ps-ge)

....

10

6. Cutter

)tyV*0tiffi#Os-9c)

....t0

7.

Adjustmentfor,

Single

Thread

Sewing

HffiffirrlOflfi|B.

...L2

o.Trouble

shooting/\yyoh,77*a76ElL*ffe

13,

14

Parts

List/ffiffi*

15-39

List

of Screw,

Nut

& Washer/i9.

fyl..,VyVf--HEl

40, 4l

Numerical Index

of Parts/z{-)ffiE

42-44

1. Specification/ftffi

2.

The Points

Before

Operation/EffitfrOffiffi

o

Oil

the

area

through

which

thread

passes,

the tension

disc,

the

thread

guide,

Iooper,

etc.

(Note;An

anticorrosive

agent

is

applied to

the machines

at

the

factory, in order

to

prevent

rusting. It

is necessary

to

use oil to remove

this

agent. or it

may

prevent

the

thread

from

passing

smoothly.)

o

Conirm

that

the machine

has

been

threaded

as

per

the

instructions

3. in

the

manual.

o

Confirm

that the

machine

has

been

lubricated

as

per

the

instructions

4. in

the

manual.

o

fi+mL<.

-vY

trylh<trEf

6LE

l*' *\'0)i&6ffifr

'

X\ffi+.

*il

4 F'

tv

-z{-

/r

D

lrfl.f

$

aEL(

<

fd

I

v\o

ivvt.

tt.

ffi

aXEtW

{

ir.d>Tffi

frffi

ffi

lrffi

rL D

ffi

?6a

(1,'Ef"

ffi

Lt.E

iH

&[A*L/ev''t/A

rixA-x

l.

Sfifu/rvl:Lrr&)!*f"

ffiffiL((/d5v''.

o

iEEBtl.U'ff€'lHoil

H

tffi/-<, f#ffif,EntrEuv

'':

&AaEffi'L(<fd3l,\"

1

I

l

l

Model

DS-9A

DS-gC

DS-9P

DS.gAW

DS_gCW

Max.

Speed

frHtr]E&

2700rpm

2500rpm

Ordinary

Speed

HffiEffiEffi&

2500rpm

2300rpm

Stitch

Length

ffiH

rfr

7-11.5mm

7-10.5mm

7-11.Smm

7-11.5mm

7-10.5mm

Stitch

Type

fi48#"2fr

Fouble

thread chain

stitch

28ffiffi1,'

Needle

Type and

Size

#laY,,*^ t4A

DR-H30#26

DRG-67#27

DR-H30#26

Cutter

itvF*

Thread Cutter

*,VJDtvl*

Crepe

Tape

Gutter

,v"/fiyr-

tt"rrylfl.tv

Thread

Gutter

*<6lD)tvF-

Grepe

Tape

Gutter

tv*/)tvF-

Lubrication

ffitH6fr

resedoilbath

frAffif'f,Ht4tv"sz

--..-_Modet

ffifEft

Part*IIfr#i--i

-

DS-9A

DS-gC

DS-9P

DS_gAW

DS-9GW

Purpose HE

Presser

Foot,

left

#-&#s.(E)

062251A

102135A

302161A

062391

A

1022814

Standard

ffiry

Presser

Foot, right

ffi-&*tr(fi)

a62261

102162

062381

1A2261

Feed

lfog,

tront

Er&(Et)

304211

3041

31

304221

304291

104231

Feed Dog,

rear

Xt&.(th)

104072

104072

Throat

Plate

AFfiE

3041 81

104123

304231

304281

104241

Presser

Foot,

left

ffi-A*E(la)

1 021 34A

062392A

10231

1A

Hand

feed

+#Lffi

102136A

Sub-Tape

g<ffiffi

1023214

t02s31A

Bag

Mouth

Holder

affiu)wH

Presser

Foot,

right

#-6ffi(E)

1021

61

Iland

Feed

and

Jute

Bag

+ELH.

ffi#H

Throat

Plate

e+ffi.

1 04093

104122

by

lever staft

iyyxt-1.1.,/\-{

30431

1

3041 71 304241

Single

Thread

HffiffiVTH

3. Threadins/friEL

1. ForDS-9A,DS-9C,DS-9P(Fig.1-A.

@ @

>

a) Thread

@

on the left side

of

thread

stand is Needle

thread. Thread it

points

O

throueh @ in order.

b) Thread

@

on the

right

hand

side

of thread stand is

Looper

thread. Thread it

points

@

through @ in order.

c) Both

threads should

extend

from the last threading

point

by 15

to 20cm.

1. DS-eA,DS-e0,DS-9P 0)Efi<rie.l-A.

@ @

>

a)

i6

ir(

o

rto

->a

El$lo

*<@

G'tr ) AO

-@Erl[F6

E iE

L(<fa'8v\"

b) iA

ir

(

o

rFJ

c\

h lill

0)

*,

@

(

T

i6

)

A@

-

@

E

tllF6

I

r

iE

L((/i8v',"

c)

t i6

l*fi

n'

6.

T/A

li.tv

-

f

*

71.

b

1 5cm-20cm

{ b

t,'E

(HL((/dEv',"

Caution:

No stitching at all, or thread break or skipping stitches
result if

t}te

machine is

not

properly

threaded.

Check the

threading

with

(Fis.l-A,B),

and be sure both Needle

thread and Looper thread are correctly thread.

DEH]

lRaiEVfi

*F"1

EZ*f

t. A*ffi er*u

tit.

*fl

*t.

El

fttXfa&"0>lHtrbfsL)*t

"

(Fig.l

-A,B)f &

(f

H

l:/au

(.

-t.

#.

T

#

&t,iFEllLE

l:

FpliEtrfa(iEL<<EtL\"

2.DS-eAW,DS-9CW

@l6d/.Gie.t-B.

@

@' @

o'>

a)

-L.i6

1@

t*O

-@

*reol|[FE{.rEL((IdSv''.

b)

tX

2@'

i*O'

-@'

*tolllH6[.iEL((fd3v''"

c)

T/6

1@

lt@

-@

*<"olrF#l.iEL<(li'3t,."

d)

TX

2O)'

lt@'

-@'E-eol{E6t.iEL<(li3t,

''"

2.

For DS-9AW,DS-9GW(Fig.1-8.

@ @'

a)

Needle

Thread 1

@

:Thread it

points

in order

b)Needle

Thread 2

@'

:Thread it

points

in order.

c)Looper Thread 1

@

:Thread it

points

in

order.

d)Looper

Thread I

@'

:Thread

it

points

in order.

