Network Computing Devices NCD-6029-3, 2172 User Manual

DO NOT INSTALL THIS KIT ON VEHICLES WITH
COMPOSITE
LEAF SPRINGS. THIS KIT IS COMPATIBLE
WITH
STEEL LEAF SPRINGS ONLY.
2172
WARNING:
Do not inflate this assembly when it is unrestricted. The assembly must be restricted by the suspension or other adequate structure. Do not inflate beyond 100 psi Improper use or over inflation may cause property damage or severe personal injury.
Installation of this kit requires a
minimum of 6-1/2" of clearance between
the tire side wall and the frame.
INSTALLATION INSTRUCTIONS
Congratulations - your new Air Helper Springs are quality products capable of improving the handling and comfort of your vehicle. As with all products, proper installation is the key to obtaining all of the benefits your kit is capable of delivering. Please take a few minutes to read through the instructions to identify the components and learn where and how they are used. It is a good idea to start by comparing the parts in your kit with the parts list below.
The heart of the air helper spring kit is, of course, the air springs. Remember that the air helper springs must flex and expand during operation, so be sure that there is enough clearance to do so without rubbing against any other part of the vehicle.
Be sure to take all applicable safety precautions during the installation of the kit. The instructions listed in this brochure and the illustrations all show the left, or driver’s side of the vehicle. To install the right side assembly simply follow the same procedures.
PARTS LIST
Your kit includes separate inflation valves and air lines for each air helper spring. This will allow you to level your vehicle from side to side as well as from front to back. If you would rather have a single valve inflation system, your dealer can supply the required "T" fitting.
IMPORTANT!
For your safety and to prevent possible damage to your vehicle, do not exceed the maximum load recommended by the vehicle manufacturer (GVWR). Although your Air Helper Springs are rated at a maximum inflation pressure of 100 psi, this pressure may allow you to carry too great a load on some vehicles. It is best to have your vehicle weighed once it is completely loaded and compare that weight to the maximum allowed. Check your vehicle owner’s manual for maximum loads listed for your vehicle.
When inflating your Air Helper Springs, add air pres­sure in small quantities, checking pressure frequently dur­ing inflation. The air spring requires much less air volume than a tire and, therefore, inflates much quicker.
TOOLS REQUIRED
• (2) 9/16" END WRENCHES • 5/16" DRILL BIT
• (2) 1/2" END WRENCHES • 3/8" DRILL BIT
• UTILITY KNIFE • ELECTRIC DRILL
AIR SPRING 9001 2 UPPER BRACKET 5376 2 LOWER BRACKET 5092 2 BRACKET STRAP/SHIM 1/2" 5086 4 BRACKET STRAP/SHIM 1" 5093 4 AIR LINE TUBING 1 3/8"-16 FLANGE LOCK NUT 16 3/8"-16 X 3/4" FLANGE HEX BOLT 6 3/8"-16 x 4-1/2" CARRIAGE BOLT 8 3/8" SPECIAL WASHER 6 3/8" FLAT WASHER 2
21-8136 09-07 NCD-6029-3
3/8"-16 X 1 1/2 HEX BOLT 8 5/16" FLAT WASHER 4 PUSH-TO-CONNECT
INFLATION VALVE 2 INFLATION VALVE CAP 2 PUSH-TO-CONNECT
ELBOW FITTING 2 THERMAL SLEEVE 2 NYLON TIE 6 CAUTION TAG 2
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