New Braunfels 03207225 Owner's Manual
Hondo
TM
MODEL 03207225
Assembly Instructions
Rev. 03-28-03
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CAUTION ! This unit is heavy.
CARBON MONOXIDE HAZARD
Burning charcoal inside can kill you.
It gives off carbon monoxide, which
has no odor.
NEVER burn charcoal inside homes,
vehicles or tents.
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Tools needed: 2 adjustable wrenches,
a flat screwdriver and hammer.
DO NOT assemble without a helper.
CAUTION!
Read and follow all Safety
! !
Statements, Warnings,
Assembly Instructions and
Use & Care directions before
attempting to assemble and cook.
CAUTION!
Some parts may contain
sharp edges. Wear
protective gloves as
necessary.
STOP!
Missing a part?
No Need To Go Back To
Call Our Help Line
The Store!
The store where you made your purchase
does not stock parts for this item.
If you need parts,
whether they are missing or damaged,
call the Customer Service
toll free Help Line.
Call us and we will gladly ship the
part you need
FREE OF CHARGE.
55700208 Smoke Chamber Kit 1
55700209 Firebox Kit 1
55700210 Wood handle Kit 2
55700211 Logo Plate Kit 1
55700212 Axle Kit 1
1-800-232-3398
55700213 Wheel Kit 2
55700214 Leg Brace Kit 2
55700215 Smokestack Kit 1
55700216 Short Leg Kit 2
55700217 Long Leg Kit 2
55700218 Knockout Cover Kit 1
55700219 Door Latch Kit 1
55700220 Butterfly Damper Kit 2
42000012 Hardware Bag 1
PARTS LIST
40002811 Fire Grate Set (3 ea) 1
40009916 SC Grate Set (2 ea) 1
40009925 FB Grate (1 ea) 1
46030090 Wood Rack 1
44830150 Grease Can Holder 1
42802812 Wire Front Shelf 1
GET A HELPER ! This unit is heavy and may require a second
person for lifting and moving.
Pick a suitable location to work. Open the carton and slit the
corners to open like the illustration at the right. This will give you a
protective work surface upon which to start the assembly of your
new smoker.
Hardware parts list and descriptions are listed on next to last page.
For steps 1 through 8, do not tighten bolts until all parts are assembled and attached to smoke chamber.
STEP 1. Build two leg assemblies. Do this by sliding a
long leg and short leg together as shown.
LONG LEG
SHORT LEG
STEP 3. Place the wood rack hooks into the holes
provided in each end of leg assembly as shown. Now
swing wood rack up so it is perpendicular to the floor.
STEP 2. Attach 1 leg brace to the outside of each end
of one leg assembly using 10-24 x 1 3/4” screws and
10-24 flange nuts.
LEG BRACE
STEP 4. Now with the aid of a helper, take the second leg
assembly, making sure that the two short legs on each
assembly are on the same end, and hook the wood rack
holes on the legs onto the wood rack hooks.
Swing the leg
assembly over
so that it is
parallel to the
opposite leg
assembly.
STEP 5. Attach the loose end of the leg brace to the
corresponding leg. Turn the leg frame assembly upside
down in preparation for axle and wheel attachment.
STEP 7. Turn the leg frame assembly on end
with the wheels on the floor to attach the
smoker chamber. Slide the smoker chamber up
against the frame aligning the four holes in the
legs with the four holes in the bottom of the
body. The smoker chamber should be standing
up on the solid end cap.
STEP 6. Using a hammer, knock one plastic axle cap
onto one end of the axle. Slide one wheel onto axle.
Slide the axle through the holes in both of the short legs.
Slide on the other wheel and tap on a plastic wheel cap
to secure the axle.
STEP 8. Bolt chamber to leg assembly
using 4 1/4-20 x 2” Combo Truss Head
Screws and 4 flange nuts.
TIGHTEN ALL BOLTS AT THIS TIME.
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