Newco MCM-3-COMBO User Manual
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Contents
FEATURES/ SPECIFICATIONS...........................................................................4
NEWCO PRODUCT WARRANTY........................................................................4
ITEMS INCLUDED WITH MACHINE....................................................................5
EQUIPMENT START-UP PROCEDURE..............................................................7
EQUIPMENT CALIBRATION................................................................................7
SANITATION.......................................................................................................11
PROGRAMMABLE BUTTONS ...........................................................................13
PRODUCT RATIO...............................................................................................15
PORTION CONTROL .........................................................................................16
MANUAL DISPENSE..........................................................................................17
HOT / COLD WATER SELECTION ....................................................................18
WHIPPER MOTOR ENABLE/DISABLE..............................................................19
BAG TRACKING.................................................................................................20
BAG TRACKING RESET....................................................................................21
SERVICE – CALIBRATION AND TROUBLESHOOTING...................................22
TEMPERATURE ADJUSTMENT............................................................22
CABINET ACCESS.................................................................................23
HOT & COLD (AMBIENT) WATER CALIBRATION ................................25
TROUBLESHOOTING ............................................................................28
REPLACEMENT PARTS.........................................................................29
WATER TANK HEATING........................................................................31
WHIPPER & PUMP ASS’Y......................................................................32
WHIPPER & PUMP MOTORS................................................................33
DUMP VALVES.......................................................................................34
DISPLAY BOARD ERROR MESSAGES ................................................35
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NOTICE: Read and follow all notices posted on this machine.
Do not damage or destroy these notices as they are for your
protection
! WARNING
DO NOT OVERLOAD CIRCUIT.
ALWAYS ELECTRICALLY GROUND THE
CHASSIS OR ADAPTOR PLUG.
DO NOT DEFORM PLUG OR CORD.
FOLLOW NATIONAL AND LOCAL ELECTRICAL
CODES.
KEEP COMBUSTIBLES AWAY.
FAILURE TO COMPLY RISKS EQUIPMENT
DAMAGE, FIRE OR SHOCK HAZARD.
READ THE ENTIRE OPERATING MANUALBEFORE
USING THIS PRODUCT
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MCM-3-COMBO
Features/ Specifications
• Product to Water Ratio Range: 1.5:1 to 35.0:1
• Cup Volume Range: 1.5 oz to 25.0 oz
• Hot Water Temperature Range: 160 to 190 deg F
• Concentrate Calibration Range: 2.5 oz to 10.0 oz
• Water Calibration Range (Hot or Cold) 13.0 oz to 25.5 oz
• Initial fill Timeout: 10 Minutes
• Fill Timeout: 40 Seconds
• Automatic Sanitation-Sanitation cycles at power up when water
temp reaches 160 degrees, 1 hour after last product dispensed,
and 24 hours after the last sanitation cycle
• Electrical Specifications-120V 1500W 1ph / 240V 6000W 1ph
Newco Product Warranty
Newco warrants equipment manufactured by it for 90 days labor- 1 year parts.
These warranty periods run from the date of installation Newco warrants that the
equipment manufactured by it will be commercially free of defects in material and
workmanship existing at the time of manufacture and appearing within the
applicable warranty period. This warranty does not apply to any equipment,
component or part that was not manufactured by Newco or that, in Newco’s
judgment, has been affected by misuse, neglect, alteration, improper installation
or operation, improper maintenance or repair, damage or casualty. This warranty
is conditioned on the Buyer 1) giving Newco prompt notice of any claim to be
made under this warranty by telephone at (800) 556-3926 or by writing to PO Box
852, Saint Charles, MO 63302; 2) if requested by Newco, shipping the defective
equipment prepaid to an authorized Newco service location; and 3) receiving
prior authorization from Newco that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER
WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT
LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of
Newco are not authorized to make modifications to this warranty or to make
additional warranties that are binding on Newco. Accordingly, statements by
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such individuals, whether oral or written, do not constitute warranties and should
not be relied upon.
