Newlong DN-2 User Manual

NEWLONG INDUSTRIAL CO., LTD.
ml----
SEWING
MACHINE
HEAD
MODEL
=~O=O®
=~W
For Operator Safety
T ha nk you f or p u rch asing the NLI Model DN- HS Bag Sewing Machine Head.
( ) DN- HS
• This
manual using sure
to
use the
Keep reference. when company.
Plea.,e
is lost.
• The contents of without prior notice
~Hazard
Be
careful,
the the
2
contains the instructions
the
Model
DN-2HS
read
and
understand thls
machine
this
lending or transfe.ning
order this
sewing machine
111BJ1Ual
Be
SUI'e
of
when
machine,
between
corTectly.
near the
manual.
this manual
Being
Bag
to
attach this
from
for
improvement
Caught in the
you
insert a
or your
the
e.nd
Sewing
Machine
manual
sewing
manual
it
to
the nearest
are
subject to change
bag
fingers
presser foot and
before
machine
to the
another person or
and safety
Ma~hine
to be closed into
may
precautions
Head,
use
for
easy
machine
NLI
office
pUJl)ose.
--
be
caught in
feed
dog.
and
if it
for
Be
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• A
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Thread Take-Up.
mark
is attached to the
be
sure not to touch
of
Being
Bar and
When
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away
Needle
machine
from
Cauiht
machine.
on
the
machine.
in
the
Machine
Thread Take-Up are
mark
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Needle
Bar
and
When
---..
movmg fingers
Needle
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WARNING
• The instruction manual and parts list is subject to change without prior notice.
• ~(f)Jlill\ftfJ.1./ ,'~-o/!JAH:tift1PJJ:(!)7't~7ifflUqJfJ!TQ~tt,Si)tJ3;T
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WARNING
PERSONAL RESULT SAFETY NOT
OBSERVED.
1.
BE
SURE
THE
FREE
OF
ALL
OIL,
RUBBISH
INJURY.
2.
DO
NOT
OPERATE
OR
UNDER
THE
MACHINE
NOR
WATER-PROOF
3.
DO
NOT
OPERATE
INSTRUCTION
4.
DO
NOT
OPERATE
THAN
SPECIFIED
INJURY
IF
THE
PRECAUTIONS
AREA
SURROUNDING
HAZARDS
OR
WET
CONDITIONS.
IS
MANUAL.
SUCH
AS
ANYTHING
MACHINE NOT
TYPE.
MACHINE
MACHINE FOR
THAT
IN
AN
EXPLOSION-PROOF
BEFORE
ON
THE
MACHINE.
MAY
FOLLOWING
ARE
MACHINE
FIRE,
CAN
AN
EXPLOSIVE
READING
VOLTAGES
IS WATER, CAUSE
AREA
TYPE
OTHER
1.
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5.
BE
SURE
MACHINE
ELECTRICAL
6.
BE
SURE
POWER BEFORE PARTS
7.
DO COVERS
8.
DO AND OPERATION.
9.
BE
(LEVEL) MAINTENANCE, ADJUSTMENTS,
10.
BE COMPLIES
11.
DO "
PERFORMING
REPLACEMENT,
NOT
OPERATE REMOVED.
NOT
TOUCH
MOVING
SURE
MACHINE SURFACE
SURE
THE
WITH
NOT
USE
NLI"
GENUINE
IS
CONNECTED
SAFETY
PARTS
SPARE
GROUND
(AND
AIR
MACHINE
ADJUSTMENTS
MACHINE
KNIFE,
PARTS CLEANING
MATERIAL
THE
NEEDLE,
WHEN
MACHINE
IS
PLACED
WHEN
PERFORMING
REPLACEMENT,
OR
TO
MACHINE
PARTS
PARTS.
TO
BUILDING
(EARTH).
SUPPLY)
WITH
BE SPECIFICATIONS.
OTHER
IS
OFF
MAINTENANCE,
OR
CLEANING.
GUARDS
PULLEY,
ON A SMOOTH
STORAGE.
SEWN
AND
IS
IN
OR
CLOSED
THAN
BELT
6.
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Identifying and Ordering Parts
Cautions When Using the Machine
Maintenance
Where the construction permits, each part
all
with its part number. On number, part name
Safety Rules
To prevent personal injury:
All
power sources to the machine must be turned off
• before threading, oiling, adjusting or replacing parts.
All
cover and guards must be
• machine.
Do
not tamper with safety cover, guards, etc.,
• machine
is
and
in
operation.
orders, please include part
model name
in
position before operating
of
machine.
is
stamped
Safety Precautions
1)
Always
2)
Wear safety glasses.
turn power off before threading, oiling, and
adjusting the machine or replacing parts.
while
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3)
Make sure, before starting the machine, that
in
and shields are
4)
Do
not touch on the machine when it is run.
5)
Turn power off and make sure the cutter does not operate before you put your fingers under the cutter blades and the needles
6)
Do
not touch on the machine when it is run.
place and closed.
to
adjust.
all
covers
• Please keep
to
maintain the machine
• Thread fuzz or dust must be cleaned with air or brush on
throat plate,
after the day's work.
• Wipe the area easy
• Check the machine any, once a month.
Good
in
mind
in
the groove of feed dog or around looper
maintenance
to handle the machine carefully and
in
good condition.
to
rust with
for
loose screws and tighten them, if
will
oil
prolong
cloth.
the
machine
life.
3)
~tO)if
4)
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ii
CONTENTS/
~
{X
1.Specifications/
{±~
2.The Points Before
3.Threading/
*iffiL,~
4.Lubrication /~tlE
5.Aqjustment/ji}Wf
1 Looper (1v~/~~O)IDl3~)
1-1 Check of Looper Travel Distance 1-2
Check of Dimension of Needle
(it~il~t:J,1,,~,,~~0);'cft#.l'i--c:O),frt)
1-3
Check of Height of Needle and Looper (if-0)
1-4
Clearance between Needle and Looper
2 Feed Mechanism
2-1 Positioning of Feed 2-2
Needle Guide and Loop Retainer
2-3
Feed
Dog
a) Adjustment
b)
Adjustment
c) Height Adjustment
----------------------2
Operation/~~OOO)im~
----------------------3
--------------------4
-------------------5
.............................................................................
(;v~,,~~O)~l/Jii)
Center
(*~
~f*O)IDl3~)
Lift
Eccentric Cam
(*!J~O)wl3~)
in
Crosswise Direction
in
Longitudinal Direction
.......................................................................
(J: r O)wl3~)
...............................................................
(jtjJ,1F,&rJ;i,~:fjJ,1j..:'O)~~)
(tc.~O)wl3~)
............................................................
-------------2
..................................
to
Looper Point
...................................................
rWJ
~)
..
..
..
..
..
..
..
..
..
..
..
..
..
..
(jtc!::;v~/~~O)~j~,~~)
(*!J
J:
r:b
.b.O){ftfft:f;R:66)
........................................
(trHfO)~~)
.....................................
...................
...................
................
5 5
6
..
..
..
..
..
.. 6
7 8 8
8 9
9 9 9
2-4
Change of Stitch Spacing
3
Presser
3-1 Positioning of 3-2
4 Needle Setting
5.
Throat Plate
6 Adjustment for Single Thread Sewing
6-1 Distance between Looper and Needle (if-c!::;v~/~~O)]Eg/U) 6-2 6-3 6-4
Foot
(1'.::r:~O)~~)
Presser
Pressure
Check Height of Needle Bar (if-.O)rWJ~) Fixing Check of Looper Travel Distance
Adjustment of
(if-O)!&{tlt:n)
(jtf)ltO)~~)
Throat Plate Thread Retainer (if-f)ltJRO)!&{tlt)
(*-i
§
~jO)~J!)
..................................................
.......................................................................
Bar Connection
Presser
..........................................................................
Foot Ass'y (1'.::r:~O) fEjJIDl3~)
.....................................................................
(1'.::r:.?7'':\=-0){ftffi:f;R:66)
(1*iffl*-i1t
(;i,~,,~~O)~l/Jii)
,O)~~)
..................................................
6.Troubleshooting/:3:"1/~0)1'7~;vO)J)j{~c!::::M;r& Parts Numerical index of
List
List/$
of
£;fl!t.
Screw, Nut &
....................................................................................
Parts/r~--o/*51
Washer/*:/
........................................................
...
To/
1'
...
......................................
..........................
..................................
..................................
---------14,
17o/"1/1"---~~
......................
....................
................. 36
10
11
11
11
12 12 13
13 13 13 13
17­34,
..
15
35 37
1.
Specifications/ ftm
Maximum
Stitch
range
Seam
(~
No.
of
Needle
No.
of
Thread(*~)
Needle
Lubrication
PP
Note) :>!<:Parts
to
Model
speed
(~~i)
§
ru:i:t)
(it~)
size
(iJ-ru:rt)
C*irlliliJ:rt)
woven
Replace
(~fjq5)
Model
(~fl.81J)
(:i'ii@i@J~~)
cloth
bag 7 ......
for
Type
10.5mm
of
Bag.
DN-2HS/DN-2LHS
2,B00rpm 2,B00rpm
Note)
r_l
7.....,12mm
Double
1-needle ( 1
2-thread (2
DR
X 2-#25
automatic (oil-bath system)
r_l)PP::7PA~~ffl
*ffl~JJIH~J:7.JJ!!J~·itti ·tifl.:r.~
~fiirnu
,~m
~f~r,ti:::,--cflc*O)im
DN-2HS
thread
Jl;;:ij-)
**)
or
#26
DN-2W
chain
stitch (type 401) =m~~ (401)
UYl 43GS-200
§
O)~~
7
~
10.5mm
¥)
O)~o/
r--c::=
DN-2LHS
7
......
2-needle (2
4-thread (4
ib*irllil
(;:t,{;J.,/'{.A;i:t)
~ffl
<
DN-2W
llmm
Jl;;:ij-)
**)
or
tc.2!:v
'o
230
Paper
Bag
Type
bag
~flt~
Parts
Name,
Parts
No,
lflh1i~ ·
2.
• Oil the area through which thread passes, the tension
'lflh1i:#%
Feed
Dog
(J!!J~)
Throat Plate (ij-t\()
Presser
Foot
(tifl.:r.~)
The Points Before
disc, the thread guide, looper, etc. (Note:An anticorrosive agent
in
at the factory, to
use
oil
to remove this agent. or it
from
thread
order
passing smoothly.)
C*J£~ffl)
014311
014241
012201A
is
applied
to
prevent rusting. It
Hessian
woven cloth bag
(tllf•PP/PE
or
::7PA~ffl)
014291 024121 014221 024091
012211A 022081A
Operation/~~jWO)i{I~
to
the machines
is
necessary
may
prevent the
PP
Paper
(~~ffl)
fWffllt.,
ff.:
wlil--r
V
\o
~v:,,,f~IJ:, ~~--::i--Cv
mE:t1J
bag
PP
woven
bag
(PP/PE
cloth
Paper & laminated
(~.1£-tllf7~
::7PA~ffl)
034202 034203 034192 034193
032342A 032343A
·c
~v:,,,~W~-tx-Cil~T7.Jb~IJ:,
:ff.::Jf-1F·
1v-/~-f.cc:'l~!.16,f'lm~~1.,
:ff.:O)im7.JliiBi\
~O)§e1'_~1i.15¢'tc~I~/±lfi/fl!ifl~~Jr.~lli!
'~To
.c v \:
~lr.~lm~~~l.,f.cv
.
.1:'.
t,,
ih
¥J
~To
,.1:::ff.:iJ,AA-AI~
hessian
bag
-*-r~ffl)
--c<tc.2!:
ililiilfiH~!-16,f'*iml.,O)m~~J!--C,
• Confirm that the machine has been threaded as per the
3.
in
4.
in
the manual.
the manual.
instructions
• Confirm that the machine has been lubricated as per the instructions
2
~lit~L-
ii~
.1:'.~1i'{l[~l.,
--c<tt.2!:v\
1W
f
~!-16,
f'~llil
0)
t<tc.2!:v'a
m
~
~w'Vv
:ff.:imL,iJ,JEU\: . ./:'.
--C,
*irllil
::1J7't?
t,,
lE U ,_:_
3.
Threading
/ -*ii L,
I DN-2HS
I
DN-2W
L.ooger
CF
,Y,
) .
