Net Safety Monitoring RM2 Operating Manual

MILLENNIUM
2-Channel
Rack Mount Controller
User Manual
Model:
RM2-ARD
covering
FIRE (F)/TOXIC (T)/COMBUSTIBLE (C)
Part number:
MAN-
0096 Rev 0
September 2008
Net Safety Monitoring Inc
TABLE OF CONTENTS
Important Information
Warranty Contact Information
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Fire Head ......................................................................................................... 1
ST Series Sensors ............................................................................................ 1
Combustible Sensors and Transmitters / Controllers.....
Step 1 — Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Unpack ............................................................................................................. 2
Locate .................................................................................................................... 2
Figure 1: Dimensional Drawings ............................................................................. 2
Mount .................................................................................................................... 2
Step 2 — Wire . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Field Installation .............................................................................................. 2
Configuration ........................................................................................................ 2
Settings ............................................................................................................. 2
Using Jumpers ....................................................................................................... 2
Relay Outputs .................................................................................................. 2
Current Outputs ............................................................................................... 2
Digital Outputs. ............................................................................................... 2
Figure 2: Analog/Relay/Digital RM2 System Board— Figure 3: ST Series Toxic Figure 4:
Figure 5: —Wiring ............................................................................. 4
Combustible Controller/Transmitter Fire head
SENSOR—Wiring ........................................................ 4
Step 3 — Operate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Start Up ............................................................................................................ 5
Normal Operation .................................................................................................. 5
Table 1: Normal Operation Indicators ..................................................................... 5
Operational Test .............................................................................................. 5
Front Panel ....................................................................................................... 5
Figure 6: RM2 Front Panel Functionality ................................................................ 5
LEDs ...................................................................................................................... 5
Channel LEDs ................................................................................................. 6
Common System LEDs ................................................................................... 6
Display .................................................................................................................. 6
Cal/Reset Button ................................................................................................... 6
RS-232 PC COMM port ........................................................................................ 6
Using the Front Panel ...................................................................................... 6
................................. 1
Wiring................................. 3
Wiring ..... ................. 4
Communication ................................................................................................6
RS-232 Communications Port ...............................................................................6
Terminal Software .................................................................................................6
Figure 7: Terminal Software—Setup Properties ...................................................... 6
Using Terminal Software .......................................................................................7
Figure 8: Terminal Software—Main Menu .............................................................. 7
Setting Options .................................................................................................7
Front Panel / Terminal Functionality
Power Down Mode ................................................................................................7
BYPASS Mode—
Permanent OFF ................................................................................................8
FIRE only .................................................................................8
Relay Options ...................................................................................................8
Review Relay Settings ........................................................................................... 8
Figure 9: Terminal Software—Relay Settings ........................................................ 8
Setting Relays—Terminal Software ......................................................................9
Setting Relays—Front Panel ................................................................................. 9
FIRE ...................................................................................................... 9
ST SERIES SENSORS/CONTROLLERS .................................................. 9
Select Display Language ................................................................................10
Calibration ......................................................................................................10
Calibration Procedure—ST Series SENSORS ................................................10
Figure 10: Calibration Procedure ........................................................................... 11
Abort Calibration ........................................................................................... 11
Calibration Failure/Interruption .....................................................................11
Reset ...............................................................................................................11
Manual Reset .......................................................................................................11
Remote Reset .......................................................................................................11
Step 4 — Monitor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Event Logging ................................................................................................12
Setting Time and Date ...................................................................................12
Figure 11: Event Logging Menu ............................................................................12
Figure 12: Event Logging Display Menu ...............................................................12
Fire ..................................................................................................................13
Table 2: FIRE—Current Output, LEDs and Display Messages ...........................13
FIRE ONLY—Manual Visual Integrity (VI) Testing ..........................................14
Table 3: Manual Visual Integrity Testing—
FIRE ONLY—Force Alarm Output Test .............................................................14
ST Series Sensors ...........................................................................................15
Table 4: ST SERIES SENSORS—Current Output, LEDs and Display Messages 15
FIRE only ........................................14
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Controllers/Transmitters ................................................................................ 16
Table 5: CONTROLLERS/TRANSMITTERS—Current Output, LEDs and Display
Messages ................................................................................................................ 16
Digital output form Modbus Set-up . . . . . . . . . . . . . . . . . . . . . . . . . .17
Hardware Setup......................................... ................................................................... 17
Figure 13: User interface for modbus setup............................................................. 17
Software Setup........................................... ................................................................... 18
Modbus Register definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Table 6: Status bit assignment for sensor type(Combustible, Toxic and Fire).......... 18
GAS: Modbus Register and Status bit assignment . . . . . . . . . . . . . .19
Table 7: Status bit assignment for Combustible sensor output conditions................ 19
Table 8: Status bit assignment for Toxic sensor(ST series) output conditions.......... 19
FIRE: Modbus Register and Status bit assignment . . . . . . . . . . . . .20
Table 9: Status bit assignment for Fire head output conditions.................................. 20
Table 9(cont’d): Status bit assignment for Fire head output conditions..................... 20
Step 5 — Maintain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
SENSORS—Periodic Response Test ................................................................... 21
Troubleshoot ..................................................................................................