If Newco determines in its sole discretion that the equipment does not conform to
the warranty, Newco, at its exclusive option while the equipment is under
warranty, shall either 1) provide at no charge replacement parts and/or labor
(during the applicable parts and labor warranty periods specified above) to repair
the defective components, provided that this repair is done by a Newco
Authorized Service Representative; or 2) shall replace the equipment or refund
the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST NEWCO FOR THE BREACH OF ANY
OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER
DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT NEWCO’S
SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall Newco be liable for any other damage or loss, including, but not
limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s
customers, cost of capital, cost of down time, cost of substitute equipment,
facilities or services, or any other special, incidental or consequential damages.
Items Included with Machine
Drip tray Ass’y w/Drain Hose Qty 1
Water Filter w/Hardware & Shutoff Qty 1
Florescent Bulbs Qty 2
Durotrans Translucent Door Sign Qty 1
4” Plastic Legs Qty 4
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Machine Set-Up
NOTE: The MCM-Combo machine weighs approximately 100 LBS . Use more than
one person when unpacking and lifting machine. DO NOT LIFT BY THE DOOR.
See illustrated machine set-up guide supplied with equipment.
1. Remove the box containing the accessories listed above. Open and
remove the 4” plastic legs and the drain pan, drain pan housing (black),
and the drain pan support with hose. Once equipment is out of the box,
install the 4” plastic legs to the base of the machine. Note: The front legs
and drain support bracket must be installed at the same time. Align
bracket holes with the holes in the front of the machine base, and secure
by screwing the plastic legs tightly against bracket. The 4” legs are
designed to hold the drain support bracket to the base of the machine. The
drain bracket has an 6’ drain hose attached for hookup. Place equipment
at final location and plumb in the drain line. Note: The equipment must be
plumbed to a drain because of the Automatic Sanitation System Feature of
the machine.
2. Install the two (2) florescent bulbs in the door face and rotate ¼ turn to seat
in socket. Unscrew and remove the three (3) brass screws in the inside top
of the door panel and remove door cap. Remove the translucent durotrans
sign from the protective cardboard sleeve, remove protective film from
both sides of sign, and install by sliding the sign panel from the top of the
door opening down following the slide guides until the sign is seated at the
bottom of the guides. Re-seat door cap and secure with the three (3) brass
screws.
3. This equipment is shipped with a water filter. Before installation unscrew
the blue top ass’y, remove the filter cartridge and remove the ‘plastic wrap’.
Re-assemble and follow the ass’y instructions provided with the filter.
Install the water filter bracket (use 2 #8 screws) on either side of water line
connection, upper rear center of machine, and install water filter &
connections to the to the water inlet outlet located in upper rear of
Machine. Note: Pre-flush filterand water lines before connecting to
equipment water inlet.
4. Connect free end of plain water lines to water supply. Note: This equipment
is to be installed to comply with the applicable Federal, State, or local
plumbing codes having jurisdiction. Flow requirements: Minimum flowing
pressure of 35 PSIG (2.46 kg/cm 2, 2.41 BAR) Maximum static pressure of
100 PSIG (7.02 kg/cm 2, 6.85 BAR) Provide enough extra coiled tubing (at
least 2x the depth of the unit) so that the machine can be moved for
cleaning underneath.
5. Turn on water supply and check for leaks.
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Equipment Start-Up Procedure
1. Plug machine into electrical supply [120V, 1.8 KW, 15A,] [240V, 3 poles, 4
wire grounding type Twist-Plug Receptacle. For 240V units, Use L6-20R or
L6-30R, 2 pole, 3 wire Twist-Plug Receptacle]. Hot water tank will start
filling.
2. Activate the Light switch (Toggle Up) located on the inside of the door.
3. The LCD window will display self-test message briefly, sanitation indicators
will light (will not sanitize until tank reaches 160 deg). (The sanitation cycle
can be cancelled by pushing the Rinse/Auto-Rinse button).
4. Allow approximately 6-8 minutes for the tank to fill. If the tank does not fill
up within the first 10 minutes an error message will appear in the LCD
window FIL. (See Definition of Screen and Troubleshooting Guide). The
machine is factory preset to dispense water at the rate of 20-25 oz. /30 sec.
For hot water & 30-32 OZ. /30 sec. for cold water.
5. Allow up to 50 minutes for the water to reach a temperature of 175°F. The
heat up time will depend on the water inlet temperature, the input voltage.
6. This unit is equipped with a pump safety interlock switch activated by
opening and closing the door. When door is open, concentrate pumps will
not operate.
