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P-FLO KIT AIR INTAKE SYSTEM – 65.10.99
Fits 2005-08 VW Jetta V & Rabbit 2.5L Engine with MAF
PARTS LIST: TOOLS REQUIRED:
1 – STAINLESS STEEL BRACKET 1 – SILICONE HOSE WITH BILLET FITTINGS 1 – FILTER 1 – 7/16” WRENCH 1 – 7/16” SOCKET 1 – RATCHET HANDLE
2 – ¼” X ⅝” HEX BOLTS 2 – ¼ - 20 LOCK NUTS 1 – MAF CONNECTOR SHIELD 1 – PHILIPS SCREWDRIVER 1 – FLAT HEAD SCREWDRIVER 1 – SPRING CLAMP PLIERS
1 – #48 HOSE CLAMP 1 – #52 HOSE CLAMP 1 – WEATHER STRIPPING 1 – T20 TORX 1 – WD-40 1 – DUCT TAPE
REMOVE FACTORY ENGINE COVER (AIR FILTER HOUSING):
1. If equipped, remove the air temp sensor from the air intake
duct.
3. Remove (2) T20 Torx screws from air intake duct.
4. Disconnect intake hose from MAF sensor using spring clamp
pliers or equivalent.
5. Carefully pull up engine cover on one side first, then the
other side. To ease removal, spray WD-40 or equivalent on
rubber mounts underneath cover. NOTE: If rubber
grommets remain on ball pin mounts, remove and replace
underneath cover.
7. Disconnect secondary air injection hose and crankcase
ventilation hose from intake air duct. Release spring clamp
at throttle body and remove intake air duct.
2. Disconnect electrical connector at MAF.
NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • [email protected] • Visit us on the web…http://www.neuspeed.com
6. Remove air intake connection from front core support by
removing (2) T20 Torx screws on each side.
8. Loosely attach silicone hose onto throttle body with #48
hose clamp and #52 hose clamp on opposite side.
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9. Connect crankcase ventilation hose and secondary air
injection hose to billet fitting on silicone hose.
11. Install MAF to stainless steel bracket using (2) bolts and (2)
lock nuts supplied.
16. Plug MAF wire connector into MAF.
10. Remove (2) Phillips screws that mount the MAF to engine
cover and separate.
NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • [email protected] • Visit us on the web…http://www.neuspeed.com
12. Insert MAF into silicone hose, and then push down stainless
steel bracket onto pin mount just in front of the battery.
Adjust bracket as necessary and make sure silicone hose is
fully seated.
13. Tighten both silicone hose clamps now.
14. Unclip and remove MAF wire connector shield.
15. Install new supplied shield with wires facing down.
17. For vehicles equipped with air temp sensor, route wire
under stainless steel bracket and from engine side, insert
into mounting hole in stainless steel bracket.
18. Wipe inside of filter mounting flange to remove any filter oil
residue and install air filter. NOTE: Re-check tightness of
air filter mounting clamp after one week.
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19. Install rubber weather seal on top edge of stainless steel
Copyright 2007, NEUSPEED®. All rights reserved. Reproduction in whole or in part prohibited.
DOC.65.10.99 Rev. 10.19.07
INSTALLATION COMPLETE
bracket.
20. To reinstall factory engine cover, remove air intake duct
using spring clamp pliers. Cover air inlet and outlet holes
with duct tape.
21. Double check complete installation and tightness of all
connections.
NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • [email protected] • Visit us on the web…http://www.neuspeed.com
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