Newco B-10, Bistro 10 Operating Instructions Manual

Page 1
Bistro 10
Operating Instruction Manual
3650 NEW TOWN BLVD ST. CHARLES MO 63301
Model B-10
1-800-325-7867
WWW.NEWCOCOFFEE.COM
Page 2
Introduction & Newco Product Warranty .................. 4
Machine Dimensions & Specifications ......................... 5
Machine Features........................................................... 6
Plumbing Connections......Error! Bookmark not defined.
Installation Instructions................................................. 8
Set up instructions for Bistro 10 Machine ................... 9
Product Installation Procedure..................................... 9
Drink Selection and Keypad Display ......................... 12
Programming Instructions .......................................... 12
Programming -Machine Calibration.......................... 17
Programming-Changing the Drink recipes ............... 19
Daily Cleaning .............................................................. 20
Whipper Disassembly .................................................. 21
Cleaning & Sanitizing Instructions ............................ 22
Service Notes................................................................. 27
Wiring Diagram ........................................................... 28
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Warning Labels
NOTICE: Read and follow all notices posted on this machine.
Do not damage or destroy these notices as they are for your
protection
! WARNING
DO NOT OVERLOAD CIRCUIT. ALWAYS ELECTRICALLY GROUND THE
CHASSIS OR ADAPTOR PLUG.
DO NOT DEFORM PLUG OR CORD. FOLLOW NATIONAL AND LOCAL
ELECTRICAL CODES.
KEEP COMBUSTIBLES AWAY.
FAILURE TO COMPLY RISKS EQUIPMENT
DAMAGE, FIRE OR SHOCK HAZARD.
READ THE ENTIRE OPERATING
MANUALBEFORE USING THIS PRODUCT
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Introduction & Newco Product Warranty
INTRODUCTION
This machine is intended to brew 8-12 ounce single serving of coffee and / or powdered hot drinks into a cup. This machine will also dispense hot water for allied beverage use. It is intended for indoor use only on a sturdy counter or shelf.
WARRANTY
Newco warrants equipment manufactured by it for 1 year parts & labor.
These warranty periods run from the date of sale Newco warrants that the equipment manufactured by it will be commercially free of defects in material and workmanship existing at the time of manufacture and appearing within the applicable warranty period. This warranty does not apply to any equipment, component or part that was not manufactured by Newco or that, in Newco’s judgment, has been affected by misuse, neglect, alteration, improper installation or operation, improper maintenance or repair, damage or casualty. This warranty is conditioned on the Buyer 1) giving Newco prompt notice of any claim to be made under this warranty by telephone at (800) 556-3926 or by writing to PO Box 852, Saint Charles, MO 63302; 2) if requested by Newco, shipping the defective equipment prepaid to an authorized Newco service location; and 3) receiving prior authorization from Newco that the defective equipment is under warranty.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY, WRITTEN OR ORAL, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF EITHER MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. The agents, dealers or employees of Newco are not authorized to make modifications to this warranty or to make additional warranties that are binding on Newco. Accordingly, statements by such individuals, whether oral or written, do not constitute warranties and should not be relied upon.
If Newco determines in its sole discretion that the equipment does not conform to the warranty, Newco, at its exclusive option while the equipment is under warranty, shall either 1) provide at no charge replacement parts and/or labor (during the applicable parts and labor warranty periods specified above) to repair the defective components, provided that this repair is done by a Newco Authorized Service Representative; or 2) shall replace the equipment or refund the purchase price for the equipment.
THE BUYER’S REMEDY AGAINST NEWCO FOR THE BREACH OF ANY OBLIGATION ARISING OUT OF THE SALE OF THIS EQUIPMENT, WHETHER DERIVED FROM WARRANTY OR OTHERWISE, SHALL BE LIMITED, AT NEWCO’S SOLE OPTION AS SPECIFIED HEREIN, TO REPAIR, REPLACEMENT OR REFUND.
In no event shall Newco be liable for any other damage or loss, including, but not limited to, lost profits, lost sales, loss of use of equipment, claims of Buyer’s customers, cost of capital, cost of down time, cost of substitute equipment, facilities or services, or any other special, incidental or consequential damages.
