Neutrik MPOS-PC1 User Manual

Page 1
Circular Connectors
119
Page 2
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Content Page
powerCON TRUE1 Series ............................................. 122
Accessories ................................................................ 123
powerCON Series ...................................................... 126
Accessories ................................................................ 127
powerCON 32 A Series .............................................. 128
Ordering Information ............................................... 128
Technical Data powerCON ......................................... 129
nanoCON Series ........................................................ 130
miniCON Series ......................................................... 132
neutriCON Series ....................................................... 134
Assembly Tools .......................................................... 136
Technical Data ........................................................... 137
120
NEUTRIK®, opticalCON®, neutriCON®, miniCON®, nanoCON®, powerCON®, Profi®, speakON®, silentPLUG®, crystalCON®, etherCON®, rearTWIST®, XIRIUM®, DIWA® are registered trademarks of Neutrik AG.
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Introduction
The Neutrik® circular connector program is a range of metal, multi-pole connectors specifically designed for industrial applications. These series provide a variety of male and female cable connectors and receptacles that can be terminated by soldering and crimping or to printed circuit boards. An easy to use and reliable quick-lock system ensures a perfect connection and cannot be released accidentally. The circular connectors offer Neutrik
®
unique chuck type strain relief and reinforced housing for robust dependability.
The Neutrik
®
industrial connector range also features a unique power connector for single phase applications up to 32 Amps.
Further features are:
- Number of contacts is 1 to 12
- Self-locking system
- Robust all-metal housing
- Front or rear mounting
- Chuck and crimp type strain relief
- Gold plated contacts
- Solder or crimp termination
- Printed circuit board mounting
- Excellent shielding (crimp type strain relief)
The main areas of applications are in the measurement, test and control, automotive and machine tool industry as well as medical technique.
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81.1 [55]
81.1 [3.19“]
Ø
23.6 [.93“]
Ø
28.4 [1.12“]
71-75 [2.80-2.95“]
Ø
26.5 [1.043“]
Ø
25 [0.94“]
38.3
[1.51“]
5.7
[.224“]
4.5
[.177“]
2.5
[.098“]
71-75 [2.80-2.95“]
Ø
26.5 [1.043“]
powerCON powerCON
UL recognized
Ergonomic quick lock
Bushing with secure key and sealing
Overmolded ready made cable
powerCON TRUE1 – Lockable 16 A single phase connector
NAC3FX-W NAC3MX-W NAC3MPXNAC3FPX NAC3PX
• True mains connector with breaking capacity (CBC)
• Lockable 16 / 20 A single phase connector
• Complete system with inlet and outlet connectors
• Unique duplex chassis connector – combines inlet and
outlet coupler
• IP 65 – water resistant ready-made cord sets
• ENEC certified according to IEC 60320
• Easy and reliable locking system
• UL recognized components
Screw terminals 1/4" flat tabs ENEC certified
NAC3MPX
Ø
26 [1.024“]
LIECHTENSTEIN
Ø 3.4
[.134“]
[1.220“]
31.0
38.2
[1.504“]
4.5
[.177“]
[0.929“]
23.6
Ø
2.5
[.098“]
NAC3MX-W
NAC3FPX
122
26.5 [1.043“]
Ø
71-75 [2.80-2.95“]
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NAC3PX
[.098“]
2.5
[1.51“]
[.177“]
38.3
4.5
[1.394“]
35.4
Ø
23.6 [.93“]
61.0
28.0
LIECHTENSTEIN
Ø
28.4 [1.12“]
[2.402“]
[1.102“]
[.224“]
5.7
Page 5
Ordering Information
Cable Connector
NAC3FX-W Mains cable connector, female CBC, screw terminals, IP 65 NAC3MX-W Mains cable connector, male CBC, screw terminals, IP 65
Chassis Connector
NAC3FPX Mains chassis connector female CBC, 1/4" flat tab terminals, power outlet NAC3FPX-ST Mains chassis connector female CBC, screw terminals, power outlet NAC3MPX Mains chassis connector male CBC, 1/4" flat tab terminals, power inlet NAC3PX Mains chassis duplex, 1/4" flat tab terminals
Accessories
SCDP-*HTAC SCNAC-PX SCNAC-FPX SCNAC-MPX
HTAC Hand tool to tighten the powerCON TRUE1 bushing SCDP-* D-Size sealing gaskets, colour coding ( SCNAC-PX Sealing cover duplex IP 65 SCNAC-FPX Sealing cover for NAC3FPX SCNAC-MPX Sealing cover for NAC3MPX
*: 0- black, 2- red, 4- yellow, 5- green, 6- blue, 9- white)
Connector Assignment
APPLIANCE INLET APPLIANCE COMBINATION CABLE EXTENTION
POWER IN
NAC3MPX
NAC3FX-W or NKPF
(Connector)
APPLIANCE OUTLET
POWER OUT
NAC3FPX
NAC3MX-W or NKPM
(Plug connector)
NAC3PX
POWER IN
INLET
NAC3MX-W or NKPM
OUTLET
I
POWER OUT
(Plug connector)
NAC3FX-W or NKPF
(Connector)
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powerCON powerCON
Specification
READY-MADE POWER CORDS
Ready-made overmolded power cord in protection class IP65. The cable utilizes standard duty cord with 3 conductors with cross section 1.5 mm
2
or 12 AWG.
