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photocopying, recording or in any other manner without prior written permission of the
publisher.
Although Netafim takes the greatest possible care both with its products and the
associated manuals, there may be deficiencies in them.
Netafim will not however accept responsibility for damage resulting from the use of
Netafim products or damage resulting from the use of this manual. Netafim also
reserves the right to make changes and improvements to its products or to the
associated manuals without notice.
TM
(A.C.S.) Ltd.
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NMC-64 Irrigation
Table of contents
Table of contents ........................................................................................................1
The Netafim NMC-64 process controller manages irrigation, fertigation, misting, and
cooling systems. This manual describes the programming and operating procedures.
Prior to using the controller in your facility, you will need to complete its installation,
please see
Once the controller is configured all relevant menus will be available for use.
General Description
• The Netafim NMC-64 is a top of the line irrigation controller made of the latest and
most updated technology.
• The NMC-64 is a modular flexible controller with many customizable features:
Output Card Options for 24VAC, Dry Contact.
Input Cards for analog and digital sensors.
Getting started for further instructions.
Sensors for EC, pH, Temperature, Humidity, wind speed & direction etc.
Local or Remote Communication to PC.
• The new and advanced large LCD graphic screen (40x16 lines) makes the NMC64 user friendly and easy to operate and program.
• The NMC-64 is modular and can be expanded by adding additional I/O cards.
Main Features
• Large graphics - LCD 16x40 characters
• 15 irrigation programs
• 60 floating runtime programs
• Flow control (high and low flow, uncontrolled water flow)
• Up to 8 dosing channels, optionally with dosing meters
• Fertigation by quantity, time, ratio (L/M3) and EC/pH
• Filter flushing: up to 24 filters
• Cooling / Humidification program
• Misting program
• History of water & fertigation quantities
• Fault and event list registration
• PC communication and HMI
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User & Installation Manual Introduction
• Outputs & inputs test
• Plug & Play Hardware with automatic checklist
• Data Plug for backing up settings and setup (Optional)
• Up to 64 outputs (Cards of 8 outputs each)
• Up to 16 Digital Inputs (Cards of 8 inputs each)
• Up to 22 Analog Inputs (Cards of 11 inputs each)
Operation of the NMC-64
Operating the NMC-64 is very simple and defined to be intuitive.
Use the following guideline for easy operation:
• To change specific settings navigate the cursor (flashing underline mark) using the
arrows until it is under the relevant setting.
According to type of field (value, list of options, etc’) change setting as follows:
Value - use the numeric keys to change the value and press ENTER to confirm.
List of Options - press Enter to open the List of Options, use the arrow keys to
navigate and press Enter again to confirm.
HH:MM:SS - set hours, press the Enter key to move to the minutes, set the
minutes, press the Enter again to move to the seconds.
Factors - use the left and right arrows to change the factor up and down
respectively.
To erase typing mistakes use the DELETE key.
Remember to confirm changes by pressing the ENTER key or the downarrow.
If you don’t confirm the new value will be lost and the controller will keep the
previous value.
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NMC-64 Irrigation
Main Menu Screen
Press the MENU key a few times until you reach the Main Menu screen.
The main menu screen consists of eight icons. The navigation between icons is done
using the arrow keys; the selected icon will be highlighted and can be entered by
pressing the Enter button. Alternatively, you can press the indicated numeric key next
to each icon.
For example, push the ‘3’ key to go directly to the Alarm Menu. to go back to the main
menu screen simply press menu button.
Use of the keypad:
Main menu screen
Keypad picture
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User & Installation Manual Introduction
Use of keypad buttons:
Help
Menu
(Back)
Delete
Arrow
+/- Key
‘.’ Key
Numbers
Using the Help key you can access help screens and graphs. If not
indicated otherwise press the ‘Menu’ key to exit the ‘Help’ menu.
The Menu key is used to exit screens and menus you are currently
in. When in the main menu screen pressing the Menu key will enter
the hot key screens.
The Delete key enables to erase typing mistakes.
The Arrow keys move the cursor around the menus and in some
cases can be used to change values.
The +/- key changes between positive and negative values and
marks the check boxes when selecting options.
In the History screen the +/- key can be used to change between
quantities and time format.
The ‘.’ Key enables to enter a decimal point.
The Numeric keys enable you to enter numbers and make selections
in the numbered menus.
Enter
Several of the numeric keys perform special Hot Key functions.
The Enter key acknowledges your entry or menu selection.
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NMC-64 Irrigation
Hot Screens
The NMC-64 incorporates 8 keys that enable you to access quick information of actual
and future processes as well as general conditions.
To enter the Hot Screens go to the Main Menu screen and press the Menu button, you
will enter you default Hot Screen. To navigate between the various Hot Screens
simply press one of the buttons (0-7) from any of the Hot Screens.
Hot Screen 0
Hot screen 0 displays icons of the active processes.
• Wait – The controller is idle; no processes are taking place.
• Irrig. – Irrigation process is active.
• Pump – one or more of the pumps are active.
• Dosing – dosing process is active
• Alarm – one or more alarms are active.
• Filter flushing – Filter flushing process is active.
• Cooling – cooling process is active, meaning its conditions are met. This doesn’t
necessarily mean a cooling valve is opened.
• Misting – misting process is active, meaning one or more misting valves are open.
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Hot Screen 1
Hot screen 1 displays a summary of active processes, irrigation programs, important
messages, and the time and date.
• NEXT IRRIGATION – Displays next irrigation data:
• CYCLE – Displays how many cycles are set, which cycle is currently active
and how many are remaining.
• WATER – Displays the set water quantity/time, actual/given water
quantity/time and left water quantity/time.
• FLOW - Displays the set/nominal flow rate and actual/measured flow rate.
• EC – Displays the set/required EC and the actual/measured EC values.
• PH - Displays the set/required PH and the actual/measured PH values.
• STATUS – Displays current time & date, active or next program and valve (if more
than three valves are active will show the first three with a + mark next to the last
one to indicate that thee are more valves operative).
• MESSAGES – Displays active alarms.
• ACTIVE – Displays active processes.
Hot Screen 2 - Irrigation Process
Hot Screen 2 displays active irrigation status and is relevant only during irrigation.
The upper section shows active program, valve and start time.
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NMC-64 Irrigation
IRRIGATION PROCESS
Prog:1 Valve:1 Time:10:00
Functions Program Actual Flow Valve
Water
Fert.1
Fert.2
Fert.3
00:10 00:01 5.000 On
2.00 0.09 60.000 On
2.00 0.09 60.000 On
2.00 0.09 60.000 On
• Functions - Active functions for current irrigation.
• Program - Total quantity or time to be given during the current irrigation.
• Actual – Actual quantity or time already delivered.
• Flow – Actual flow rate of the device/function.
• Status – Current status of the device/function.
Hot Screen 3 - Program Status.
Hot screen 3 shows detailed information regarding all of the irrigation programs.
PROGRAM STATUS
Date: 4-Feb-04 Time: 22:00
End
Wait
Program 1 2 3
Status
Next Start
Total Cycle
Act Cycle
Left Cycle
Valve #
Run Time #
Fert. Prog.
• Next Start - When Status is "Wait" row will show the time for next irrigation.
• Total Cycle - Total number of cycles to be given for the current period.
• Act Cycle - Number of cycles already given for the current period.
• Left Cycle - Remaining number of cycles to be given for the current period.
Example:Program 2 in the table above has to perform 3 cycles, 1 has already
been given and 2 are remaining.
If a starting time of a future program already passed, The “Next Start”
displays the passed starting time while the status is “Wait”.
Hot Screen 4 - Water / EC/pH / Fert.
Hot screen 4 shows fertigation process and is useful for checking whether the
fertigation is operating properly.
WATER EC/pH
Status Wait
Nom. Flow 0.000
Act. Flow 9.500
Open(%) Min(%) prg(%) Max(%)
Fert.1 45 32 42 85
EC pH
Target --- --Actual --- ---
• WATER:
• Status - Water status:
• Wait – Irrigating process is not active.
• Irrig. - Irrigation process active.
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• Nom. Flow - Displays the nominal/set flow rate (m³/h or gallon/h).
• Act. Flow - Displays the actual/measured flow rate (m³/h or gallon/h).
• EC/pH:
• Target - Desired value for the EC/pH.
• Actual - Measured EC/pH values.
• THE LOWER SECTION REFERS TO FERTILIZER ACTIVITY:
• Open (%) - Opening percentage of the fertilizer channel.
• Min (%) - Minimum allowed opening percentage.
• Prg (%) – calculated opening percentage of the channel.
• Max (%) – Maximum opening percentage of the channel.
The Prg. (%) and Min/Max (%) are calculated according to the fertilizer channel flow
rate, allowed deviation and actual/measured water flow rate.
When EC/pH control is active the Open (%) will change according to the difference
between the actual and the calculated EC/pH values.
If the Open (%) is close to the Min (%) or Max (%) it means that there is a big
deviation between the fertilizer program settings to the actual injection ratio. The Open
(%) cannot be higher than the Max(%) and cannot be lower than the Min (%), if it is
identical to one of them than the NMC-64 controller will not be able to reach desired
EC/pH values and the fertilizer program setting must be rechecked.
Hot Screen 5 - Filter Flushing Status
Hot screen 5 shows filter-flushing information.
FILTER FLUSHING STATUS
Item
Flush Status
Time To Next Flush
Delta Pressure
Flushing Filter No.
Remaining Filters Qty.
Delay / Flush Time
On
00:00:00
Off
3
1
05:00
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• Flush Status - Indication whether filter flushing is active (On/Off/Waiting).
• Time To NextFlush (hh:mm:ss) – Remaining time until next filter flushing will
occur. This time is only counted when irrigation is active.
• Delta Pressure - Delta pressure status (On/Off).
• Flushing Filter No. – Shows how many filters have been flushed.
• Remaining filters Qty. – shows how many filters are still to be flushed.
• Delay / Flush Time:
• Delay – Delay time between flushing one filter to the next.
• Flush Time – Remaining flush time for filter being currently flushed.
Hot Screen 6 - Temperature and humidity
Hot screen 6 shows temperature and humidity levels as well as the average value of
all temperature and humidity sensors.
Hot screen 7 shows the measured values of the weather station sensors (outside
conditions).
ךסמה לש טוטרש ףיסוהל
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Software
Getting started
This paragraph briefly explains how to get started with the NMC-64 software setup
procedure. For further explanations please see the detailed instructions per table.