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PRODUCT
(
)
SELECTION
SWITCH
PAD
&
DISPLAY
PRODUCT DISPENSE
AREA
CUP
Machine Dimensions & Specifications
120 VAC-1600W HEATER-15A USA POWER SUPPLY
120 VAC-1400W HEATER-15A CANADIAN POWER SUPPLY
1/2 GALLON TANK
8-12 OZ CUP SIZE
TEMPERATURE RANGE 180-205F
CHOCOLATE
& LATTE
INGREDIENT
CABINET
WATER
INLET
&
POWER
DRIP TRAY
&
DRIP TRAY
GRATE
SWITCH
LIQUID
COFFEE
BIB
HOT WATER
OUTLET
COFFEE
OUTLET
DISPENSE
NOZZLES
CHOCOLATE
CANISTER
5
MILK
CANISTER
RINSE
BUTTON
WHIPPER
CHAMBER
Page 6
Machine Features
NO CALIBRATION NEEDED-PLUG & PLAY
WHIPPER RINSE BUTTON
AUTOMATIC POWDER LEVEL RESET
PRE-PROGRAMMED DRINK RECIPES
BUTTON ASSIGNMENT FOR RECIPES
INDEPENDENT POWDER HOPPER
COUNTDOWN & RESET
CUSTOM CALL FOR SERVICE NUMBER
POWER SAVE & POWER DOWN OPTION
WATER FILTER MONITORING OPTIONS
BEEPER VOLUME CONTROL
PUSH & HOLD HOT WATER BUTTON
DUMP VALVE DELIVERY FOR POWDERS
THIS IS CONFIGURED AND READY TO
DISPENSE 8-OUNCE DRINKS. TO CHANGE
RECIPES SEE PROGRAMMING SECTION,
MACHINE SET-UP.
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Plumber’s Installation Instructions
CAUTION: Disconnect Power to machine before proceeding with plumbing installation.
1) Attach water line to water filter, rear of machine.
2) Flush water line before installing machine. Machine should be connected to COLD WATER LINE ONLY.
3) Water pressure should be at least 40 lbs. For less than a 25 ft run, use 1/4" copper tubing and connect to 1/2" or larger water line. For longer runs, use 3/8" copper tubing & connect to 1/2" or larger water line and provide an adapter fitting for connection to the brewer. A dedicated water line is necessary for
this machine. Minimum flow rate is 1GPM.
4) If installed with saddle valve, the valve should have a minimum of 1/8" porthole for up to 25 ft run, and 5/16" porthole for over 25 ft runs.
5) Manufacturer recommends connecting to copper tubing.
Electrical Hook-Up
WARNING
The Machine must be disconnected from the power source until specied in Installation Instructions. Determine the available on-site electrical requirements
Refer to Data Plate on the Machine, and local/national electrical codes to determine circuit requirements. CAUTION – Improper electrical installation will damage electronic components.
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Installation Instructions
WARNING: - Read and follow installation instructions before plugging or wiring in machine to electrical
circuit. Warranty will be void if machine is connected to any voltage other than that specified on the nameplate serial tag.
1) Machine must be on a flat and level surface. Plug or wire in machine to appropriate voltage as noted on the brewer serial tag. Serial tag is located on inside of machine.
2) With water line connected, turn machine power ON (power switch located lower left rear of machine). Install Drip tray and drip tray grate under brew area (slide tray between guide rails until seated).
3) Tank will automatically fill, and machine will start heating. If tank does not fill in 8 minutes, a “tank fill error” will occur. (Note: To reset error power machine on/off with power switch).
4) Allow 5 to 10 minutes for water in tank to heat to brewing temperature. (Additional water may drip into drip tray on initial expansion of water in the tank). This will not occur thereafter.
5) Heater will turn on when tank is at probe level. When tank noise is no longer heard, machine is ready to operate. If brew is initialized before tank temperature is reached, machine will display “Heating” until temp is reached, then will start dispensing.
6)
7) In higher altitude locations (5000 feet above sea level) the thermostat may have to be adjusted lower to prevent boiling:
Brew water temperature is factory set at 202o F (94.4o
C) Areas of high altitude will require lowering this
temperature to prevent boiling. This chart should be
used as a guide when readjusting the brew water
temperature.