Nt1eoleToiea~
Ll;,¼)
21
ihr~~
I DN-2LHS I
ll
4. Lubrication/**
All
oil
has been
shipment.
Fill
oil
in
removed
reservoir betbre starting
from
your
7EB
machine
machine.
betbre
DN-2HS
tJti., .ffJ~MIH'ltl!fflL,
,..,.,~~,:::ttNIL-
~ffl~v~-tt
'7't:lil!ll~l±l-.rL-
-ci..
-Ct/lb:i!15'L-
e lbMNl~~v1/'t"-ttJt,
-c1,
'"~-to
t}Jbl.>-CMGtt-?>~~,
,t,c1,
'~v1/dl1-t-?>t!J'1,
-c<~~i.,
'o
NI~
*1t
~--r*-<
Remove
of
viscosity at
Example:
• Once required unless
Gauge.
machine.
To every 2,000 hours
When machine machine hand
a)
b)
• Run the
en.sure Then proceed
Top
Cover
(A).
Oil
Gauge
(B).
Use
mineral
40°C.
Shell
Tellu.s
oil
ma.chine
drain oil, open Cock (C). of Fig.I
you
with Needle upper Face Plate (D)). Feed Llft Bccentric A$s'y (after
(E)).
is
oiled
as
oil
level
Make
it a role to check
of
operation.
have just received a
has
been
stored
may
be
dry.
Following
an oiler:
Bar
Bushing,
machine
that
oil
is distributed throughout the
to
upper and
tbr about the
normal
of Fig.I, and fill
oil
of
22
#32.
above, further
goes
down
below
oil
level before starting
Replace
new
machine,
for
some
time,
parts should
lower
opening
10
minutes at a
operation.
oil
to
32
oiling
line • L"
sliding
(after
low
to
"H"
line
est kinetic
is not
of
oil
once
or
if
parts of
be
oiled
by
removing
Cloth Plate
speed
machine.
Oil
to
~NIJ-J:~O)Jffit)l.'.:.fi-?"(<~~1,\o
..1:itiW
V (B) t-JUttJlb,
~~\,
cSt O)a!N!~ffll,
(011)
4iJ
-lfttNIL-*"t~,
1/ti~;
(035481)
~J&t)~t.,,
Nlt/S"'7-~·
,.,
ft.A-t-?>Nlli40"Cl::::folt-?>lb~.!t22cSt-32
-C<l!~1,
v.:i:1v?°5~-1',v#32
a
O)•tt11:::~,ff-1'1vv~,1,,~-t.,
Nltl~*-1'1vJ/-V0)"'7-~·1•0)7-{
""FtJSbf.;!1,\lfit),
i:tN!O)~,
• Nll~~lll'l2000~111'1~3f-l,
~ft,
ffit.,i.,
~O),t-,<
t"-:3:Y~
'~v~
,~tWn
~.ffJ
(C)
O)::ro/~f:DIHt-CtJli.,
~M
111:l~ffl
-ci..
'-?>!inti~"t)*-tti~;, ~-i"-¥:~t.,
(Fig.l) i:tNIL-j;-t.,
H"
l:::<-?>*~ttNIL-
'.
••
';t,,t)j;-tt/v.,
-c<,e~1,
t.,
-ci.,
,tl\t
*-<ivl/-
-c<~~1,,"
,.,
Nl~ta:<t
'"'C<~~i,
,~v::.,fi,
-C<
,,,
tllba!S
~ltNIL--C<~~1,,o
a)
iiiffi:
(D)
{035171)
co321so
(7'!~1,,0
~tttitl7':,,v.:i r
b)~-~1J.1{-11
l;:i:tN!L-
-c<~~1, , ..
~1'1i"L-,
CE>
t-lll•t-c~!J
tt•-f
o/V.::L..I:
co321so
l:::ttNIL-
J:
ra<os4091A)
-c
• ~v::.,~-¥~Jl!ll, -cmb1N;:leJl1-t-?>~t~ifKIIL,~,,t, ~v::.,f:lO~fll:l§fffU"(iJml, h~*-t"
~O)•
flivt45-itm:1tN1
-C,
Nlt-~~l:::L--'J.btt
L-
-cti~b-~teab
-c
<~~\,'o
( E) Cloth Plate
,..._-~t,1<-""J
0
(C)
~
~:::i-;;?(006001)
4
1'(035111A)
Fig.1
5.
Aqjustment/f,il
!I!!!:
Your machine has been properly adjusted before shipment at
our plant.
end due
obsruve instructions given below.
1 LOOPER
1-1 Check of Looper Travel Distance
Looper (!) travel distence, (A)
26mm.
To adjust, loosen screw (a) end
Looper Bell Crank Connection
screw driver, until correct position is obtained.
CAUTION
1.
Measure
@.
2.
Loosen
Eccentric Ball (d)
with line (x) connecting
shaft and ball mounted. Keep alignment by tentatively fastening nut (b) during
above a~ustment.
3.
For positioning eccentricity Looper Bell Crank Connection
(c).
highest level. screw (a) during above a~ustment.
If,
however, adjustments
to
disusembly, repair, or parts replacement,
dimension
nut
(b) of
and
find a position where
as
Looper
Fig.2,
and
of
Looper Connectin1 Rod Aaa'y@
centers
Keep
this position
are
required
of
Fig.2, should
tum
Eccentric Ball (c)
Rod © cloclcwi.se
(D
goes around Needle
align
eccentricity of
of Looper
of
Eccentric Ball (c) of
Rod<Z.),
turn Eccenbic Ball
nut
(b) is placed
by
tentatively fastenin1
be
Bell
at
your
25
to
with a
Crank
Ill
the
of
@)
DN-2HS'I!!;: c,:.,-t;t\llqj:,?iffl[iEtl\il!l!t'.l-
-r,<,
!lil
,II,
31:ll'l 1'1?lllll•',11Jl!ICfl~ >lel-ttt,, !XUJlllll
:J,!Jit'.$/i!ICL, 1:Ji!i!L,
,
}~-,
(-OJ!llllf
1-1 11,-11-0>ll!IIJA
,v-,-{-(DQ)Jl:ltJ:A:~Fig.2 't'ff..Til~, A=25--26mm
ICfloJ:?ICllJ!i!L,
Pilffl.1i~ti,
,t--,,
*~
c t'.1':,-1',<-1?;/';lcllilL-U!i!T'->.
1:(;\'"'1
1:(;\'"'1
a til~-c"!J,,-.,.{-o-::;.,f,:'@(7).::r::.~i!1/
'•
'•
1:
t!lllif
L-
1:1
'lie
ll&•J!I
1.
,.-,
(-(D
>l'tl®
O>**>'J
~ll!~J:?l=L.
,::,t
!!~
it')
*"t·
2.
Fig.2
OJt""Jj.. b :f&dJif'-JL,~31':.,H!l@O)Z~-tC,.,
1/l-
Jl,dO):i:~-1!!/fl'liRb<,
-
1•1111
t-llt;!';~li!;-0:ilill
~
b ~ililill!IJL-*"t.
3.
}L,-J'(-CJ"Ji-!°@O)I.~-t!:.,,K-JL, C
la:, :i:'\'--l!:,;!l-1•~BL-,::, 1--,~ b
11:1=t,.~,1:-;1=t.
"C,
*~
-<1•1'5!/1
(X)
.t
O>
© 0>.;!';1:1/l
.t
I=<
oJ:?
O)I.~-t!:.,m:c
>l':IH,lli<t,.~fl',:
a ~ililill!IJL-*"t.
l=L.
"Ct"-:,
A•25-26mn
0
;tf
'"
Looper Rod
Ass'y
~
;'I
1
:,
r-
rn
Connec1ing
l:-
----"5v Needle
8•5.5mm
I*t
Eccentric
)l,-)'\-
Looper
b
T·,
Nut
:.,;j;"-JI,
Bal
1
I--
0
I
'\11,?5/?
Looper
a ~ ;.:
Bel
Sere..-
Cronk
l
----·~
JI,-/~-
Looper
Corinect i on
.I
'=1=-
t?
:.,
D
Be
;r,·
..
Eccentric
;
r-:
11
Cr·ank
Rod
-
Jl,
Boll
Fig.2
5.
Aqjustment/wlff
1-2
Check
of
Dimension
point
Distance between Needle
Fig.2,
is
5.5mm,
To
obtain this dimension, loosen nut (b), and
Ball
(d)
of
dimension (B)
when
it
is
After adjustment, check looper travel distance W and
confirm
Eccentric again and Looper
it
while
when
Looper Connecting
is
smaller than
larger than
is
in
specified
Ball
(c)
of
checking dimension between Needle @ center
(D
point, until both dimension.
center
Looper
5.5mm.
range
Looper
of
Needle Center to Looper
(D
Rod
5.5mm,
of
Bell
!i!f
and Looper point, (B)
is
in
the extreme right.
tum
Eccentric
AE.s'y
@ clockwise
and counterclockwise
25
to
26mm.
Ifnot
adjust
Crank Connection
Rod
of
when
®
,v-
r~-(D
il~:Al:tli"ill!I
,t/-@<DZJ:~
ii~
5.5mm
,,f,-1vdt,;/;ICJil!l,,
Ba5.5mm
.t
t),J,~l,
I::
~ft.!:~,
,v-
,-{-(D
lcft'.,J:;ilc, T7rbt-lil!O'> B
'.!:~l:t,
.f--
JV';.'9--(:.,,J-.ffi@OJ:L.;:\'-"'e':.,,
J2'1C*~-'~I±,
/clCJil!l,
OJ;'c;MNti~.
-tlk
"C11fiJI!!
vc<t-'~•',
-{'l,
-C:jij!lJi,-,-{-O)~llJ:il
Otil7".::i::.7P°l,
il!l!t•' 25-26mm
JV-
,1{-
-C(ft"~V
'•
C/lill!l!IIIC),-c,
Po/}.'"@ O).:L.;:\'-"'e':.,,,N-/VC~ffi[l, -Cill!J::l;~7" :r.
,,;,i,, 'let, -Cilt@<D;t;,~,v-,<-(D<DltiJ!!!1t1'<D-t/k
tt.::i::.o/P-L
,<-JtiJ!!!1t1'<D-t/k
t:~l-
\,
-c.
,i,-,-{-(DOJil:l!I-AW&.tnt-~.ttJ,v-
(B)
A i)S, 25-26mm l.:f,t-:,-CV'
-C,
,t,,
,1111N1,
l'!'!t,
;lffiij<.J-!l,lcft'.,J:;i IClilll!'l,
-C
<
1-3 Check
Needle ® and looper
if
distance (A and A' of Fig.3) between Looper point and
Needle hole when Looper point gets in line with left-side
of
edge
in
forward
±0.3mm
and
tum Connection Rod overlap with lower
Fig.4
@ vertically after loosening screws (a) and (b) of Fig.5 for
Needle Bar Connection Firmly
CAUTION
1.
To facilitate aqjustment, above 2HS, and
Bar
2.
Confirm
@ has been aqjusted (Refer
of
Height
of
Needle
(D
movements are correctly timed
Needle ® is
iB
allowable. To adjust loosen screw, (a)
¢ric
as
Looper goes forward. To adjust, move Needle Bar
set
screws after adjustment.
throat
18.5mm, (B)
in
its highest position.
proper direction
the
same as Looper
and
backward
Ball (c)
®
part
plate @ to 17mm, W
of
Looper Bell Crank
as
appropriate. Looper eyelet should
of
long hole
@ and Needle Thread
set
height
of
Rg.5,
for
of
Needle @ when Needle Bar
to
(D
passes Needle
movements.
of
Needle,
of
Needle point
of
Flg.5,
DN-2W,
Fig.13).
with Needle
A =
ofFig.2,
as
shown in
Take-Up(v.
for
DN-
A'
1-3
tlO>;i!;~
1v-,<-CD•'lclc!l!<l:1!b;/;lc!l!<l:1!b,
.!:1t.--,1{-QJ;'c;MNti~-ttC.!:!. Fig.3 -e,jf-;--tiilJ, ,1{-(D 1*.!:1t.--,-{-l:tlmi'ffl,
~l:t.
,N-,1V.f:'.m!VCll!!lf:l, -C<f-:~i,,. ~l.:11,,-,1{-(Dti~lfiiil;l,
-~@Ji.V__c!l,;R1'l'CT)<Di<;!'