For initial configuration of the controller start with Menu 8. Install.
Later steps might depend on earlier ones; therefore it is essential to go through all the
steps.
The following chart may be used for assistance.
Table
Table description
#
Installation
8.1 Device LayoutAssign an output (Relay) to each device.
NMC64
8.2 Device DefinitionShows which and how many devices have been defined (Read
only screen).
8.3 + 8.4 Digital InputAssign inputs to digital sensors, for example water meters, Dry
contact, etc’.
8.5 + 8.6 Analog InputAssign inputs to analog sensors, for example EC/pH, temp
sensors etc’.
Configuration
7.1 Device Delay
configuration
7.2 Pump ConfigurationSet pump capacity, delays and connect it to the relevant
7.3 Valve ConfigurationConfigure each valve to a main valve and water meter.
7.4 Valve Flow RateDefine valve flow rate.
7.5 Water meterDefine volume per pulse of each water meter.
7.6 Dosing Channel
Configuration
7.7 Dosing ConfigurationDefine whether fertigation is according to EC/pH and set
Define startup and shutdown order of the various devices.
processes.
Define dosing channel definitions; pump type, operation
method, ratio etc’.
injection definitions.
Setup
6.1 Time and DateSet your locale time and date.
6.2 System setupDefine system definitions such as measurement units, PC
communication etc’.
6.5 EC/pH calibrationAdjust the calibration factor so that the Value is similar to the
value shown on the EC&pH transmitters
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NMC-64 Irrigation
Table
Table description
#
Test
5.1 RelaysVerify the functionality of each output/device.
Program
1.2 Water Run TimeDefine water programs; method (quantity/time), total water
1.1 IrrigationDefine irrigation program; start times, number of cycles, time
Manual start
2.3 Manual Start ValveManually start each valve and verify that the set nominal flow
2.2 Manual Start ProgramManually start the programs to check whether they are operative
NMC64
quantity/time, water before and water after.
Notice: water before/after are deducted from total water
quantity/time.
total quantity/time), quantities/time per channel and EC/pH set
points.
between cycles, participant valves, run-time programs, fertilizer
program, etc’.
rate is similar to the measured one.
as set/expected. The program can manually be shut down
after proper operation has been verified.
1. Program
When in the Main Menu screen simply place the cursor on the program icon and press
Enter or directly press numeric key number indicated next to the relevant program.
PROGRAM
1. IRRIGATION
2. WATER RUN TIME
3. FERTILIZER PROGRAM
4. FILTER FLUSHING
5. WATER HEATING
6. COOLING
7. MISTING
8. AGITATOR
9. SELECTOR
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To enter any of the menus, press the corresponding numeric key or scroll to
the desired item using the up/down arrow keys and press Enter; a new
window will appear. The first menu under PROGRAM is IRRIGATION.
1.1 IRRIGATION
The Irrigation Program screen consists of all settings for automatic irrigation starts. It
depends heavily on the Water Run Time and Dosing Program screens and therefore
they must be filled before irrigation can actually take place.
The NMC-64 consists of 15 irrigation programs.
IRRIGATION PROGRAM
Program: 1 Priority 1 Const. 40%
Start Time
Cycles
Delay(Min.)
Valve #:
Run Time #:
Fert.Prog #:
Day: 04/06
Dose/Water
09:30 13:20
1 2
0 40
2 4+5 7 5
1 2 1 2
1 1 2 3
1 2 3 4 5 6
F W - F W F
• Program – Select a program by entering the program number and confirm by
pressing Enter.
• Priority - Priority determines the order in which programs will take place. If start
time is the same, higher priority programs come first. Higher priority programs do
not stop currently operative programs.
If start time and priority are same, lower irrigation program number takes place
first.
Priority ranges between 0 and 15, 15 being the highest.
• Const / Daily / Cond.:
• CONST. – Increase or decrease the amount of water for all valves included in
this program. 0% means the quantities will be as specified in the Water Run
Time program, 100% will be twice the amount and –50% will be half the
amount specified in the Water Run Time Program.
To decrease enter the required percentage of change, press +/- key and than
confirm with the Enter key.
The percentage of change will be active until specified otherwise by the user.
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• DAILY – Increase or decrease the amount of water for all valves included in
this program. 0% means the quantities will be as specified in the Water Run
Time program, 100% will be twice the amount and –50% will be half the
amount specified in the Water Run Time Program.
To decrease enter the required percentage of change, press +/- key and than
confirm with the Enter key.
The percentage of change will be active only for the present day and will be
automatically changed back to zero on End Day time.
CONST. % and DAILY % does not change Quantity / time of water before and
water after settings nor dosing quantities.
• Cond. – Choose a Condition program to start / stop irrigations. Irrigations will be
started and stopped according to the settings of the relevant Condition program
(see CONDITION program for additional information).
The Condition program has the third priority after active irrigation and uncompleted
irrigation (see paragraph
Priority specifications for additional information).
It is impossible to set same Condition program for two different programs.
For example: In the table above if the program was started manually or due to a Dry
Contact the irrigation in days 2 and 3 will take place as usual, meaning irrigation will
be given as set in the associated Run Time Programs and fertilizer will be injected as
set in the associated Fertilizer Programs.
• Start time (hh:mm) - Enter up to 6 start times (periods) per day for each program.
• Cycles - Set the number of irrigation cycles for each period. The first cycle starts at
the specified start time; subsequent cycles will start after the specified delay time.
• Delay - Time between start of a cycle until the beginning of the next cycle. For
example if the set Run Time is 30 minutes and the Delay is 45 minutes the second
cycle will start 15 minutes after the end of the first cycle.
• Valve # - The NMC-64 can operate valves in any required order; set the valve
number, press enter, the following window will appear:
Select ‘–‘ (minus) and press ENTER to set the valve to operate alone or ‘+’ (plus)
to operate together with the next valve. Several valves can be set to work
together, as a group. Valves set, as a group will have the same Run Time program
and the same Dosing Program. Each irrigation program can include a maximum of
-
+
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40 valves in any required order (all of them together, one after the other, a few
groups, etc’).
• Run Time # – attach a Run Time Program to a valve or a group of valves. When
setting valves to work individually, a Run Time Program should be set for each
valve. When setting a few valves to work together (“+” mark between them) a Run
Time Program should only be set for the first valve, the rest of the valves will follow
this setting.
the quantity set in the Run Time Program will be the quantity given for all
valves set to operate together, not per valve (for further specifications of the
Run Time Program see 1.2 WATER RUN TIME).
• Dosing Program - attach a Dosing Program to a valve or a group of valves. When
setting valves to work individually, a Dosing Program should be set for each valve.
When setting a few valves to work together (“+” mark between them) a Dosing
Program should only be set for the first valve, the rest of the valves will follow this
setting.
• Day (xx/xx) – enables to define whether the program should irrigate, fertigate or be
turned off on different days.
The right setting enables to define the day’s cycle. The left setting enables to
define the current day of the cycle.
Dose
WATER
NONE
Select one of Dose, Water or None and press ENTER. Dose means fertigation
(water + dosing), Water means irrigation without dosing and None means the
program is idle in that day.
Day: 04/06 1 2 3 4 5 6
4
Dose/WaterD - W - D -
In the example above “Day: 04/06” the cycle days is 6, the current day is day 4.
Day 2 and 5 are set to fertigate, day 3 is set to irrigate water only, and on days 2, 4
and 6 the program is idle.
When starting irrigation manually or due to Dry Contact the program
will be activated regularly even if in Cyc. Day the Fert./Water definitions
are set to WATER or NONE for the current day.
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Setting an irrigation that is longer than 24H:
An active irrigation will not change when the irrigation is longer than 24 hours there will
be no changes in current sequence according to Cycle Days.
Example 1: If cycle days is 1 and the irrigation length is 30 hours, the irrigation will
repeat itself every 30 hours, so that it will be continues irrigation.
Example 2: In order to perform an irrigation that is longer than 24 hours with stops in
between, the day cycle should be more than 1. In the example above, if irrigation Run
Time is set to 30 hours the program will operate as follows:
1. Fertigate for 30 hours
2. 1 day without irrigation.
3. Irrigate water only for 30 hours.
4. 1 day without irrigation.
5. Fertigate for 30 hours
6. 1 day without irrigation.
1.2 WATER RUN TIME
WATER RUN TIME
Prog. Method Water Before After
1.
2.
3.
4.
5.
Table 1.2 has 60 “floating” programs that can be later connected to a valve or a group
of valves through the Irrigation Program. Irrigation can be set by time (HH:MM:SS) or
quantity (m3 or Gallon), choice per Run Time program. Each program includes water,
water before and water after definitions.
• Method – Select the method with the Up/Down arrow keys and press ENTER to
confirm.
QTY.
TIME
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• Water – set Quantity / Time for each program (Liter or gallon). The water setting is
the total quantity / time including the Before and After settings.
• Before – set Quantity / Time without dosing at the begging of each irrigation cycle.
• After – set Quantity / Time without dosing at the end of each irrigation cycle.
Before and After settings are deducted from the Water settings therefore
Water quantity / time must be larger or equal to the Before and After settings.
The NMC-64 includes 10 predefined dosing programs. Each program can operate
according to one of four methods. Each channel can be set to give a different amount,
overlapping between the various channels is possible.
Dosing programs can later be assigned to a valve or a group of valves in table
1.1
IRRIGATION
• Method – select one of four methods:
1. P.Qty (1/1000) - Proportional quantity. Each dosing channel can be set to to
give a different amount. The set amount is 1 part (Liter or Gallon) fertilizer/Acid
per 1000 parts (m
3
/h or 1000 Gallons) of water.
• For example:
• Channel -1- is set to 5.0 (liters or gallons).
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• Set water quantity is 3.5 (m3/h or 1000 gallons).
The actual meaning of this setting is that 5.0 (liters or gallons) of fertilizer
will be mixed with each cubic meter (1000 gallons respectively) of water
passing through the system.
The total quantity of fertilizer that will be given is 5.0 * 3.5 = 17.5 liters
(Gallons).
2. P.Time (hh:mm) - Proportional time. Each dosing channel is independently
given the time to fertilize. The NMC-64 divides this time equally within the given
irrigation time (quantity) set in
• For example:
• Dosing channel -1- is set to 00:10, dosing channel -2- is set to 01:00.
• Set irrigation time is 03:00 hours.
The NMC-64 will proportionally divide the set fertigation time for each
dosing channel across the set irrigation time (quantity).