Altitude (Feet) Boiling point
-1000 213.8 101.0 200 93.3
-500 212.9 100.5 200 93.3 0 212.0 100.0 200 93.3
500 211.1 99.5 200 93.3 1000 210.2 99.0 200 93.3 1500 209.3 98.5 200 93.3 2000 208.4 98.0 200 93.3 2500 207.4 97.4 200 93.3 3000 206.5 96.9 199 92.8 3500 205.6 96.4 198 92.2 4000 204.7 95.9 197 91.7 4500 203.8 95.4 196 91.1 5000 202.9 94.9 195 90.6 5500 201.9 94.4 195 90.6 6000 201.0 93.9 194 90.0 6500 200.1 93.4 193 89.4 7000 7500 8000 197.4 91.9 190 87.8 8500 196.5 91.4 189 87.2 9000 195.5 90.8 188 86.7 9500 194.6 90.3 187 86.1
10000 193.7 89.8 186 85.6
of water o F o C
199.2 92.9
198.3 92.4
Recommended
water temperature
o F o C
192 88.9 191 88.3
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Set up instructions for Bistro 10 Machine
Fill and install ingredient hoppers with nozzles turned up, Chocolate on left and Milk on right. Make sure “button” on bottom of hopper is seated in slot in sheet metal. Slight manual rotation of the auger gear may be necessary to seat hopper in correct location. Rotate dispense nozzles down into whipper bowl.
Turn machine on ,machine should start filling, will shut off when full.
Heater will turn on when tank is at probe level and will display Heating: Please Wait. When machine temperature reaches brew temp, display will change to “Ready to Brew”. If brew is initialized before tank temperature is reached, machine will display “Heating” until temp is reached, then will start dispensing.
Place an empty cup in the dispense area, open the powdered hopper door, and depress the “Rinse” button next to the whipper bowl until the water runs clear.
To dispense a drink, place a cup under the dispense area, press a brew selection, and press the button on the keypad which corresponds to the drink desired. When the drink is finished, the machine will beep 3 times and the display will change to “Place cup, Centered-Select Your Drink”
NOTE: TO DISPENSE HOT WATER PUSH AND HOLD “HOT WATER”
BUTTON, WATER WILL DISPENSE UNTIL BUTTON IS RELEASED, OR TIMES OUT AT 12 SECONDS
Product Installation Procedure
Fig. 1 Fig. 2 Fig. 3
Open product box and remove the BIB product. Place in Coffee BIB Tray, Fig. 2, (Newco PN 121929) as shown in Fig. 3.
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Product Installation Procedure Cont’d
Fig. 4
Remove the plastic insert from the BIB fitment as shown in Figure 4.
Fig. 5
Using finger and thumb only to prevent over-tightening,
thread the BIB connector on to the BIB fitment until seated as shown in Figure 5.
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Product Installation Procedure Cont’d
Fig. 6
Place the product in the storage compartment as shown in
Figure 6.
Fig. 7
Position the tubing as shown in Figure 7
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PRODUCT
SELECTION
BUTTON
DEFAULT
HOT WATER
BUTTON
PROGRAM
ACCESS AND
RESET
BUTTON
Drink Selection and Keypad Display
MESSAGE
DISPLAY
AREA
SELECTION INDICATOR
LIGHT
Programming Instructions
To enter into “Programming Mode”, hold the ‘Newco Logo’ button for 7 seconds.(Note: Sanitation mode will display after 2 seconds, continue holding button until ”Maintenance” is displayed.)
. The machine readout will display in the Message Display Area.
