New Braunfels 03207245 Owner's Manual

Hondo Deluxe

MODEL 03207245

Assembly Instructions

TM

Tools needed for assembly: Phillips screwdriver • Adjustable wrench

Some parts may contain sharp edges – especially as
noted in manual. Wear protective gloves if necessary.

CAUTION WARNING

THIS UNIT IS HEAVY.

DO NOT assemble

without a helper.

CAUTIONCAUTION

Read and follow all safety statements, warnings,
assembly instructions and use & care directions before
attempting to assemble and cook.

CARBON MONOXIDE HAZARD

Burning charcoal inside can kill you. It gives off carbon
monoxide, which has no odor. NEVER burn charcoal
inside homes, vehicles or tents.

Hondo Deluxe 03207245 E / 42802128(02-12-03)

STOP!

Missing a part?

No need to go back to the store!

The store where you made your purchase
does not stock parts for this item. If you
need parts, whether they are missing or
damaged, call the Customer Service toll
free Help Line.

Call us and we will gladly ship

the part you need

FREE OF CHARGE.

PARTS LIST

Call Our Help Line

ITEM DESCRIPTION QTY
55700342 SMOKE CHAMBER KIT 1
55700343 SMOKE CHAMBER LID ASSEMBLY 1
55700344 FIREBOX KIT 1
55700345 FIREBOX LID ASSEMBLY 1
55700346 HINGE KIT 1
55700347 FRONT SHELF KIT 1
55700348 AXLE KIT 1
55700349 WHEEL KIT 1
55700350 LEG BRACE KIT 1
55700351 SMOKE STACK KIT 1
55700352 SHORT LEG KIT 1
55700353 LONG LEG KIT 1

BEFORE BEGINNING ASSEMBLY...GETAHELPER!

requires a second person for lifting and moving.

open like the illustration below. This will give you a protective work surface upon which to start the assembly.

Pick a suitable location to work. Open the carton and slit the corners to

ITEM DESCRIPTION QTY
55700354 KNOCKOUT COVER KIT 1
55700355 DOOR LATCH KIT 1
55700356 LOGO PLATE KIT 1
55700357 BUTTERFLY DAMPER KIT 1
42000016 HARDWARE BAG 1
42802128 ASSEMBLY INSTRUCTIONS 1
45602003 LEG EXTENDER 2
40009927 CAST IRON COOKING GRATE, Small 1
40009928 CAST IRON COOKING GRATE, Large 1
40002811 GRATE SET (3) 1
46030090 WIRE SHELF 1
44830150 GREASE CAN HOLDER 1

This unit is heavy and

DO NOT ASSEMBLE WITHOUT A HELPER.

1

• Cart should be assembled in position
shown.

• Connect leg sections together as
shown.

Make sure short legs with axle holes

•

are on the same side.

• AA.

Affix wire shelf as shown in section

• Wire shelf must be attached before
leg brace assembly begins.

• Attach leg braces to each side with

1/4 -20 x1-3/4 screws

eight and eight

1/4-20

• Thread wheel axle through both legs
on the right side as shown and attach

wheel hitch pin

• Snap hub cap into place as shown.

• Insert into bottom of
legs opposite of wheels.

flange nuts.

using a for each side.

leg extenders

Leg
Extenders

Attach
Wheel, Hitch Pin &
Hub Cap
(Repeat for other side)

Slotted
Hole

Round
Hole

2

Attach Wire Shelf

AA

Long Leg

Connect Leg Sections
(Repeat for Other Side)

Short Leg
(with Axle holes)

3

Attach Leg Braces
(Repeat for Other Side)

1

2

• With cart positioned as shown,
align holes on cart with those
on the smoke chamber bottom.

• Attach the smoke chamber
using four
screws and four flange
nuts per leg.

• Tighten all hardware.

1/4-20x1-3/4”

1/4-20

Smoke Chamber

Lid not shown for clarity.