Neuspeed 65.10.84 User Manual

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P-FLO AIR INTAKE KIT – PART #65.10.84
Fits: 2012-up VW Passat (B7) 2.0L TDI with engine code CKRA and European VW Golf MK6 2.0L TDI with 4-Pin MAF
PARTS LIST: TOOLS REQUIRED:
1 – INTAKE PIPE 1 – STAINLESS STEEEL P-FLO BRACKET 2 – M6 LOCK NUTS 1 – 90° SILICONE HOSE 1 – 5mm HEX KEY WRENCH 1 – 8mm NUT DRIVER 1 – T25 TORX 2 – #48 HOSE CLAMP 1 – NEUSPEED FILTER 1 – RUBBER ISOLATOR 1 – RUBBER GROMMET 1 – 7/16 OR 11MM WRENCH 1 – SPRING CLAMP PLIERS 1 – ACORN NUT 2 – M6 x 16mm CAP BOLTS 1 – WIRE HARNESS 1 – 10 MM WRENCH 1 – 4MM HEX KEY WRENCH
1. Lift up grey locking tab from Mass Air
Flow (MAF) sensor electrical connector.
2. Squeeze grey locking tab, then
disconnect from MAF.
3. Disconnect vacuum hose from air filter
box lid.
4. Disconnect air intake hose from MAF
using spring clamp pliers.
6. Disconnect hot air duct from back side
of air filer box.
9. Lift off lower air filter box from rubber
grommet mounts, then lift out left side first and rotate intake duct around small coolant hose to remove.
5. Unscrew all Philips screws around air
filter box lid and remove.
7. Remove cover at intake duct.
8. Using a 5mm hex key wrench, unbolt
lower air filter box, located on back side.
10. Remove air intake duct at radiator
support (2) T25 Torx, one on each side.
NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • [email protected] • www.neuspeed.com
11. Remove hot air ducting hose.
12. Remove MAF sensor from air box lid
using a T25 Torx.
13. Install and tighten rubber isolator into
threaded stand-off just in front of battery.
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14. Mount MAF sensor to SS P-Flo bracket
Copyright 2013, NEUSPEED® All rights reserved. Reproduction in whole or in part prohibited. DOC. 65.10.84 Rev. 07.25.13
using supplied M6x16mm screws and lock nuts, then tighten.
17. Install intake pipe with port closer to the
front and positioned at 1 o’clock.
19. Connect vacuum line to port on
NEUSPEED intake pipe.
21. Move MAF wire harness support clip
down next to vacuum canister.
24. Attach and tighten NEUSPEED filter.
Position NEUSPEED logo on end of filter horizontally.
15. Install NEUSPEED P-Flo bracket onto
rubber grommet mount and rubber isolator.
16. Install and tighten acorn nut using an
11mm wrench.
22. Install rubber strip on top-edge of P-Flo
bracket.
18. Install 90° silicone hose onto MAF.
NOTE: Use silicone spray to ease install. Slide the two supplied #48 hose clamps onto silicone hose and then connect to intake pipe. Now position clamps and tighten.
20. Connect supplied MAF harness
extension.
23. For extra protection, slide coolant hose
protector sleeve just under P-Flo bracket.
NEUSPEED® • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX • [email protected] • www.neuspeed.com
25. Double-check complete installation.
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