@ @'>

O

through

@

O'

through

@'

@

throush

@

@'

through

@'

4.

oilin

g/t#

lH

Oil is

Completly

drained from the machine

before

packing.

Ensure the machrne

is fl1led to the correct

levels

as descdbed

below.

Use

mineral al

22-32

cSt

at 40"C.

(Eg.

Tellus oil

#32.)

1.

Oil Filling

a) Unscrew

breather cap

a

and fiIl

with oil

to

between

the

maximum and

minimum levels

@.

Approximately

1,600cc should

be used.

(Fig.2)

b)Remove

cover

@

and flll with oil so

that level reaches

the'red

point'indicator

@.

Approximately 140cc

should

be used.

(Fig.2)

2. Exchanging

Oil

a) Oil should

be exchanged

after the flrst

1,000

hours

of

operation

then

after

every

2,000

hours.

u)

Oit

oraining

As indicated

(n'ie.Z)

oil is drained ilom

the machine by

rotating and

un-pluggine.@,

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5. Adjusting/Elf

H

The

looper

movernent

of

this

rnaqh.i&e

tr-as

hee(r

qrcge(L\

adjusted

before

shiprnent

from the

factory,

but

if it

needs

re-adjustment

when

it is disassembled

for repair

or

etc,

prcceed

as

foilows.

1. Thread

Tension

(figure

3)

Thread tension

is

most important

for successful

sewing,

Maiadjustment

results

in thread

break,

skipping

stitches

and

break

ofbag.

Proper

thread

tension

may slightly

vary

with the

type

of bag

and thread.

The

norm

is

given

below.

Thread

tension

regulators

are mounted

so

that the

tension

is uniform

for

stitch length.

To

adjust the

tightness

of seam,

adjust

O,@

in

Figure

3:*

1) Heavy

material

fiute,etc.)

Thread tension

regulators

O

should

be loosened slightly

(turn

the

adjust

nut counterclockwise),

Needle thread

controller

@

after

loosening

set screw.

2)

Lisht material

Tighten

thread

tension

regulators

O

(turn

the adjust

nut

clockwise).

3) Needle

thread

At

the shipment,

the

needle

thread

controller

@

for

Creped

Paper

Tape is

adjusted

a iittle

downward.

In case

of using

sewing

machine

without

Creped

paper

Tape, the

needle

thread

controller

@

should

be re-adjusted

upward.

The feed

rate

of

thread

must

be adjusted

according

to

stitch

leneth

and

thickness

of bag.

If thread

tension

regulator

adjustment

is

not

sufficient

for

obtaining

the

required

thread

tightness,

use

needle

thread

controller

@

by moving

it

up

or down

as

necessary,

after

loosening

set

screw.

Thread

is tighter

by

moving

it up

(in

the direction

of the

arrow),

and

is looser

by

moving

it

down.

Tighten the

set

screw

after

adjustment.

4)

Looper

thread

Looper

thread

tension

regulator

@

should

be

adjusted

in

accordance

with

adjustment

of

the

needle

thread

tension

=

regulator.

Adjust

it

so that

the

looper

thread

will

not

sag.lf

looper

thread

tension

is too

much,

the

needle

thread

may

break.

2- Presser

Foot

Pressure

Presser

foot

pressure

must

be

adjusted

according

to

the

material

of bag

and

thickness.

Check the

reverse

side

o{

searns.

The

pressure

is too

strong

if seams

show

a sign

of

scratches

by

feed

dog teeth,

or the

actual

stitch

length

is

shorter

than

the

preset

feed

rate

of

feed

dog

teeth.

In

this

case,

unscrew

plate

spring

adjust

screw(102171),Figure

4,

after

loosening

nut

(5/16N24301).

Be sure

to tighten

the

nut

after

the

adjustment.

If the

pressure

is

too weak,

seams

do

not

form

a straight

line,

or

the

stiteh

length

is irregular.

In

this

case,

increase

the

pressure

by screwing

the

plate

spring

adjust

screw.

Decrease

the

pressure

when

closing

jute

and

other

heavy

bag

material,

and increase

it when

closing

pp

woven

cloth

and

other

light

bag

material.

your

machine

is

adjusted

for

3-ply

kraft

paper

bags

at the

factory.

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Adiustins/ffi

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i

I

3.

Looper

a)

Distance

between

Needle and

Looper

Turn

the

pulley

in the

forward

direction

and

adjust the

bell

crank so

that the

end ofthe

looper

is 7mm

away from

the

needle center

when

the needle

is in

the most

retracted

position,

as

shown

in

(Fie.4).

The

distance

between

the

nut

(outside)

of Looper

Connecting

Rod

must be

38.5+

0.3mm.(Fis.4)

Upon completion

of

the

adjustment,

tighten

the screw

of

the bell crank.

b) Gheck

of Height of Needle

Needle

and

looper movements

are correctly

timed

if

distance

(A

and A'

of Fie.4)

between

Looper

point

and

Needle

hole

when

Looper

points

gets

in line

with

left-side

edge

of

Needle is the

same

as Looper

passes

Needle in

forward

and backward

movements.

A-A'

+

0.3mm is

allowable.

Adjust by hiehtly

tapping the

looper

Drive

Lever.

Looper eyelet

should overlap

with lower

part

of

oval hole of

Needle, as shown

in

(Fig.5-c.)

as

looper

goes

forward. Adjustment

can

also

be done by loosening

the set

screw ofthe

needle bar

connecting

stud and adjusting

the

height of

the needle bar

so that

the end of

the needle

is

15.5mm

from

the

upper surface of

the throat

plate

as

shown in

(r'ig.o).

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Fig.5-o

Fig.5-b

I

5. Adiustine/ffi

H

c) Clearance

Between Looper and

Needle

Adjust the

clearance between

the needle

and the looper

to

between 0.05-0.1mm when the needle

goes

forward

and

passes

the

rear of

the needle.