LOOK FOR ICONS
ON DISPLAY
SCREEN
THESE BUTTONS
ARE USED TO
ENTER A MENU
CHOICE
OR ADJUST A
VALUE
Select Menu Maintenance
THESE BUTTONS
ARE USED TO SCROLL UP &
DOWN THROUGH
THE MENU
SCREENS
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Programming Instructions (Cont’d)
Pressing the “COFFEE-MILD” Button will select the Mode Displayed
Pressing the “LATTE” Button will scroll forward through the Select Menu Choices
Pressing the “CAPPUCCINO” Button will scroll backwards through the Select Menu Choices
Pressing the “LATTE” button repeatedly will loop the display in 5 Modes:
Maintenance---Statistics---Setup---Calibration –Recipe Entry--Exit Program Mode
Maintenance
1. Press Button to Select “Maintenance”
2. Press “LATTE” Button to toggle Select Menu display
Install Sanitizing solution-Push Newco Coffee Logo to Start Sanitation Cycle (See Page 24) Push & Hold Newco Coffee Logo to Prime Pump (See Page 25) Whipper Seal Remaining (Remaining powdered drink cycles before changing the whipper seal) Whipper Seal Reset (Select this after changing the whipper seal to reset whipper seal countdown) Exit Maintenance Mode
REPLACEMENT
WHIPPER SEAL
PN 781566
SEE PAGE 21
Statistics
1. Press Button to Select “Statistics”
2. Press “LATTE” Button to Toggle display forward
Total Gallons water used Chocolate Powder Remaining Milk Powder Remaining Exit Statistics Mode
Total run cycles on machine
Information Display Only
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Programming-Cont’d
Setup
1. Press Button to Select “Setup”
2. Press Button to Toggle display
Water Temperature Setting (170-205 F) Buzzer volume 0-25 Filter Monitoring (On or Off) Filter size 500 1000 1500 5000 gallons (Only displays if “ON”) Energy Save (Off, Semi [140F], Full [0FF] Energy Time -.5 to 4.0 Hrs After Last push (Only displays if “ON”) Assign Recipes To Buttons *See Page 15 Edit Global Ratio (Default Ratio is 30:1-Can change to 25, 35, 40, 45:1) Call for service # (Re-settable phone Number) *See Page 16 Powder Tracking (On or Off) Choc Hopper Value-Grams of Chocolate in a full hopper (Only displays if “ON”) Milk Hopper Value-Grams of Milk in a full hopper (Only displays if “ON”) Cup Sensor (Optional Accessory) On or Off
Exit Setup
Water Temp Setting-Factory Default is 185 Deg F
Buzzer Volume-Factory Setting is 13, + or - to hear volume change
3. Use to Change
Values UP
or
DOWN
Filter Size-Select Filter size- 0 turns Filter Tracking off-If turned on filter size selections in gallons are: 500, 1000, 1500, 2000, 2500 and
3000. Message to change filter will appear when gallon usage is exceeded
Energy Save-Selecting Partial or Full Mode asks delay time in hours after last drink has been dispensed (1-4 Hours)
Assign Recipe to Buttons (See Page 15)
Edit Global ratio allows the use of Coffee concentrate ratios of 25:1,
30:1, 35:1, 40:1 and 45:1. Default value is 30:1
Call For Service #-See Page 16
When Powder Tracking is turned “ON” Message to refill Hopper will
appear when hopper is low. Chocolate and Milk Hopper values are
the weight of the powder only in a full hopper. Default values are 850
Grams for Chocolate and 550 Grams for Milk. These values can be
changed by toggling, step (3), above. Hoppers will automatically reset
when removed from the machine for more than 15 seconds
.