OJ;'c;~ill~lJ-@
"'e'T
JV-
O
Fig.2
,1{-cif-i)S
OJ..t-~
OJ
.1'::*-'e'OJ-t'*il~
-Cl-
'*-i'.
lmffll&.
a
&tf!i;,
-c,i,-,1{-0J'.Ail~tt'.Al::j:j-L
.'/\:OJ
r-111!1.!::-!i:TQ.t;1.:,
Hl-t>-lt-c<t-'~• '•
t-'~-
i(iJl!!ji,t,;!'t,!*O'>--:>lt-C<f-'~-
tt-fff@t-ll§L
,t/-lll<@<DJcl'~iJl!!tl:,
A==A'
at'F~«llffl Ii:}..-:,
Jt.,-,1{-i:zo/J-.'"@OJ.:L.~:.,,
-c.
Fis.4
a,
il@<D/ciJQJi!ii
A==A'
'e3';>tL,t!,
±0.3mm
'"t'"jf-;-TiiltJ.
1:t~.$:ili'ilffl
·n
,flV
t+OJ:!:
-ctt-c!::,v-,-{-
Fig.51'ii<-ttl
bti!IO'>"Cll'lll!l,
,v-
,;11-
,<
ttt:•lll
1.
tt•lft-'l!.tl=*t=I:~,
'l!Jl:f;I;,
B = 1 B .Smm
2.
tt•@l!'.t
l,\., (Fig.13:t=lffl.)
tlti@.ti!ii.l:•J
,l=IIJn,t,tcl:i!t. tlO)P'Ji!tl=ttt:t,
I=
jl: V -tt-C
Flg.5
~;;i"j";!<J DN-2HS
A=17mm,
tl
It
f;f
111
!I!
DN-2W
I.I:
111
0)
O>'l!Jl;
ii,
~T
-c<t=~
=
. '
~
~
«
"
1--lf'+----------=
~
~,,b
I
Jl,-1'\-
5
tt
Need
le
Looper
t
Fig.3
'l
Needle
Jl,-/\-
Looper
Fig..4
5.
Aqjustment/w,'/J :If
1-4
Clearance between Needle
Cleanmce between Needle ®
0.05mm travel, as shown in Fig.6.
Needle. To adjust, loosen screw (a) of Looper Rocker Shaft
as
Looper passes far side
and
Looper
lllld
Looper
In
no case, Looper should
(D
is
of
Needle in its forward
O(zero)
to
hit
Crank@.
Clearance between Needle and Looper this side of Needle
0.05
to 0.5mm Looper
adjustment.
Looper
and decreased
Avoid
in its backward movement should be
Avoid
Eccentric Cam ® is used for
SlBnt
of Looper can be increased by turrring
Eccentric Cam @
by
turning it in direction
in
direction
as
Looper passes
of'
X'
of'
Y'
.
(Fig. 7),
1--4
tt1:,•-,<-0>llllr,,iilllt
it.!::1v-,.-i:-QJ;J:l'ffli'i:
Js~•'tl@<Dl,l~;g;iilli"'->b!.
0.05mm
-C<:fe~i.,,o
JllffiJj:JJ.,-,.-.:-±i:r@OJ-*~a
l;:::ft.J!>J:;
i,,1c,,-,<-,<Jiltiltril!n.,
,,.::-
(l)ffl:kl'ffltJS:11:1:,ftE.!IL,
lcfl'->J:
L,
i"
5
lcljfllJIH.,
--C
<
il:/!o
'•
Fig.
l:1v-,<-<D~!IIJ:l:i,J:;Jc,!<t,~, ~ ICY:/,
Fig.6
1;::
L,
-C,
j-f-(l)flt-'3il!tJ~tti.-
--C:/,lc!IIJ,
""C'Mff-.!::(l)
--C < /,'~;
7't'jji-j" A~
'•
""{'i'~i"
J:;
tll:<D!li(IIM'
~~
-CJllHIL-
,--c,
l!lll'ffltJS
ljfllJl!i,J:t/<j!
tl<i!
3i
s,s,
l!<t.i:~>lei".
f;::.,
11,,-,.-<:-(D
A=0-
,J:;
l;::Jllffi:L,
'C (
~~\,
'<b!.
tll:Jv-
B=0.05--0.5mm
3i
'le'le@
@f:Jct;
'"1
ICl!li"
'"1
(l)
'o
't'llfll!
ICil!
l:1J,
CAUTION
To
facilitate
Eccentric
45\
as
Cam
shown
adjustment,
in Fig. 7,
highest position.
tt"' !@S'
Needle Bar
Connectioo
® ao
6
that
first
ita
when
adjust
aet
screw (a)
nut
(b)
ID
a
Looper
ia
of
Fig.2, is in
tiff
Needle
*;;
Screw
~;.;
Screw
Avoid
located
Bar
1ta•J11
M1!3i'E'E@l;tilr,;;t,,tlb
aa
t:il'LSO>I:~
its
t,t-45
Q)f;ljl!Jc<{>.l:';lcl.,
Fog. 7 'l!;;iT
Fo~2
0)1'-:,f- b ti'IU,;;;<t~-,
.l:';icM1!3i'E'EO>-t?-:,f-*;; a
--Ct.lltlfill!lti'l!P.1,
-0.
'l!T.
mm
7
.l
~,"'ff
t-laedle
Thread
Toke-Up
tt!li
Throat
0 0
Plate~
-
"
<
0
~
.
..
co
-
"'
"
D
"'
Fig.5
7
tt
Neoole
......._
5
a~;;
/t,-)~-
Looper
Screw
Fig.6
5.
Aqjustment/wlff
2
FEED
MECHANISM
2-1 Positioning
Loosen
and place eccentricity highest position,
when
set
set
Needle Bar @
screw (a) after adjuatment.
of
Feed Uft Eccentric Cam
screw ofFeed Llft Eccentric
of
or
Feed Dog @
is
in highest position. Finnly tighten
!i!f
Cam@
Feed Llft Eccentric Cam @
to
its
maxim.um.
ofFig.8,
height,
at
its
2
il!•JlllfiOliilli!ll
2-1
il!•J..tl'/J.L.Oli!i11!!il!Nl
ti-$@>l'Jiil,..t>l<-o/tc!.
A@<DXa\'i<:.--ill'.Jlill-Ji,;,,;;
Fig.a
~ii<T J:51c. i!Ylcl';IJ
'ITT.
,:,
,.~
i!Y
<il:@illtf-,l!t
JciliiJ:~-#i!O;,jjj~. i!Ylcl';/JA@<Di<o,J-i',,o;,
#ltt<t,'~;,.
Hf
2-2 Needle
Loosen adjust Needle Guide and Needle Guide (clearance' A' ofFig.9)
Needle
Be
sure that Needle Guide will not push Needle.
pulley
Needle. (If Needle Guide pushes Needle, Needle
during operation.)
Loosen set screw,
adjust Loop
and
Loop
tighten
Guide
and
set
screw, (a) ofFig.9,
@ so
goes
up.
Finnly tighten set screw
by
hand
to
confirm
(b)
Retainer'3,
Ret6lller (clearance'
set
screw
(b)
after adjustment.
Loop Retainer
of
that
clearance between Needle
that
Needle Guide does not push
ofFi.g.9, of
so
that
B')
a
Needle
Guide@,
is O(zero)mm, as
(a)
after adjustment.
Loop
Ret6lller(Bl, and
clearance between Needle
is 0.05
to
0.1mm
;:j(:
:_;
Screw
9
"' "'
'E " "
Loope~
Avoid
Eccentric
and
Tum
may
Fkmly
Ca11
break
2-2
ttfl
-ft'.lltli•-::1:lf
-ft'Olll•
ttff-fl'@c1v-7';!/,(t'@l:t.
Flg.9
1c;i.1.,-,:;,<t!.
(i<o,)-t,,o; o
till>'>"<:)
~ii<T J:?lc.
tllctl;!/,(l'<D~llll A
0J:?1ctt;!l-ft''!cllllll!A"',
Bi';,
7-!J-t-l!!L-
,-;,1.,
-c<t,'~;
cft~>sT.
1/J"'()
t-t-~,v-7;1!-1'1"'
IUv-7';!/
ttt.:t'-1'1--"lr.J:~tt~f!JIL,
,.
tt'!cl<l'L,
-c,
li(IC1v-7';!/,(t'l3<Djjl-1ttl:,
O)lffltll,ljB;6;,
,(t'f:il!f'ilf!:l.,,
i'-"'1>Hf
A=Omm
ttil<JiU, l'>l'-oltO:,Jl,i,~
,tt;!l,(t'@<D~tl:
1)!
O=
Hf>'>#ltt<t,'~;
"'CV
'oiJl-1tti:.
ttJ/int,l'"'W.ill
(i<oy
0.05-0. lmm
>'>#lt-C <
-~
,.
,t.tv
vlJl'T.cr.
i-i'-"'1>'!:li
lr.1.tOJ:?
t,'~;
'•
IC
""'
ft
ttti-f
jz
IJ
Feed
~
Dog
Fig.7
I
+
,;
Needle
~
::;
Screw
Screw
i.l;_IJJ:."ftJL:,.
Feed
Lift
Eccentrlc
Cam
Fig.8
8
f
a
Guide
~,Bc0.05-0.1mm
/1,
14
·7'tf1
Locp
Retainer
Fig.9
f
5.
Aqjustment/i,llB m
2-3
Feed D01
Clea.re.nee
Throat Plate @ must be uniform both in crosswise and
longitudinal
@ is
'""""·
Feed Throat Feed
adjustments
a) Actiuatment
Loosen nut, (d) ofFig,11,
position
Tighten nut (d)
smoothly.
b)
Aqjustment in
Adjust Feed Drive Eccentric Cam @ with its adjust screw,
(a) offlg,11, so
To adjust, loosen screw, (b) ofFig.11,
Eccentric Cam, @
counterclockwise
decrease it.
Clearance
Plate @ when should be equal Dog is in extremely
adjustmant, loosen screw (c) of
screw (e) as appropriate,
between
set
to
Dog @ teeth
Plate@
Dog is
of
Feed Rocker @ so that A=A' is obtflin.ed.
(B)
end
of
Feed
Dog @ e.nd
directions,
a specified stitch length within its adjustable
in
its hlghest position. Detail ofrequired
iB
II.I!
in
e.nd
that
between Feed Dog @ and grooves
Feed
e.s
shown
in
Fig,10,
on
trailing edge should protrude above
by
2,0mm (dimension'
follows:
Croaawiae Direction
of
Peed
conlinn
Longitudinal
e.nd
to
to
clearance
adVBIJ.ced
that
Direction
feed amount
tum
adjust screw
increase feed amount, and clockwise
Dog is in extreme
(B')
position,
C'
Dog@,
Feed
Rocker @ moves
of
Peed
of
backwtin:l.
between them when Feed
For
Feed
Rocker@,
grooves
when
Feed
ofFig,10),
e.nd
adjust
Dog@
Peed Drive
(a)
thiB
is
ofThroat
position
clearance
and
of
Dog
when
10mm.
to
tum
2-3
.t•Jlfl:O)!llll
.t9111:@11,
®"'fflillitffll*"''":>tt.:c
(A=A'
t,~lle-!!:h,.
x,
ll!Y
1:iliiJ:~
) , llfrfj!
Jo-~
(B=B"
Jii:;!<ic-1<,,r;!<tttt.t~;1;11rc>,
) tl,filll:.ll!!lll!lcft'!>J:'ilcl..ttltt,,l:f
111:@tJ:;.;,1:,,0
C=2.0mm
t!j,:,,ttltttl:ftl~lle-\th,,
Fig.lo
ttill:11t1:.tY111:"'ii.111,•ttll<@
11J<<l)tt,a~t--t.
a)
ti;=!;O)DJ!l
~!Ji?trJ)ti:.;ti"(l)ll'f:IH;t, Fig.11 rJ) d
±-1>@~:lr.=!;ic!IIJa,t.. t A=A"
,,.
-tl..
tTo/r d HIJ#ltt,
!IIJ(,j<~l'il!ISL.
b)
fJ!l!O)iJl!ll
;!911,:@<l)Jl!~ <l)il'!'ilf!)!<l-'a"t'il'!l!!:l.. ii<Tll!9 ,c,\'--.c:.,;b
;Is
ICJl!IT
1'T.
!<1Cll!9111:@a'>i:l>f&l!!; <l)llli!lli!Bt, <l)llli(lli!ff
,)c;>.~Jlo!l..
t(t,:;!<,,.