To

obtain

the

corect

clearance,

loosen the

screw

@

of the

looper rocker

frame

@

and incline

@

the looper

rocker. Adjust

the

clearance ofthe

needle and looper

to between 0.1-0.5mm

when the looper

moves fonnard to the

right at the closest

point

to the needle.(Fig.7-a)

To facilitate the adjustment

first adjust the looper avoid

eccentric cam

so that its

screw is 45" to center of the

main shaft.(Fie.7-b)

d) Clearande^Between Looper Retainer

and

Needle

Loosen set screw@ and adjust the

clearance of the

needle and looper

retainer

to between

0.05-0.1mm as the

needle

goes

up.(Fie?-c)

c)

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Fig.7-b

Fig.7-c

Fig.7

!-

I

L

5. Adjustins/ffi

W

4. Feed

Mechanism

a)Clearance between Throat Plate and

Feed Dog

Ensure that

the feed

dog

does not touch

the

throat

plate

as it

passes

through. A clearance of

1.5mm

should

be seen

between the middle teeth

of the front feed dog and the

throat

plate

as

indicated

(p'k.A).

b)Height of the Feed Dog

o

Adjust

the

height

of the feed dog so that it

protrudes

2.5mm from

the upper surface ofthe throat

plate

when the

feed

dog

has risen

to the

highest

position,

as

shown

in

(p'ig.g).

If the feed

dog

is higher than

this, stitch will not

chain satisfactorily, and if it is lower

than this, the

stitch

width will be too smal1. Slacken nut

@

with a box spanner

to

adjust the height

of

the Feed Dog.

It is

important to

adjust the height with set screw

@

to

ensure that

the

pressure

from

the Pressure Foot should not force it back

down. Tighten nut

@

when

the adjustment

is

correct.

o

The

Rear Feed

Dog should

be

set 0.1mm lower than the

Front

Feed Dog.

Gaution:

Tentatively tishten the

nut

and make several stitches to

be sure the required stitch length is obtained.

After

the

confirmation,

firmly

tighten

the nut with

a spanner.

4-ix'JeOFla*

a)

St*E&iEtJ#oFslffi

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5. Adiusting/ffi

W,

c) Stitcn

Spacins

The stitch

width

of this

machine has

been adjusted

to

10mm before

shipment

from the factory.

The

stitch width

is adjustable

from

7 to 11.5mm.

(only

DS-9C

is adjustable

from 7 to 10.5mm)

Loosen the

nut

@

of

the feed regulator

and

move the

feed connecting

rod

@

in the direction

ofS,

as shown

in

(p'is.tO).

to decrease

the

stitchwtdth,

an(ruove

the

ro(in

the direction

of L to

increase

the width.

When

moving the

feed connecting

rod,

do so after

confirming

that

the feed

connecting

rod can

rnove freely

along

the slot

in the feed

rocker

(Rotate

the

pulley

in the

forward

direction until

the

feed dog

is in the

forefront

position).

c)

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d) Needle

Guide

When

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is changed,

the

needle

guide

must

be adjusted

accordingly,

as the

clearance

between the

needle

guide

and

the

needle

will change.

Turn the

puiley

in

the

forward

direction

after

loosening

the

screw

@

of

Fig.1l

and adjust

the

clearance between

the

needle

and

needle

guide

to zero

when the

end ofthe looper

comes to

the

side

ofthe needle,

as shown

in

(Fig.11)

and tighten

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@.

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5.

Adjustins/ffi W,

5.

Thread

Cutter

(DS-9A)

The

knives,

(A)

and

(B)

are to

be adjusted

as following

steps.

a)

pix

the

knife

(A)

with

tightening

scre\4r

@

at the

proper

position.

Be

sure that

the knife

edge

does not

protrude

from

thread

gutter

ofthroat

Plate.

b)

Fix

the knife

(B)

in

the

gutter

ofknife

lever,

bv

tentativelv

tightening

screw

@.

c) Tum

pulley

clockwise

direction.

When

the knife

(B)

moves

farthest

right

position,

fix

the knife

(B)

moves

so that

it

contact

with

the

edge

of

knife

L\)

approx,

2mm.

d) Sliehtly

bend

knife

lever

to obtain

proper

contact

between

knife

(A)

and

(D.

e)

Tr:nto

cut

several

threads wound

and then confirm

ifthey

are cut

sharply and

straightly.

6. Cutter

(DS-9C)

a) To

occlude

the upper and

lower blades, manually

move

the

upper

blade. To

do so,

put

off air

source. Here,

prior

to

lowering

the upper blade,

loosen the

screws

@,@

and

@

andthenuts

@

and

@

shownh(fie.tf).

When

both blades

are oecluded,

allow

a

gap

of

0.1 to

0.2mm between

the faces of the

two blades on the

rear

side, andtighten

the

screw

@

and the nut

@.

b) After

the

setting

described

in

O

above,

where the

screw

@

is

in light contact

with the screw

@,

tighten the

nut

@.

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NOTE:

The

gap

a{ustment

can be

easily made

placing

a

sheet of

Kraft,

paper

between

the

upper and lower

blades, as shown

in

(Fig.14).

10

5. Adiustins/ffi

W

c) After the adjustment by steps

@

and

@,

cut a crepe

tape or thread for

test.

Ifthe

front

end

ofthe cutter cuts

but

the

rear end

does

not,

there is a

gap

on the rear

side.

In this case, loosen

the

nut

@

and loosen the screw

@

by l/8 turn, and

cut

the thread

again for test. If it still

does

not

cut,

loosen the screw by another 1/8

turn and

repeat

this adjustment and test cut until

the thread

can

be

cut, and then retighten the nut

@.

If

the

rear end of

cutter cuts but the front end does not cut,

the adjustment

by step @ is insufrcient. Then, make

re-adjustment of

the rear side so that the

gap

between both the blades

becomes 0.1 to 0.2mm. Here,

adjust the upper

and lower

blades so that they

are in contact

with

each other

on the

front side. If the lower blade

tends to turn

away without

cutting,

lsesen

the

nut

@

and increase the

pressure

of

the spring by turning

the screw @ clockwise.

(p'is.t3)

a) eajust the

overlapped

depth ofthe upper and lower blades

by changing the leneth ofair cylinder

rod end so that

the

distance between the upper face ofthe lower blade and

the

rear side of the upper blade becomes 2mm, as shown

in

(Pis.t+).

e) Do not operate without Air Speed Controller

on the

Solenoid Valve

of

the

Stand.

(See

the Parts List

A2/A6(2L)

pace

12 Ref.No.49). In case of operating

the

Solenoid Valve

without air

Speed Controller, it will be the

causation

for some

parts

broken.