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Programming-Cont’d
g
)
Assigning Recipes To buttons
1. Press Button to Select “Setup”
2. Toggle Selection to “Assign Recipes”
3. Select Assign Recipes
4. Scroll Up & Down Recipe
Choices with
these Two
Buttons
5. Select Recipe
to be Assi
ned a
Button
6. All lights will Flash
Depressing a
Button will
Assign
the New Recipe
to that Button
7. Selection Screen Will
Return to “Assign Recipes”
(Return to Instruction #3
to Repeat Button
Assignment or Instruction
#2 to Exit Menu
Recipe List
1 Coffee 8oz Mild 20 Latte 12oz Double 39 Hot Cocoa 8oz Bold 58 Mochaccino 12oz Sgl 77 Steamer 10oz 2 Coffee 8oz Reg 21 Latte 12oz Triple 40 Hot Cocoa 10oz Mild 59 Mochaccino 12oz Dbl 78 Steamer 12oz 3 Coffee 8oz Bold 22 Latte 16oz Single 41 Hot Cocoa 10oz Reg 60 Mochaccino 12oz Tpl 79 Steamer 16oz 4 Coffee 10oz Mild 23 Latte 16oz Double 42 Hot Cocoa 10oz Bold 61 Mochaccino 16oz Sgl 80 Shot of Milk 5 Coffee 10oz Reg 24 Latte 16oz Triple 43 Hot Cocoa 12oz Mild 62 Mochaccino 16oz Dbl 81 Hot Water 6 Coffee 10oz Bold 25 Cappuccino 8oz Sgl 44 Hot Cocoa 12oz Reg 63 Mochaccino 16oz Tpl 82 No Drink (Disables Button) 7 Coffee 12oz Mild 26 Cappuccino 8oz Dbl 45 Hot Cocoa 12oz Bold 64 Cafe Mocha 8oz Mild 83-200 No Recipe (Custom Recipes) 8 Coffee 12oz Reg 27 Cappuccino 8oz Tpl 46 Hot Cocoa 16oz Mild 65 Cafe Mocha 8oz Reg
9 Coffee 12oz Bold 28 Cappuccino 10oz Sgl 47 Hot Cocoa 16oz Reg 66 Cafe Mocha 8oz Bold 10 Coffee 16oz Mild 29 Cappuccino 10oz Dbl 48 Hot Cocoa 16oz Bold 67 Cafe Mocha 10oz Mld 11 Coffee 16oz Reg 30 Cappuccino 10oz Tpl 49 Espresso Shot Sgl 68 Cafe Mocha 10ozReg 12 Coffee 16oz Bold 31 Cappuccino 12oz Sgl 50 Espresso Shot Dbl 69 Cafe Mocha 10oz Bld 13 Latte 8oz Single 32 Cappuccino 12oz Dbl 51 Espresso Shot Tpl 70 Cafe Mocha 12oz Mld 14 Latte 8oz Double 33 Cappuccino 12oz Tpl 52 Mochaccino 8oz Sgl 71 Cafe Mocha 12oz Reg 15 Latte 8oz Triple 34 Cappuccino 16oz Sgl 53 Mochaccino 8oz Dbl 72 Café Mocha 12 Bld 16 Latte 10oz Single 35 Cappuccino 16oz Dbl 54 Mochaccino 8oz Tpl 73 Cafe Mocha 16oz Mld 17 Latte 10oz Double 36 Cappuccino 16oz Tpl 55 Mochaccino 10oz Sgl 74 Cafe Mocha 16oz Reg 18 Latte 10oz Triple 37 Hot Cocoa 8oz Mild 56 Mochaccino 10oz Dbl 75 Café Mocha 16 Bld 19 Latte 12oz Single 38 Hot Cocoa 8oz Reg 57 Mochaccino 10oz Tpl 76 Steamer 8oz
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Programming-Cont’d
play
E
# (A)
Changing “Call For Service” Number
Note: Whenever the machine detects a service problem, a description of the problem and a “Call for Service” Telephone Number Scrolls across the Display. This number can be changed during machine Set-Up.
