Newco CAP-3 Installation Manual

Mini Cappuccino

Instruction Manual

Features

• Under 17” Tall-Fits On Counter Under Cabinets

• Programmable Auto Dispense Feature

• Auto Rinse Feature

• Pump Technology for Precise Liquid Control

Date:

- -

03 29 2004

Table of Contents

Specifications……………………………………Page 3

Unpacking and Start-up………………………..Page 4

Troubleshooting…………………………………Page 6

Product Loading…………………………………Page 7 Machine Operation………………………………Page 8 Cleaning and Sanitizing …………………………Page 10

Service Procedures & Diagrams...………………Page17

Wiring Diagram…………………………………..Page 24

Newco Enterprises, Inc.

3065 New Town Blvd

Saint Charles, MO 63301

Telephone 1-800-325-7867

Technical Support 1-800-556-3926

Fax 1-636-925-0029

3 # Mach 20 1/8" + 4" Legs

24 1/8"

17 1/2"

10 3/4"

MODEL MINI CAP-3

# 771040 (2Lbs)

#781860 (3Lbs*)

SPECIFICATIONS: Shipping Weight: 39 Lbs

Body Construction: 300 series Stainless Electrical: 120 VAC 15 A Heater: 1400 W Tank Capacity: 1 US Gallon Products: 3 Canister Size: 2 Lbs * Dispense Mode: Portion or Manual

4 25/32"

20 1/4"

ELECTRICAL SPECIFICATIONS Model No. Mini Cap-3 (#771040) Volts-120 Phase-single Hz-60 Heater 1400 w

120V, 1.4 KW, 15A .

UNPACKING INSTRUCTIONS

Carefully unpack the Mini Cap-3 Machine and inspect immediately for shipping damage. Your MC-3 Machine was shipped in a carton designed to give it maximum protection in normal handling. It was thoroughly inspected before leaving the factory. In case of damage, contact Newco.

INSTALLATION INSTRUCTIONS

Water Inlet Connection:

This equipment is to be installed to comply with the applicable Federal, State, or local plumbing codes having jurisdiction. In addition:

1. Install the quick disconnect water connection with washer (located in bag kit) to the water inlet outlet located in upper rear of machine.

2. Install the shutoff/strainer between the water line and the machine insuring the connections do not leak. Provide enough extra coiled tubing (at least 2x the depth of the unit) so that the machine can be moved for cleaning underneath.

Level the machine (using the 4 Adjustable Leveling Legs, factory installed).

START-UP PROCEDURE

1. Connect the ¼" dia. copper waterline to the ¼" flare water inlet fitting of the valve, turn water on, check for leaks.

2. Plug the power cord into a proper receptacle.

3. Activate the Power switch (Toggle Up) located on the left rear of the machine. The tank will start filling.

4. Allow approximately 3-5 minutes for the tank to fill. If the tank does not fill up within the first 10 minutes an error message will display a blinking LED code. See Definition of Codes and Troubleshooting Guide.

5. Allow up to 30 minutes for the water to reach a temperature of 180°F. The heat up time will depend on the water inlet temperature, the input voltage. While the tank is heating up, remove the 2 lb. product cassettes, load them with product and reposition them back in the machine (see loading diagram page 7 ).

6. Adjust cup volume settings and water flow rate. (See Operating Instructions page 8)

SANITIZING INSTRUCTIONS:

Sanitizing: All food dispensing units should be sanitized weekly. All parts to be sanitized must be cleaned first.

To prepare a sanitizing solution: ADD 2 TSP. OF LIQUID CLOROX BLEACH (5.25% CONCENTRATION) TO 1 GALLON OF WATER AT ROOM TEMPERATURE (70°- 90°F). Note: Always start with an unopened bottle of Clorox Bleach since the solution from an opened bottle has a short life span.

• Soak all parts for a minimum of 3 min. in the sanitizing solution.

• Let all sanitized parts drain and dry naturally. DO NOT WIPE THEM DRY.

• Before using the sanitized unit (or parts) with foodstuffs, rinse all parts thoroughly with water. Water pipe connecting and fixtures directly connected to a potable water supply shall be sized, installed, and maintained in accordance with Federal, Sate, and Local codes (sec tion 7).

Cleaning

1. Remove the drip tray with grill and empty the contents.

2. Wash and let dry the tray and grill (use a mild dishwasher detergent).

3. Wash and let dry the dispense area.

4. Turn the power switch to ON.

Flushing the Whipper Chambers (See Illustration of Membrane Switch Page 8 )

1. Push and hold any 2 dispense buttons for 3 seconds. Whipper will run briefly to show this has been done.

2. Push and hold any dispense button to flush. Flush will stay active as long as button is held.

3. Flush mo de will end after 3 seconds of inactivity. Whipper will run briefly to show the mode has ended.

Removing and Cleaning the Whipper Chambers (See Illustration Below and on Page 12)

1. Remove the steam cap by turning while on whipper bowl, then remove cap by pulling it

upward.