Cables are equipped with Neutrik TRUE1 powerCON NAC3FXW and NAC3MXW for extention cables or with an open end for termination of local connectors for "power in" supply cables. Overmolded local connectors on request.
Cables are available in different lengths.
International Cord
International Power Cord 16 A / 250 VAC
Plug / end termination Neutrik NAC3FXW / stripped open end
Approvals ENEC, VDE
Standard length
Conductor size 3 x 1.5 mm
Cable type / color / Nom. O.D. H07RN-F3G1.5 / black / 9.6 mm
Part Number e.g. NKPF-NC-A-3
Cable type / color / Nom. O.D. H05VV-F3G1.5 / black / 8.3 mm
Part Number e.g. NKPF-NC-B-1
1 m, 1.5 m, 2 m, 3 m, 5 m
2
International Extension Cord 16 A / 250 VAC
Plug / end termination Neutrik NAC3FXW / Neutrik NAC3MXW
Approvals ENEC, VDE
20
____
NAC3MXW
250
Standard length
Conductor size 3 x 1.5 mm
Cable type / color / Nom. O.D. H07RN-F3G1.5 / black / 9.6 mm
Part Number e.g. NKPF-M-A-0.5
Cable type / color / Nom. O.D. H05VV-F3G1.5 / black / 8.3 mm
Part Number e.g. NKPF-M-B-1
0.5 m, 1 m, 1.5 m
2
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NAC3MXW
20
____ 250
NAC3MXW
20
____ 250
Cable Part Number Breakdown
NKPF - X - Y - 3
Neutrik Power Cord
F ............ NAC3FXW
M ........... NAC3MXW
TERMINATION 2. END
M ........... NAC3MXW
NC .......... Stripped open end
US Cord
US Power Cord 20 A / 250 VAC
US Extension Cord 20 A / 250 VAC
LENGTH in m
CABLE TYPE
A ........... H07RN-F3G1.5
B ............ H05VV-F3G1.5
C ............ SJTOW 12AWG
D ............ SJOOW 12AWG
Plug / end termination Neutrik NAC3FXW / stripped open end
Approvals UL, cUL
Standard length
1 m, 1.5 m, 2 m, 3 m, 5 m
Conductor size 3 x 12 AWG
Cable type / color / Nom. O.D. SJTOW / black / 11.3 mm
Part Number e.g. NKPF-NC-C-5
Cable type / color / Nom. O.D. SJOOW / black / 11.3 mm
Part Number e.g. NKPF-NC-D-3
Plug / end termination Neutrik NAC3FXW / Neutrik NAC3MXW
Approvals UL, cUL
20
____
NAC3MXW
250
Standard length
0.5 m, 1 m, 1.5 m
Conductor size 3 x 12 AWG
Cable type / color / Nom. O.D. SJTOW / black / 11.3 mm
Part Number e.g. NKPF-M-C-1
Cable type / color / Nom. O.D. SJOOW / black / 11.3 mm
Part Number e.g. NKPF-M-D-1
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powerCON powerCON
Quick lock Neutrik hologram 3/16" flat tabs Locking area on
chassis connector
powerCON – Locking 3 Pole Power Connectors
NAC3FCA NAC3MPA-1 NAC3FCB NAC3MPB-1
• Lockable 3 pole equipment (AC) connector with contacts for
line, neutral and premating safety ground
• High current capacity, rated at 20 A / 250 V ac
• Colour coded for easy identification, powerCON offers power-in
(blue) and power-out (grey) versions with different keying to
avoid the possibility of intermating
• Fast and easy locking system
• Extremely robust and reliable
• Excellent cable retention
• UL, cUL recognized components (file no. E 135070)
VDE certified (Reg. No. 6360),
SEV approved (No. 96.1 10096)
• New latch design for easier handling and secure locking
• Branded with unique hologram – guarantees genuine and
authentic Neutrik product
• Coupler for linking cables (couples NAC3FCA to NAC3FCB)
NAC3FCA(B)
NAC3MPA(B)-1
NAC3MM-1
NAC3MM-1
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Ordering Information
NAC3FCA Cable connector, quick lock with securing lever, A-type for power inlet, screw terminals NAC3MPA-1 Air tight chassis connector, A-type for power inlet, flat tab terminals, blue NAC3MPA-1-