Select the “Call for Service # in the “Set-Up” Menu
1. Press Button to Select “Setup”
2. Toggle Selection to “Call for Service #”(0-000-000-0000 is default #)
3. Select “Call for Service #
0-000-000-0000
DIT PHONE
Toggles Characters
Moves Cursor Forward &
4. Screen will Change to “Edit Phone # & 7
Buttons Become Active
A Blinking Cursor and
a Phone # is Displayed
on the Top line of the
Dis
Store New Number
Return to Setup Menu
Changes Character
Sets (A), (a), (9), (@)
Character Set (A) A-Z Character Set (a) a-z Character Set (9) 1-9
Character Set (@) ! “ # $ % & ‘ ( ) * + , - . / 0 1 2 3 4 5 6 7 8 9 : ; < = > ?@ (SPACE)
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3. Select
“Calibration”
Programming -Machine Calibration
Calibration
1. Press Button to Select “Calibration”
2. Toggle Selection to “Calibration”
4. Press Button to Toggle display
Mix Bowl Calibration Value (Ounces) Left Auger Speed 0-10 Left Auger Calibration Value in grams Right Auger Speed 0-10 Right Auger Calibration Value in grams Coffee Calibration Value (Ounces)
Exit Calibration
5. Use to ChangeValues UP or DOWN
Factory Defaults Value
Mix Bowl Cal 26.0 Left Auger Speed 9 Left Auger Cal 156 Right Auger Speed 9 Right Auger Cal 90 Coffee Cal 23.0
Dump
Valve
Left
Auger
(Choc)
“Mix Bowl Cal”, Insert a measuring container capable of holding 32 or more ounces of water under delivery area of machine, then press the top left button to start calibration countdown period of 30 seconds. (Note: if machine is not up to temperature, machine will wait until temperature is reached before running calibration cycle, display will read “Preparing to Brew”) At the end of the calibration cycle, display will change to “Adjust Mix bowl Cal” Enter the value measured (Step 5, above right) and press the Upper Right button when done­screen will change to “Mix Bowl Cal” again. This is in case there was a spill or problem during the cycle and the measurement needs to be repeated- - to repeat press the top right button to restart cycle.
“Left Auger Speed (Chocolate)”, this is the left or chocolate auger delivery duty cycle value, 1-10, to adjust the auger motor speed for delivering powdered product. This value should remain at 9 or 10 for the Wolfgang Puck powdered products. Value is set at 9 at the factory.
“Left Auger Cal” (Chocolate), remove whipper chamber and hold a 12 ounce plastic cup under the left auger dispense spout, then press either of the top two buttons to start calibration countdown period of 30 seconds. At the end of the calibration cycle, display will change to “Adjust Value”. Use the upper left buttons to toggle the value, increasing or decreasing value until the display number matches the amount of the powder measured in grams (see instruction #5 above). Press the Upper Right button when done- screen will change to “Left Auger Cal” again. This is in case there was a spill of problem during the cycle and the measurement needs to be repeated- to repeat press the top right button to restart cycle. The default value is 156 Grams (5.5 oz).
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Right Auger (Milk)
Dump
Valve
“Right Auger Speed” (Milk), this is the right or milk product auger delivery duty cycle value,
1-10, to adjust the auger motor speed for delivering powdered product. This value should remain at 9 or 10 for the Wolfgang Puck powdered products. Value is set at 9 at the factory.
“Right Auger Cal” (Milk), repeat the same steps as “Left Auger Cal” measuring the product from the right canister (Milk Product) The default value is 90 Grams (3.17 oz)
“Coffee Cal”, Insert a container capable of holding 32 or more ounces of water under delivery area of machine, then press the top left button to start calibration countdown period of 30 seconds. (Note: if machine is not up to temperature, machine will wait until temperature is reached before running calibration cycle, display will read “Preparing to Brew”) At the end of the calibration cycle, display will change to “Adjust Coffee Cal” Enter the value measured (Step 5, above right) and press the Upper Right button when done- screen will change to “Adjust Coffee Cal” again. This is in case there was a spill or problem during the cycle and the measurement needs to be repeated- - to repeat press the top right button to restart cycle.
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Programming-Changing the Drink recipes
Changing the Drink recipes
1. Press to Select Recipe Entry
2. Scroll Up & Down Recipe
Choices with
these Two
Buttons
NOTE: Editing and Changing the Name of
a “No Recipe” recipe will Create a “New”
Drink for that Recipe #.
3. Select Recipe to be Viewed or
Edited
4. Each time Button is
Pushed Recipe
Screen Advances to Next Option
SEE OPTIONS
BELOW
Recipe Options Type: Perist. PreTime: Cof Volume:
5. Selection Screen Will
Return to “Select Menu Recipe Entry”
(Return to Instruction #1
To Edit Another Recipe
Press “Café Latte” Button
To Exit
Cof Dly time: Pump Speed: Mix Bwl Vol: Mix Bwl Dly: Mix Bwl Run time: FIXED Milk Gm/Oz: Choc Gm/Oz: Edit Recipe Name:
TYPE: Type of recipe, i.e. Coffee, Latte, Hot Chocolate, etc. PERIST . PRETIME: Time in 1/10
th
of a second Coffee Pump runs w/o water.