Dosing channel -1- will be on for a few pulses, their total time will be 10 min.
Dosing channel -2- will be on for a few pulses (not necessarily the same
amount), their total time will be 30 min.
1.2 WATER RUN TIME.
3. Time. (hh:mm) - Each dosing channel is given the time to fertilize. The dosing
will be done in one bulk that will start after the water before time (quantity) set
in
1.3 DOSING program.
4. Qty. (Liters or Gallons) - Quantity. Each dosing channel is given the amount
to be injected. The dosing will be done in one bulk that will start after the water
before time (quantity) set in
To choose a method, place the cursor on the METHOD column, press Enter, a small
window will appear:
P.QTY (1/1000)
P. TIME (hh:mm)
TIME (hh:mm)
QTY. (Liter)
Select the method with the arrow keys and press ENTER to confirm.
• EC - Enter the target EC value.
1.3 DOSING program.
• pH – Enter the target pH value
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The EC/pH columns will not be visible if EC/pH control is marked ‘No’ in
menu 7.7 DOSING CONFIGURATION.
1.4 CONDITION
Condition program enables to start and / or stop irrigation according to dry contacts.
CONDITION PROGRAM
#
1
2
3
4
5
6
7
8
9
• From (hh:mm) – Set the start time of the condition program.
• To (hh:mm) – Set the end time of the condition program
The condition program will only be operative in the defined window of opportunity
(between start “From” to end “To” times). Each condition program can be operative
on different hours.
From To Start Trigger Stop
hh:mm hh:mm Dry Cont. Type Dry Cont.
08:00 16:00 Dry Con 1 One Shot Dry Con 2
06:00 20:00 Dry Con 4 Multi Shot -----09:00 18:00 Dry Con 1 Only If On ------
--:-- --:-- <NONE> One Shot <NONE>
--:-- --:-- <NONE> One Shot <NONE>
--:-- --:-- <NONE> One Shot <NONE>
--:-- --:-- <NONE> One Shot <NONE>
--:-- --:-- <NONE> One Shot <NONE>
--:-- --:-- <NONE> One Shot <NONE>
• Start Dry Con. – Set the dry contact number for starting the irrigation.
• Trigger Type – Choose one of three trigger types:
1. One Shot – if the Start Dry Contact is closed for more than 20 seconds the
associated irrigation program will be started. The contact must open and close
to initiate another irrigation.
2. Multi shot – if the Start Dry Contact is closed for more than 20 seconds the
associated irrigation program will be started. If the contact is still closed when
the irrigation has finished another irrigation will be initiated.
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Notice that the Start Dry Contact doesn’t necessarily have to open and close in
order to initiate another irrigation, is simply has to be closed when the irrigation
has finished.
3. Only If On - the associated Irrigation program will be turned on providing the
Start Dry Contact has been closed for more than 20 second and will remain on
as long as the contact is closed.
• Stop Dry Con. – Set the dry contact number for stoping the irrigation. Since the
Stop Dry Contact is “stronger” than the Start Dry Contact the associated irrigation
program will not be started as long as the Stop Dry Contact is closed.
1.5 AGITATOR
The agitator is used to mix the fertilizers and acid in the storage tanks in order to
prevent the occurrence of sediment.
AGITATOR
On Off
mm:ss mm:ss
Dosing Active
Dosing Not Active
01:00 10:00
02:00 30:00
• Dosing Active – definition of the On and Off times of the agitator when dosing is
taking place:
• On – Define the required mixing time.
• Off – Define the required time between mixing.
• Dosing Not Active - definition of the On and Off times of the agitator when dosing
is not taking place:
• On – Define the required mixing time.
• Off – Define the required time between mixing.
1.6 SELECTOR
Enables the use of various fertilizer stock tanks. Every Fertilizer Program can be
connected to one (or more) selectors output, using these outputs you can choose
which storage set will be connected to each Fertilizer Program.
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SELECTOR
Dosing
Prog.
1
2
3
4
5
S1 S2 S3 S4 S5
√ · · · ·
· √ · · ·
· · √ · ·
· · · √ ·
· · · · √
Assign Selector to a Fertilizer Program using the +/- keys.
1.7 FILTER FLUSHING
Enables to define the required process for filter flushing.
Notice that there are a few steps that should be defined prior to this screen:
• Table
Stop irrigation during filter flushing - yes/no
Stop fertilizing during filter flushing - yes/no
6.1 SYSTEM SETUP –
FILTER FLUSHING PROGRAM
Time Between Flush (hh:mm)
Flushing (mm:ss)
Delay (mm:ss)
Delta Pressure
Delay Delta Pressure (sec.)
Delta Pressure Reiteration
Dwell Time Main Filter (s)
06:00
01:00
00:30
YES
6
3
0
Time Between Flushing(hh:mm) - Time interval between two consecutive Flushing
cycles. The time is only counted during irrigation.
Example: If time between flushing is set to 01:00 it means that after 1 hour of
irrigation a flushing cycle will be activated.
• FlushingTime(mm:ss) – Flushing time of each Filter (output).
• Delay Between Filters (mm:ss) - The delay time between flushing of one filter to
the next. This time is usually used to enable buildup of pressure.
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• Delta Pressure – Define whether filter flushing can be operated due to Delta
Pressure dry contact (Yes / No).
• Delay Delta Pressure (mm:ss) – define the time that the Delta Pressure dry
contact input must be closed for before a filter flushing cycle will be initiated. This
time is usually used to prevent unnecessary flushes from taking place.
• Delta Pressure Reiteration – number of consecutive filter flushing cycles due to
Delta Pressure that can take place without any breaks before the NMC-64 will
generate an alarm indicating that the Delta pressure sensor is defective. The NMC64 will than ignore the Delta pressure input and will continue flushing only
according to the set Time between Flushing until the alarm is reset.
• Dwell Time Main Filter Valve (Sec) – define how much time before the filter
flushing cycle is started the main filter valve must be on for. This output is typically
used to control a pressure-sustaining valve or to start a booster pump.
1.8 COOLING
The cooling / humidification program is used to keep the greenhouse temperature
below a set value and / or the humidity above a set value. Each program can be set to
maintain temperature or humidity as its first priority.
There are 5 Cooling programs available with 2 periods in each program. The periods
can be defined to overlap thus creating “dynamic” cooling or humidification.
Different temp. and humidity sensors can be connected to each program.
There are a few steps that should be defined prior to this screen:
Table 7.9 COOLING CONFIGURATION.
COOLING/HUMIDIFICATION PROGRAM
Program: 5 Status: Cooling
From To Above t° Below RH On Off
1
09:00 18:00 26.0 75
00:03 0:03:00
2
09:00 18:00 32.0 85
00:04 0:01:00
Cool# 1 2 3
Temp. Sens. : 0 0 Hum. Sens. : 1
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The cooling / humidification program is used to keep the greenhouse temperature
below a set value and / or the humidity above a set value. Each program can be set to
maintain temperature or humidity as its first priority.
There are 5 Cooling programs available with 2 periods in each program. The periods
can be defined to overlap thus creating “dynamic” cooling or humidification.
Different temp. and humidity sensors can be connected to each program.
• Program – choose the required program 1 to 5.
• Status – define whether the programs first priority is maintaining temperature or
humidity:
• Cooling – the program’s priority is temperature. If the two periods are
overlapping, and there are different settings in each period dynamic cooling
will take place.
• Example:
• Period 1 is set between 06:00 to 16:00, Above temp is 30
is 90%, On is 00:00:30 and Off is 00:05:00.
• Period 2 is set between 08:00 to 18:00, Above temp is 40
is 80%, On is 00:01:00 and Off is 00:10:00.
o
• Time is 07:00, the temperature is 35
and the humidity is 65% the
cooling valve will be open for 30 seconds every 5 minutes.
• Time is 12:00, the temperature is 30
o
and the humidity is 65% the
cooling valve will be open for 30 seconds every 5 minutes.
o
• Time is 10:00, the temperature is 40
and the humidity is 50% the
cooling valve will be open for 1 minute every 10 minutes.
o
• Time is 15:00, the temperature is 35
and the humidity is 60% the
cooling valve will be open for 45 seconds every 7-½ minutes.
o
• Time is 17:00, the temperature is 35
and the humidity is 60% the
cooling valve will not be opened.
• If the temperature is 35
o
and the humidity is 85% the cooling valve will
not be opened.
o
, Below RH
o
, Below RH
If the time is relevant only for a certain period only its settings will define
operation.
If humidity is above the lowest value of the two periods cooling will not take
place.
• Humidification - the program’s priority is humidity. If the two periods are
overlapping, and there are different settings in each period dynamic
humidification will take place.
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• Example:
• Period 1 is set between 08:00 to 17:00, Below RH is 80%, Above temp
o
is 30
, On is 00:00:30 and Off is 00:05:00.
• Period 2 is set between 08:00 to 17:00, Below RH is 70%, Above temp
o
, On is 00:01:00 and Off is 00:10:00.
is 25
o
• If the humidity is 80% (or higher) and the temperature is 35
(or higher)
the cooling valve will be open for 30 seconds every 5 minutes.
o
• If the humidity is 70% (or lower) and the temperature is 35
(or higher)
the cooling valve will be open for 1 minute every 10 minutes.
• If the humidity is 75% and the temperature is 35o (or higher) the
cooling valve will be open for 45 seconds every 7-½ minutes.
o
• If the humidity is 85% and the temperature is 28
the cooling valve will
not be opened.
If the temperature is below the highest value of the two periods
humidification will not take place.
• From (hh:mm) – Set the start time of the Cooling / Humidification program.
• To (hh:mm) – Set the end time of the Cooling / Humidification program
The Cooling program will only be operative in the defined window of opportunity
(between start “From” to end “To” times). Each Cooling / Humidification program
can be operative on different hours.
• Above t
• Above t
o
/ Below RH –
o
(when status is cooling) - Start cooling above this temperature.
Cooling will stop if the temperature drops below the internal dead-band of
o
. For example if set to 30o cooling will start when the temperature is
0.5
above 30
o
and will stop when it drops below 29.5o.
• Below RH (when status is humidification) - Start humidification below this
humidity. Humidification will stop if the humidity goes above the internal deadband of 1%. For example if set to 80% humidification will start when the
humidity is below 80% and will stop when it is above 81%.
• Below RH / Above t
o
–
• Below RH (when status is cooling) - Stop cooling above this humidity.
