Newlong DR-3A User Manual

NEWLONG INDUSTRIAL CO., LTD.
JUTE
BAG
SEWING
MACHINE
For Operator Safety
Thank you for purchasing the NLI Model DR-3A Bag Sewing Machine Head.
• This manual contains
using the Model DR-3A Bag Sewing Machine sure
to
read and understand this manual before use and
use the machine correctly.
• Keep this manual near
reference. Be sure when
lending
company.
• Please order this manual
is lost.
• The contents of this manual are subject without prior notice for improvement and safety purpose.
~iazard
Be
careful, when you insert a bag to
the
sewing machine,
the
machine between the presser foot and feed dog.
•A•
Hazardous" mark is attached
sewing, be sure not
the
to
attach this manual
or
transferring
of
Being
or
to
touch on
instructions and precautions fbr
Head.
the
sewing machine for essy
to
the machine
it
to
another person
from
the nearest
Caught
your fingers
in
to
the
NLI
office if
to
the
Machine
be
closed into
may
be
caught
the machine. When
machine.
Be
or
it
change
in
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• A Needle Bar and Needle Thread Take-Up are
Hazard
moving to
the keep fingers and yourself away and Needle Thread Take-Up.
of
Being
at
high speed.
machine. When
Caught
Hazardous"
the
machine is in operation,
in
the
Machine
mark
from
the Needle Bar
is attached
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WARNING
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• The instruction
~O)•••it1•
manual
/ /
(-':J
and
parts
list
is
1
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subject
to
change
without
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notice
.
O
WARNING
If
PERSONAL FOLLOWING OBSERVED.
1.
BE
SURE
FREE
OF
OIL,
RUBBISH
INJURY.
2.
DO
NOT
OPERATE
AREA
OR
THE
MACH I NE
TYPE
NOR
3.
DO
NOT
INSTRUCTION
4.
DO
NOT
OPERATE
THAN
SPECIFIED
5.
BE
SURE
ELECTRICAL
INJURY
SAFETY
THE
AREA
ALL
HAZARDS
MAY
PRECAUTIONS
SURROUNDING
SUCH
OR
ANYTHING
MACHINE
UNDER
OPERATE
WET
CONDITIONS.
IS
NOT
AN
WATER-PROOF
TYPE.
MACHINE
MANUAL.
MACHINE
FOR
MACHINE
IS
SAFETY
ON
THE
MACHINE.
CONNECTED
GROUND
RESULT
AS
THAT
IN
IF
THE
ARE
NOT
MACHINE
FIRE,
AN
WATER,
CAN
CAUSE
EXPLOSIVE
IS
EXPLOSION-PROOF
BEFORE
VOLTAGES
READING
OTHER
TO
BUILDING
(EARTH).
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6.
BE
SURE
POWER BEFORE PARTS
PERFORM
REPLACEMENT,
CLEANING.
7.
DO
NOT
OPERATE
COVERS
8.
DO AND
REMOVED.
NOT
TOUCH
MOVING
OPERATION.
9.
BE
SURE
MACHINE
(LEVEL)
MA
I
NTENANCE,
ADJUSTMENTS,
10.
BE
SURE
THE
COMPLIES
11.
DO
"
NL
WITH
NOT
USE
I"
GENUINE
(AND
AIR
I
NG
MACH I NE
MACHINE
KNIFE,
PARTS
SURFACE
NEEDLE,
WHEN
IS
PLACED
WHEN
PARTS
CLEANING
MATERIAL
THE
SPARE
TO
MACHINE
PARTS
PARTS.
SUPPLY)
IS
OFF
MA I NTENANCE,
ADJUSTMENTS
WITH
GUARDS
PULLEY,
MACHINE
OR
AND
BELT
IS
IN
ON A SMOOTH
PERFORMING
REPLACEMENT,
OR
STORAGE.
BE
SEWN
OR
CLOSED
SPECIFICATIONS.
OTHER
THAN
6.
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Identifying and Ordering Parts
Cautions When Using the Machine
Maintenance
Where the construction permits, each part its part number. part name
Safety Rules
To prevent personal injury:
All
power sources
• before threading, oiling, adjusting or replacing parts.
All
cover and guards must be
• machine.
Do
not tamper with safety cover, guards, etc., while
machine
On
and
model name
is
in operation.
all
orders, please include part number,
of
machine.
to
the machine must be turned
in
position before operating
is
stamped with
Safety Precautions
1)
Always adjusting the machine or replacing parts.
2)
Wear safety glasses.
turn power off before threading, oiling, and
e .:::..:i-01/::1'I~
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3)
Make sure, before starting the machine, that
in
and shields are
4)
Do
not touch on the machine when it is run.