COF VOLUME: Volume, in ounces, of the coffee portion of the drink. COF DLY TIME: Time in 1/10
th
of a second, Coffee portion of the drink is delayed.
PUMP SPEED: Adjusts Coffee strength-speeds 1-25, 25 being the highest strength. MIX BWL VOL: Volume, (oz.) of the Milk and/or Chocolate portion of drink. MIX BWL DLY: Time in 1/10
th
of a second, this portion of the drink is delayed.
MIX BWL RUN TIME: Cannot change, info only. (Fixed value) MILK GM/OZ: Adjusts the strength of the Milk portion of the drink (gm/oz.) CHOC GM/OZ: Adjusts the strength of the Choc. portion of the drink (gm/oz) EDIT RECIPE NAME: Change the name of the drink (See pg. 16 for char map)
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Daily Cleaning
(See Illustrations on Pages 21-23)
1. Place empty cup in dispense area
2. Push and hold “Rinse” Button until water runs clear (Rinses Mixing bowl and Coffee Mix Chamber) Empty and remove cup
3. Rotate Tab on Whipper Base Counterclockwise to “Five O­Clock”
4. Pull and rotate Dispense Nozzle away from Whipper Bowl
5. Lift and remove Steam Cap from Whipper Bowl, Pull and Remove Whipper chamber from Base
6. Wash Steam Cap, Whipper Bowl and Whipper Blade in Warm Soapy Water
7. Remove Coffee, Milk & Chocolate Canisters & wipe Product Compartment with warm soapy water
8. Dry parts with a clean dry towel and re-assemble Whipper
Chamber-Secure by turning tab clockwise on Whipper Base to
1.
“Six O-Clock”
3.
2.
3.
2.
4.
4.
5.
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Whipper Disassembly
1 767376 WHIPPER STEAM CAP 2 767195 WHIPPER MOTOR 3 767196 BASE, WHIPPER MOUNTING 4 767197 WHIPPER IMPELLER 5 767365 WHIPPER BOWL
6 767200 WHIPPER NOZZLE 7 781566 WHIPPER SEAL (REPLACE
AFTER 2500 CYCLES)
7
2
1
6
3
5
4
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Cleaning & Sanitizing Instructions
Fig. 1
Fig. 2
1. Remove product from storage area and disconnect
BIB connectors as shown in figures 1 & 2.
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Cleaning & Sanitizing Instructions-Cont’d
Fig. 3
2. Place an empty container in the dispense area of the machine as shown in figure 3.
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Cleaning & Sanitizing Instructions-Cont’d
Fig. 4
Fig. 5
3. Connect the sanitizing solution adaptor (PN 120513) to the BIB connector for Pump and connect sanitizing BIB (PN 120509) as shown in figures 4 & 5.
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Page 25
Daily Sanitizing Instructions
1. Remove the product BIBs from the machine and connect a BIB of sanitizing solution to the PUMP BIB connector as shown in figs. 1-4 pages 21-23
2. Enter “Sanitation Mode” by pressing and holding “Newco ” logo button for 2 seconds.
3. Display will change to “Install Sanitizing solution” “Press Reset to Start Sanitation Cycle”.
4. Place an empty 12 oz cup in the dispense area then press the reset button to start the Sanitation Cycle. Cycle will start and finish automatically.
5. When sanitizing cycle ends (2.5 minutes total: pump 45 sec., dwell 90 sec., & water 15 sec.), the buzzer alarm will sound 3 times if enabled during the “Set-Up Programming”.
6. When sanitizing cycle ends, disconnect the BIB of sanitizing solution from the Pump BIB connector and replace the coffee BIB product. The machine will automatically advance to the Prime Pumps mode.
7. To Prime: Press and hold the “Reset” button until a steady stream of product flows from the dispense area into the vessel.
8. Press and release the “Latte” Switch until “Exit Maintenance Mode” appears on the display- Press “Coffee Mild” button to exit.