WOT
Chassis connector, power-out, 3/16'' flat tab terminals, blue, without insulation divider NAC3FCB Cable connector, quick lock with securing lever, B-type for power outlet, screw terminals NAC3MPB-1 Air tight chassis connector, B-type for power outlet, flat tab terminals, grey NAC3MPB-1-
WOT
Chassis connector, power-out, 3/16'' flat tab terminals, grey, without insulation divider
NAC3MM-1 Coupler for linking cables (couples NAC3FCA to NAC3FCB)
Accessories
NDL NLFASTON SCL SCDR Example: NAC3MPA-1 + SCDR SCDX SCCD-W SCDP-*
NDL dummyPLUG for powerCON 20 A chassis connector NLFASTON FASTON® receptacle for tabs with "positive lock" for use with NL4MP, NL4MPR, NL8MPR, Pack of 100 pcs. SCL Plastic sealing cover to protect the connectors against dust and moisture SCDR Rear end protection cover for D-size chassis connectors SCDP-* D-Size sealing gaskets, colour coding (*: 0- black, 2- red, 4- yellow, 5- green, 6- blue, 9- white) SCDX Hinged cover seals D-size chassis connectors, IP 42 rated SCCD-W Spring-loaded cover to seals D-size chassis connectors, IP65 rated
KEYWAYS:
With the two non-interchangeable types of connectors (A type and B type) it is impossible to produce a short circuit. Mating connectors (combination) are identified by mechanical keyways and by color.
NAC3MPA-1
POWER IN POWER OUT
NAC3FCA NAC3FCB
NAC3MPB-1
ATTENTION
The technical data of the powerCON connectors refer to connectors without breaking capacity, meaning connecting devices not to be engaged and disengaged in normal use when live or under load.
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powerCON Technical Data powerCON
powerCON
Robust metal housing
Screw-type terminals
powerCON 32 A Connectors
NAC3FC-HC NAC3MP-HC
• Locking single phase AC appliance coupler
• High current capacity (32 A rated)
• Fast and easy locking system
• Excellent cable handling and protection
• Extremely robust and reliable
• 250 V ac, 32 A single-phase (for ambient temperatures
up to 35 °C)
• Premating contact for protective earth
• Locking system to prevent unintentional disengagement
• Cable O.D. range: 8 – 20 mm
• Wiring with screw-type terminals for wires 2.5 to 6.0 mm
(AWG 14 – 10)
NAC3FC-HC
NAC3MP-HC
2
Ordering Information
NAC3FC-HC Cable connector, quick lock with securing lever, screw terminals NAC3MP-HC Fast and easy locking system, screw-type terminals
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Specification powerCON powerCON 32 A powerCON
TRUE1 Series Series
Electrical
Number of contacts 2 + PE
Rated current per contact 20 A rms 1) 20 A rms 32 A rms Rated voltage 250 V ac
Dielectric strength 4 kV ac
Contact resistance
Insulation resistance after damp heat test (IEC 68-2-30)
Mechanical
Retention method Quick lock
3 m
>
0.1 G
Cable O.D. range 6 – 12 mm 6 – 15 mm 8 – 20 mm Wiring Cable: screw type terminals
2.5 mm2 / 12 AWG 2.5 mm2 / 14 AWG
or soldering
Chassis: flat tabs for Faston (4.8 x 0.5 mm) -
(6.35 mm x 0.8 mm)
or soldering
Solderability complies with IEC 68-2-20
Material
Housing cable connector
 - -
PA 6 30% GR PA 6 30% GR PA 6 30% GR
2.5 – 6 mm2 / 14-10 AWG
-
Housing receptacle PA 6.6 30% GR PA 6.6 30% GR PA 6.6 25% GR Insert PA 6.6 30% GR PA 6 30% GR PA 6.6 25% GR Contacts Female: CuSn0.2 CuZn39Pb3 CuZn39Pb3
Male: CuNi1Si0.2 CuNi1Si0.2 CuSn0.2 Contact surface 2 µm Ag plated 4 µm / 2 µm Ag plated 4 µm Ag Chuck POM