5)
Turn power off and make sure the operate before you put your fingers under the blades and the needles
6)
Do
not touch on the machine when it is run.
place and closed.
to
adjust.
cutter
all
covers
does not
cutter
in
mind
to
• Please keep to
maintain the machine
• Thread fuzz or dust must be cleaned with air or brush on
in
throat plate, after the day's work.
• Wipe the area easy
• Check the machine for loose screws and tighten them, any, once a month.
Good
maintenance
the groove of feed dog or around looper
handle the machine carefully and
in
good condition.
to
rust with
will
oil
prolong
cloth.
the
machine
life.
3)
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CONTENTS/
1.
Specifications/{±~
2.
Threading/*iffiL,~ 2
3.
Lubrication
4.
Adjustment/1.ffilff
4-1 Needle 4-2
Aqjusting
a) The distance between
b) The clearance between
4-3 Adjusting Spreader (7-71-
/~AA
Setting(~{l):Jt~)
of
Looper
--------------------2
---------------------------3
(Jv-r{-(J)w/3~)
the
Needle
and
Looper
(~c:1v-/{-(J)igli!l)
the
Needle and Looper (~c:;v-/{-(l)rl!jllJ!1!)
,/,:/-(J)w/311rf)
...........................................................................................................................................................
~
1X
.............................................................................................
3 3
4 4 4
5
a) The distance between
b) The clearance between
4-4 Adjusting Thread Retainer 4-5 Adjusting Feed Dog
a) Height Aqjustment
b) Adjustment
Adjusting
4-6 4-7 Adjusting Needle Guard (~jJ-F(J)wl/l!lrf) 4-8
Presser
a) Height Aqjustment
b) Aqjustment
4-9 Thread Tension
a)
(:ff.:w/3-=f)
b)
(J::ff.:wl/liilll)
Parts
List/$£~
Numerical
in
Stitch
Foot
(;f!Jl.:c.1l2(J)wl/l!lrf)
in
............................................................................................................................................................................................................................
.......................................................................................................................................................................................................................
index
of Parts/,r~-o/mi31
the
Needle
and
Spreader (~c:7..7vo/,:/-(J)ffili!l)
the
Needle and Looper (~c:7..7vo/,:/-(J)F,lj~)
(:ff.:;j£1jq:-(J)w/311rf)
(J~!J1l2(l)wl/J!lrf)
(1:
r(J)wl/l!lrf)-------------------------6
Crosswise Direction (ti:~(J)wl/l!lrf) 6
Spacing(~§
(J:r(l)wl/J!lrf)
Crosswise Direction (ti:~(J)wl/l!lrf)
(:ff.:wl/lr~1:*)--------------------------8
lj!j(l)~J!)-----------------------6
...................................................................................................................................................................................
........................................................................................................................................................
.....................................................................................................................................................................
.........................................................................................................................................................
-------------------------8
--------------------8
---------------------10-
List of Screw, Nut & Washer/ *"1/, To/
r-,
?o/1/~--~
.....................................................................................
.......................................................................................
~
5
5 5 5
7
9
a 9
22~ 24
23
1. Specifications/
2. Threading/
Seam specification and Stitch Range Standard Sstting Maximum thickness Feed Needle Type end size Thread (Cotton Working speed Maximum Motor
speed
Motor
pulley diameter
V-belt
type
DESCRIPTION
One-needle
APPUCA TION ilffl
Double-thread chain
such
esjute
or
speed
and size
two-threadjute
bags,
stitch
of
Range
of
material
jute)
bag sewing machine 1 *ti- 2 *Kt •&a1,,at,:.,
stitch
machine
PP container
type
bep,
81.'Bit a1.,1iMI
•••l.'i•
-~-1,\jf:
••Jnit
tt
M*
..
**
fl=.li.fillt
aa1EJ&1t
~~-lifilt
~~-:f-lJ-
V,(JL,t-
for
thin
to
thick
etc.
fabrics
401-SSa-1
6.5mm-15mm 10mm
Plain Feed U01975-280 Cotton, aynt:hatic and 1,850rpm 2,000rpm
2,800rpm
M41
.a
0)
15mm
maximum
•a•':J
(50Hz) /
(/,
105mm (50Hz) /
(50Hz) / M40 (60Hz)
:ll)ij
..
PP
=:J!l7-J--1
2 a1la1,,at,:.,
jute
Mkt
..
•Rt
..
itakt
3,400,pm
(/,
90mm (80Hz)
(60Hz)
<~?~eO>MIJiJ'iI,JJ:IJ~~O)•tJ
Naed
la
CD
=~ =®=©=@=@=
Looper
®=©=®=®=®=®
Thread
Thread
C
..l:.