Cooling will be resumedwhen the humidity drops below the internal deadband of 1%. For example if set to 80% cooling will stop when the humidity is
above 80% and will be resumed when the humidity drops below 79%.
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• Above t
o
(when status is humidification) – Stop humidification when the
temperature is below this temperature. Humidification will be resumed when
the temperature goes above the internal dead-band of 0.5o. For example if
set to 25
will be resumed when it goes above 25.5
o
humidification will stop when the temperature drops below 25o and
o
.
• On – define the On time of the Cooling valve.
• Off – define the Off time of the Cooling valve.
If On = 0, there is a constant rest.
If Off = 0, there is a constant work (In the time frame).
• Cool # - assign cooling valves to this program. The assigned cooling valves will be
operated sequentially in groups. The size of the groups (maximum cooling parallel)
is defined in screen 6.2 SYSTEM SETUP.
• Temp. Sens. – assign Up to 2 temperature sensors for this program.
• Hum. Sens. – assign up to one humidity sensor to this program.
If there is a malfunction in one of the temperature sensors, a message will be
displayed and that sensor will be taken out of the average temperature calculation. If
all the temperature sensors are out of order, the controller will operate according to
the first active line.
If you would like to operate the program by time only, set as follows:
Set Status to cooling or humidification (not important). Set the Above t°. and Below RH to 0. Define required On and Off times and the program will work accordingly
within the set time frame.
1.9 MISTING
The misting program is a time schedule used to open / close a misting valve or any
other device that is operated sequentially.
Up to 40 misting programs can be pre-set.
Notice that there are a few steps that should be defined prior to this screen:
• Table
7.10 MISTING CONFIGURATION.
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MISTING PROGRAM
Prg
No.
1
2
3
4
5
6
7
8
9
10
Start End On Off
No. hh:mm hh:mm hh:mm:ss hh:mm:ss
It is possible to associate the same misting valve to several programs.
• Start (hh:mm) – Set the start time of the Misting program.
• End (hh:mm) – Set the end time of the Misting program
The Misting program will only be operative in the defined window of opportunity
(between Start to End times). Each Misting program can be operative on different
hours.
• On – define the On time of the Misting valve.
• Off – define the Off time of the Misting valve.
If On = 0, there is a constant rest.
If Off = 0, there is a constant work (In the time frame).
The table is sorted according to mist number in first priority and start time in second
priority.
The Mist No. will always appear in groups in an increasing order so that the orientation
is quick and easy.
Each mist group has an inside start time sorting so that a later start is "push to the end
of the group.
00:00 is a legal hour.
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If you delete a row (by zeroing the Mist .No.) it will be pushed to the end of the table
and the rest of the rows will jump one step up. Pressing the menu key does this
sorting.
When misting is on, the misting, the main valve and pump operate.
When misting is off, only the pump continues to operate.
1.10WATER HEATING
WATER HEATING
From Time
To Time
Water Temperature
Difference
Temp. Sensor #1
Temp. Sensor #2
00:00
06:00
25.0
2.0
1
3
The Water Heating operates according to temperature only within a set time frame
and can be used to increase irrigation water temperature or prevent frost.
• From Time (hh:mm) – Set the start time of the water heating program.
• To Time (hh:mm) – Set the end time of the water heating program.
The water-heating program will only be operative in the defined window of
opportunity (between start “From Time” to end “To Time”).
• Water Temperature - Water heating will be activated when the temperature drops
below this value.
• Difference – dead-band for stopping water heating. When the water temperature
reaches the set Water Temperature + Difference water heating will be stopped.
For Example: Water temperature is 25ºC and the difference is 2ºC.
Water heating will start at 25ºc and will stop at 27
o
.
Minimum difference is 0.3ºC and the default is 0.5ºC.
• Temp. Sensor 1/2 – assign up to 2 temperature sensors. If you assign 2 sensors,
the NMC-64 will operate according to their average.
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2. MANUAL
MANUAL OPERATION
1. PAUSE SYSTEM
2. START/STOP PROGRAM
3. START/STOP VALVE
4. FLUSH FILTER
Choose one of 4 manual operations from the MAIN MENU / MANUAL OPERATION.
2.1 PAUSE IRRIGATION
PAUSE SYSTEM
Pause Irrigation? NO
Pause all irrigations (Yes/No). When the system is released from Pause mode it will
complete all irrigations that should have taken place in the time the system was
paused.
2.2 START/STOP PROGRAM
START STOP PROGRAM
Program: 1
Enter a program number to start and press Enter.
START/STOP PROGRAM
Do You Really Want
To Start Program 1?
YES NO
Select Yes to confirm your choice and start the relevant program.
When you enter the Start/Stop screen and a program is active you will be asked
whether you wish to stop the relevant program, choose Yes if you wish to do so.
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2.3 START/STOP VALVE
START/STOP VALVE
Valve
Run Time #
Dosing Program
2
1
1
Enter a Valve number, Run Time program and (optional) Dosing program. Press the
menu button to open the confirmation screen.
START/STOP VALVE
Do You Really Want
To Start/Stop Valve 2?
Yes No
Select Yes if you wish to start the relevant valve.
2.4 FILTER FLUSHING
FILTER FLUSHING
Flush Now? NO
To flush filters manually, follow the prompts and select a function with the arrow
keys and press Enter.
You can flush all filters or individual filters. (Without Pump or Main valve operation)
(The filter number cannot be higher than the number defined in table 8.1)
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3. ALARM
ALARM
1. ALARM RESET
2. HISTORY
3. VALVE FLOW/ALARM
4. ALARM DEFINITION
5. ALARM SETTING
The alarm menu enables to define alarms, alarm actions and reset active alarm. It
also provides history of notifications.
3.1 ALARM RESET
This table shows active alarms and faults. The Upper section enables the user to
cancel faults and reset alarms.
Period of Automatic Reset enables the user to set a period of time that the NMC-64
will try to reset the alarms automatically and complete the uncompleted processes.
ALARM RESET
Reset Now? ►
Period Of Automatic Reset ►
Complete Irrig. On Reset ►
No
24 h
YES
ACTIVE ALARMS
No. Message Date Time
1 Relay Card# 7 Fail 23/Mar 13:53:44
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10
3 3 3
3.2 HISTORY
Every alarm from the last reset will have a record on this table (Up to 250 alarms).
Water Fill up (min)
Water Leak (m3 / Gal.)
Water Leak Period (hh:mm)
Dosing Channel Leak Delay (s)
Dosing Channel Leak (Pulse)
Delta EC Low
Delta EC High
Delta pH Low
Delta pH High
Missing Pulses For No Flow
1
10.000
00:30
15
0.50
0.50
0.50
0.50
Max Consecutive Flow Alarms
No. Of Short Circ. To Pause
Short Circuit Control
300
• Water Fill Up (Min.) - Time for line fill up. The system will ignore high flow and will
not generate a High Flow alarm during this period.
• Water Leak (m3 / Gal.) - Quantity of water to trigger a water leak alarm. The
quantity is either in m3 or gallon depending on the choice of volume units.
• Water Leak Period (hh:mm) - Time frame to measure the Water Leak quantity. If
it takes the system more time than indicated here to measure the Water Leak
quantity the system will not generate an alarm.
• Dosing Channel Leak Delay (s) – Delay after dosing channel is stopped before
the system starts measuring Dosing Channel Leak. This feature is usually used to
cope with problems regarding hydraulic pumps that work with fertilizer meters.
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• Dosing Channel Leak (Pulse) - Number of pulses generated by the dosing meter
when dosing channel should be idle before the system will generate a dosing leak
alarm.
• Delta EC Low - If measured EC value is lower than target value + Delta EC Low
system will generate a Low EC pH Alarm.
• Delta EC High - If measured EC value is higher than target value + Delta EC High
system will generate a High EC Alarm.
• Delta pH Low - If measured pH value is lower than target value + Delta pH Low
system will generate a Low pH Alarm.
• Delta pH High – If measured pH value is higher than target value + Delta pH High
system will generate a High pH Alarm.
• Missing Pulses For No Flow – Number of missing pulses before system will
generate a No Flow Alarm.
• Max Consecutive Flow Alarms – Number of consecutive flow alarms of same
type (high flow, low flow etc’) before the system is stopped. This setting is used to
pause the system when there is a general malfunction that occurs in a few valves
(or valve groups).
• Num. Of Short Circ. To Pause – Number of short circuits alarms measured
before the system is paused. This setting is used to pause the system when there
is a general malfunction that occurs in a few outputs.
• Short Circuit Control – Define the A/D threshold value to be considered as a
short circuit (for further instructions see
Appendix > Short Circuit Control).
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3.4 ALARM SETTING
ALARM SETTING
Description Irri. Fert. Delay
Mm:ss
High Flow
Low Flow
No Flow
D. Ch. Leak
D. Ch. Fault
Ext. Pause
EC High/Fail
EC Low
Ph High
PH low/Fail
The setting table enables to define required response for faults recognized by the
NMC-64:
• STOP – Stop Irrigation and/or Dosing for current valve (or valve group) and
continue to the next valve.
• CONT – Continue Irrigation and/or Dosing for the valve (or group of valve) that
caused the alarm.
• Delay (mm:ss) – Define the period the fault must be measured for before the
NMC-64 will take action.
• Alarm Active – Define whether the alarm output should be activated due to the
relevant alarm.
An alarm will be generated on the NMC-64 screen even if the NMC has been
set to continue or the alarm output has been set as not active (or not defined
at all).
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4. HISTORY
The history menu provides extensive information regarding measurements and
processes done by the NMC-64.
HISTORY
1. IRRIGATION Log
2. UNCOMPLETED IRRIGATION
3. UNCOMPLETED PROGRAMS
4. DAILY IRRIGATION
5. IRRIGATION ACCUMULATION
6. AUX METER ACCUMULATION
7. ACCUMULATION RESET
8. FILTERS
9. COOLING
10. SENSORS LOG
11. EVENT LOG
12. SYSTEM LOG
4.1 IRRIGATION LOG
The Irrigation Log table registers up to 100 rows of last irrigations.
IRRIGATION LOG
Date Time V1 Water Duration Flow Chan. 1 Chan. 2
29/Dec 09:40 1
5/Jan 10:00 2
Each row includes information regarding water quantity, irrigation duration, average
flow and dosing quantities per channel.
5.0 0.00 20.0 10
10.0 0.00 20.0 20
To view dosing quantities or time simply press the ‘+/-‘ key.
Water quantity is measured in cubic meter or gallons, duration is measured
by time, flow is measured in cubic meter or gallon per hour, and fertilizer
quantity is measured in liters or gallons.