21
How to Return Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Spare Parts/Accessories .................................................................................
Table 10: Part Numbering ......................................................................................
22 22
Appendix A: Electrostatic Sensitive Device (ESD) ........................23
Appendix B: Resistance Table (Ohms) ...........................................24
Appendix C: RM2 Specifications ....................................................25
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IMPORTANT INFORMATION
This manual is for informational purposes only. Although every effort has been made to ensure the correctness of the information, technical inaccuracies may occur and periodic changes may be made without notice. Net Safety Monitoring Inc., assumes no responsibility for any errors contained within this manual.
If the products or procedures are used for purposes other than as described in the manual, without receiving prior confirmation of validity or suitability, Net Safety Monitoring Inc., does not guarantee the results and assumes no obligation or liability.
No part of this manual may be copied, disseminated or distributed without the express written consent of Net Safety Monitoring Inc.
Net Safety Monitoring Inc., products are carefully designed and manufactured from high quality components and can be expected to provide many years of trouble free service. Each product is thoroughly tested, inspected and calibrated prior to shipment. Failures can occur which are beyond the control of the manufacturer. Failures can be minimized by adhering to the operating and maintenance instructions herein. Where the absolute greatest of reliability is required, redundancy should be designed into the system.
Warranty
Net Safety Monitoring Inc., warrants its electronic assemblies for 36 months from date of purchase.
No other warranties or liability, expressed or implied, will be honoured by Net Safety Monitoring Inc.
Contact Net Safety Monitoring Inc., or an authorized representative for details.
We welcome your input at Net Safety Monitoring. If you have any comments please contact us at the phone/address below or visit our web site and complete our on-line customer survey: www.net-safety.com.
Contact Information
Net Safety Monitoring Inc. 2721 Hopewell Place NE Calgary, AB Canada T1Y 7J7 Telephone: (403) 219-0688 Fax: (403) 219-0694 www.net-safety.com E-mail: nsmsales@net-safety.com
Copyright © 2005 Net Safety Monitoring Inc. Printed in Canada
Net Safety Monitoring Inc
INTRODUCTION
RM2 SYSTEM
The RM2-ARD is a 2-channel, 4-20 mA input of Net Safety’s monitoring devices. Channel #1 independently and can be used for any combination of detectors, toxic gas se nsors or combustible sensor with transmitters. The
available outputs from this device are: 4-20 mA analog signal, relay and
digital for Modbus applications. For Modbus setup see pages 17-20.
Note: All three (3) outputs can be utilized at the same time.
monitor for use with a variety
and Channel #2 function
Net Safety’s fire
Fire Head
Net Safety’s UV/IRS, UVS, IRS, UVU-120-H2 and Phoenix IR3S fire detector heads can be used in conjunction with the RM2.
ST Series Sensors
A variety of Net Safety’s ST Series 4-20 mA Toxic gas sensors can be connected to the RM2.
Combustible Sensors and Transmitters / Controllers
Net Safety’s Uni-Tran and Millennium Combustible Gas Controllers or Transmitters can be used in conjunction with the RM2. Combustible sensors
should always be connected to transmitter or controller . The 4-20 output from
this combination then connected to the RM2.