Environmental
Flammability UL 94 HB
-
plug housing
UL 94 V-0 * * Temperature range: -30 °C to +80 °C
Protection class (mated) IP 65 IP 20 IP 2X unmated Safety Requirements EN / IEC61984
-
IEC 60320 - -
1)
: Appliance coupler acc. IEC 60320 limited to 16 A ac
* : Receptacle
FASTON® is a trademark of AMP Inc.
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nanoCON nanoCON
nanoCON
Connector locking PCB receptacle Panel mount receptacle
nanoCON – 3 Pole Subminiature Connectors
NP3F-H NP3M-VNSC3F NR3M-S NR3F-S
• World's smallest circular lockable multipole connector
• Robust metal housing with gold plated contacts
• Male and female receptacles for vertical or horizontal PCB
mount or solder termination
• Cable connector and receptacle with interchangeable male
and female inserts
• Reliable and versatile in applications like medical equipment,
control systems, sensors or audio applications such as
miniature and wireless microphones and portable mixers
• Pre-mating contact 1
M 1:1
NSC3F(M)
NR3F(M)-S
NP3F(M)-H
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Ordering Information
Female Male
NSC3F Cable connector, chuck principle, solder contacts NSC3M Cable connector, chuck principle, solder contacts NR3F-S Chassis connector panel mount, solder contacts NR3M-S Chassis connector panel mount, solder contacts NP3F-H Chassis connector horizontal PCB mount NP3M-H Chassis connector horizontal PCB mount NP3F-V Chassis connector vertical PCB mount NP3M-V Chassis connector vertical PCB mount
Ordering Information for modular nanoCON system
NSC3F
NSC3M
NP3F-H
NP3M-H
NP3F-V
NP3M-V
NR3F-S
NR3M-S
Contact Arrangement
Male Female
23
G
G
23
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miniCON miniCON
miniCON
Push Pull locking Gold solder contacts Horizontal PCB mount
miniCON – 12 Pole Miniature Connectors
MSCM12 MRF12 MRF12-HMMC* (modular system)
• Up to 12 pole miniature connector
• Complete set or modular system
• Push-pull self-locking system
• Precisely machined, rugged all metal design
• Fully loaded male and female receptacles for horizontal or
vertical PCB mount
• Gold plated contacts, crimp or solder, velour chromium
housing
• Special crimp type strain relief establishes an ideal coaxial
connection of the cable shield to the connector shell for best
EMC shielding
• Easy assembly: contact soldering in disassembled condition
avoids awkward wiring of wight density contacts
• Interchangeable insert (male-female)
MSCF(M)12 (+MSRC)
MPF(M)12-V
MRF(M)12
MPF(M)12-H
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Ordering Information for complete miniCON set
Complete set (consisting of housing, insert, 12 contacts and chuck for cable connector)
Female Male
MSCF12 Cable connector, chuck principle, solder contacts MSCM12 Cable connector, chuck principle, solder contacts MRF12 Receptacle panel mount, solder contacts MRM12 Receptacle panel mount, solder contacts MPF12-H Receptacle horizontal PCB mount MPM12-H Receptacle horizontal PCB mount MPF12-V Receptacle vertical PCB mount MPM12-V Receptacle vertical PCB mount
MPF(M)12-V MPF(M)12-HMSCF(M)12
Ordering Information for modular miniCON system
MPC
MPS
MBC
MBS
MBC
MBS
MMI
MFI
MPC
MPS
MRMMRF MSRC
Reduction ferrule 1
Reduction ferrule 2
MSC
MMC
Housing and insert pre-assembled, contacts must be ordered separately.