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4.2 UNCOMPLETED IRRIGATION
The Uncompleted Irrigation table provides information of irrigations that where started
but did not complete the irrigation due to a fault. To understand way an irrigation was
not completed it is advisable to cross-reference between this table and table
ALARM > HISTORY.
The Uncompleted Irrigation table consists of up to 200 lines.
UNCOMPLETED IRRIGATION
3.2
No.
Date Time Prog Vl. Run Dose Program Left
hh:mm No. No. No. Prog Qty. Qty.
1
27-Dec-03 10:03 1 2 2 2 2.000 0.780
2
28-Dec-03 15:04 93 1 1 1 1.000 0.810
3
28-Dec-03 15:05 92 3 1 2 2.000 0.590
4
28-Dec-03 15:08 2 4 1 2 2.000 0.620
Each raw includes information regarding when irrigation was stopped and entered the
uncompleted irrigations table.
• Date – date current line entered the uncompleted irrigation table.
• Time – time current line entered the uncompleted irrigation table.
• Prog. No. – indicated the program number.
• 92 – the program that entered the table was started manually.
• 93 – the relevant irrigation has entered the uncompleted irrigations table for
the second time (or more) consecutively.
• Vl. No. - indicates the associated valve. If a group of valves defined to irrigate
together where stopped, only the first valve is written but a ‘+’ sign is entered next
to it to indicate that there are more valves associated.
• The NMC-64 will attempt to complete the irrigations from current day (until
end day time) upon manual or automatic alarm reset.
• Valve column of irrigations that are to be completed will be highlighted.
• Valve column of irrigations that are currently being completed will be
blinking.
• Run No. – indicates the associated run time program.
• Dose Prog. – indicates the associated dosing program.
• Prog. Qty. – planned quantity according to run time program.
• Left Qty. – uncompleted quantity.
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In order to manually stop an uncompleted irrigation you must go to table 2.3
START/STOP VALVE because the activation is according to single valves.
4.3 UNCOMPLETED PROGRAMS
The Uncompleted Programs table provides information of programs that could not be
completed. It is important to understand the difference between this table and the
Uncompleted Irrigations table; this table consists only of irrigation cycles that haven’t
been started and could not be completed during current day. This can happen due to
wrong setup of the system (more tasks than could be completed) or because the
system was not active for a long period of time, for example due to power failure, and
could not complete its tasks.
UNCOMPLETED PROGRAMS
No. Date Time Prog Start Prog Left
hh:mm No. Time Cyc. Cyc.
1
27-Dec-04 10:03 1 15:51 5 2
2
28-Dec-03 15:04 93 22:00 2 1
3
28-Dec-03 15:05 92 23:00 2 2
Uncompleted program table consists of 200 lines.
4.4 DAILY IRRIGATION
Enables to view history of irrigation quantities or time per valve.
DAILY IRRIGATION
How Many Days Ago? 1 Day Ago
Press ENTER to open the list of choice, move with the arrow keys to the relevant day
and confirm your choice by pressing the ENTER button.
For Example 1 day ago means you would like to view Yesterdays history and Today
means you would like to view accumulated history since last End Day.
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Date : 15-Jan-05
DAILY IRRIGATION
Vl. Water Fert-1 Fert-2 Fert-3
1
0.00 0.00 0.00 0.00
2
0.00 0.00 0.00 0.00
3
0.00 0.00 0.00 0.00
4
0.00 0.00 0.00 0.00
5
0.00 0.00 0.00 0.00
The relevant date you are currently viewing will be displayed at the top of the screen.
Daily Irrigation table contains all water (m3 or gallon) and fertilizer (liter or gallon)
quantities that were irrigated on the relevant day.
To change view between quantities and time simply press the ‘+/-‘ key.
4.5 IRRIGATION ACCUMULATION
The Irrigation Accumulation table enables to accumulate water and dosing quantities
for required periods. The accumulation of each valve can be reset separately in table
4.7 ACCUMULATION RESET.
IRRIGATION ACCUMULATION
Valve Date Water Chan. 1 Chan. 2 Chan. 3
1
28-Dec-04 13.92 51.35 27.12 51.34
2
28-Dec-04 13.92 51.35 27.12 51.34
3
28-Dec-04 13.92 51.35 27.12 51.34
4
03-Jan-05 98.24 19.22 19.22 19.22
5
03-Jan-05 98.24 19.22 19.22 19.22
To change view between quantities and time simply press the ‘+/-‘ key.
Water quantity is measured in cubic meter or gallons, fertilizer quantity is
measured in liters or gallons
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4.6 AUX METER ACCUMULATION
The Auxiliary Meter Accumulation table enables to accumulate quantities from meters
that don’t have designated software. For example in order to measure the drain water
quantity or to measure the cooling system’s consumption.
These water meters are accumulators only and are not a part of the irrigation
control.
AUX METER ACCUMULATION
Meter Quantity Date
1
2
3
89.500
100.500
865.000
28-Dec-04
28-Dec-04
08-Jan-05
The quantities displayed are in liters (gallons) up to 9999.999
To reset an auxiliary meter refer to table
4.7 ACCUMULATION RESET.
4.7 ACCUMULATION RESET
ACCUMULATION RESET
Reset Valve Quantity For?
Reset Aux Meter For?
To reset accumulation of an individual valve or of all valves press the Enter key,
choose the relevant option using the arrow keys and confirm by pressing the Enter
key.
All Valves
Meter 01
When resetting a valve (or all valves) its history will be erased from the
following tables:
Daily Irrigation
Irrigation Accumulation
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To reset an individual Auxiliary Meter or all Auxiliary meters press the Enter key,
choose the relevant option using the arrow keys and confirm by pressing the Enter
key.
When resetting an Aux Meter (or all Aux Meters) its history will be erased
from the Aux Meter Accumulation table.
4.8 FILTERS
Filters history table provides daily information of the number and cause of flushing.
FILTERS
Flushed by
Date Delta P. Time Manual
28-Dec-04 5 2 0
29-Dec-04 6 0 1
30-Dec-04 9 0 0
31-Dec-04 7 1 2
4.9 COOLING
Enables to view history of cooling activities or time per valve.
DAILY IRRIGATION
How Many Days Ago? 1 Day Ago
Press ENTER to open the list of choice, move with the arrow keys to the relevant day
and confirm your choice by pressing the ENTER button.
For Example 1 day ago means you would like to view Yesterdays history and Today
means you would like to view accumulated history since last End Day.
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Date : 15-Jan-05
COOLING
Prog.
No.
1
2
From To Cycles
Hh:mm hh:mm
10:12 11:23 11
13:26 15:52 67
4.10 SENSORS LOG
Sensors Log table includes history avrage measurements of sensors that are logged.
To define which sensors should be logged and the averaging interval refer to table
Sensors Log table contains up to 10,000 details. Date and time are 2 details in every
line and each sensor is an additional detail.
For example: logging of 2 sensors uses 4 details; 2 for time and date and 1 for each
sensor. In this case the table will consist of maximum 2,500 lines.
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4.11 EVENT LOG
The table provides information of the all processes performed by the NMC-64
including there time and date.
EVENTS LOG
No. Event Date Time
1
2
3
4
5
The table consists of the last 999 events.
Cold Start 12/Mar 11:25:36
Power Off 12/Mar 11:33:46
Power On 13/Mar 11:34:57
Current Break Off 14/Mar 13:05:03
Current Break On 14/Mar 13:10:25
4.12 SYSTEM LOG
The table provides information of the all system changes.
A system change can be for example a change of a table from the controller or
through the PC communication, and can also be a power off.
EVENTS LOG
No. Event Date Time
1
2
Cold Start 12/Mar 11:25:36
Power Off 12/Mar 11:33:46
3
4
5
The table consists of the last 999 events.
47
Power On 13/Mar 11:34:57
Current Break Off 14/Mar 13:05:03
Current Break On 14/Mar 13:10:25
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5. TEST
TEST
1. RELAYS
2. DIGITAL INPUT
3. ANALOG INPUT
4. TEMPERATURE
5. HUMIDITY
6. HARDWARE CHECK LIST
The Test menu provides a quick means to verify functionality.
5.1 RELAYS
The Relays Test screen enables to check current output status and verify proper
operation.
RELAYS
OUTPUT# STATUS
1
2
3
4
5
6
7
8
VALVE 1 MAN
VALVE 2 OFF
VALVE 3 OFF
VALVE 4 OFF
VALVE 5 OFF
VALVE 6 OFF
VALVE 7 OFF
VALVE 8 OFF
The setting automatically changes between ON and Off. To manually test relay
functionality, move the cursor to it with the arrow keys and press Enter. Press Enter
again to return to automatic operation.
• OFF – The output is not active.
• ON – The output is automatically turned on by the relevant program.
• Man – Manual operation of the output. The manual operation resets after 7
minutes it is idle to prevent the user from forgetting to set it back to automatic
operation.
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5.2 DIGITAL INPUT
The Digital Input test screen enables to verify proper operation of digital inputs and
sensors.
Digital inputs show either a 0 or a 1; they reflect the status of inputs.
ANALOG INPUT
Channel Card No. 1 Card No. 2
1
2
3
4
5
6
7
8
0
0
0
0
0
0
0
0
---
---
---
---
---
---
---
---
5.3 ANALOG INPUT
Analog inputs will have values from 0 to 1023; refer to the table below to see what that
value represents for each sensor.
ANALOG INPUT
Channel Card No. 1 Card No. 2
1
2
3
4
5
1023
1023
1023
1023
1023
- - -
- - -
- - -
- - -
- - -
6
7
8
9
10
11
1023
1023
2
0
0
1014
- - -
- - -
- - -
- - -
- - -
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5.4 TEMPERATURE
This table shows the current temperature sensor readings in degrees (Celsius or
Fahrenheit depending on definition in screen
TEMPERATURE
No. Value
1
32.20
2
31.34
3
---
4
---
5
---
6
---
7
---
6.2 SYSTEM SETUP).
8
---
5.5 HUMIDITY
This table shows the current humidity sensor readings in % relative humidity.
HUMIDITY
NO. Value
1
2
3
4
5
33.80
40.02
---
---
---
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5.6 HARDWARE CHECK LIST
The Hardware Check List displays which and how many output and input cards are
connected, their location and number.
CHECK LIST
DESCRIPTION FOUND
Analog Input
Digital Input
Analog Output
Relay cards
To update the hardware checklist disconnect the NMC-64 from the power supply or
perform a cold start.