7. Set-up and calibrate the Moo Products for each channel while the machine
is heating.
Equipment Calibration
Machine Hot & Cold water volumes have been pre-set at the factory. These
volumes have been programmed into the software. It is necessary however to
calibrate the Product Concentrate for each dispense channel in order for the
machine to allow digital calibration of correct Water to Product Ratio.
Moo Concentrate Milk Products will dispense 6-9 ounces of product within 30
seconds, depending on product flavor, as each product blend has slightly
different viscosities.
When machine is equipped with “Coffee Kit” liquid coffees will dispense in 3-5
oz/30 sec. ranges
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Product Calibration Instructions
Overview: Machine H2O settings are calibrated at the factory and
normally do not need adjustment. Concent rate calibration
should be performed at initial machine set-up, and each
time the product density (or viscosity) changes.
(If same product is used, I.e. just changing out an empty box
of the same product, channel does not need recalibration)
Should it become necessary to re-calibrate H2O settings,
see page 25
Step 1
Press & hold Button 2 “Setting s”
After approximately 5 seconds
Display will change to”- - -”
---
Step 2
Continue holding for approximately
8 more seconds until display
Changes to “Con” and “Left”
Channel indicator is displayed
Release Button 2
con
Note: Pull out safety switch on door during
product calibration cycle. If switch is not
pulled out to ”on” position the pumps will
not operate, and an error code will flash,
“P1, P2, or P3”
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Product Calibration Instructions-Cont’d
Step 3
Depress button 2 (Settings)Display will change to” 0:30”
Place a measuring cup
(preferably a graduated cylinder)
under the dispensing head to be
Calibrated ( as indicated by
channel light)
0:30
If graduation is
in Millimeters, divide by 28.36
to convert to ounces
Step 4
Press button 2 agai n , machi n e will
pump concentrate into measuring cup for
30 seconds-When concentrate stops,
read concentrate volume (in ounces) from
cup.
Toggle buttons
Until measured value is displayed.
1(+) & 3(-)
Remove nozzle when
calibrating
concentrate. Replace
when finished.
7.5
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Product Concentrate Calibration Instructions
-
Cont’d
Step 5
Press center button to store settings,
Display will change to 0:30 and
Indicator light will move to Middle
button on display
Move the graduated cylinder (at
least 8 fl oz) under the Middle
Dispensing head, repeat steps 3 - 5
For Middle and Right Dispense
Heads
When Right dispense info is
Stored, display turns blank &
returns to operating mode
0:30
A graduated
cylinder or
Brixing cup will
assure accurate
calibration of
product
concentrate
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Sanitation
Automatic Sanitation Cycle:
Sanitation cycle waits for water temp to reach 160 deg F. min.
Sanitation cycles are performed at power up, 1 hr after the
Last product dispense, and 24 Hrs after the last sanitation cycle.
Once a 24 Hr sanitation cycle has been performed, no more
sanitation cycles will take place until initiated by a dispense or
another power-up.
Sanitation cycle lasts for approx 6 seconds, all three hot water
dispense valves open and the whipper motors run. Sanitation
cycle may be cancelled by pressing any button on the display
board.
Sanitation cycle can be manually initiated by pressing the right
button on the display board. Cleaning cycle will initiate as above.
Cleaning & Sanitizing Instructions:
TSanitizingTT: All food dispensing units should be sanitized periodically. All parts
to be sanitized must be cleaned first.
To prepare a sanitizing solution: ADD 2 TSP. OF LIQUID CLOROX BLEACH (5.25%
CONCENTRATION) TO 1 GALLON OF WATER AT
ROOM TEMPERATURE (70°- 90°F).
Note: Always start with an unopened bottle of Clorox Bleach since the solution
from an opened bottle has a short life span.
• Soak all parts for a minimum of 3 min. in the sanitizing solution.
• Let all sanitized parts drain and dry naturally. DO NOT WIPE THEM DRY.
• Before using the sanitized unit (or parts) with foodstuffs, rinse all parts
thoroughly with water.
Water pipe connecting and fixtures directly connected to a potable water supply
shall be sized, installed, and maintained in accordance with
Federal, Sate, and Local codes (section 7).
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