Manual
The manual has been designed to make installation of the RM2 System easy. To ensure proper installation and usage follow the simple steps outlined in the following pages. Consult the manual provided with the detector device(s) being connected to the RM2 for specific information.
If you encounter any problems, consult the troubleshooting section or contact your sales representative.
Step 1 — INSTALL
Step 2 — WIRE
Step 3 — OPERATE
Step 4 — MONITOR
Step 5 — MAINTAIN
RM2-ARD 1
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STEP 1 — INSTALL
UNPACK
Carefully remove all components from the packaging. Check components against the enclosed packing list and inspect all components for obvious damage such as broken or loose parts. If you find any components missing or damaged, notify your representative or Net Safety Monitoring immediately.
Locate
Locate Fire Heads, Sensors, Controllers or Transmitters as per the manual provided with the specific product.
Figure 1: Dimensional Drawings
0.540"
8.566"
STEP 2 — WIRE
FIELD INSTALLATION
WARNING: Wiring codes and regulations may vary. Wiring must comply
with applicable regulations relating to the installation of electrical equipment and is the responsibility of the installer. If in doubt, consult a qualified official before wiring the system. The following figures illustrate the basic connections for a Fire Head, Sensor, Controller or Transmitter as well as information for external equipment.
Consult the manual for the specific Fire Head, Controller or Transmitter regarding further wiring information.
Configuration
Two Analog Input channels with Current Loop and Relay and Digital Output. Refer to Figure 2, "Analog/Relay/Digital RM2 System Board—Wiring", on page 3 for illustration.
SETTINGS
Once field wiring is complete, the Relay Contacts and the Isolated/Non-isolated analog outputs should be configured.
Using Jumpers
Place Jumper(s) over appropriate pins in order to set Relays Contacts as Open or Closed, and set Isolated or Non-isolated analog output. See Figure 2 on page 3.
Relay Outputs
The relay outputs have SPDT, form C, normally open/normally closed contacts rated for 5 Amps @ 30 V dc or 250 V ac. Each channel has two dedicated alarm relays and a fifth relay is a Common Fault relay.
0.690"
0.576"
0.059"
0.970"
Mount
The RM2 can be fitted into a cage and located in a Class 1, Division 2 location.
RM2-ARD 2
Current Outputs
A 4-20 mA dc analog current output (isolated/non-isolated) transmits information to other devices.
Digital Outputs
For digital output, connections to PLC (RTU) are made via terminals 19 and 20 (A and B)for Modbus communications. See page 3 and pages 17-20. RS 485 Bus Terminator Jumpers (JP9 and JP11) should be placed over jumper pins
for Modbus communication. The user should wire the system according to RS 485
convention and local Electrical codes.
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Figure 2: Analog/Relay/ Digital RM2 System Board
Wiring
Note: The Common System Fault Relay is fixed as Energized/Non-latching.
Refer to Table 2 on page 13, Table 4 on page 15 and Table 5 on page 16 for status indicators.
COMMON FAILURE FAULT
CHANNEL#1 FAULT LOW
CHANNEL#1 FIRE HIGH
CHANNEL#2 FAULT LOW
CHANNE #2 FIRE HIGH
+24 V Supply
4-20 mA Signal
Manual Visual Integrity (Fire ONLY)
Supply Common
+24 V Supply
4-20 mA Signal
Manual Visual Integrity (Fire ONLY)
Supply Common
FIREHEADS/SENSORS
TRANSMITTERS/CONTROLLERS
Digital output to PLC (RTU) Digital output to PLC (RTU)
Isolated Power +24V 4-20 mA Output CH#1 4-20 mA Output CH#2
RM2 Remote Reset
Main Power (+24V)
Supply Common
Earth Ground
R1
R2
R3
R4
A B
Relay contacts are jumper selectable as Normally OPEN or Normally CLOSED Position 1 & 2 = CLOSED Position 2 & 3 = OPEN (default Closed - 1 & 2)
RS 485 Bus
Termination jumpers
(JP 9 & JP 11)
Analog Output - Channel #1
Analog Output - Channel #2
Analog Outputs are jumper selectable as Position 1 & 2 = Non-isolated (default) Position 2 & 3 = Isolated dc (default Closed - 1 & 2)
Note: Connect Shield to Supply Common (COM). Refer to "Remote Reset—Wiring" on page 4 for instructions on wiring a Remote Reset button.