9. Press and release the “Latte” Switch until “Exit Programming Mode” appears on the display- Press “Coffee Mild” button to exit and return to normal Run mode.
10. Discard the Contents of the 12 oz cup
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Weekly Cleaning Instructions
1. Following daily cleaning instructions above page 24
2. Remove the bag connector from the product box and disassemble or prop open the internal valve to allow free flow of product through the connector. NOTE: Cutting the mating fittings from an empty bag makes an excellent “free flowing” connector for this purpose.
3. Place the bag connector into a one-gallon (3.8 liter) container of warm soapy tap water 140°F (60°C).
4. Place an empty container under dispense tip and activate the corresponding button until the clean soapy water is dispensed from the dispense tip.
5. Repeat steps 3 and 4 with warm tap water 140°F (60°C) to rinse the soapy water from the pump tubing. Continue dispensing until the water is clear, and no soapy water is being dispensed.
6. Prepare 1 gallon (9.46L) of sanitizing solution by dissolving 1 tablespoon of household bleach into 1 gallon (9.46L) of 120°F (48.9°C) water to ensure 200 ppm of available chlorine.
7. Place the coffee connector in the sanitizing solution. Again, repeat steps 3 and 4 with the sanitizing solution, ensuring that the bag connector remains covered in sanitizer. Once sanitizing solution is being dispensed, stop dispensing and allow the solution to sit for 5 minutes.
8. Repeat step 5 to flush out the sanitizing solution from the pump tubing.
9. Remove the mating connector from the bag connector.
10.Reattach the bag connector to product BIB.
11.Activate the Coffee Mild button until coffee appears. Then dispense 2 8- ounce cups of coffee and discard
12. Remove Whipper Components as shown on page 20
13. Soak Whipper Components in remaining unused sanitizer for 5 minutes, then rinse thoroughly and let air dry before re-installing.
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Service Notes
This machine uses advanced diagnostics to alert the operator should any of the motors or motor controllers sense the motors are not turning at the correct rate or sense a bad connection. These errors highlighted by a scrolling display such as “Call for Service— (Left Auger) Motor Error”, and the Service Number entered during machine set-up will be displayed. These Motor error messages include Flipper Motor, Left and Right Auger Motors, Hot Water Bypass Pump, Water Pump (for powder mix), Whipper Motor, and Air Pump.
Usually repairing a bad connection or replacing the indicated motor or pump will remedy the problem.
Display Reads Possible Cause(s) Remedies Notes
Initial fill time longer than 8
Fill Timeout Water shut off to Machine Check Water Supply Shutoff
Supply Line Blocked or too small Repair or Replace as needed Fill time Longer than 1 Minute Water Filter Restricted Replace-Service Req'd
Inlet Solenoid valve Faulty Replace-Service Req'd
Control Board Failure Replace-Service Req'd Thermistor Error Thermistor not plugged in Make sure plug in housing is latched Open or Shorted Thermistor Faulty Thermistor Replacement
Control Board Failure Replace-Service Req'd Heater Timeout Faulty Thermistor Replacement
Faulty Heater Element Replace-Service Req'd
Control Board Failure Replace-Service Req'd Motor Error Faulty wire connection Check connector/harness Auger Motors 24 v dc
Control Board Failure Replace-Service Req'd Water pump 12 v dc
minutes
Water Probe has a 30 second Hysteresis cycle
4 Minute Continuous Heater Run
Whipper motor 24 v dc
DRAINING THE HOT WATER TANK
THE DRAIN TUBE IS CLIPPED TO THE TANK PLATE IN FRONT OF THE TANK. TANK HOLDS APPROX 1 US GALLON.
THE HOT WATER TANK CAN BE DRAINED FROM THE REAR OF THE
MACHINE –UNPLUG MACHINE FROM POWER SOURCE. CAUTION-
UNLESS THE TANK IS LEFT TO COOL THE WATER IS EXTREMELY HOT AND CAN CAUSE HARMFUL BURNS. REPLACE DRAIN PLUG,
ENSURE HOSE CLAMP IS TIGHT AND REPOSITION DRAIN HOSE
BEFORE RE-FILLING THE HOT WATER TANK.
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Wiring Diagram
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