!I.•'
10mm
t(!,:;!<, '•
A@<l),)cl-'!,H\l111;
ti!~
!1:11:/c\!;-(t,~:t,
i!9111:a<fil,
al'!)\\' lcfl'!>J:'i
t1lll!!:L.
t(!,:;!<,
1ct,'!>J:?1cilllll!L.
.t9:ii;±-l>@•'"'-"-Xlc
lcfl'!>J::ilc.t9,c,\'--.c:.,;b
Jl!~:!!:<l)!llllf!:11Fig.11
IClllT ti!~!l:11,J,;!<(tt~
l..ttb~<l)ftlJi$tll!9111:t
il1Jl!!;L.ttb!·<l)J!9
iCJl!9
,c±-/>@
till<
1.'ii<T J::ilc,
:lr.:t,
;:t,,(,<l)JllGll!
(1)7-::,l-~lt/lJ-C~!Jjc
t(1':;!<
A@
tt;>!',JllGll!,)cl-',~
±-I>
tflff
.-fl' t
<l),)c
lJcH\l111;
1:
t
c)Heitht Actiustment
Adjust height teeth
on trailing edge are to 2.0mm high above Throat Plate
@
('
C' ofFig.10) when
Firmly
Feed
When Feed
Dog a bit higher.
<
<
set
Feed Dog
of
Dog
screvr, (a)
make11
of
Fig, 10, so
Feed
Dog is
at
its highest position.
in
position by tightening scrow (b). scratches on
the
that
Feed
crepe tape,
Dog @
set
c)
1:"FO)!llll!
Jl!9111:@"';!li;!<i1, 0tt,\l:li!'.1.',
Fig.10
"t'il<T J:'ilc, Jl!Y~•;.;,_1:;,
Jl!911,:<l)!;lllJ•'ftll<l:iliiJ:~
J:'ilC, ,)cl}a(/)";'<~llffllf!:l.. t(i,:;'<, '• blCcllli#ltt(k'.;'<, '•
Pv-:f'T-:f
9<il:~
1:IJ'la\'ilelCL.
~lil0
0 +~
Screw
ti!911i:<I)
iJ
I 0
tlli#ltt(k'.;!<,
,,l!"ffi•'-0(
b ~;:;
Screw
C=Z.Omm
{cl,
til£911,:~,)cl}
'•
il
Feed
Fig.10
lcfl'!>
U!1S-11Jl!
'Jtti:
Dog
9
5. Adjustment/wl/)
2-4
Change
Standard setting of (when paper bags were specified) for DN-2HS, and 8mm for DN-2W. When end, observe following procedures:
Loosen screw, (b)
@,
and
spBcing, and clockwise
stitch ( b ) tentatively, and
confirm
screw (b) flrmly.
of
Stitch Spacing
stitch
spacing
changing standard
of
Fig.11
of
tum
adjust screw (a) counterclockwise
.M.lil
several pieces of material
that
you get required
stitch
~
of
your machlne
stitch
spacing
Feed Drive Eccentric Cam
to
reduce it. Tighten screw
spacing. Fine.lly, fasten
is
at
to
to
10mm
your
enlarge
test
2·4
IIL'!l!li!O>illllll!
DN-2HS
10mm
l!ltl:lll•' ~ 118mm
l!l!!!J!!/llsY0/11,
l;:il!JIH.,, PP'.7P.A)tlQ);!i--$-ti
(F;g.11)
ICilll!llA!HII/L:n
lit•,~ !i'ac!icll!-t>.;l:!tl:,
il!9
~"'i,:,;b
lll,>sT, i!lc;/;lcl!!-t /:Ill>'~ (itJ:,J,~<tt~>sT,
to
-*~M:{&$1~1..,
~
'ac
)!.
-C,
-c
<
1"~,
:fe~l_.\o
A@
(7),j<yl,t-,11..,,, llllli<sJa'acl!!l,
llllli<sJa'aclclCll!ITI:, lit•'~ 1111:*:!<tt~,
"(7";(!-fiV''kl,
(ll';'<!C7)1il0' ~ (ilcft-o-CC '01l•1'')1l•)
'•
llU!l>l'
t!JJIE":lel,;',:~,j<,-,1,.,l,-o
IJl!!!/ll
C7)jj-@-,
8mm
Ill•'~
I::.,
"i.1t
,£-t,
l!l{C7)11Jll"i'-ellffllt,
-C(:fe~V'o
,<1"~•
TA/'~QJfti.,,
··~lll#lt-C <
Ii
DN-2W
,,
-ci\l'I
Ql,
i,!
IJ
ic±
Ej
Rocker
~~
C
Sere•)
16
0
reed
*::
Screw
-1-
S::rew
+
·:,,
Nut
)--
e
d
"
~
IJ O -~
Feed
t-:°
Conrecting
Rod
10
i3:IJI4'-t'YtJ6
F99d
Driv9
Eccentric
Com
Fig.11
5.
Adjustment/wl/J
3
PRESSER
3-1 Positioning
Clearance between Presser Foot
Plate@,
2W), when
Presser (a) and adjust Presser Bar Connection
Firmly
that
Needle Clamp Nut @ (DN-2HS)
(DN-2W) Needle Bar @ is lowered
3-2
Pressure
Pres8UI'8 materials are adjust, loosen nut,
adjust screw (c) clockwise
counterclockwise
ce.use
thread threads length. Repeat pressure for your material. Firmly tighten nut adjustment.
FOOT
of
Presser Bar Connection
(A)
ofFig.12,
Presser
Foot
tighten
will clear Presser
of
chaming
tests
Foot
Lifter Lever
set
screw
Acfiustment
Presser Foot
fed
at
a constant and unilbnn speed, To
(b)
to
break,
etc,
at
ends
o.nd
adjustments until you
is 8mm (DN-2HS)
&s'y
@,
To
(a) u.fter
Foot
to
its lowest position.
of
Presser Foat
&s'y
ofFig.12 and turn Presser Bar spring
to
increase pressure,
decrease it. Too large pressure will
and
too
of
materials
!/1:
&s'y
@ and Throat
or
@ is raised
adjwrt, loosen
@.
adjustment.
or
Needle Holder
Ass'y
@ even when
Ass'y
@ is so adjusted
small pressure, failure
or
nonunil'onn seem
get
appropriate
5mm (DN-
by
means
set
screw
Now con:finn
that
o.nd
(b)
u.fter
of
your
of
3
l'i'Illl,0)!11!1
3-1
l'i'IM!lf,,.O)f;iill!il.!tl
jll,o-,,_@l:t, f/iiC"(,
F",g.12
~"e'l1J.f-it.
ti
5mm
lcflo.l;';IC,
li:lii!Mltt<1':"''', r
l)l-o
ltill:11!-etl-lll>-t",:,
-)
:jql;r.~@1;:~"':1-n·
3-2
jl!Illl,O)EE:llill!I
jll,o!i!!f@ICJ;~jll,o>'l,@/i:Jciflt:1/t
~jf--j";j!~flj!(@JciJiiJ;~j!!,o>'l,@O)riJii
A
tis
DN-2HS
11)~~1:l
8mm, DN-2W
j!!,o_,,_@li:lllll!'l,
~L
t.C0):1/t~O)/:~, c@lll (DN-2W
,t,ti.-
'*~-l,
0)4!,g-J;tftlls1J.-?"
-c<tt:~i.-
11)~
-C-1',:,,;l'-Sla
fllll>@ll'>i:»
'o
11,g-1>J,i•-•1c~~1':"'MJ;';Jcjll,o>'l,@O)!EJJ/i:lllll!
\.,
t<1':a'<,,,
!',, jll,o$;s:;l'V:.,?11JIJl!;l'-Sl C li:,;/'i!Cl!!i"
ft~lc
l,IJ'il!ti,
ICJ!!i"
l:jll,o[Et;toli< >\:~£T, !EJJ
Fig.12
~il<i";ii~-t",:,c b
l:jll,o[EJ:t'l!II<
Jll'l!lli"l!"
li:lil!"'-Cll>
o
I:*
<']tl,$1'0)1Ji(l!jlctt~£i"L, 5Jli,,1:'l!illll~t,<tt-o/t~il
~
Jll"f'j!ii;,1ct,~£TO)~,
,,
iiili!ll'l<U,~£Llt!',-t",:,c b li:liiMlt-c<te"',
,
'J';s,a,,li:L
-Cl,IJ'il!L
t<1':"< ,.
C
t!¥'.I~fil'.i
Presser Spring
Regulator
b
t-
_,,.-
Nut
jfI!fl1]+
Presser
·:,
~::,;
_,,@)
1,:i:11'i
Presser
!---
0
~ifter
..
----;
_-.?
Foot
Lever
It~
Bar
i---xl;;oO
Needle
Bar
Conecction
,.
..
,
a
0
Screw
~
I
"' " "
'
D D
E E E E
CX)
en
"
~
' z z
ltl!i
Throat
~
Prate
0
tt~-t--~
!---
Needle Clamp
flj!.I~
Presser
Nut
Fool
11
Fig.12
5. Adjustment/wl/)
4
Needle
1)
Needle
Size
Available needle size includes
me.chine
Your
you have changed the needle size, positional adjustment
of looper must be carried out.
bent
2) A skipping stitches, new one in
to
figures
by hand until Tum
the
spanner included
the
needle from
must be observed when you install a new needle.
a)
The shaved
cfuection of the machine (Fig.13).
b)
Push
the
c) When you have installed
clamp
nut
d)
For DN-2W install needles secure them with screws.
is
provided with
or
damaged
the
13
needle clamp nut in
needle
Jinnly.
needle reaults in thread break,
l!lld
other troubles. Replace it with a
steps below. Install a new needle referring
and
14.
To
remove
the
needle bar reaches its hlghest position.
in
the
accessory. You can
the
needle bar.
part
of
the
needle must face
in
the
needle
the
in
~
DRX2
#25,
DNX
DRX2
#25
needle.
the
needle,
the
arrow mark using
Two
important points
the
b8l'
88
deep
needle, tighten
the
needle holder, and
tum
now
leading
88
it will
the
11125,
remove
needle
etc.
When
pulley
the
go,
4
ttO>ll:11
1)
DN-2HS ll!sl/1/U)litU)QICl:l:
#
25)
ftl'll'a,~1leT.
1
~t-tltil,llll!t!H!fl-
!tif
1;:,v-,'{-o:>i'ftl&-L-
2)
lilll'ilhll'~- >sttlltlcfllll'"<'~'!><sl/:,"'*lllln, Vll<ilil::~1leT. L,
t<1"~, a,11'1<T. 91-~>sT.
'•
7'-V-~"'"('ffi!L,
fl$To/
fl~
Iii<
-1:l:~'I'"'
·n
'1<T. lil"'<t,<;<~,i,;t'!,b~l:tl"I
-C
(Fig.13,
~#It
14)
,~t-t
illl"'"-''-r"t1l!O')'!>l:fl~ll<
'!><~l:tll!lft.1:::,,i<=
<
t.:~v
~il'li!L-
(DR
X 2 ii 25),
(DR
X 2 #
'a
tffit.,;
ttt~Jil:t
•ttc3l:lf!
;11;,
--.,;,~,s
T.
o)
*"'
;l
<'~~
leliClelltt!l<~t-lltt<1"~,,.
(tt7':,!i'<"' l!']A,
b)
tt$1ctt~,:tt.,il,t,c~,
ii,A,
"('<le'~
c) -fcl7)a,ctt$-ro/ ,~L--oll•~M.,,t<le'~, ,.
d)
DN-2W lli!U)jjl1l-i:J:ttttl*1v;f-fc.,L,il,]j., lc-"'f
P.