0

eajust air

pressure

to 0.4Mpa

(ake/cfi)

not to exeeed

0.5Mpa(5kg/crf,).

in case of using with excessive

air

pressure

(over

0.5Mpa(5Kc/crfi)),

it

will

be the

causation

for some

troubles.

c)

Bfrs@,

@

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Lower Knife

Base

Connection

Tnt6i(106062)

Kraft

paper

,77\ffi

Lower Knife Stopper

Tnxl.y/{-(106093)

11

5.

Adjusting/ffi

W.

7. Adjustment

for Single Thread Sewing

a)

Fixing Throat Plate Thread

Retainer

(Fie.l5)

Fix

Throat

Plate Thread Retainer

@

at Throat Plate

@

with

Screw

@,

keepins

its

point

havins

0-0.3mm

clearanee

from Needle center.

b) Clearance

between

Needle and Looper

(Fis.16)

Tum the

pulley

in the forward direction

and adjust

the

bell

crank

so

that

the

end ofthe looper

is 7.5mm

away

from

the

needle center when the

needle

is

in the

most

retracted

position.

The

distance between

the

nut

(outside)

of

Looper

Connecting

Rod must be 39.5t0.3mm.

Upon completion

ofthe

adjustment,

tighten the screw of

tSe,bell crank.

c)

Adjustment

between Looper

and Throat Plate

Thread

Retainer

(Fig.17)

Adjust Throat

Plate Thread Retainer

with Looper

Connecting

Rod, keeping it not

touching concave

part

of

Looper when Looper

pass

through the nearest

position

A

from Throat

Plate.

o

When

the test to run, if the thread does

not slip out

smoothly

from

Throat

Piate Thread Retainer,

adjust

keeping

its

point

having

0-0.5mm from Needle center.

7.

HHfiIL\OffiE

a)

SftEJTtoffi

{.}

(rig.t

s)

ff+Em@

oft

ffi

,rGlffi 19

0-0.3mm tc'/e6196.***

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LooperLooper

Cmnecting

F

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Throot Ptote

Threod Retoiner

Af

EJI\

Loopr Oorurecting

F

tV-tf-]:z-E12l'E].t

Fig.I5

12

Fie.l7

t

I

a,

!t

6, Troubleshooting

*

Plastic contents

existent

in bag material

is melt by

the heated

needle and may stick

to needle,

etc., causing

skipping

stitches.

When

closing

woven cloth bags,

kraft

paper

bags

inclusive

of

polyetlrylene

coated

layer,

polyethylene

and PVC

bags,

etc-, dampen needle

thread

with oil

to

prevent

sticking of

plastic

contents.

Use

silicone oil

processed

thread

for

packing

rice

and other food

products.

Problem

Cause

Solution

Ref.

Needle

(looper)

thread breaks

1. Damaged looper

2.

Too much thread tension

3. Too little thread tension

4. Thread snarled

or hung

up

along

path

between thread

stand

and needle,/looper

5. Incorrect threading. Thread not between

tension discs

6. incorrect needle setting

7.

Bent or

damaged

needle

8. Double sewing

9.

Decreased

stitch leneth because

ofworn feed

dog teeth

Replace
Decrease

Increase

Correct

Thread correctly

Set correctly
Replace

Move up thread

controller

Replace

feed dog

5-3
5-1
5-1

3

3

5-3-b
5-3-b

5-1

5-4-b

No

chain

formed

between

bags

1. Incorrect threading

2.

Too much looper thread tension

3.

Too little needle

thread tension

4. Thread

controller too

low

5.

Needle

and looper not

timed

each other

6. Not enough

presser

foot

pressure

7. Thread is cut by feed dog

teeth

8.

Thread is

feedback

because feed

dog is set too

high

Thread

correctly

Decrease
Increase
Move it up

AdirLtst

timine

Increase
File

the row

offeed

dog teeth

that

comes in touch with

thread

Adir,rst

heieht offeed dog

3

5-1
5-1
5-1

5-3-c

tr_o

5-4

5-4-b

Skipping stitchs

1.

Wrong setting

of needle

2. Bent or damaged

needle

3. Thrcad controller too

low

4. Wom looper

point

5. Needle

too

high

6. Thread sticking to

needle due to

heat

7.

Needle

guard pushing

needle

8.

Looper

thread too

loose to form a

good

triangle

(reverse

skip)

9.

Needle

and looperwide

apart

(scoop

skip)

Set correctly
Replace

Move it up

Replace

looper

Lower needle

bar

Dampen needle

t}read

with

oil

Adirrst

needle

Suaxd

lncrease

looper

thread

tension

Adjr,rst

distance

needle

to

looper

5-3-b
5-3-b

5-1

5-3-c

5-3-b

*

5-4-d

5-1

5-3-c

Needle

or looper

breaks

1. Bent needle

2.

Looper

point

hitting needle.

Needle

point

hitting

looper

3. Needle

guard pushingneedle

orthey

are wide apart

Replace

AdjrLrst

timing of

needle and

looper

Adj,Lrst

needle

guard

5-3-b

5-3-c
5-4-d

Stitch

length nqt

uniforrn, Curved
seam

1. Not

enough

presser

foot

pressure

2.

Worn feed dog teeth

3. Bent

needle

Increase
Replace

feed

dog

Replace

5-2

5-4-b

s-3-b

Thread

bites into

ctepe

tape

1. Two

much needle

thread tension

Decrease

5-l

Crepe tape creases

1. Feed

dog, rear, is higher

than feed

dog front

a little

Adjrust height

5-4-b

13

6.

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ORDERING PARTS

1. Description

ofeach

part

and

its stamp number is described in

this

parts

list. Screws an{ nuts

for

parts

are

shown adjacent

to the relevant

parts.

When ordering

parts,

describe

clearly

stamp

number with

its narne

of

part.

2. The

parts

which

have no Ref. Number

can not

be delivered

independently; always oder

it as an assembly.

3. A set ofassembled

parts

is represented by the stamp

number

ofits

main

parts.

4. The last figure on the

parts

stamp

number

advances on each

improvement ofthe

parts.

5. Parts No. described

in

[ ]

of Remarks means

old

parts

No.

a

The

parts

list is subject

to change without

prior

notice.

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CONTENTS

frIA

O!.

MISCELLANEOUSCOVERSPARTS

..........16

zlzr-ffiffi

O2-1.

THREADTENSION&OIUNGPARTS

.........

18

i6ffi+.

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O2-2. THREAD

TENSION

& NEEDLE THREAD OILER

(DS-9AUDS-9CW)

. ....

. .