COM.
Relay
1→8
The bottom row shows 24VAC output cards, dry contact output cards and power
supply. The upper row shows dry contact output cards, analog and digital input cards,
and communication card.
_ _ _
Relay
9→16
1
2
0
7
D.In
No.2
Relay
17→24
Relay
48←41
Relay
25→32
A.In
No.1
Relay
33→40
D.In
No.1
P.S.
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6. SETUP
The SETUP menu provides clock, calibration, plug storage/retrieval and language
settings.
SETUP
1. TIME & DATE
2. SYSTEM SETUP
3. TEMPERATURE CALIBRATION
4. HUMIDITY CALIBRATION
5. EC/pH CLIBRATION
6. WEATHER STATION CALIBRATION
7. SENSORS LOGGING
8. WRITE TO DATA PLUG
9. READ FROM DATA PLUG
5.1 TIME & DATE
Time & Date screen enables to set the current time and date as well as the end of the
crop daytime.
To adjust the time and date, simply place the cursor on the setting you wish to modify,
change the numbers using the keypad and press Enter to save your changes.
TIME AND DATE
Currant Time
Date
End day Time ►
• End Day Time - Select the start time of a new day 00:00 to 23:00.
At End Day time:
18:31:04
27-Dec-03
00:00
• All the alarms are reset.
• All the uncompleted irrigations are reset. Irrigation cycles that haven’t been
completed will move to the uncompleted programs.
• All the valves that are registered in the uncompleted table (4.2) and did not
complete the irrigation are switched from wait position to do not continue
(Move to history).
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C°
1 1
NO NO
• Cycle days in table 1.1 Irrigation Program are moved one day ahead.
• The daily % change is zeroed (the constant % change stays the same).
• All the irrigations are restarting.
• Currently active cycle will continue with its current settings until completed.
6.2 SYSTEM SETUP
System Setup screen includes all general system settings.
SYSTEM SETUP
Language ►
English
Temperature Unit ►
Volume Unit ►
Metric
Maximum Cooling Parallel
Maximum Misting Parallel
STOP IRRIGATION
During Filter Flushing? ►
NO
During Cooling Process? ►
During Misting Process? ►
STOP DOSING
During Filter Cleaning? ► NO
VALVE
Delay Between Valves (sec) 5
MAIN SCREEN
Default Hot Key Number 1
HISTORY
History Resolution 1 HOUR
COMMUNICATION
Controller number
Baud Rate
1
9600
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• SYSTEM SETUP
• Language – Choose controller language.
• Temperature Unit - Celsius or Fahrenheit.
• Volume Unit - Metric (Liter) or Imperial (Gallon).
• Maximum Cooling Parallel – Define the maximum number of cooling valves
to be operated simultaneously. The maximum number is 20.
• Maximum Misting Parallel – Define the maximum number of misting valves
to be operated simultaneously. The maximum number is 20.
• STOP IRRIGATION
• During Filter Flushing – Define whether irrigation should be stopped during
filter flushing.
• During Cooling Process – Define whether irrigation should be stopped
during cooling.
• During Misting Process – Define whether irrigation should be stopped
during misting.
• STOP DOSING
• During Filter Flushing – Define whether dosing should be stopped during
filter flushing.
• VALVE
• Delay Between Valves – Define the required delay between closing a valve
until opening the next one. If you wish to open and close the valves
simultaneously set to zero.
• MAIN SCREEN
• Default Hotkey Number – Define the required default hotkey number.
• HISTORY
• History Resolution - Set the history collection rate of the sensors.
• COMMUNICATION
• Controller Number - Select the controller number for communication. The
controller number in the controller and in the PC should match for the
communication to work.
• Baud Rate - Select the baud rate for communication. The Baud rate in the
controller and in the PC must match for communication to work properly.
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6.3 TEMPERATURE CALIBRATION
Temperature sensor’s Calibration.
Use the arrow keys to increase/decrease the factor in order to adjust the values.
Same calibration shown for temperature applies to Humidity sensors.
6.5 EC/pH CALIBRATION
EC/pH calibration enables to adjust between the EC/pH transmitters to the NMC-64.
EC pH CALIBRATION
Sensor value Factor
EC
pH
1.46 -0.06
7.21 0.18
Use the arrow keys to increase/decrease the factor until the values shown in the
NMC-64 are equal to the values indicated in the transmitter’s screens.
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6.6 WEATHER STATION CALIBRATION
Calibrate the outside conditions sensors.
WEATHER STATION CALIBRATION
Value Factor
Temperature
Humidity
Wind Direction
29.33 -1.3
56.2 2.2
359 9
Use the arrow keys to increase/decrease the factor in order to adjust the values.
6.7 SENSORS LOGGING
Sensors Logging screen enables to define which sensors should be logged.
To select an item move the cursor to it and mark it using the ‘+/-‘ key. Selections are
marked with √.
When you change the Sensors logging setup, the sensors history table
resets and starts over.
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6.8 WRITE TO DATA PLUG
The Data-plug can be used to save controller settings, and restore when needed.
Place the Data-plug in its socket and confirm your choice.
ACTION WILL OVERWRITE
EXISTING DATA PLUGE
ARE YOU SURE?
YES NO
When writing to data-plug new program will overwrite old program on
data-plug.
6.9 READ FROM DATA PLUG
Place the plug in its socket and upload the program from the data-plug to the
controller.
ACTION WILL OVERWRITE
YOUR CONTROLLER DATA
ARE YOU SURE?
YES NO
When reading from data-plug the program on the data-plug will
overwrite existing controller program.
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7. CONFIGURATION
CONFIGURATION
1. DEVICE DELAY CONFIGURATION
2. PUMP CONFIGURATION
3. VALVE CONFIGURATION
4. VALVE FLOW RATE
5. WATER METER
6. DOSING CHANNEL CONFIGURATION
7. DOSING CONFIGURATION
8. EC/pH SENSOR RANGE
9. COOLING CONFIGURATION
10. MISTING CONFIGURATION
7.1 DEVICE DELAY CONFIGURATION
Device Delay Configuration screen enables to define startup and shutdown order the
irrigation process.
DEVICE DELAY CONFIGURATION
On Off
mm:ss mm:ss
Pump
Main Valve
Valve
Example – according to the settings above the pump will be turned on first, after 45
seconds the main valve and 15 seconds later (1 minute from procedure start) the
valve.
--:-- 01:00
00:45 00:15
01:00 --:--
It is recommended that the device that should be started (stopped) first be
defined as zero (will appear as --:--).
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7.2 PUMP CONFIGURATION
Pump configuration screen enables to define the capacity of the various pumps, their
startup and shutdown delays, and configure them to the processes.
PUMP CONFIGURATION
Pump
No.
1 10.000 01:00 02:00 YES YES NO
2 20.000 01:30 04:00 YES NO YES
When a few pumps are connected to the irrigation process the NMC-64 automatically
calculates which pump (or pumps) should be started. The calculation is done by
summing up the nominal flow of all valves defined to work together and starting the
minimal number of pumps required to supply the calculated flow rate. If a few pumps
should be started the NMC-64 will start from the smallest to the largest and will turn
them off from the largest to the smallest.
• Pump No. – pump number.
• Capacity – define pump capacity. This will be the maximum pump capacity, above
which the NMC-64 will turn on another pump (if available).
• Stability – define stability time. Stability time is the startup time required for current
pump before next pump can be started up. Stability time is usually used to prevent
voltage drop down and water hammer.
Capacity
m3/h
Stability
mm:ss
Off Delay
Irrig. Cooling Misting
mm:ss
• Off Delay – define off delay. Off delay will be the delay time for current pump to
stop after last pump has stopped. This delay is usually used to prevent water
hammer.
• Irrig. (Yes/No) – define whether the pump is connected to the irrigation process.
• Cooling – define whether the pump is connected to the cooling process.
• Misting – define whether the pump is connected to the misting process.
Only one pump can be connected to the cooling process, and one pump to
the misting process.
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7.3 VALVE CONFIGURATION
VALVE CONFIGURATION
Valve
No.
1
2
3
4
5
Pump Main
1
1
1
1
1
Valve
2
1
1
1
1
Water
Meter
1
1
1
1
1
Associate proper equipment with each valve. The numbers on the left are valve
numbers. In the example above, valve number 1 is associated with pump 1, main
valve 2 and water meter 1.
7.4 VALVE FLOW RATE
VALVE FLOW RATE
Valve
No.
1
2
3
4
5
6
Nominal Minimum Maximum
m3/h m3/h m3/h
5.000 3.750 6.250
5.000 3.750 6.250
5.000 3.750 6.250
5.000 3.750 6.250
5.000 3.750 6.250
5.000 3.750 6.250
The NMC-64 uses cubic meters per hour when measuring the valve flow rate. The
minimum and maximum levels set on this window are levels at which the NMC-64 will
shut down valves and activate the alarm for low or high flow rates. The nominal level
is the actual rate a valve should produce. Enter appropriate values of water flow for
each valve.
Minimum/maximum levels are by default set to 25% below/above of the nominal level.
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7.5 WATER METER
WATER METER
Description Ratio
Water Meter 1 (M3/Pulse)
Water Meter 2 (M3/Pulse)
Water Meter 3 (M3/Pulse)
water collect 1 (M3/Pulse)
water collect 2 (M3/Pulse)
water collect 3 (M3/Pulse)
0.00
0.00
0.00
0.00
0.00
0.00
Set this ratio according to the ratio on the water meter so that the NMC-64 will know
how much water runs through the water meter or is collected in a pulse.
7.6 DOSING CHANNEL CONFIGURATION
FERTILIZER SETTING
No. Pump Method Ratio React High (%) Low (%)
1
2
Venturi Time 16.6 EC 30 30
Venturi Time 16.6 EC 30 30
3
Venturi Time 6.2 PH 30 30
• Pump - Select the type of dosing pump:
• Venturi –
• Hydraulic –
• Electric –
When working with hydraulic pump, the method can only be
Liter/Pulse
When working with hydraulic pump EC/pH control is not possible.
• Method - Select the operating method:
• Liter/Pulse – define whether the dosing channel is connected to a dosing
meter and therefore dosing flow rate should be volume per pulse of the
dosing meter in liter (gallons) per pulse.
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• Time (cc/sec) – define whether the calculated flow rate of the dosing channel
is in CC (gallon) of fertilizer per second.