~Mfbtl"?lt-C<~<'!V '
""'
(Fig.
ttll<--.,,i,;t
0
'-'5$1>}~)
13)
'!>
>s"<'-jif'lcl:tL-
ll!O)Jl!;ff
(DN
X
25)
~Iii<
~JR
•irrl!tlC
~
::I,
p r
L 7
')
g~
0
0
0
u
il!
rj
"' "'
-
Directlon
bog
Caution: Thread may break inst.alled correctly. To check
it
5 Throat Plate The throat plate is constantly subject presser foot, and may the resulting in a machine trouble. To replace, loosen setscrews.
or
on a flat
throat plate
or
it
is
bent
if
surface
such
iB
bent, it may be hit
skip
if
the
needle is
or
damaged. Install a new needle
the
needle is
as a pane
be
bent in due course
bent
of glass.
of
travel
not
correctly
or
not, simply
to
pressure given by
of
operation. If
by
feed dog teeth,
Fig.13
roll
r
tf-;t,;1,9"-
Needle
Clam
jj-
[ltt]
tlO>ll:l!Ucl;UJi
~,
t-
Nut
·J
r
~
It
l,
L
'ti
~il/ll
VC
(
Fig.14
t:
.!<
L
#'
'•
ilb
ti<-,
tt~~~O>-Ml-tttt~illlll-*T<~~~a,*~
;,., ll
illtFO>liiil!il
5
tt~O>ll:l!I
ttttil:J:Jli',cil,iCJ:
J;l,
•11!1
lcliltti"'
il,U)!lllca,tt
1"~, '• 'll'lf!ICl:tttl/a-"i<,' 2 a<~ll!O')ttttti~<~,
t < ffiL-,otttti~ll<~t-t1t1lei'.
bfJ-C<~<'!V'
lct.J:
-0
tilt
'P
,ell<
~oJ<:'4'11)
0
Ji{I!,
'J
1<1".
IC..l:ll•lo/E;/Jlllll•ll•-o
ilb
ll<-o
t~1leT.
1ct,~1<T.
ttttill'
ffit.,;
•ttttic
""'"'1c-"i<,'~voll•~,M
-c,
'1'T.
ilb
ll''!><il!V
3l'!!ll-
t:
12
5.
Aqjustment/w,'/J :If
6 ADJUSTMENT FOR SINGLE THREAD
6-1 Distance between Looper and Needle Distance between Needle center and Looper point is 5
when
Looper
To
obtain this dimension, loosen nut (A).
Looper travel distance should loosening screw (B). (Fig.15)
6-2
Check Height
Adjust the height
between Looper point and Needle
gets in line with left-side edge ofNeedle in forward and
backward movements. (Fig.16)
is
in the extreme right.
be
of
Needle Bar
of
Needle Bar
5n,n
~t
,.,.-··
,..
t -
---------
adjusted
to
have distance of
Hole
SEWING
Rt
24mm
by
2mm
when
Looper point
ltlli</11
Thread RetoinGr
Ploi:e
mm,
6
*llllL
6-1
JV-
5mm
1V-,.{-l])i'fllJ::l:tJ~
i!il!l/!L-
::UJ\lll!ll!i1!11~>i<L-,.
jj,;.f-~1-::f.tQJ:;t.:L, t<tt:~v
6-2
,s-,<-UJJ\sil/,la<ttUJtc-Olli!iilc~tti:~.
1<UJ
~'1:llff!l/!L,
'O)Di!I
tll::J,--11-0)IUI
.r{-:@.Jib1&-i.!!L,1t.,!:~, ;t,,-,1~-0J;'c;i:rlNtl~ft;H;J::.
lcfJ:'.>l:?To/l- A
t<1"~•'•
a1il!~iff!ll!L-
24mm
(Fig.
15)
,,-
t<1"~,
l.:t.tQJ::?I.:,
'•
..:f~
,<-UJJ\sil/,lJellill::l!!!lll:l:a'lli
'o
tt•O)-~
[mjll~l:tltt
Jc!lilJ:~;o-,<-Q)jsil/,la!
,<1"~''·
(Fig.
16)
2mm
lcfJ:'.>J:?ICtll!IIUJi!l;
B
I)
~/l)t
6-3
Rxing Throat
Fix
Thread Retalller at Throat Plate, keeping it having
1.1mm
clearance into the loop, Loope succe,11sful
6-4
When needle board nail, Loosen screw B not looper, end please decide a
stitchlng. (Fig.17)
Check of Looper Travel Distance
a escape ditch
f>late
Thread Retainer
from
Needle point. When Needle
Guide
helps to spread the
of
a looper goes along a bottom
momentum
come
into contact a
of a looper.
~
(9.6mm)
I.
11
I.
Imm
Fig.15
is
loop
sinking
for
of
a
6-3
tll!iJT\O)!lllt-llt
tllliJl\i,l:, tl1r-J:~
~i.,,o
tllliJl\i,l:, J:? ICJ>-::t'l://;;lj''.>tiJ~t:L-llei".
6-4
,v-,1'\-0J.::::.~tlii~,
~ttGt,.,J;,ic,j;;,
-C<tt:'~i.,,o
tta<,s-::tlcl/ibiblv1'fi<~~-
i•-1
<-O);JHIJI
1.1mm
lcfJ:'.>J:?
ittiJT\OJ"f~O~~,
B
-Hi~,,
-
Fig.16
ICtlll,lc->c,,J-L-
(Flg.17)
t<1"
~
•'llll:ft,.,
,v-,1.::-ti~,
,s-,<-UJl!!!IIJ:l:'l:!lc~
ft!/i/11
Throat Thread
Plat~ Re\atner
13
Fig.17
6.
Troubleshooting
When trouble occurs while operating
Trouble
Needle thread breaks
Looper thread breaks
No chaining on edges
work
Damaged looper Replace looper.
1.
Needle thread
2.
3.
Worn
Thread twisting
4.
stand and needle Improper needle setting;
5.
needle
6.
Needle thread
Looper thread
1.
2.
Damaged looper Replace looper. Thread
3.
stand and looper
Incorrect
1.
Looper thread
2.
Improper timing
3.
4.
Presser
the
machine, refer
to
the
following table for selecting suitable measures:
Cause
too
tight
out
feed dog causing fine
or
entangling between thread Secure
too
loose Increase tension.
too
tight
or
twisting
or
entangling between thread Check
threading Thread machine correctly.
too
tight
of
needle and looper
foot
screw loosened
Bent
too
stitches
or
damaged
loose
Reduce tension. Replace feed dog.
correct
Set
needle properly; Replace needle.
Adjust
tension.
for
correct
Reduce tension. Adjust
timing
the
Tighten
screw.
Cure
threading.
threading.
of
needle and looper.
Thread skips
Needle
No uniform seam
or
looper breaks
not
straight.
stitch
length;
Needle setting
1.
Bent
or
2.
Needle thread regulator Needle thread sticking on needle due
3.
4.
Needle bar Needle thread pinched
5.
collapsing loop
6.
Looper thread
triangle
Improper timing
1.
Bent
2.
1.
2.
3.
needle Replace needle.
Weak pressure
Bent
needle
Worn
out
not
damaged Replace needle.
feed dog Replace feed dog.
correct;
set
too
loose,
of
needle and looper
of
presser
set
too
by
needle guard, Lower needle guard slightly.
not
foot
Set
needle correctly.
low. Raise regulator.
to
heat Use lubricant
Lower needle bar.
making a good Increase looper thread tension.
Adjust
Increase pressure. Replace needle.
timing
on
thread.
of
needle and looper.
14
J::*
~7:1
il'--w:J
Jl.,P-J~
hi5
~
mi
1.
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2.
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T ~
i5
o
3.
~~~iJ,.$GL.,
4.
,%:ftti,Git~--c."O)rl!J--c.",%ti,t--:Jti,tcl?,
--C~
§l
tis~iJ,<fJ:0
0
Ti5o
5.
itti'-IE 'itt::I&l'J#ftGn
--Cv
\0o
6.
J::,%
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7"
:,.,,:,,3:,.,,
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o
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if-O)J&
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ntcl?Ti5o
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1'Jl.::i:.~O)
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J::,%
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4.
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Ti5o
ORDERING
1.
Description of each part and its stamp number
to the relevant parts. When ordering parts, describe clearly stamp number with its name of part.
2.
The parts which have
3.
A set of assembled parts
4.
The last figure on the parts stamp number advances on each improvement of the parts.
5.
Parts
No.
described
The parts list
1.
S:::'r_tj(O)~l'i,
2.
{!::!.L,(~:ffi:Ref.
3.
*lltl'~£1'i-tO)q:iO):±/"~o/O)~iJFP:ffi:%--c.>*ff-L,
4.
~IJFP:ffi:%1'i,
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5.
ffi~ffilJq:iO)[
-*'lm~~(;l:ij!Ol©t::clf.>~is-fJ(~Jl!"t
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\o
Ji*Jl'ilS/"~o/:ffl:%--c.>To
no
Ref.
Number can not be delivered independently;
is
represented by the stamp number of its
in
[]
of Remarks means old parts
is
subject to change without prior notice.
$J1o:ffi:%,
No.)O)~"cA7'.l~fJ:v
$J1o~~'
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l'i,
is
described
No.
l\if*Jl&n--c.>~'*it
tibVJ'*'"to
:i:ff0)~*7'.l~ 1
~.:.c!::ti<if>
LJ*"t
PARTS
in
this parts list. Screws and nuts for parts are shown adjacent
always
oder it as an assembly.
main
parts.
NO)--c_\
o
-tnl;:~ ~ T0~1im$J1r:i(*Jl.tf~J1r:i)~
:ffi:f'--::i~VJJ::7'.l~VJ,
frU,~iJFP:ffi:%1;:7'.J,:bVJ'*TO)--c.>:.·Tff(
S:::'ttx<t;:~1,,
'o
CONTENTS§~
r
01.
Bushing
Parts · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
,m~~f*
02.
Oiling
Parts · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
~ntl~flf-
03. Miscellaneous Cover Parts · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
7J/{~~f*
04. Thread Tension Parts· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
*
Wi\1-f-
~1*
05. Crank Shaft
~7:1/~1/-\"71--,
06. Needle Bar
irW,
07. Looper Rocker
,i,~
/~~~jb
08. Feed Mechanism Driving Parts · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
5~PJIM'¥f
Numerical Index of Parts · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
/~~o/mi31
List of Screw, Nut & Washer · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · 36,
.;tV\
and
Arm Rocker Shaft Parts · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
J:llim~flf-
and
Presser Foot Parts · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
¥f!::r::.1i2~1*
and
Connecting Parts· · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · · ·
~1*
~1*
-t-:>+,
17o/1/-\"~-1;!£Q
18
20
22
24
26
28
30
32
34
37
17
01.
BUSHING
~~~1*
PARTS
16
I
For
ON-2LHS DN-2LHSm
,<O
18
01.
BUSHING
$dr~OO~
PARTS
l@:j:
Ref.
1 004003 2 3 3/16S28017 4 5 6 7 8 9
9-1
10 11
11-1
12 13
13-1
14 15
15-1
16
17 18
19 20 21 22 23
No.
031082
1A01004
031111
1A01002 031091 3/16S28014 031073 041033
15/64S28513 031063 041043
15/64S28516 032081 042031 032071 032061 042021
15/64S28516
032151
15/64S28501 032201 032161 032211
15/64S28516 092062
'tfBJ'piff:%
Part
No.
Oil
Seal
Crank
Shaft
Screw
fbr
Ball
Bearing
Collar
A
Ball
Bearing Bearing Screw
fbr
Crank
Shaft
Crank
Shaft
Screw
fbr
Crank
Shaft
Crank
Shaft
Screw
fbr
Arm
Rocker
Arm
Rocker
Arm
Rocker
Arm
Rocker
Arm
Rocker
Screw
for
032061,042021 Needle Screw
fbr Presser Needle Presser Screw
fbr Needle
(SC224211)
Bushing
Housing
031082
(6202ZZ)
(6302ZZ)
Holder
031091
Bushing, Bushing,
031073,041033
Bushing, Bushing,
031063,041043
Shaft Shaft Shaft Shaft Shaft
032081,042031,032071
Bar
Bushing,
032151
Bar
Bushing,
Bar
Bushing,
Bar
Bushing,
032161,032201,092062
Bar
Bushing,
middle middle
front front
Bushing, Bushing, Bushing, Bushing, Bushing,
upper
upper
lower
lower
lower
'tfBJ'p~f*
Description
rear rear middle front front
;t
-1
Iv-/~
Iv
~71/Y-:fJr~
;;(.
-*:/
*~;v~7!)Y~
jfJ~A
*~107!}:/~
~7!JY~~.:i:.
-*:/
-p:p:t'-::.,"1/.::r..
-p:p:t'-::.,"1/.::r..
-*:/
r~tr:::l-::;"1/.::r.. rM":7-::;"1/
.::r..