C T
ff-
1it
)
J
Loo
(
T~)
er
(i)
Thread
Needle
Thread
CJ:.*
J
Looper
Thread
CF~)
2
.
(jjg[)
D
3. Lubrication/
4. Adjustment/
(1) Oil
the
machine before you eccentric parts on oil holes in running minutes oiling point.
(2) Check
the
the
at a low
the
machine.
start
it. Oiling points are all
the
main shaft, needle bar, oil cups,
the
base cover, and bottle oilers. Before
machine for production, idle it for about
speed
to
allow
the
oil
to
reach each
oil
level
in
the
bottle oilers before starting
Refill
when necessary.
(1)
At±t::--c~1/::..,,:a:-fficl/JTQ-~1H;:??,ftGi"r±}ll3:a:-L-
1.,
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rct:rlil
11
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10
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lll3
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NOTE:
1.
Poor
oiling
will
Use pure mineral viscosity.
Ex. Shell Tellus Oil ClO.
cause seizing
oil
of 8 to
and
other problems.
12cSt
at
40
°C
kinematic
}±~
1.
~5ElltJ<-f'~~-c:""t
c!:::mf-t~~O)
90)""{:~"(fif~-:>t<t::~l,
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?.:;d-
-1
Jv
8-12cSt
C 10.
t-·:r::111,©mt~c!:::t~LJ
\0
(40°C)
0)*11!®t~rll3:a:-
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4-1)
NEEDLE SETTING
(1) The needle should be installed
will
as it
(2) The needle must be installed with
toward
direction.
(3) Tighten
in position.
CAUTION: Incorrect needle setting, bent needle, or point or other
go.
the
the
hole
problems.
rear
side as viewed in
needle bar nut
results
in
thread
in
the
(HA56)
skipping
needle bar as deep
the
to
secure
curved relief
the
bag feeding
the
worn
or
snapping,
needle
needle
or
4-1)
tf-O)JD{i-;tlt
(1) iJ-fj:iJ-~f;:
(2)
iJ-0)
fj!Jj
[;:
(3)
it~To/
[}i~~lj]
tttJ<:iE ~ (::lDH-t
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fPJ~t'J:,
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if-O).:r.:7''!J
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4-2)
LOOPER
For
the
convenience
throat plate, and feed
so
(80233)
needle,
4-2-a)
1) Install a looper
2) Turn the pulley clockwise until the looper
extreme right position. The distance between center
bell crank
bell crank after loosening screw (22517) of the bell crank.
Be
3) The looper must between the looper point and needle center is
the looper loosen nuts (269,18) and turn joint rod (80641). looper point approaches turned
turned in
4) After obtaining the required dimension, hold the joint rod
in position and tighten nuts (269,18).
that
or
remove the needle
Lateral
sure
Movement
of
the looper lever and
(80637)
to
tighten the screw after adjusting. See Note
is in
in
the
the
of
adjusting, remove presser foot,
dog.
Loosen screw
needle guard (80225) will not contact
gUard.
of
Looper
(AS26XA)
also
the
S direction and moves
L direction. See Notes 2 and 3.
in looper lever (80613A)
must
be
82mm.
be
so adjusted that the distance
extreme right position. To adjust,
the
(89)
(Fiaure
2)
the
center
To adjust, move
needle when
away
of feed rocker
is
in the
the
of
ball joint of
8mm
the
when
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NOTES:
1.
Be sure no
the
bell
2. The
3. The
the
ball
are
70mm
4-2--b)
Looper
1) The looper moves behind and moves in front In
these
needle. To adjust, loosen screw (318)
eccentric fork looper lever
2)
As
the looper moves
to
1.5mm
edge looper. To adjust, loosen screw (BP108) connection (80659), and move
See Notes 1 and 2.
3)
As
the
needle, keep a clearance adjust, move
direction. Be See Note 3.
play
in
the lateral direction is produced
crank as
nut
269
actjusting
joints,
instances,
beyond the left side
of
the
looper moves the
it
is
fastened.
has left
apart.
and
(80613A) in the longitudinal direction.
needle hole must meet
looper should not contact the needle but
sure
threads.
can
be
done
with
ease
which
are
connected
Needle
Timing
(Figures 1
the
needle as
of
the needle as
the
looper should never touch
(80680A), tighten
to
the
to
the left and pass behind
of
0.2,...,
the
looper lever in the longitudinal
to
tighten screw
it
left and the looper point is 1
of
the
the
0.3mm
for
if the centers
with
the joint
and
it
goes
it
goes
to
of
looper avoid
halfway, and move
needle, the upper
the
lower side
of
needle bar vertically.
to
the
needle. To
(318)
after adjusting
of
rod,
3)
to
the left
the right,
the
of
the
needle bar
the
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