20

;Affi+.

t'iAf#JH#*Hffi

03. BUSHINGPARTS.

.....22

ffitrHffi

04. NEEDLEBAR

&

CRANKSHAFTPARTS

..,..24

frtffi, lTvrvrTlWff*

05.

PRESSER

FOOT PARTS

.....

...,,....

26

ffi-&E€ffi

06.

LOOPER

ROCKER &

CONNECTING

ROD

PARTS

.....,...

28

tv-/<*ffigtHER

O7-1. FEED

DRIVING

& THROAT

PLATE PARTS

(DS-gA"

DS-gAW).

......

30

Xlt'ffiffi.

#+ffiF*ffi

O7-2.

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&THROAT

PLATE PARTS

(DS-gC,

DS-gP,

DS-gCW)

.....

32

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O8-1.

CUTTERPARTS

(DS-gA,

DS-gAW)

,.......

34

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08-2. CUTTERPARTS(DS-9C,

DS-gCW)

.........

36

)tyF*9$ffi..

09.

THREAD

BREAK

DETECTOR & BINDER

PARTS

.....

38

*:91tt&frt\4>ts'Wffi\

USTOFSCREW,NUT&WASHER.

...40,41

*?.

iyl-,

Vylr--HB

NUMERICAL

INDEX

OF PARTS.

.. .

.

42-44

zs-)#dl

l5

01. MISCELLANEOUS

COVERS

PARTS

.iz\-Hffi

d6l

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dJ

n

2s

Tt

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q4

d
d
d

u

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fi

rr--{l

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0S-9A,9Ail,9P
[JS-9A.gAt,9PE

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DS-9A,gAfH

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0s-9Ar,ggtH

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01.

MISGELLANEOUS

COVERS PARTS

.Pz\-Hffi

tr#

Ref.No.

flft*a

Part

No.

*{sF"frVr

Description

1B#

Q'tv

ffiE

Remarks

A

c

P

AW CW

1

2

3

4

5

6

7

8
9

10

11

t2

13

t4

15
16

t7

18
19

20

2l

,9

23
24

ZA

26
27
28
29

30

31

32
33
34

35
36
37
38

39

40

41

42

43

M

45

M

47
48
49
50

51
52

bJ
54

55
56

1050178

7/32532007

065044

11164540005

305151

3S4x8

305052
305042

3S5

x

12

11G1/8NPT

30511

I

3S5X10

065401
305012
485 x 20
305091
305082

10s4x

12K
305081
SC63278

305021

E07001

e/64S40004
11164540005

807002

1RS-8
807003

9/64540004

255351

305141

035191
035201

10s4x 12K

305031

305t22

4B5x

10

305261

11164540005

305072

305062

3S5

x

15

305241

11l64W10101

305171
305162

15/64528017

5/16W05201
3/16532004

30527t

11164540005

305242

305281
305152
305211
305201

3/16528018

Cloth

Plate

Screw for

1050178

Cloth

Plate

Spring

Screw for 065044

Face

P\ate, lovrer

Screw for 305151,305

152

Gasket
Face

Plate,

upper

Screw for 305042,305052

Plug
Needle

Bar Cover

Screw for 30511

1

Rubber Bushing
Body Head Cover

Screw

for

305012

Gasket

Top Cover

B

Screw for 305081,305082,30509

1

Top CoverA

Screw

Cutter

Cover

Hince(2M-l1)

Screw for E07001
Screw for 807001

Fastener Head(T8-149)
Stop Rine(S-8)
Faslener Sprine(ST8)

Screw for

E07003
Rubber Bushing
Gasket

Side

Cover

Side Cover Retainer
Screw for

035201,035191,305141

Cylinder

Cover

Fastener

Spring Base

Screw

for

305122

Looper Thread

Cover

Screw for 305261

Gasket
Inside

Cover

Screw for

305062,305072
Looper Thread

TakrUp

Cover B

Washer

Post
Looper

Thread

Take-Up

CoverA

Screw

for 305162

Washer for

305162

Screw

for 305162

Side

Cover

Screw
Looper Thread

TakrUp

Cover B

Cloth

Plate

Face Plate, Iower

Cloth

Plate

Cloth Plate Base

Screw for 305201

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+,

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771

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1

.>

,

1

1

I

1

1

3

1
1

6

2

1

t2

1
1

,

,

o

4

3

1

1
1

6

1
1

2

I

1

1,

1

15

I

1
1
1
1

I

1
1

J

1

I

1

2

1l

I

1

2

1
1

9

1

1

3

1
1

6

o

I

t2

1
1
1
1

,
,

3
3
3

6

1
1
1

6

I

1

,

1

1
1

1

15

1
1
1
1
1
1
1

I

1

2

1

,

1
1

9

1

1

3

1
1

6

o

1

t2

1
1

;

,

2

4

3

1

I

1

6

1
1

c

I

1
1
1

15

1

I

1
1
1

I
I

1

3

1
1

2

,

1

2

,

1
1

9

1
1

3

1

1

6
2

1

12

1

I

2
2

2

4

3

I

1
1

6

1
1

,

1
1
1

1

15

1
1
1
1

1

1

1

3

1

I
I

1

2

1

2

1

,

1
1

I

1
1

3

1
1

6

,

1

L2

1
1
1

I

,

2

3
3
3

:

1
1
1

6

1
1

2

1

I
I

1

15

1

I

I

1
1

1

1

17

A2-1.

THREAD

TENSION

&

OIUNG

PARTS

*ffi+.

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Fr l',leedte

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h"

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TENSION

&

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PARTS

xm+.

ffi'ffiHffi

i

i

I

BX6

Ref.No.

*t3ffi68

Part

No.

*{sf"htr$

Description

,lE&

o'tv

ffiE

RemarksA c

P AW

CW

1

2
3

4

5

o
7

8

I

10

11

L2
13

t4

15
16

t7

18
19

20

2t

90

23
24
25

26

ZI

28

29.

30

31

,32

33

34
35

36
37

38
39

4-0

4t

a

43

M

45
46

I 065151E
I

oosrsr

IHAI348

I soozoe
I oosrsr

I oasrzr

I

z+sott

I 80667
I ozsoar

I

trloqs+osor

I ozsogr

I tssxo

I ooszrr
I ossosr

I

u/o+s+oor+

I

11l64W15103

I

ttlo+s+ooos

I osso+z
I

g,ro+s+oorr

I sosr:r

lrssxs

I 255262

I

es+xro

I oosaor
I

oosoos

I D05007
I :oszsr
|

+s+*a

lzw+

035821

D09002
D07055
D07056

D09005

11G1/8NPf

305291
305251

255392A
255392

D07057

8FU2-4x

130

105521

9/643r!0005
D03002

3S5

x

15

065211

*-EEl+

*E

fi68+fiffi

X\ffi+^Y-J

fraE+.m.