-*:/
J::*7-::.,"1/.::r.. J::*:1'-::.,"1/.::r.. J::
q:t:1'-::.,"1/.::r..
J::
~tr::f-::.,"1/
J::
~tr::f-::.,"1/
.::r.. .::r..
-*:/
*$:1'-::.,"1/.::r..J::
-*:/
~.:i::.$:1'-::.,"1/.::r..J:: *$:1·-::;"1/.::r.. ~.:i::.$:1·-::;"1/.::r..
r
r
-*:/
*$:1'-::.,"1/.::r..T
ffl~Q'ty
DN-2HS DN-2LHS DN-2W
1 1 1 1 1 1 3 3 3 1 1 1 1 1 1 1 1 1 1 1 1 3 3 3
-
1
-
1 1 1 1
-
1 1 1
-
1 1 1 1
-
3 3 3
1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2
- -
1
-
1
-
1
-
1
1
-
1
-
1 1
-
1
-
-
1
trio~
Remarks
19
02
OILING PARTS
-~AA~~
26
Fer
°"-21..HS
ON-a.HS~
,Y--,~
@
20
,,_,o
For
OSM,'7N,6N OSM,
'7N,
6Nlft
02. OILING PARTS
~M~-f*
Ref.
$8'riffi:%
No.
1
1-1
2 W3/8Sl6001 3 4 5 6 7 8 9
10
11
12 13 14 15 16 17 18
19 20 21 22 23 24 25
26
27 28
29
30 31 32
32-1
33 34 35 36 37 38 39 40
Part
035251 045071
035302 035741 D05002 035282 035291 3/16S32023 015151 D06001 2Wl0 015141 015142 035381 15/64528516 1/2S24501 035721 035921 182271 11/64540072 035931 035651 035271 11/64540010
ll/64N40201
035321A
3/32S56006 035312
035321
D07006 D07008 035631 045161 035661
ll/64W15103 11/64540009 0354343 11/64540005 035821 065401 255351
No.
OilPan OilPan Screw
fur
035251,045071
Dust
Cover
Rubber
Pad
Oil
Gauge
(HL
Oil
Filter Cover
Oil
Filter
Screw
fur
035281
Oil
Pipe
Cock
(PFl/8)
Washer
fur
Oil
Pan
Fixing
Oil
Pan
Fixing
Oil
Pipe
Screw
fur
035381 Screw Felt Oil
Pipe Collar Screw
fur
035921 Felt Felt Holder Screw
fur
035271 Nut
fur
035271
Coupling
Screw Oil
Coupling
Compression Compression Oiler Oiler Cover
Washer
Screw Cover Screw Fence Rubber Rubber
fur
Pipe
and
035321A,
Bush Bush
VA--01)
015141,015142
Screw Screw
Oil
Pipe
035321
Bushing
(M6252--6)
Sleeve
(M6254--6)
$&~~
Description
{l~Q'ty
;;t-,{Jv/~:,., ;;t-,{
Jv
/~:,.,
*1/
~Mtlit
https://manualmachine.com/~:,+
;;t-
-1'
Jv3/-1/
7.:cJv
1-1'.::r::.
;;t-,{
Jv7
-1
Jv~-
*1/
;;t-,{
Jv~q'-/~,{7"
eo-::zo/::7 17o/:/-Y-
;;t-
-1'
Jv
/~:,.,J&fi-7-*1/
;;r,{
Jv/~:,.,J&{i-7*1/
;;t-,{
Jv
/~,{7"
*1/ *1/
~71E~
;;t-,{
Jv
/~,{7"
jfJ-
*1/
~71E~ ~71E~ ~71E~1'.::r::.
*1/
To/I-
i",{JL,1~,{-::f.:1..-=#~
*1/
;;t-,{
Jv
/~,{7"
.:L=#~
DN-2HS DN-2LHS
1
-
3 3 3
1 1 1 1 1 1
1 1 1
2 2 2
1 1 1
2 2 2
1 1 1 1 1 1 1 1 1 1
(1)
1 1 1
1 1 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1 1
1 1 1
4 4 4
1 1 1
1 1 1
DN-2W
-
1
-
1
1
7o/://'-!/ 1 1 1
;(.!]-7''
*it71E:tm.@;/J~:,.,
::7 *it11E:tm.@;/J~:,.,::7 *ii-11E:tm.@;/J~:,.,::7jJ/~­17o/:/-Y-
*1/
~/~-
*1/
7:r../'A
=i.'.b,q'--yo/7" =i.'.b,q'--yo/7"
1 1 1
-
1
-
1
1 1 1 1 1 1 1 1 1 1 1 1
2 2 2
1 1 1 1 1 1
2 2 2
1
-
1
-
1
1
1
-
-~
Remarks
for DSM, 7N,6N
(27)
(27)
21
03. MISCELLANEOUS COVER PARTS
jJ
/ '\
--
~
ffi
For
1J,1-2LHS 1J,1-2LHS.f:l:I
22
03. MISCELLANEOUS COVER PARTS
j]/~--~~
im
J'1=1
ffi:
~ffi:
Ref.
No.
1
03511
1-1
045051A
2
035141
3 15/64528516
4
035131
5
9/64S40003
6
11/64540008
7
7/32S32007
8
015081
9
015091
10
3/32S56008
11
035151
12
15/64528018
13
15/64528017
14
3/16S32028
15
015111
15-1
025031
16
3/16S32004
17
035232
18
035222
19
11/64540006
20
035491
21
035481
21-1
035481L
22
9/64S40005
23
065401
24
035211
25
035191
26
035201
27
9/64S40035
28
035941
29
11/64540005
30
035911
30--1
045191
31
9/64S40004
32
035181
33
035171
34
9/64S40005
35
035241
35-1
035241L
36
5/16W05201
37
15/64528017
38
035261
38-1
045081
39
3/16S32024 9/64S40502
40 41
035952
41-1
045122
42
035691
43
15/64528511
44
9/64S40005
45
035642A
46
035831
47
EOlO0l
48
lNWl/4
49
035642
Part
lA
%
No.
Cloth
Plate
Cloth
Plate
Pin
Screw
for
035141
Cloth
Plate
Screw
for
035131
Screw
for
035131
Screw
for
035111A,045051A
Cloth
Plate Spring Screw
fur
015091
Stopper
Spring Screw Screw Screw Guide Guide Screw
fur
015111 Gasket Rear
Cover
Screw
fur
035222 Gasket Top
Cover
Top
Cover
Screw
fur
035481 Rubber
Bushing Gasket Side
Cover
Side
Cover
Retainer
Screw
fur
035201
Needle
Bar
Cover
Screw
fur
035342,035941 Cover Cover Screw
fur
035911,045191 Gasket Face
Plate
Screw
fur
035171,035952,045122 Side
Cover
Side
Cover
Washer
fur
035241
Screw
fur
035241 Oil
Filter
Cover
Oil
Filter
Cover
Screw
fur
035261,045081 Screw
fur
035261,045081 Face
Plate
Face
Plate
Holder
Screw
fur
035691 Screw
fur
035691
Needle
Cooler
Base
Holder U-Bolt (Wl/ Nut Nozzle
Ass'y Ass'y
Extension
Slide
Ass'y
4)
Hinge
lmJ'1=1~~
Description
Stud
Bearing
/{-
°A:tJ,
{---*6,
/{-
°A.tJI
{---*6,
1:::·::,.,,
*1/
..,..;::-
.A;b
,r{-lffl
M1i2Jl.
*1/ *1/ *1/
Jflti
Jfltw~-*
*1/
Aro/r~-/~*
*1/ *1/ *1/
~m ~m
*1/
moot.w--o/q:-::,.,, moot.oc
*1/
J::~/--o/q:-::,.,, J::~ J::~
*1/
q:-"ro/7 AOO/"o/q:-::,.,,
1Lrni
jl,ffiJ!:}t,oc
*1/
*~;b/~-
*1/
rm
r!:!I.
v!W
J!:jJ
/ ~ - 1
ritir!!l.v!WJ!:n/~-
*1/
001.W
"o/q:-::,.,,
oot.oc
*1/
-lj-,{}-:'jJ/~-
-lj-,{}-:'jJ/~-
17o/v->r-
*1/
r'IE~-7 r'IE~-7
*1/ *1/
oot.oc oot.oc
;t-JI,~-
*1/ *1/
ttit:tr.l~~
..,..;::-A*Jv::$1"­u;f>1vr
To/r
/~Jv
{ljfil~
Q'ty
DN-2HS DN-2LHS
-
1
-
1
1 1 1 2 2 2 1 1 1 1 1 1 1 1 1
3 3 3
1 1 1 1 1 1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1
-
1
-
1 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1
-
1
-
1 2 2 2
7 7 7
1 1 1 1 1 1 1 1 1
6 6 6
1 1 1 2 2 2
-
-
1 2 2 2 1 1 1
-
1
3 3 3
-
1
-
1 1 1 1 1 1 1
-
1
-
1 2 2 2 2 2 2
-
1 1
- -
1
1
1
2
1
1
2 4
(1)
(1)
(1) (2)
(1)
(1) (2) (4)
DN-2W
1
-
1
-
1
-
1
-
1
1
-
1
-
-
-
-
-
-
-
-
-
-
ffi~
Remarks
(2-6) (2-6)
(43)
for DSM, 7N,6N
23
04
THREAD
. *
1!1'if-r
~1*
TENSION
PARTS
For
DN-2W DN-2Wm
2
7
6
j 'J
4
For
DN-2LHS DN-2LHSm
24
04. THREAD TENSION PARTS
*
wm
-1-
lfflf*
No.
035011 045011
035021A
035021 065261 035071 065171 035061
035031 045021 11/64S40014 11/64S40009 11/64W15103 035042 9/64540011 015011 035083 045032 035881
0350218
035062 035402 035043
lf~Jb:1:%
Part
~#
Ref.
1
1-1
2
3 4 5 6 7 8 11/64N40104 9
9-1
10 11 12 13 14 15 16
16-1
17
18
19 20 21
No.
lf~Jlll~~
Description
Tension Thread Guide
Tension Thread Guide
Thread
Tension
Tension Post Tension Disc Tension Post Ferrule Tension Nut Tension Spring Nut for 035021A,0350218 Needle Thread Controller A Needle Thread Controller A Screw for 035031,045021 Screw for 035031,045021
Washer for 035031,045021
Needle Thread Controller B Screw for 035042,035043 Tension Thread Guide Looper Thread Controller Looper Thread Controller Needle Thread Tension Base
Thread
Tension
Tension Spring Looper Thread Guide Needle Thread Controller B
Ass'y
Ass'y
ffi~Q'ty
DN-2HS DN-2LHS DN-2W
-
*:iJ~Fg[~ *:iJ~Fg[~
*~Tfffl
*il~ff;Jt~ *il~ff
_[1[
_;;(.7'!}:,_,,7'':,,,~J-,
*il~ffTo/r *i!MTA7!J:.--''l" To/I-­1:*i!MWA 1:*i!MWA
*1/
*1/
17o/:/..Y- 1 1 1 1:*i!MffiiB
*1/
*ff~Fg[~
T *
i!MWff
~F
T *
Wli!Wff
~F
l:*W!i!T-"~.A
*~Tfffl
*illffTA7!):.--''.1/"
r*:iJ~F
1:*Wli!fm
B
1
-
3 3
3 3 6
6 6
3 3 6 3 3 4 3 3 6 1 1 4 1
-
1 1 1 1 1 1
1 1 1 1 1 1 1 2 1
-
- -
1
-
1
-
1
- -
- -
- -
- -
12
1
-
4
1
-
-
2
-
1
2
2 1 1
fij~
Remarks
(3-7)
(3-6.19)
25
05.
CRANK
~7
/'
~
SHAFT
1/
"1r
71--,
AND
J::$1b
ARM
ll
~
ROCKER
SHAFT
For
OSM,6N,7N DSM,
6N,
7Nffl
30
29
For
[}.l-2LHS
(}I-
2L
HS
JA
1s
-W
20
12
~ciol OrdEr
:i,a
$-31
26
05. CRANK SHAFT AND ARM ROCKER SHAFT
?7
/?
1/-Y
71',
l:
$di
~f*
im
~ffi:
Ref.
No.