Modular system
Female Male
MFI Insert for cable connector MMI Insert for cable connector MBC Crimp contacts for cable connector and receptacle MPC Crimp contacts for cable connector and receptacle MBS Solder contacts for cable connector and receptacle MPS Solder contacts for cable connector and receptacle MRF Receptacle housing and insert pre-assembled MRM Receptacle housing and insert pre-assembled MMC Cable connector extension, incl. chuck (for male and female) MSC Cable connector housing, incl. chuck (for male and female) MSRC Set of strain relief crimp version (consisting of crimp ferrule & reduction ferrule 1 + 2, tools see page 130)
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neutriCON neutriCON
neutriCON
Push Pull locking All metal housing Colored bushing
available
neutriCON – Versatile Circular Connectors
• Complete set or modular system for any desirable configuration
• Contact configuration can be selected from 1 to 8 contacts
• Special crimp type strain relief establishes an ideal circum-
ferential connection of the cable shield to the connector shell
as required by best EMC working practice
• Precise and robust all metal housing absorbs vibration forces
and protects contact inserts
• Easy, fast and screwless assembly
• Push-pull self-locking system
ORP8F-NiOSC8F MC8M-Ni ORP8M
OSC8F / OSC8M
MODULAR SYSTEM
Polarization
Housing: Two variants of metal polarizing guides (90° and 180°).
Coding 90°
Insert: The male and female insert can be assembled in all three
housings.
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Coding 180°
MC8 + SR8A/B + insert
ORP8F / ORP8M
Page 17
Ordering Information for complete neutriCON set
Complete set (consisting of housing, insert, 8 contacts and chuck for cable connector)
OSC8F Female cable connector, chuck principle, black housing, solder contacts OSC8F-Ni Female cable connector, chuck principle, nickel housing, solder contacts OSC8M Male cable connector, chuck principle, black housing, solder contacts OSC8M-Ni Male cable connector, chuck principle, nickel housing, solder contacts ORP8F Female panel mount receptacle, black housing, solder contacts ORP8F-Ni Female panel mount receptacle, nickel housing, solder contacts ORP8M Male panel mount receptacle, black housing, solder contacts ORP8M-Ni Male panel mount receptacle, nickel housing, solder contacts
Ordering Information for modular neutriCON system
Cable Connector:
Receptacle:
Modular system
Female Male
FI8 Insert for cable connector and receptacle MI8 Insert for cable connector and receptacle BS1 Solder contact PS1 Solder contact BC1 Crimp contact PC1 Crimp contact BP1 PCB contact PP1 PCB contact SC8 Cable housing, black coated, 180° coding MC8 Mating cable housing, black coated, 180° coding SC8-Ni Cable housing, nickel coated, 180° coding MC8-Ni Mating cable housing, nickel coated, 180° coding SC81 Cable housing, black coated, 90° coding MC81 Mating cable housing, black coated, 90° coding SC81-Ni Cable housing, nickel coated, 90° coding MC81-Ni Mating cable housing, nickel coated, 90° coding SC8W Cable housing, black coated, 180° coding, waterproof multipin connector according IP54 RP8 Receptacle, black coated, 180° coding RP8-Ni Receptacle, nickel coated, 180° coding RP81 Receptacle, black coated, 90° coding RP81-Ni Receptacle, nickel coated, 90° coding SR8 Bushing and chuck type strain relief (standard) SR8A Crimp type strain relief for cable O.D. 3 – 3.8 mm (Hex crimp 5.41 mm acc. IEC 803, see also page 130) SR8B Crimp type strain relief for cable O.D. 6 – 7 mm (Hex crimp 7.01 mm acc. IEC 803, see also page 130) SR8W Bushing and chuck type strain relief for waterproof solution IP 54 BSP-* Coloured boot, available in 10 resistor colours
* color coding: 0 - Black, 1- Brown, 2 - Red, 3 - Orange, 4 - Yellow, 5 - Green, 6 - Blue, 7 - Violet, 8 - Grey, 9 - White
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Assembly Tools Technical Data
Crimptool
Crimptool HX-CONTACT
DMC crimptool AFM8 acc. M22520/2-01
MPOS-*
MPOS-*
Modified DMC positioner (K155) Contact positioner helds contact in position when crimping.