Note: For F
RM2-ARD 3
IRE HEAD and CONTROLLER/TRANSMITTER wiring, consult the manual provided with the fire or gas product for specific wiring instructions.
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Figure 3: ST Series Toxic SENSORWiring
RM2-ARD
To Multi-purpose Junction Box and terminal board for ST Series Sensors.
Refer to MAN-0081 for terminal designations when using the Net Safety Multi-purpose Junction Box
Examples of ST Series Sensors:
ST1200, ST1300, ST1500, ST1250 ST1600 and ST1800
Figure 4:
Combustible Controller/Transmitter
+24V / +24Vdc 4-20 / 4-20 O/P
COM / COMMON
Wiring
RM2-ARD
If sensor is separated from Combustible Transmitter/Controller, refer to the Net Safety Multi-purpose Junction Box manual (MAN-0081) for terminal designations.
Figure 5:
Fire head
White wire
Red wire
Blue wire
Black wire
Wiring
ST Series Sensor wire colour designation:
Red = R = +24 Vdc
Black = BLK = Sig(Signal)
Green = Ground
Note: For ST Series Toxic sensors, use shielded copper instrument wire
(minimum 18 AWG) for separations up to 500 feet; use 16 AWG for
Note: Refer to the F
wiring instructions. See MAN-0081 for terminal designations if the Net Safety Multi-purpose Junction Box is being used.
IRE HEAD or CONTROLLER/TRANSMITTER manual for
RM2-ARD
separations of 500 to 2000 feet. Consult the factory if greater distance required.
Remote Reset
Wiring
Note: To compensate for distance when remotely calibrating(sensor wired for
separation), decrease the tubing diameter or increase the calibration gas flow rate. Always confirm calibration at the sensor.
Note: Clears latched alarms for both RM2 channels.
RM2-ARD 4
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STEP 3 — OPERATE
START UP
Once all terminal wiring and Jumper settings are complete, the RM2 may be powered up.
The time it takes the RM2 to power up is dependent on whether it is connected
to a Fire head , a transmitter/controller with sensor or directly to ST series sensor. For
C
ONTROLLERS
after the system has been powered up; current output is 3.0 mA. sensor is directly connected to it.
Note:
Channel types are defined at purchase and factory set.
Normal Operation
Once the warm-up routine has ended, normal operation begins as indicated in Table 1 .
Tab le 1 : Normal Operation Indicators
Type
Fire Head
ST Series Sensors
Controllers/ Transmitters
with sensor and
FIRE Heads ,
a 90 seconds routine will begin
the System Status LED blips green and
The unit will power up immediately when a
System Status LED
Channel 1 or 2 Display Message
NORM
Green Blip
00
ST series
Current Output
4.0 mA
Figure 6: RM2 Front Panel Functionality
Channel Type Identifier
(1 per channel)
(YELLOW) Functions as
Fault LED for Fire; Low Alarm for Gas
Calibration/Reset Button
(1 per channel)
System Fault LED
%LEL
CHANNEL
R1 R2
Cal/Reset
FIRE
CHANNEL
R3 R4
Cal/Reset
Fault Status
Scrolling Display
1
(1 per channel)
(RED) Functions as Alarm LED for Fire; High Alarm for Gas
2
System Status LED (also active during calibration)
Operational Test
Once normal operation has been established, consult the manual provided with the Fire Head, Sensor, Controller or Transmitter for instructions on operational testing.
RS-232
PC COMM
Model#: RM2-ARD
Serial Port PC Communication Interface RJ-11
Ensure that all safety precautions and regulatory requirements for the application are met.
LEDs
FRONT PANEL
The RM2 Front Panel contains convenient LEDs and displays to provide information regarding the RM2 status; the push button facilitates various settings/activities; and the RS-232 port supports communication with a PC.
RM2-ARD 5
There are two LEDs dedicated to each channel and two additional System LEDs. The LEDs will turn solid or flash depending upon the status of the RM2.
Refer to the section titled "Monitor" on page 12 and review the tables listing the various devices, LEDs and states.
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