1
1-1
2 3
4
5
6
7 11/64840504 8 9 3/16S28005
10 11
12
13
14
14-1
15 16 17 18 19 20 21 22 23 24 25
25-1
26
27 28
29 30 31
J'1=1
Part
031025 041024 031201 31Ll015
031141
031151 2K3Xl6
031181
15/64W30102 15/64828021
031131
3/16S28018
032012A 0320128
11/64840090 032022 484X20 1/4S40010 1/4N40207 9/32S28015 9/32S28001 032041 11/64840048 ll/64N40102 032092 042042
032101
15/64828512 031161 031171 3/16S28005 031191
ffi:
No.
%
Crank Shaft :771/ Crank Shaft Bearing
Holder
Collar
"O"Ring
Stopper
Collar
Pulley
Holder
Key
for
031151
(3 X 16) Screw Pulley Screw
for
031181
Washer
for
031181
Screw
for
031181
Balance
Screw
Crank Crank
Screw Crank Screw Screw Nut Spot Screw Oil Screw Nut
Arm Arm
Ann
Screw Sprocket Pulley Screw Timing
Weight
for
031131
Shaft Shaft
Shaft
Screw
for
032012A,
Scraper
for
032041
for
032041 Rocker Rocker
Rocker
for
032101
for
031161,031171
Pulley
Connecting Connecting
Connection
for
032012A,
Shaft Shaft
Shaft
Collar
lf~J'1=1~:f>t-
Description
8
Rod
Ass'y
Rod
Ass'y
0320128 .:f1/
0320218 .:f1/
:71/-\7
7
I-
:771/:71/-\771--
.1J7-B
"0"1):,-,.!}'
Al--·:.,:1:t.J-5-
:1-lJ-ililb
-*°~::\'--(3Xl6)
.:f1/
:1-1)-
.:f1/
17::,-S,,-y-
.:f1/
,~7~A?:r.-1'1--
.:f1/
.!l.i:l•:.,t:ffl .!l.i:l•:.,t:ffl
.:f1/
:s'z:t:1::,F~?"
Jv
.:f1/ .:f1/
To/r
71E.7J::\'-
.:f1/
To/r J:'1/'-y7r J:'1/'-y7r
..t
-Y"77
l--:t.J"5-
.:f1/
-lj-
-1'v:,,,
1--
A
:f
t:1-7::,
:1-1)-
.:f1/
?"7,{~:,,,!J':t-1)-
DN-2HS
1
-
1 1 1 1
1 1 1
1 1 1 1 6 6 6 1 3 3 3 1 1 1 1
1 1 1
2 2 2
1
-
2 2 2 1 1 4 4 4 1 1 1 1 1 1 1 1
1 1 1 1 1 1 1 1 1 1
-
1 1 1
2 2 2
(1)
I-
(1)
(6)
(1)
ffl~Q'ty
DN-2LHS
-
1
(1)
-
1
-
1
1 1
6
(1)
-
1
1 1
1 1
1
1 1
1
Remarks
(15-21)
DN-2W
- (15-21)
1
1 1
] for DSM,7N,6N
1 1
1
-
(27)
-
-
-
-
tfiij~
27
06.
NEEDLE
BAR
AND
PRESSER
FOOT
PARTS
~-
..
~:i:.~11~
,1-J
12---:
13
14
1~
16
,
15
27
23
Fol"
ON-2LHS ON-2LHSffl
I -
16
~
J.
I
15-1
For
Poper
${1;~,lfl
~
18-1
I
Bog
17
20
- ~ -
For
Poper
.ttH:HFI
~
Ii~
For
PP
PP~lfi
Bag
Bag
18
18
Special
1,11
39
9
0---der
--
e-9
I
'
- 8
Fa-
PP
PP~ffl
~
Fer
(t.J-2W
Fer
PP
Bag
~
37
or
Paper
!MUI! r,
Bog
Bag
30
-1
EN-2wm
31
I
l~
~
1--
30
1 D
~
40~
28
~
38
3J~
~
06.
NEEDLE
itf$,
BAR
¥fl.:r.~
AND
~-1*
PRESSER
FOOT
PARTS
~#
Ref.
2 3
4
5
6
7
8
9 10 11 12 13 14
15
15-1
16 17
18
18-1
19
20 21 22 23 24 25 26 27 28 29
30
30-1
31
32 33 34 35 36
37 38 39
40
No.
1
lf~Jb:1:%
Part
No.
032132 032141 11/64S40076
032171
11/64S40002
032272
11/64S40002
032112A
062151 B02001 032231 3/8N28214 032241 032221
032191 042061
11/64S40003 032181
012201A 022081A
11/64S40016 9/64840005 012181 15/64S28512 012171 9/64840011 7/32W05201 11/64S40029 032261 5/16W05201 15/64S28017
012211A 022091A 032351
11/64S40002 032362 9/64840002 9/64840001 Bll00l B11002
032342A 032343A 03211
lA
B01002
Needle Bar Link Needle Bar Link Pin Screw
fur
032141
Needle
Bar
Connection
Screw
fur
032171
Needle
Thread
Take-Up
Screw
fur
032272
Needle
Bar
Ass'y
Needle
Clamp
Nut
Needle
(DRX2
#25)
Presser
Spring
Regulator Nut Presser
Spring
Guide Presser
Spring
Presser
Bar
Connection
Presser
Bar
Connection
Screw
fur
032191,Q42061
Presser
Bar
Presser
Foot
Ass'y
Presser
Foot
Ass'y
Screw Screw
fur
Presser Foot Presser Foot Screw Presser Foot Screw
Washer
Screw Presser
Washer
Screw
Presser Presser Needle
Screw Needle Screw Screw Needle Needle
Presser Presser Needle
Needle
Lifter
fur
012181
Lifter
fur
012171
fur
012171
fur
012171
Foot
Lifting Link
fur
032261
fur
032261
Foot
Ass'y
Foot
Ass'y (PP
Thread
Take-Up
fur
032351
Holder
fur
Needle
fur
Needle
(UYl
43GS
(UYl
43GS
Foot
Ass'y
Foot
Ass'y
Bar
Ass'y
(DNX 1 #25)
Hinge
Lever
200)
230)
(Paper
Pin
Bag)
Bag)
lf~Jb~f*
Description
if~:771/:7 if
~:771/
:11::·:.,,
*1/
ilHiffi;\:-
*1/
J:.Rt~ff
*1/
tt•M
if~To/r if
jlfl:r.wl/JJm-*
1/
To/r
7-
7°!1:.,,
:7'
:ii
-1F
tif!:r.~7-7°!]:.,,
:7'
tlltI:.ffi;\:­t111:1:•m
;\:-
*1/
tif!:r.~
tlJII1£*6, tlJII1£*6,
*1/ *1/
tif!:r.ffi,3/1::·:.,,
*1/
tif!:r.ffiif
*1/
?o/1/--Y~
*1/
tif!:r.ffiifl!i!~fl
?o/1/--Y~
*1/
tlJII1£ tlJII'.&*6,
(PP $i)
J:.*~ff
*1/
if*;i,,y-~
*1/ *1/
if if
tlJII1£
tlJII'.&
CU)
tt•M
if
ffi~Q'ty
DN-2HS DN-2LHS DN-2W
1 1 1 1 1 1 1 1 1
1 1 1
1
1 1 1
1 1 1
1 1 1
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
1
-
1 1
1
-
1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
(1)
-
(1)
- -
- -
- -
- -
- -
- -
- -
- -
-
(1)
(1)
1
1
-
-
1
-
1
1 1 1 1
- -
-
1
- -
-
1
1 1 1 1
2
(2)
1
-
(1)
- - (9)
- -
-~
Remarks
(5)
(7)
(9)
(16) (16)
(19) (19)
(19)
(32)
(19) (19)
29
07. LOOPER ROCKER AND CONNECTING PARTS
11,,-,,~-r.ElliiJ~f*
13
1e
2
10
~
Fer
26·1-t
0N-2LHS DN-2LHSffi
i-.
__
,
14
For
Single
.!JiUtt
Thread
1~
1-45
0-------
46
Fer
0N-21 DN-2'iffi
40
I
~
4 7
13-1
-;j~
19-1
0
22-1
30
39
44
07.
LOOPER
Jv--/{--ffl§IJJ
ROCKER
~-1*
AND
CONNECTING
PARTS
~#
Ref.
1 2 3 4 1/4S40010 5 1/4N40207 6
6-1
7 8
8-1
9 10 11 12 13
13-1
14
15
16 17 18 19
19-1
20 21
22
22-1
23 24 25 26
26-1
27
28
29 30 31 32 33
34
34-1
35 36
37
38
39
40 41 42 43
44
45 46 47
lf~Jb:1:%
No.
033022A
9/64540061 11/64S40090
033072 043081 11/64S40009 033041 043021 11/64S40091 033051 15/64S28513 15/64S28515 033061 043031 3/16S28009
033092A
9/64540061 9/32Wl0106 9/32N28210 033141 043061
ll/64S40005
245411
033131 043051
11/64S40009 033151 11/64S40004 033121 043011 11/64S40001
033161
11/64S40003 033171 11/64W10101 11/64S40049 033183
033201A 043071A
1/4S40006 1/4S40504
033192
15/64S28007
033312
9/64540064 9/64540066 11/64S40006 033291 033301 303191 11/64W12102 033172
Part
No.
Looper
Screw Screw Screw Nut Looper Looper Screw Looper Looper Screw Looper Screw Screw
Looper Looper
Screw
Looper
Screw Washer Nut
for Looper Looper Screw Felt
Looper Looper
Screw Looper Screw Looper Looper Screw
Loop
Retainer
Screw Loop
Retainer Washer Screw Looper
Looper Looper
Screw Screw
Looper
Screw
Looper
Screw Screw Screw Looper Looper Looper Washer Looper
for
for
for for
for
for
for
for
for
for
for
for
for
Bell
Crank
Connection
Thread Take-up Thread Take-up
033072, Bell Bell
033022A Bell
033051
033051
Bell Bell
033061,
Connecting
033092A
Carrier Carrier
033092A
Rocker Rocker
033131, earner Hinge
033151
033121,
033161
for
033171
Rocker
Driving Driving
Rocker
033192
Carrier
033092A
Retainer Thread Take-Up for
Retainer
Crank Crank
Crank
Crank Crank
Shaft Shaft
Base
033171
Shaft
Eccentric Eccentric
Shaft
Single
043081
Hinge
Inside Inside
043031
Rod
Crank Crank
043051
Pin
043011
Collar
Thread
Pin
Cover Cover
Ass'y
Cam Cam
lf~Jb~f*
Description
Rod
Ass'
Ass'y Ass'y
)1,-J
y
~-[J•:.,~'M_
-*'S/
*1/ *1/
To/I-
r*xlf r*xlf
*1/
1
.r:::..1v
7"J~_,d7
.r:::..1vl7"31/7
*1/
.r:::..1vl7"31/71::'.01/
*1/ *1/
.r:::..1vl7"31/7!f .r:::..1vl7"31/7!f
*1/
*-)
L,-y34:..,
1-M.
*1/
17o/1/-\"~
To/I-
1v~1~~-g, 1v~1~~-g,
*1/
~nlliMI
)Ir-/~-±~ )Ir-/~-±~
*1/
1v~1~~-g,1:::>
*1/
1v~1~~ 1v~1~~
*1/
Jlr-7':ff-1~47'7'7·:.,~
*1/
1v~:1'ff-1F
17o/1/-\"~
*1/
1v~1~~1/-Y71-
~1ti3i:'E-ull.
~,i
3i:
'E-ull.
*1/ *1/
)Jr-I
~-/-\'7~jJ7-
*1/
JL,-1~-~
*1/ *1/
*1/
1v~:1'ff-1F
r*x*
1v~
1~~
(1\t!Jltffi)
17o/1/-\"~
1v~:1'ff-1F
ffi~Q'ty
DN-2HS DN-2LHS DN-2W
1 1 1 2 2 2 2 2 2 1 1 1
1 1
1
- -
1
-
1 1 1 1
-
1 1 1 1 1 1 1 1 1 1 1 1 1
-
2 2 2 1 1 1 4 4 4 2 2 2 1 1 1 1
-
1 1 1 1 1 1 1
-
2 2 2 1 1 1
-
2 2 1 1 1 1 1 1 1 1 1 1 1 1 1
-
1 1 1 2 2 2 1 1 1 2 2 2
- -
- -
- -
- -
- -
- -
(1) (1) (1)
1
-
1
-
1
- -
1
-
1
1 1 1 1
-
1
1 1 1 1 1
-
1
- -
- -
- -
-
1
-
1
-
-
1
-
2
-
-
-
1
-
1 1 3 1 1 1
-~
Remarks
(2-5)
(16)
(23) (23)
(29)
(35,36) (35,36)
(38)
(40,41)
31
FEED MECHANISM DRIVING PARTS
OS.