Contact and connector assembly
®
Crimptool HX-R-BNC DIE-R-BNC-*Neutrik
neutriCON - Ordering Information Assembly Tools
Cable O.D. / Wire Crimptool Die/Positioner HEX-Size/Standard
SR8A Strain relief 3 – 3.8 mm HX-R-BNC DIE-R-BNC-PJ 5.41 mm / IEC 803 SR8B Strain relief 6 – 7 mm HX-R-BNC DIE-R-BNC-PS 7.01 mm / IEC 803 BC1 Female crimp contact AWG 22 – 26 HX-CONTACT MPOS-BC1 No. 5 / M22520/2-01 PC1 Male crimp contact AWG 22 – 26 HX-CONTACT MPOS-PC1 No. 5 / M22520/2-01
HEX crimptool Neutrik® DIE's for various HEX sizes.
miniCON - Ordering Information Assembly Tools
Cable O.D. / Wire Crimptool Die/Positioner HEX-Size/Standard
MSRC Crimp ferrule only 4.5 – 6 mm HX-R-BNC DIE-R-BNC-PDC* 6.47 mm / IEC 803 MSRC Crimp ferrule & reduction ferrule 1 3.3 – 4.4 mm HX-R-BNC DIE-R-BNC-PDC* 6.47 mm / IEC 803 MSRC Crimp ferrule & reduction ferrule 2 2.5 – 3.2 mm HX-R-BNC DIE-R-BNC-PDC* 6.47 mm / IEC 803 MBC Female crimp contact 24 AWG / 0.22 mm2 HX-CONTACT MPOS-MBC No. 5 / M22520/2-01 MPC Male crimp contact 24 AWG / 0.22 mm2 HX-CONTACT MPOS-MPC No. 5 / M22520/2-01
*: DIE-R-BNC-PJ or PS also possible
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Specification nanoCON miniCON neutriCON
Series Series Series
Electrical
Number of contacts 3 12
(1-12 modular system)
8
(1-8 modular system) Rated current per contact 2 A 3 A 7.5 A (solder), 5 A (crimp) Rated voltage 50 V ac 50 V ac 50 V ac Dielectric strength 1000 V dc 1000 V dc 1500 Vdc Contact resistance
Insulation resistance after damp heat test (IEC 68-2-30)
Mechanical
12 m
>
1 G
8 m
>
500 M
5 m
>
500 M
Retention method latch Push-pull Push-pull Cable O.D. range 3.4 mm max. 3 – 5 mm (grey chuck) 3 – 7 mm 5 – 7 mm (white chuck) 3 – 3.8 mm (SR8A)
2.5 – 6 mm 6 – 7 mm (SR8B)
(crimp version MSRC)
Wiring
0.2 mm2 / 24 for solid wire
AWG
0.5 mm2 / 20 for solder
AWG
1.0 mm2 / 18
AWG
for solder
26
2
0.22 mm2 0.14 - 0.34 mm
AWG
0.14 mm 24
AWG
22 - 26
2
AWG
for stranded wire for crimp for crimp
Solderability complies with IEC 68-2-20 
Material
Housing cable connector
CuSn4Pb4Zn4 ZnAl4Cu1 / CuZn39Pb3 ZnAl4Cu1
gal Ni or black chrome Housing receptacle CuZn39Pb2 ZnAl4Cu1 ZnAl4Cu1,
gal Ni or black chrome
Insert PETP PA 6.6 PBTP 15% GR Contacts CuZn35Pb2 CuZn35Pb2 (solder) CuZn35Pb2 (solder)
CuZn39Pb3 (crimp) CuZn39Pb3 (crimp)
CuSn6 Contact surface 0.5 µm Au 0.2 µm AuCo 0.3 µm Au hard
alloy over 2 µm Ni
Chuck POM
Environmental
Flammability UL 94 HB - ­Flammability UL 94 V-0 Temperature range -30 °C to +80 °C
-
Protection class (mated) IP 40* IP 5X IP 5X Safety Requirements EN/IC61984
*: Recep tacle
®
is a trademark of AMP Inc.
FASTON
- - -
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