• Time (Liter/min) – define whether the calculated flow rate of the dosing
channel is in liters (gallons) per minute.
• Time (Liter/Hour) – define whether the calculated flow rate of the dosing
channel is in liters (gallons) per Hour.
• Ratio – define calculated flow rate or volume per pulse (depending on chosen
method) of the dosing channel.
• React - Set whether the channel should be set to increase
• EC – the channel is used to increase measured EC.
• pH – the channel is used to decrease measured pH.
• Passive – the channel is idle to changes in measured EC/pH.
• HO – the channel is used to increase measured pH.
If EC & pH control is off, or channel is used for proportional injection only
(for example in order to inject chemicals) set reaction to passive.
• High % - set a limiting injection percentage. This percentage will limit the deviation
from set dosing recipe when NMC-64 is injecting more than defined in order to try
and reach the target EC/pH values.
• Low % - set a limiting injection percentage. This percentage will limit the deviation
from set dosing recipe when NMC-64 is injecting less than defined in order to try
and reach the target EC/pH values.
If only EC/pH protection is required, with no correction, set fertilizer’s reaction to
passive and EC/pH control (
7.7 DOSING CONFIGURATION) to active. EC/pH control
will not take place but deviations in EC/pH measured levels will trigger the high / low
EC/pH alarms.
When working with dosing meters dosing meter 1 is automatically related to dosing
channel 1, dosing meter 2 to dosing channel 2, etc’.
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7.7 DOSING CONFIGURATION
EC pH SETTING
EC Control
pH Control
Minimum Pulse Time(sec)
Delay Pulse Time(sec)
Coarse Tuning (1-Slow, 10-Fast)
Fine Tuning (1-Slow, 10-Fast)
Control Cycle (sec)
EC pH Averaging (0-Low, 20-High)
NO
NO
0.8
0.8
5
2
6
2
• EC Control – define whether EC control should be operative.
• pH Control – define whether pH control should be operative.
• Minimum On Time (sec) – define the minimum time the dosing regulator may be
opened for. This feature is used to protect the regulator for excessively being
turned on and off. The minimum allowed On time is 0.8 seconds.
• Minimum Off Time - define the minimum time the dosing regulator may be turned
off for. This feature is used to protect the regulator for excessively being turned on
and off.
• Coarse Tuning (1-Slow, 10-Fast) - Coarse tuning is used to adjust speed and
aggressiveness of EC/pH control. A higher value will result in faster correction but
might lead to over shutting (see
EC/pH correction adjustment for further
information).
• Fine Tuning (1-Slow, 10-Fast) - Fine-tuning is used to fine tune EC/pH control
(see
EC/pH correction adjustment for further information).
• Control Cycle (sec) – define the control cycle for EC/pH control. This should be
the time it takes the system since it injected fertilizer / acid until the change in
recognized by the system.
• EC pH Averaging (0-Low, 20-High) - averaging factor for EC/pH measurement.
EC/pH averaging should be used to enable correction when injection is not
homogonous.
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7.8 EC/pH RANGE DEFINITION
EC/pH RANGE DEFINITION
Sensor 4 mA 20 mA
EC(mS)
PH
0 20
0 14
Define the range of the EC/pH transmitters.
7.9 COOLING CONFIGURATION
The cooling configuration screen will only be visible after one (or more) cooling valves
have been defined in table
COOLING CONFIGURATION
Cool
No.
1.
2.
3.
4.
Main
Valve
0
0
0
0
8.1 DEVICE LAYOUT)
• Main Valve – configure a main valve to each cooling valve. This setting is not
necessary in case the cooling doesn’t have a main valve.
7.10 MISTING CONFIGURATION
MISTING CONFIGURATION
Mist.
No.
1.
2.
3.
4.
Main
Valve
0
0
0
0
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• Main Valve – configure a main valve to each misting valve. This setting is not
necessary in case the cooling doesn’t have a main valve.
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8. INSTALLATION
8.1 DEVICE LAYOUT
Device layout screen enables to assign functions to each output (relay).
Place the cursor on the Function column, use the arrow keys to reach the relevant
line, press Enter, a list of choice including all available devices will appear, choose the
required device and confirm by pressing Enter. The cursor will jump to the No. column,
define the number of the device in the controller and press enter to confirm.
If you wish to define a few devices of the same type, lets say valves 1 to 10. simply
define the first one and press enter a few times until you reach the required amount.
The NMC-64 automatically continues with the same device until told otherwise or until
reaching the system limitation for that device.
After making changes, be sure to exit and return again to check for errors.
The NMC-64 will delete and replace conflicting assignments with ‘---‘.
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8.2 Available Devices
The Available Devices screen enables to view what type and how many devices are
currently defined. This screen automatically updates depending on the devices set in
screen
8.1 DEVICE LAYOUT.
OUTPUT DEFINITION
TYPE Qty
Pumps
Main Valves
Filters
Fertilizers
Alarm
Valves
Misting
Cooling
Fert. Boosters
Agitator
Selectors
Water Heating
Main Filter Valve
1
1
3
3
1
12
0
0
1
2
1
1
1
8.3/4 DIGITAL INPUTS 1-2
Place the cursor on the relevant line and press Enter, a list of choice will open.
Choose the required sensor and press Enter to confirm.
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DIGITAL INPUT 1
In Input Function
1
2
3
5
6
7
8
9
10
Water Meter
Fertilizer Meter
Program 1 Operate
Stop System
Pressostat
Delta Pressure
Drainage Qty
Dry Contact
Water Collent
8.5/6 ANALOG INPUT 1-2
Place the cursor on the Input Function column, use the arrow keys to reach the
relevant line, press Enter, a list of choice including all available analog sensors will
appear, choose the required sensor and confirm by pressing Enter. The cursor will
jump to the No. column, define the number of the sensor in the controller and press
enter to confirm.
The power supply card receives line voltage (220 / 110VAC) and provides voltages for
various users:
• 12VDC to the CPU and relays.
• 5VDC to digital inputs, 3VDC to analog inputs, etc’.
• 24VAC to 24VAC output cards.
Specifications
Mains voltage single phase 230VAC / 110VAC
Mains frequency 50/60Hz Maximum power consumption 50VA
Mains voltage Minimum 200VAC Maximum 250VAC
Main Fuse 1A
Available power for peripheral equipment
24VAC 80VA / 3.2A
Primary fuse 1.25A
Thermal fuse 9A
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Power supply without external protection
Power supply with external power supply protection
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User & Installation manual Hardware
Dry Contact Output Card
The NMC-64 consists of maximum 8 output cards, all of which (or some) can be dry
contact output cards; each card consists of 8 outputs, in total maximum 64 dry contact
outputs.
The dry contact output card can be used to drive devices of various voltages
depending on what is connected to it. When more than 40 outputs of type 24VAC are
required the dry contact output card can be configured as seen in drawing below (
contact connection).
The dry contact output card consists of surge and lightening protection circuits and
doesn’t need the addition of external protections under normal conditions.
Specifications
8-64 N.O. low power relay Dry Contact Output 5 Amps
Dry
Maximum Output Changing Rate 0.4 Sec
Dry contact connections
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24AVC Output Card
The NMC-64 consists of maximum 8 output cards, 5 of which can be 24VAC output
cards; each card consists of 8 outputs, in total maximum 40 outputs 24VAC.
The 24VAC output card is used to drive devices that require a 24VAC power supply.
The bottom row consists of the common connections and the upper row of the
outputs.
It is possible to connect the common of several devices to the same connector
nevertheless it is recommended to try and spread the commons in an even manner.
The 24VAC output card consists of surge and lightening protection circuits and doesn’t
need the addition of external protections under normal conditions.
Specifications
8-40 N.O. low power relay 24VAC Output 5 Amps
Maximum Output Changing Rate 0.4 Sec
24VAC output card connections
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Digital Input Card
The NMC-64 consists of maximum 2 digital input cards; each card consists of 8 inputs,
in total maximum 16 digital inputs.
The digital input cards are used to measure discrete sensors. The bottom row consists
of the common connections and the upper row of the inputs.
It is possible to connect the common of several sensors to the same connector
nevertheless it is recommended to try and spread the commons in an even manner.
The digital inputs card consists of surge and lightening protection circuits and doesn’t
need the addition of external protections.
Specifications
8-16 digital inputs dry contact 5V/2mAmp
Maximum Pulse Input Rate 100 Pulse/Sec
Digital sensors connection
See Appendix > Plug & Play >
card identification and definition in the controller.
Digital Input Card for additional information regarding
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Digital input card protections
Analog Input Card
The NMC-64 consists of maximum 2 analog input cards; each card consists of 11
inputs, in total 22 analog inputs.
• Inputs 1 – 4 can be connected to temperature sensors only.
• Inputs 5 – 6 can be connected to temperature or 4-20 mA sensors (jumper
selectable).
• Inputs 7 – 9 can be connected to temperature or humidity sensors (jumper
selectable).
• Input 10 can be connected humidity sensor.
• Input 11 can be connected to wind direction sensor.
The analog inputs card consists of surge and lightening protection circuits and doesn’t
need the addition of external protections.
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Specifications
Temperature inputs (RTS-2) 30 kOhm thermistor
EC/pH inputs 4-20mA
Humidity inputs (RHS-2) 0-:-3V
Wind direction input Potentiometer
Analog sensors connection
See Appendix > Plug & Play >
card identification and definition in the controller.
Analog Input Card for additional information regarding
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Analog input card protection
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User & Installation manual Troubleshooting
Troubleshooting
LED’s indication
Several LED’s in the system can indicate the essence of a current problem.
CPU LED- In normal operation the LED will blink to indicate a watchdog update.
•
When the led isn’t blinking for a few seconds the system will reset. If the led hasn’t
resumed blinking (LED OFF) than there is a major fault, probably in the CPU
board.
•
OUTPUT LED- In normal operation the LED will blink to indicate a relays
update; every blink indicates that the main CPU updated the relays status and that
communication between the cards is OK. In case of a malfunction, in
communication or power, the led will stop blinking.
•
Communication LED’s- 2 communication LED’s indicate communication
between NMC-64 and PC / modem. When the LED’s aren’t blinking there is no
communication between the NMC-64 and the PC / modem.
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Problems and trouble shooting:
# Problem description Troubleshooting
Check led blinking. If the led on the output
cards aren’t blinking, then the problem is
probably that the I2C bus is pulled down by
one of the cards.
1
2
3
Relays are not working, there are no sensor
readings, and there is no communication with
the hardware.