*~ltffll 00~
Fer
PP
Bag j
~~
35
36
Fer Single
.El1le$1L•Ji:l
44
Thread
~
-
For
DN-2W
ON-2Wffi
For
Poper
For
PP
3og
StH:HA
Bog
~~
37~
~
32
Fa-
pp
Bag
PP
ft
ffl
~
35~
Special Order
08.
~#
Ref.
FEED
~
"J
fflt~ ~-f*
lf~Jb:1:%
No.
Part
MECHANISM
No.
DRIVING
Description
PARTS
lf~JPp~~
-11~
Q'ty
DN-2HS DN-2LHS DN-2W
;Ji~
Remarks
1
2 3 4 5 6 7 8
9
10 11 12
13
13-1
14 15 16 17 18
19 20 21
21-1
22
23
23-1
24 25 26 27
27-1
28 29
29-1
30 31 32
32-1
33 34
34-1
35
35-1
36
36-1
37 38 39 40 41 44
45 46
034014A
11/64S40057 11/64W10101 15/64S28526 7/32S32004 15/64S28012 1A01013 034111
034032
15/64S28002 034041 11/64S40032
034052 044012
15/64S28002 035721 3Pl.5X20
014011A
1/2N20216 3/8Wl5108 034101 034061 044041 11/64S40005
034091A 044031A
1/4S40503 034071 11/64S40009 034122 044052 11/64S40075 014311 024121 11/64S40048 9/64840002 014241 024091 11/64S40007 014351 024161 014221 024101 014291 024071 034192 034202 034212 034193 034203 014261 014271 3/32S56004
Feed
Driving
Eccentric
Screw Washer Screw Screw Screw
for
031181
Ball
Bearing
Bearing Presser Collar
Feed
Screw Feed Screw
Feed Feed
Screw Oil
Felt
Split
Pin
Feed
Nut Washer Feed Feed Feed Screw
Feed Feed
Screw Feed Screw Needle Needle Screw Feed Feed Screw Screw Throat Throat Screw Feed Feed Throat Feed Feed Throat Throat Feed Needle Throat Feed Throat Throat Screw
(EN12)
Connecting
for
034032
Rocker
Crank
for
034041
Rocker Rocker
for
034041
Rocker
Screw
Bar
Shaft Bar Bar
for
034061,044041
Lift
Eccentric
Lift
Eccentric
for
034091A,044031A Bar
Shoe
for
034071
Guide Guide
for
034122,044052,034212 Dog Dog
for
014311,024121,034202
for
014311,024121,034202
Plate Plate
for
014241,024091,034192 Dog
(Stelight)
Dog
(Stelight)
Plate,
for
Dog,
for
PP
Dog,
for
PP
Plate,
for
Plate
Dog
Guide Plate,
for
Dog,
for
Paper Plate Plate
Thread
Rod
Pin
Shaft
Ass'y Ass'y
PP
Bag Bag Bag
PP
Bag
Paper
Bag
Retainer
Cam
Bag
Ass'y
Ass'y
I;\:--1:?~kM
*1/
?o/1/-Y~
*1/ *1/ *1/
13
liJIDffl,i:,,.r-:::79:.,,::7"
.r-:::79:.,,::7"7~
j!•JCJ•:Jt:
*1/
::771/
::71:::·:.,,
*1/
j!•Jjc±~ j!•Jjc±~
*1/
~711J~
1::·:.,,
*~~-\'71--M
-t-o/1-­?o/1/-Y~
J!!J
±"b'
1::·:.,,
J!!J±"b' J!!J±"b'
*1/
j!
IJ
..t
"'FM
j!
IJ
..t
"'FM
*1/
J!!J
±"b'
~
:f.&
*1/
ij-jf
,{J-t
ij-jf
,{J-t
*1/
5!%'l 5!%'l
*1/ *1/
ij-;.j:,& ij-;.j:,&
*1/
J!!J~
(7-77,{J-.!V
J!!.1~(7-77,{J-.!V
if-;.f:.&
J!!J~ J!!J~
if-;.f:.& if-;.f:.&
5!%'l
if-;tf
,{F
ij-;.j:,&
J!!J~
ij-;.j:,& ij-;.j:.&JR
*1/
1 1 1
1 1 1 1 1 1 2 2 2 1
1 1 1 1 2 2 1 1 1
1 1 1
1 1 1 1 1 1 1 1 1
-
1
-
1
1 1 1 1 1 1 1
1 1 1
2 2 2 2 2 2 1 1
-
1
-
1 1 1 1
-
1
-
1
2 2 2 1 1 1 2 2 2
- -
1
-
1 1 1 1
- -
1
-
1 1 1 1 1 1 1
- -
1
-
1 2 2 2
-
-
-
- -
- -
- -
- -
- -
- -
(1)
- -
(1)
- -
(1)
- -
- -
- -
(1)
(1)
(1)
(1) (1) (1)
(2-5)
1
2
(10)
(12)
1
-
(12)
1 1
1 1
-
(24)
1
-
(24)
-
-
-
]
-
-
-
1 1
1 (1) (1)
!li'i'i'l
33
NUMERICAL
/~--o/mi31
PART
NO
PAGE
INDEX
OF
PART
PARTS
NO
PAGE
PART
NO
PAGE
PART
NO
PAGE
012171 012181
012201A 012211A 014011A
014221 014241
014261 014271 014291
014311 014351 015011 015081 015091
015111 015141 015142 015151
022081A 022091A
024071 024091 024101 024121
29-23 29-21
29-18 29-30 33-17
33-35 33-32
33-44 33-45 33-36
33-29 33-34 25-15 23-8 23-9
23-15 21-12 21-13 21-9
29-18-1 29-30-1
33-36-1 33-32-1 33-35-1 33-29-1
032061 032071 032081 032092
032101 032111A
032112A
032132 032141 032151
032161
032171
032181
032191
032201
032211 032221 032231 032241 032261
032272 032342A 032343A 032351
032362
19-15
19-14
19-13
27-25
27-26 29-39
29-8
29-1 29-2
19-17
19-20
29-4
29-17
29-15
19-19
19-21 29-14 29-11 29-13 29-27
29-6 29-37 29-38 29-31
29-33
034032
034041
034052
034061 034071
034091A
034101 034111
034122 034192
034193 034202 034203 034212 035011
035021A 0350218 25-18
035021 035031 035042
035043 035061 035062 035071 035083
33-9
33-11
33-13
33-21 33-25
33-23
33-20 33-8
33-27 33-37
33-40 33-38 33-41 33-39 25-1
25-2
25-3 25-9 25-13
25-21 25-7 25-19 25-5 25-16
035321A 035321
035343 035381 035402
035481 035481L
035491 035631
035642A
035642 035651 035661
035691
035721
035741 035821 035831 035881 035911
035921 035931 035941 035952 041024
21-26 21-29
21-36 21-14 25-20
23-21 23-21-1
23-20 21-32
23-45
23-49 21-22 21-33
23-42
21-17,33-15
21-4 21-38 23-46 25-17 23-30
21-18 21-21 23-28 23-41 27-1-1
024161 025031 031025 031063 031073
031082 031091 031111
031131 031141
031151 031161 031171 031181 031191
031201
032012A 0320128
032022 032041
33-34-1 23-15-1 27-1 19-11 19-9
19-2 19-7 19-5
27-12 27-4
27-5 27-28 27-29 27-8 27-31
27-2
27-14 27-14-1
27-16 27-22
033022A
033041 033051 033061 033072
033092A
033121
033131
033141 033151
033161
033171 033172 033183
033192 033201A
033291 033301
033312 034014A
31-1
31-8 31-10 31-13 31-6
31-15
31-26
31-22
31-19 31-24
31-28
31-30 31-47 31-33
31-37 31-34
31-43 31-44
31-39 33-1
035111A
035131 035141 035151 035171
035181 035191 035201 035211 035222
035232 035241 035241L 035251 035261
035271 035282 035291 035302 035312
34
23-1
23-4 23-2 23-11 23-33
23-32 23-25 23-26 23-24 23-18
23-17 23-35 23-35-1 21-1 23-38
21-23 21-6 21-7 21-3 21-28
041033 041043 042021 042031 042042
042061
043011 043021 043031
043051
043061
043071A
043081
044012 044031A
044041 044052 045011 045021 045032
19-9-1 19-11-1 19-15-1 19-13-1 27-25-1
29-15-1
31-26-1 31-8-1 31-13-1
31-22-1
31-19-1
31-34-1
31-6-1
33-13-1 33-23-1
33-21-1 33-27-1 25-1-1 25-9-1 25-16-1
NUMERICAL INDEX OF PARTS
/'\-o/*
51
PART NO PAGE PART NO PAGE
045051A
045071 045081 045122 045161
045191 062151 065171 065261 065401
092062
182271 245411 255351 303191
SCREW
23-1-1
21-1-1 31-7,31-23 23-38-1 33-26 23-41-1 21-32-1 11/
23-30-1 29-9 11/ 25-6 25-4 11/ 21-39,23-23
19-23 11/64S40057 33-2 21-19 31-21 21-40 11/64S40076 29-3 31-45 11/64S40090
<-*1/)
11/64S40009
11/
64S40010 64S40014
11/
64S40016 64S40029
11/64S40032
64S40048
11/64S40049
11/64S40072 ll/64S40075 33-28
11/64S40091 ll/64S40504 3/16S28005 3/16S28009 3/16S28014 19-8
21-35,25-11
21-24 25-10
29-19 29-26 33-12 27-23,33-30 31-32
21-20
27-15,31-3
31-9 27-7 27-9,27-30 31-14
PART NO PAGE PART NO PAGE
1/4S40010 1/4S40503 33-24 1/4S40504 9/32S28001 9/32S28015 27-20
1/2S24501
W3/8S16001
484X20 27-17
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11/64N40102
l 1/64N40104 25-8 11/64N40201 1/4N40207 9/32N28210
27-18,31-4
31-36 27-21
21-17 21-2
(To/!--) E0lO0l
27-24
21-25 3Pl.5 27-19,31-5 31-18
OTHER PARTS
1A01002 1A01004 1A01013
801002 29-40 802001 811001 811002 29-36
D04003
D05002 D06001 D07006 D07008
31L1015 2K3 X 16
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19-6 19-4 33-7
29-10 29-36
19-1
21-5 21-10 21-30 21-31 23-47
27-3 27-6 33-16
3/32S56004 33-46 3/16S28017 3/32S56006 3/32S56008 9/64S40001 29-35 3/16S32023 9/64S40002 29-34,33-31 3/16S32024 23-39
9/64S40003 23-5 9/64S40004 9/64S40005
9/64S40011
9/64S40035 9/64S40061 9/64S40064 31-40 29-29 9/64S40066 9/64S40502 23-40 15/64S28021
11/64S40001 11/
64S40002
11/
64S40003
11/64S40004 31-25
64S40005
11/
11/64S40006 11/
64S40007
11/64S40008
21-27 23-10
23-31 23-22,23-34 23-44,29-20 25-14,29-24
23-27 31-2,31-16
31-41
31-27 29-5,29-7 29-32 29-16,31-29 15/64S28513
21-37,23-29 31-20,33-22 19-22,21-15 23-19,31-42 23-3 33-33 23-6
3/16S28018 3/16S32004
3/16S32028 7/32S32004 7/32S32007 15/64S28002 15/64S28007
15/64S28012 15/64S28017
15/64S28018
15/64S28501 15/64S28511 15/64S28512
15/64S28515 15/64S28516
15/64S28526 1/4S40006
19-3 27-13 23-16 21-8
23-14 33-5 23-7 33-10,33-14 31-38
33-6 23-13,23-37
23-12 27-11
19-18 23-43 27-27,29-22 19-10,31-11 31-12
19-12,19-16
33-4 31-35
3/8N28214 1/2N20216 lNWl/4
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11/64W10101 11/64W12102 11/64W15103 7/32W05201 15/64W30102
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29-12 33-18 23-48
31-31,33-3 31-46 21-34,25-12 29-25
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31-17 23-36,29-28 33-19 21-11
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36
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11/64N40102
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