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POWER PULLEY KIT
2002.5–05 VOLKSWAGEN 2.8L 24Valve - VR6
PART # 62.10.74
INSTALLATION INSTRUCTIONS
PART LIST: 1 – CRANKSHAFT PULLEY 1 – PWR. STRG. PUMP PULLEY
1 – CRANKSHAFT BOLT
TOOLS REQ: 1 – Ratchet 1 – Standard Screw Driver
1 – 27 mm Socket 1 – Die grinder and rotary file.
1 – 17 mm Socket 1 – Hammer
1 – 24 mm Wrench (open end) 1 – Chisel
1 – 6 mm Hex Socket 1 – T10069 Counter Holder
NOTE: FACTORY TOOLS REQUIRED AND PROFESSIONAL INSTALLATION.
1. Car hoist required, vehicle not high enough from
ground with a jack or jack stands. Loosen lug
nuts (17mm hex) on right front wheel. Remove
right front wheel.
2. Remove under-panel and lower right engine
cover.
3. Using a 6 mm hex socket, loosen bolts securing
power steering pump pulley but do not remove
at this time.
4. Using a large standard screwdriver, remove
passenger side engine cover.
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5. Remove drive belt by installing a M8 X 1.25 x 80
mm bolt in threaded bore on belt tensioner
assembly. Rotate bolt clockwise until belt is
loose enough for removal. Mark running
direction on belt and remove belt.
8. Using a grinder or file remove ¼” of material
from corner of crank seal housing. Test fit
supplied crankshaft pulley and check to see that
there is at least 1/8” of clearance between
housing and pulley. Continue to remove
material until clearance is achieved.
6. Remove bolts securing power steering pump
pulley and remove pulley.
7. Using VW tool Counter Holder (T10069) and 27
mm socket undo and remove bolt securing
crankshaft pulley. Now pull off pulley.
9. With a hammer and chisel, carefully remove key
from crankshaft pulley. NOTE: Do not lose or
destroy key, not available separately from VW
Parts.
10. Remove any burs from key.
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11. Install key in keyway of supplied crankshaft
pulley and gently tap into position.
13. Install power steering pump pulley and torque
pulley bolts to 20Nm (15ft-lb.)
12. Position pulley on crankshaft and align key to
keyway. Gently press pulley onto shaft. If
pulley does not slide on shaft easily, remove and
check for burs or corrosion. If any burs or
corrosion exists, remove as necessary. Use of
excessive force to install the pulley will
damage both the pulley and the crankshaft
and will void warranty. Install supplied bolt
and torque to 100Nm (74ft-lb.) plus an
additional ¼ turn using VW tool Counter Holder
(T10069) and 27 mm socket.
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DOC.62.10.74 Rev. 01.18.11
14. Re-install belt in correct running direction and
slowly remove M8 bolt from tensioner, making
sure belt is correctly seated in pulley grooves.
15. Re-install engine cover and under-panel. Install
wheel and lug nuts. Raise vehicle, remove Jack
stand then lower vehicle. Torque lug nuts to
110Nm (81 ft.-lb.) for factory wheels or to wheel
manufactures specifications.
16. Carefully check complete installation to be sure
all fasteners are tight, the belt is correctly
seated in groves of each pulley and that nothing
interferes with the pulleys or belt.
NEUSPEED • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX
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