*ffi+^7rlf

#iBTiyl.

*rr4F

xEE+trjL,
f,rri'fl:

+,

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+,

#)r4F

-t*=ilBfifiA

+,

Vy/I*

+,

ti6ffi€F B

+,

-h.*\Wf

+,

TXf4N

+,

*+vl
*4tvf',

t'4tvF-,

f6er#

t,

VyV+-

TtYZ

#Affi

gH

==zt-Jf7p-7127J{

/7/

ffi'&tr#

/1r

*Jl4Fts47

.L'ififfi€tr

Thread

Tension

Ass'y

Tension

Post

Tension

Post

Ferrule

Tension

Disc

Tension

Spring

Tension

Nut

Thread

Guide

Tension

Disc

Stop

Pin

Frame

Thread

Eyelet

Support

Screw

for

075091

Frame

Thread

Eyelet

Screw

Frame

Thread

Eyelet

Needle

Thread

Controller A

Screw for

035031

Washer

for

035031

Screw for

035031

Needle

Thread

Controlier

B

Screw for

035042

Needle

Thread

Guide

Screw

for

305131

Looper

Thread

Guide

Screw

for 255262

Rubber

Bushing

oil

Gauge

(oLG

20zR)

Oil

Gauee

(KDM-40)

F'elt
Screw

for

305231

Washer

Fence
Rubber

Bushing

(EZ3020AO)

Tube Fitting,

elbow

(POL8-02)

Tube

Fitting,

plue

(PPB)

Plus

(BM-3/4)

Plug

Frame

Thread

Eyelet

Needle

Thread

Controller

Needle

Thread

Oiler

Needle

Thread

Oiler

Ass'y

Needle

Thread

Oiler

Base

Tube

Fitting,

strajght

(PC4-01M)
Oil Tube
Felt

Screw

Oiler

(38-1/4PF')

Screw for

255392

Frame

Thread

Eyelet

t#ffi,tsfl*ff

r*ffi,H**

fE

r.iAf6m#*t6

vyryfw+

#'lilt<,(7

ffiiHf#

+,

*47*

+,

^/r4ts

2

2

2

4

,

2
2

,

3

3
3

4

1
1
1
1
1
1
1
1
1
1
1
1
1
1

I

2

,

I

1

,

2

1

I

(;

(1)
(1)

(1)

(r)

(1)
(1)

(t)

(2)
(1)

2

,

2

4

2

2

Z

I

3

3

4

I

1
1
1

I

1
1
1
1
1
1
1
1
1

I

I

2

1
1

2

.,

1

2

(1)

(1)

(1)
(1)
(1)

(r)

(1)
(1)

(2)

(1)

2

o
2

4

I

9
9

I

3

3

1

4

1
1
1
1
1

1
1
1

1

1

1

1

1

1

1

2
2

1
1

,

2

1

2

o

(1)

(1)

(1)
(1)
(1)
(1)
(1)
(1)
(2)
(1)

I

1
1
1

,

o

I

1

,

t

1

,

1

1

1

1

I

2

1
1

.,

o

1

.)

(2-6)

(10)

(39-43)

19

O2-2,

THREAD

TENSION

& NEEDLE

THREAD

OILER

(DS-

TTDS-9CW)

/Affiil+.

-E'*ffi'iH**BHffi

36

38*-C

Fr

Needle

Threod 0itr

-t'&*emEfre

20

O2.2.

THREAD

TENSION

& NEEDLE

THREAD OILER

(OS.9AW,DS.SCW)

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-E*ffim**Hffi

A

i

I

L

t

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tr6

Ref.No.

*tlffi€€

Part No-

#F"Ats

Description

,El&

Q'tv

ffiE

Remarks

9AW 9CW

1

2

3

4

5

6

7

8

I

10

11

t2

13
14
15
16
17
18
19

20
2L
22

23

24
25
26
27

28

.29

30

31

32

33

34
35

36

37
38
39
40

|

305401A

I 305401

D0705?

8FU2-4

x

130

I 105521

I

I

e/64s4ooos

D03002

305371

485

x

25

305361
485

X

15

p750e1

305441

IS5X5

105561

1S5x5

035021A
035021
065261
035071
035061
065171

01501

1

035011

035022A

035022
305431

11l64N40104

035031

tt/64s4aw4

11l64W15103

11164S40009

035043

9/64540011

305381

l1164540006

305131

1S5X5

305391

3S4x 10

Needle

Thread Oiler

Ass'y

Needle Thread

Oiler

Tube Fitting, straight(PC4-01M)

Oile Tube

Felt

Screw

oile(38-1/aPF)

Thread Guide Holder

Base

Screw

Thread

Guide Holder

Screw

Frame Thread

Eyelet

Frame

Thread

Eyelet

Screw for

075091,305441

Thread

Eyelet

Screw for

105561

Thread Tension Ass'y
Tension

Post

Tension

Disc

Tension Post

Femrle

Tension

Spring

Tension Nut
Tension

Thread

Guide

Tension

Thread Guide

Thread

Tension

Ass'y

Tension

Post

Collar

Nut

Needle

Thread

Controller A

Screw

for 035031

Washer

for 035031

Screw for 035031

Needle Thread

Controller

B

Screw for

035043

Needle

Thread

Guide

Screw for

305381

Needle

Thread Guide

Screw

for

305131

Looper

Thread

Guide

Screw for 305391

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1

1
1

I

1
1

,

1
1

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24

25
26

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29

30

31

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33

34

35

36
37
38
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3/16528014

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GMK1012L)

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05. PRESSER

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HJfi#B

Part No-

fl,F"hffi

Description

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Q'tv

ffiE

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A

C P AVli CW

I

2

3

4

5
6

I

8

I

10

11

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13

t4

15
16
17

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19

20

21

22

23

24

25
26
27

28

29.
30

31

,Q,

33

34

35

36
37
38
39
40

41

42
43

4

45
46
47
48
49

50

51

102171

5/16N24301

102091
102101

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15164528019
062181
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3S4 X 10

1

021

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3W5

11/64N40102

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102161

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30223t

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Bar

Spring, Iaree

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Collar

Presser Bar Lifting Bracket, left,

Screw for 102062
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Presser Bar

Spring Aduster

Screw for 072121

Presser Bar Lifting Bmcket

Presser

Bar lifter Hinge

Stud

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Bar Lifter

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Screwfor 28224

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for

305181

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305181

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Foot Ass'y, leftforjr.rte

bag

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folder

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right

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06.

