Network Computing Devices 2190 User Manual

INSTALLATION INSTRUCTIONS
Congratulations - your new Air Helper Springs are quality products capable of improving the handling and comfort of your vehicle. As with all products, proper installation is the key to obtaining all of the benefits your kit is capable of delivering. Please take a few minutes to read through the instructions to identify the components and learn where and how they are used. It is a good idea to start by comparing the parts in your kit with the parts list below.
The heart of the Air Helper Spring kit is, of course, the air helper springs. Remember that the air helper springs must flex and expand during operation, so be sure that there is enough clearance to do so without rubbing against any other part of the vehicle.
Be sure to take all applicable safety precautions during the installation of the kit. The instructions listed in this brochure and the illustrations all show the left, or driver’s side of the vehicle. To install the right side assembly simply follow the same procedures.
PARTS LIST
2190
WARNING!
Do not inflate this assembly when it is unrestricted. The assembly must be restricted by the suspension or other adequate structure. Do not inflate beyond 100 P.S.I. Improper use or over inflation may cause property damage or severe personal injury.
Your kit includes separate inflation valves and air lines for each air helper spring. This will allow you to level your vehicle from side to side as well as from front to back. If you would rather have a single valve inflation system, your dealer can supply the required "T" fitting.
IMPORTANT!
For your safety and to prevent possible damage to your vehicle, do not exceed the maximum load recommended by the vehicle manufacturer (GVWR). Although your Air Helper Springs are rated at a maximum inflation pressure of 100 psi, this pressure may allow you to carry too great a load on some vehicles. It is best to have your vehicle weighed once it is completely loaded and compare that weight to the maximum allowed. Check your vehicle owner’s manual or data plate on driver side door for maximum loads listed for your vehicle.
When inflating your Air Helper Springs, add air pres­sure in small quantities, checking pressure frequently dur­ing inflation. The air spring requires much less air volume than a tire and, therefore, inflates much quicker.
AIR SPRING 6781 2 UPPER BRACKET 5178 2 LOWER BRACKET 5250 2 FRAME BRACE (LEFT) 5249 1 FRAME BRACE (RIGHT) 5248 1 18 ft. TUBING 0938 1 3/8"-16 X 4" HEX BOLT 4 3/8"-16 FLANGED LOCK NUT 8 3/8"-16 X 3/4" FLANGED HEX BOLT 2
21-8178 12-03 NCD-6037-2
5/16" FLAT WASHER 4 J-BOLT 8 5/16" -18 FLANGED LOCK NUT 8 HEAT SHIELD 1004 1 PUSH-TO-CONNECT
INFLATION VALVE 3101 2 PUSH-TO-CONNECT ELBOW 3098 2 THERMAL SLEEVE 0899 2 NYLON TIES 7
2190 / 6011
KIT TO FRAME ASSEMBLY
NOTE:
Both illustrations are of the left,
or drivers side, of the truck. Refer to step 3 for the proper lower bracket alignment.
KIT ASSEMBLY
3/8” -16
FLANGED
LOCK NUT
UPPER BRACKET
AIR FITTING
BRAKE-LINE
BRACKET
3/8” -16 x 4”
HEX BOLTS
JOUNCE BUMPER
DRILL TWO
7/16” HOLES
BRACE
BRAKE-LINE / AXLE VENT TUBE CLIP
FRAME BRACE
FRAME
3/8” -16 FLANGED HEX NUT
AIR SPRING
3/8” -16 x 3/4” FLANGED HEX BOLT
5/16” -18
FLANGED
HEX NUT
AIR LINE
LEAF STACK
J-BOLT INSTALLATION LOCATION
JOUNCE PAD
5/16” -18 FLANGED HEX NUT
J-BOLT
LOWER
BRACKET
WHEEL
FRONT
FIGURE "A"
AXLE
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