2. Remove the whipper bowl by lifting upward to free from mixing chamber, then away from

machine to disengage bowl stem from water outlet.

3. Turn the mixing chamber clockwise to disengage from whipper base and remove.

It is important that these two keyways are lined up when re-assembling the components.

TROUBLESHOOTING GUIDE

WARNING: To reduce the risk of electrical shock unplug the dispenser power cord before repairing or replacing any internal components of the unit. Before any attempt to replace a component be sure to check all electrical connections for proper contact

Error Codes:

1 blink = water fill run-on (8 minute initial time, 20 seconds thereafter) 2 blinks = heater rise error (temperature increase within 4 minutes) 3 blinks = thermistor shorted or reading out of range (over 215*F) 4 blinks = thermistor open or reading out of range (under 32*F)

Temperature range on this machine is adjustable from 150 – 195 degrees F.

PROBLEM PROBABLE CAUSE REMEDY

1. No water a)

Water turned off

Water line not connected

Faulty water inlet valve

Turn water on –open shutoff valve

Ensure water line is connected

Check valve and connections-replace if necessary

2. No water one channel only a)

3. Water not hot a)

4. Water does not shut off a)

5. Drink too strong a) Water pump adjustment

6. Drink too weak a) Water pump adjustment

7. Drink not whipped a)

8. Exhaust fan does not turn a)

9. Noise coming from whipper a)

Loose connection @ water pump

Loose connector on main board

Faulty dispense pump Temperature setting too low

Heater overload tripped

Defective heater element

Liquid level probe malfunction

Faulty water inlet valve

settings incorrect

settings incorrect No whipper blade

Whipper motor connection

Whipper motor bad

Fan motor connection

Fan motor bad Whipper chamber not

seated

Slinger washer pushed on motor shaft too far.

No whipper blade

Check connectors @ water pump (see page 21 & 22 )

Make sure harness is seated and locked

Replace water pump (PN

781690)

Adjust temperature setting (see instructions page 9)

Reset hi-limit thermostat (Call Newco )

Replace heater element (Call Newco)

Check probe connections (see page 21)

Check valve and connections-replace if necessary

a) Adjust water pump (see

page 9)

a) Adjust water pump (see

page 9)

Install whipper blade

Inspect whipper motor connections @ motor and @ board plug-in

Replace whipper motor

Inspect fan motor connections @ motor

Replace fan motor

Reseat whipper chambersee whipper cleaning instructions

Check gap at slinger washer (see page 12)

Install whipper blade

10. Membrane Switch does not work a)

b) c)

No power to machine Power switch turned off Machine is in error mode

Make sure machine is plugged in and control board has power

Turn switch on

Check for error signal, correct and repower machine

Product Loading Instructions

Turn Nozzles Up Prior to Removing Product Hoppers

2 Lb Hopper Drip Tray #781691

3 Lb Hopper Drip Tray # 781861

Product Hopper Removal:

1. Turn Nozzle UP as illustrated above

2. Grasp Hopper at Nozzle and lift slightly to disengage locating pin

3. Pull Hopper assembly forward and remove from machine

The Hoppers hold approximately two pounds of Product. Do not overfill or pack product in canisters. Pour Product into Hoppers in a back and forth motion to evenly distribute the powder, to avoid spilling.

Machine operation and calibration settings

Dispense

Hidden

Dispense Membrane Switch

PN 781596

Button*

Button

One

(Left)

*Note: The Hidden Button has a slight depression in the face of the membrane switch and

is centered between Dispense Buttons Two and Three below the 'TM'

Portion Control Mode:

To initialize the portion control mode perform the following steps:

1. Select cup size and position under desired dispense nozzle

2. Push and hold Hidden Button

3. While holding in Hidden Button also push and hold Dispense Button which corresponds with dispense nozzle in step 1

4. After a 1-second pause the drink will start to dispense

5. Release the Hidden Button and continue holding the Dispense Button until the cup is about 2/3 full . (Hold <3 sec's resets to manual)

6. Portion size is now in memory, if incorrect repeat until desired dispense is achieved. Repeat steps for the other selections

7. Dispense can be cancelled by pressing any button a second time .

Button

Two

(Center)

Button

Three

(Right)

+ 16 hidden pages