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ROD PARTS

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11

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14

15
16

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18
19

20

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23

24

25

26
27
28

29

30

31

32

33

34
35
36

37

38

39

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45
46
47
48
49
50

51

52
53

54

55

56
57

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Part No.

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16

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23
24
25
26
27
28

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34

35
36
37
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39
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(HK1216LL)

Feed Rocker Eccentric

Screw

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Washer

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(HK2020LL)

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for

3042L1

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for Single Thread

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Needle Guide

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DRMNG & THROAT

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PARTS

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Part No.

f,sF'.&tr

Description

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3

4

5
6

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8
9

10

11

12
13

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16

17
18
19
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23

24
25
26

27

28

29
30
31
32
33

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36
37
38
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48

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50
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Washer

Nut

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Feed Crank

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Feed

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(HK2020LL)

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for

304101

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Feed Dog

front

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for 104A7 2,

304131

Nut

for 104072,304131

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feed

Screw for 104123, 104093,

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Throat Plate for Hand

Feed

Throat Plate for

automatic feed by lever

start

Throat Plate for Single

Thread

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Thread Retainer

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for 114131

Feed Dog

Throat Plate
Throat Plate for Single Thrcad

Feed Dog, front

Throat Plate

Needle Guide
Feed Dog, front for

Hand Feed

Throat Plate for Hand Feed

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Ref.No.

HJ#6€

Part No.

frF"&ffi

Description

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ffiE

Remarks

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1

,

3

4

5

6

7

8

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10

11

12
13

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16

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18
19

20

21

22

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28
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305321
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for

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08.2. CUTTER

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Ref.No.

FIJ Etr,tsT

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Part No.

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Description

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9CW

1

I

3

4

5

6

I

8

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10
11
12
13
14
15
16

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18
19

20

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22
23

24

25

26
27
28
29

30
31

32

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36
37

38
39
40

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42
43

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45
46
47

48
49
50

51

52
53
54

55

56
57

58
59

60

61

62

63

64

65

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306182

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306181

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106062

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106072

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106161

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for

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Cutter Connecting

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37

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Ref.No.

Hrfil6+

Part No.

f,Jffieffii

Description

,lE&

a'tv

ffi4

Remarks

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9C

1

2

3

4

5

6

7

8

I

10

i1
t2

13

t4

15

16

17

18
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NUMERICAL

INDEX

OF

PARTS

/{-yffigJ

PARTNO. PAGE

PARTNO. PAGE

PART NO. PAGE

PART NO. PAGE

033022A** 29-1

033072 29-16
033121 29-27
033301 29-54
035011 2t-24

035021

035021 A

$5A22

035022A

035031

035042
035043
035061
035071
035191

035201
035821

062052

062151
062181

062201

062251A

0622524

062261

062381

003101

01501 I

031082
031091
031111

031

1 31

0320124

032022

032141
032171

39-33

2t-23

23-5

23-l

23-4

25-6
25-8

25-14
25-23

25-25

21-18,39-10
21-17

2t-26

21-25

l9-t4,2t-29

19-18

2t-33

2t-2t

2t-20,39-t2

17-31

t7-32

17-30

2s-19,37-24
25-28

27-8

23-31

27-31

27-34
27-33
27-40

t9-6,2t-22

39-14

r9-5

19-13,19-46
21-19,39-11

062391A

27-41

062392A

27-42

063072A

37-34

063072AA

29-18

063092A

37-29

063092AA

29-24

064051

33-12

065044

t7-3

065151

t9-2

065151E

19-'t

065171
065171
065181
065211

06526i

065401

066133

066143

072121

075081

075091
075091

075212
092052
0s2462

102062

102091
102101

102134A
102135A

1021364

102161

t02162

102171

t02261

102281A

10231 1A

102321A
102331A

1 03021

104033

t04072

104093

t04t22

t04t23

t04231

t04232

t0424t

104242
1050178

105123

1051234

105521
105561

't06032c

106053
106062

t06072

106083
106093

106141
106152
106161
106171
106201

t7-t3,t9-24

35-1 1

35-9

27-9

1 9-9

tg-tt,2t-t2

39-8
39-30

23-25

23-30

27-6
27-3
27-4

27-28

27-21

27-27
27-29
27-26

27-1

27-35

27-36

27-38

2744

27-39

29-35

31-22

33-36

33-42

33-43

33-40

33-50

33-53

33-51
33-54

l7-t

39-27
39-26

t9-42,2r-5
2l-15

37-38

37-4t

37-44

37-51

37-59

37-61

37-32

37-46

37-55

37-54

37-3

1 12061

114131

245071

245091

255262

255351

255352

2553924

255531

255531 B

23-23

3l-40,33-45

19-7

39-15

t9-22
t7-29

19-39
19-38

39-3

39-2

25-44

27-t2
27-t4

35-28
35-29

35-27

35-24

37-8

25-5

23-m

23-7

2*2

2W
?HI

zJ-39,zffi

23-21

x;-22

23-?B

23-14

23-13

23-12

25-16
25-L7

25-27

25-30

27-5

27-46
27-48

27-44

27-45

2555318S 39-1

255542

39-22

255551

39-16

255561

39-17

255571

39-4

281122
282L21
282242

285461

285471

28549L

285501
286161

301021
301031

301041

30t051

fl)t06tA

301081
301091

3020rr

302021
302032

302041

302452

302061

302072

302082

s02091A

302101

30212t

3021614

302191

302201

3022tt

302221

21-43

302222

27-11

342237 27-5L

30225t 25-33

3022514

25-32

302261
302271

30301 1

303021
303031

303041

303051

303061

303072
303082

3030824

303091

303101

3031 1 1

303112

303121
303131

303141

303151
303161

303171
303181

3{n191

303211

flHOil

n402L

il'l02lA

304031
304041

30lt(}51

fl)4061

304061
304071

304082
304082A

304091

304101

344112

3041 t2A

304121

304131

304171

304181
304182
304191

3041 914

304201

304211

304221

304231

25-34

25-37

29-6

29-13

23-18

23-16

29-r0

29-14
29-48
29-45

29-44
29-40
29-42

23-33

23-40

23-35
29-37
29-38

29-32
29-30

29-?$

29-22
29-53

29-55
31-5,33-5

3t-2,33-2

31-r.33-1

31-11,33-1 I

31-8,33-8
31-12,33-14

29-1 1

,31

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3

33-15
33-22
31-27,33-30

31-26,33-29

3L-25,33-28

31-30,33-33

33-t I

33-1 7

33-25

33-37

33-44

.

31-36
31-38
31-19

31-1 I

31-15

31-33

3t-47

31-48

42

NUMERICAL

INDEX

OF PARTS

/i-yffiBl

PART

NO. PAGE

PART NO. PAGE

PART

NO. PAGE

PART

NO. PAGE

304241
304251

304261

304281
30429L

304301
304311
305012
305021

305031

305042
305052
305062

305072
305081

305082
305091
305111

3451.22

305131

305141
305151
305152

305162
305171

305181
305201

3C5277

305221

305231

305241

305242

305251
305261
305271

305281
305291
305301

305301A

305311

305321
305331
305361
305371
305381

305391
305401
305401A
305431

30544t

31-49
33-21
31-17

st-42

31-43

3t-44,33-52

31-39

l7-t4

t7-21

LT_34

17-8
17-7

17-40

17-39
17-19

L7_17

17-16

17-tt

17-35

t9-20,21-37

17-30
17-5

l7-53

17-45

L7-44

27-18

17-55

K-54

37-7

19-27

L7-42

L7-5L

19-37
17-37
17-49

17*52

19-36

35-22

35-21
35-31

35-33

35-32

2L-t0

21-B

21-35

2t-39

21-2

21-1

21-27

2t-13

306011

306032

306041
306061

306072

306081

306091

306101
306111

3061 1 1A

30612r

306131
306141
306151

306162

306r71

306181

306182

306191
306201

707181

FIA1348

51292F-2

80667
80676A

032022

181131

37-l

37-13
37-36

37-1 1

29-s1,35-1

35-3

35-7

35-19

JO-l /

35-I

5

35-20
35-13
37-63
37-10
37-18

37-26

37-27

37-19
37-21

37-65

23-38

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39-13
19-8

19-4

25-14
31-9,

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3/32S56004
9/64540003
9/64540004

9/64540005

9/64540011

9/64340039

9/64540061
9/64540066
9/64540067
9/64540502

1 1/64540001

rt/64s40002

11164540003
11164540005

11/64540005

11164540006

1

1/64540009

11164540014

1i164540018

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1 1/64540049

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11164540060
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tt/64s40a64

11164540073

tr/64s40074
rt/64s40075
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11l64S40090
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1 1/64540100

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1 1/64540505

3/16528005

3/t6S28At4

3/16S28018

3/16S28028

3/16S32004

7

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31-41,33-46

29-57

17-23,t7-28

19-43,21-6
37-62

t9-t9,2t-34

27-t6

37-57

29-2,37-30

29-56

37*48

3L-21,33-24
25-35,25-37

25-26,3t-23

29-28,39-9

17-4,t7-24

17-38,17-50

29-25,29-43
33-26,35-34

37-12,37-64

2l-36,37-40

79-17,2I-32

29-L7

19-15,21-30

27-47,29-36

a(-L1

27-49
37-43

37-53

37-52
37-39

27-32
27-22

31-37,33-41
37-50

27-25,35-L0

25-9,29-3

37-60

27-37

19-10

31-34,33-39

23-6

oD _o

t7-56,25-7

37-45

35-12

17-48,39-34

t7-2

15164S28004

rs/64s28012

t5/64528}fi

15164528019

1sl64528021
15/64528525

1/4540010

9/32528001

9/32528015

37-37

25-1,25-L2

t7-46

27-7,27-LA

33-13

39-28
2s-20,35-B

37-25

25-12,29-4

25-tt

25-10

1810

x

15

4P4x20

485

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10

4B5Xt2

485

x

15

4B,5x20

485

x

25

485

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40

4B6Xt2

486

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15

486

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20

LSX'(S

39-5
25-L5

17-36,25-31

29-41,37-14

2t-t7,37-2

L7-L5,25-42

35-4

2l-9,35-14

35-18
29-7

29-t5,37-23

29-52,35-2

\s-1\,1\-\q

2L-t6,21-38

3t-24,33-27
t9-L2,25-24

29-9,29-34

37-20

29-33

27=13

29-39,31-16
31-32,33-19
33-23,33-35

29-12,31-14

33-16

29-8
25-3,29-49

31-7,31-31
33-7,33-34
29-50,31-6

33*6

t7-6

t9-23,21-40

27-20

t7-r2,25-18

1S5X6

1S5

x8T

1S5

x

10

156x6

156X8

156

x

8T

156

x

10

156

x

12

156

x

12

3S4X8

3S4

x

10

3S5

x

10

43

NUMERICAL

INDEX OF PARTS

/{*yffiBJ

PARTNO.

PAGE

PART NO.

PAGE

PARTNO. PAGE

PARTNO. PAGE

3S5

x

12

3S5

x

15

4S3x8
4S4x8

17-9

17-4t,t9-45

35-23
39-21

19-28

4S4x10

39-23

4S5x5

35-26

952.6x8 39-24

10s4x

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17-20

sc10321 25-43

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ss142B3B 25-45

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37-47,37-58

11l64N40102 27-24,37-56
11l64N40104 2t-28

tt/64N40204

t/4N3220t

t/4N32201L
t/4N40207
9/32N282t0

s/32N282tt

5/16N24301

31-35,33-39

29-23,37-28

29-2L,37-33

25-13,29-5
29-20,37-35

31-10,33-10

27-2

1N8

1N8C

6N1/4

6N5/16

37-15,39-31

37-9
29-31

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t7-43,27-r9

27-50

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19-16,21-31

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9/32W10106 29-19,37-31
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2W4

2W5

2W5S

2W6
2W8
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35-25

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39-29
39-32
39-7
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1A01015

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3403013

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3403018
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23-8
39-18

29-29
29-47,3L-3
33-3
23-32
23-22

31-4,33-4
31-28,33-31

29-ffi,3t-24

31-29,33-20
33-32,35-17

23-t1

23-L0
37-16
25-39
25-29,25-36

39-25
19-44,21-7

23-9
23-t5,23-34

23-19
23-21

23-29
23-26
23-24
19-25

19-26
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D04003
D04011
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D04013
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D04015
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D09002
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17-10,19-35

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