One of the output cards isn’t working at all.
(LED is switched off)
Alarm messages:
Temp Sensor Shorted.
Temp Sensor Opened.
Temp Sensor User Err.
Out Temp Sen. Shorted
Out Temp Sen. Opened
Out Temp Sen. Fail
Disconnect the output cards and digital
input cards one by one and check whether
the LED’s of the remaining cards starts
blinking or the sensor’s readings are
correct.
If you can’t find the faulty card it is probable
that the CPU card is faulty, contact the
Netafim dealer closest to you.
The reason for this problem is probably a
short circuit in one of the relay coils. The
short activates a thermal fuse on the power
supply card.
Replace the relay card.
The reason for these problems could be
that one of the sensors is shorted or
disconnected.
Check the alarm messages to see sensor’s
number and failure description; “Opened”
or “Shorted”.
Connect Ohmmeter between the black and
red wires of the temperature sensor and
check if there is 30 kOhm. There are
variations in the readings of the ohmmeter
according to temperature. If the temperature
is higher then 25°C the resistance will
decrease and if the temperature is lower
then 25°C the resistance will increase.
For example:
37.5 kOhm - in 20°C
24.1 kOhm - in 30°C
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# Problem description Troubleshooting
4
5
Alarm message::
Digital Input Card Missing
There is a short circuit and the controller
doesn’t recognize which output is creating it.
This will usually occur more then once, an event
“Short Circ. Relay # “ (with no relay number)
should appear in the table
4.12 SYSTEM LOG.
Check the digital inputs using table 5.2
DIGITAL INPUT TEST
If there is a problem with a digital input card,
replace it (see also
Play .
This can occur in two different cases:
There are no short circuits in the
system - the short circuit threshold
value is too. In this case raise the
shrt circuit threshold value (table
3.3 ALARM DEFINITION).
A short circuit occurs in a device
that is connected in a distance – the
addition to the system’s electric
current load (A/D) is too small for
the system to detect exactly which
output is resposible. In this case the
short circuit threshold value can be
lowered so the system is more
sensitive.
This can occur in two different cases:
Pappendix > Plug &
6
The controller detects a short circuit but it does
not point to the correct device.
There are no short circuits in the
system - the short circuit threshold
value is too. In this case raise the
shrt circuit threshold value (table
3.3 ALARM DEFINITION).
A short circuit occurs in a device
that is connected in a distance – the
addition to the system’s electric
current load (A/D) equals that of a
device near the system and the
system cannot identify which is the
short circuited device. In this case
operate the devices manually and
detect the defected device using
5.1 RELAYS.
table
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NMC-64 Irrigation
ALARM LIST
# Alarm Group
1 Temp Sns# Shorted (1 to 8)
2 Temp Sns# Opened(1 to 8)
3 Temp Sensor # Fail (1 to 8)
4 Out Temp Sen. Shorted
5 Out Temp Sen. Opened
6 Out Temp Sen. Fail
7 Relay Card # Fail (1 to 8)
8 Analog In # Fail (1 to 2)
9 Digital In # Fail (1 to 2)
10 Clock Failure
11 CPU Card Failure
12 Memory Failure
13 EC Sensor Fail
14 pH Sensor Fail
15 High Flow
16 Low Flow
17 Water Leak (1 to 3)
18 Dosing channel # leak (1 to 8)
19 Dosing chan. # Fault (1 to 8)
20 External Pause
21 Delta Pressure
22 EC High
23 EC Low
24 pH High
25 pH Low
26 No Flow
27 Flow alarm
28 Short Circuit
Hardware related alarms. The alarm message will appear
on the main screen and will be registered in the history
table. These alarms will not stop irrigation.
Alarms related to systems that operate with EC/pH control.
If these alarms turn on the controller will switch to
proportional irrigation with no EC/pH control.
User defined alarms (tables
ALARM SETTING).
3.3 ALARM DEFINITION, 3.4
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User & Installation manual Appendix
Appendix
Cold Start procedure
Cold Start resets the NMC-64 to the original factory settings. This procedure should be
performed after replacing a software version, when reinstalling the controller or when
instructed by Netafim technician.
To perform a cold start:
1. Disconnect the NMC-64 power supply.
2. Turn power on, press and hold the delete key until cold start pop-up
screen appears.
3. If you choose No, the NMC-64 will continue to its usual power up
procedure; settings will remain untouched.
4. if you choose Yes NMC-64 will perform cold start procedure; controller
will start with Ram and EPROM cleaning procedure. All controller
settings will be erased and restored back to default factory settings. All
history will be erased.
5. After cold start procedure has ended NMC-64 will return to the main
screen; to use NMC-64 controller start installation from beginning.
It is recommended to save NMC-64 settings to Data-plug and / or PC
before starting the cold start procedure. This will enable to restore previous
settings and setup if required.
VERSION
To check controller version enter the main screen and press the Help button. To exit
the Version screen press the Enter key.
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NMC-64 Irrigation
Short Circuit Control
General Description:
The NMC-64 uses a fuse to prevent damage due to high current short circuits; if a
high current short circuit occurs the fuse either burns (in the plastic box version) or
pops (in the metal box version).
In order to enable the NMC-64 to continue operating functioning devices the NMC-64
incorporates a short circuit detection mechanism. When a short circuit is detected the
NMC-64 performs a test procedure to detect the faulty outputs, an alarm indicating
that a short circuit was detected is given and an events indicating which outputs are
faulty are registered.
Functionality:
When a short circuit is detected the system starts searching for the specific device
which is causing it. The relay cards are shut down one after the other starting from
card # 8 down to card # 1. When detecting a card that has a short circuit the relays are
tested one after the other and those that have a short circuit are disabled.
Once a short circuit occurs an alarm is generated (one for all devices) and an event is
given (
4.12 SYSTEM LOG) for each device that is detected with a short circuit.
Reset:
Outputs that are short-circuited (market “AL” in table 5.1 TEST > RELAYS ) are not
turned on automatically and can not be manually turned on. After fixing the shortcircuit reset the alarm (table
3.1 ALARM RESET), the outputs are now functional.
Short-Circuit Threshold Level (A/D):
The NMC-64 CPU uses the short circuit detection mechanism to measure the 24VAC
current load and translates it to an A/D reading of 0-999. The short-circuit threshold is
user defined and depends on various parameters; 24VAC transformer size, number of
devices to be operated simultaneously, power consumption per device, distance
between controller to devices, cables dimension and resistance, etc’.
Setting Short-Circuit Threshold Level:
• Operate the maximum amount of devices to be used
load possible).
simultaneously (maximum
• View measured A/D load on lower side of table
• Calculating desired threshold level:
• If the measured A/D value is up to 60 add 30.
82
5.1 RELAYS and write it down.
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User & Installation manual Appendix
• If the measured A/D value is 60 to 300 add about 50%.
• If the measured A/D value is above 300 add 150.
• Set the calculated value on table
Setting a higher value will result in a less sensitive system; system will
detect short circuits in devices that are near the system but it will not be
sensitive to devices that are further away.
The system will not always be able to detect short circuits in devices that
are far away from the system (dependent on the cable length, resistance,
etc’). Such short circuits generate a lower A/D reading, which might even
be less then a reading of an operative device that is near the system.
To disable the short-circuit control set the value to 999.
Plug & Play
Input/Output cards identification
3.3 ALARM DEFINITION “Short Output Level”.
• After Cold Start, the controller zeroes the cards data that is in the memory and
researches the system.
• After identifying the cards, the controller saves the results.
• Once a minute, the controller runs a check on all the cards and makes sure that
the cards are connected and working properly.
• In case a card is missing or failed, the controller displays a message on the
screen. If the card is found within a minute, the message disappears, if not, the
message turns to an alarm.
• After RESET ALARM the controller turns off the alarm and refers to the missing
card as not existing.
• In order to add a card you must turn off the power, place the card and turn the
power back on. The controller searches for new cards in every power renewal and
adds the new cards to the list.
• The new cards are now considered as cards that must always be found.
• Alarms for cards do not reset automatically. Reset the alarm manually from the
controller or the P.C.
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NMC-64 Irrigation
Analog Input Card:
• If only one card is present it will always be number 1, regardless of its position.
• When add a card to a system that already has one Analog input card, the new card
will be number 2 regardless of its position.
• Two cards installed in the system (After Cold Start), are numbered from right to
left.
Digital Input Card:
• Cards numbering is according to the jumpers setting on the cards.
• If you add a new card with an identical number to one already in, the controller
sends a message of a numbering conflict and will disregard the new card. Turn off
the power and change the new card’s number (Jumper).
• If after Cold Start there are 2 cards with identical numbers, the controller will
recognize the right-sided one and will ignore the left one. Turn off the power and
change the jumper position on the left-sided card.
Jumpers 3-4 are not in use
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User & Installation manual Appendix
Limitation table
Device Max No. Remarks
Devices
Pumps
Main Valves 3
Filters 24
Fertilizers 8
Alarm 1
Valves 60
Misting 40
Cooling 16
Fert. Booster 1
Agitator 3
Selector 7
Water Heater 1
6
Main Valve 1
Programs
Irrigation programs 15
Fertilizer programs 10
Run-Time programs 60
Filter Flushing programs 1
Water Heating programs 1
Cooling programs 5
Misting programs 40
Agitator programs 1
Selector programs 1
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NMC-64 Irrigation
Priority specifications
Irrigation Priority from High to Low (1 – High, 6 – Low)
1. Active program or valve.
2. Operating from uncompleted irrigation table.
3. Condition operation.
4. Manual valve operation.
5. Manual program operation.
6. Programs by Start Time; 10 – high priority, 0 – low priority.
If Priority is the same, by lower program number is started first.
Electrical grounding
Electrical equipment can be destroyed or slowly damaged by voltage spikes, lightning
hits, etc’. Proper electrical grounding in combination with the NMC-64 internal
protections is essential to protect the system, reduce the risk of damage and prolong
its lifetime.
Correct selection and installation of equipment will protect your system and reduce the
risk of human injury.
Proper grounding provides an easy path for electrical current to return to its source. A
grounding system should tie all non-current carrying conductors to earth ground (0
volts). The grounding system should present a minimum resistance to current flow.
Make sure all items used are in proper condition, for example, a corroded wire clamp
attaching a ground wire to a ground rod might add 100 ohms or more resistance to a
system.
Less than 5 ohm will be considered as a good ground.
Ground Rods
Ground rods are used to efficiently connect the system to earth where current may be
dissipated in the soil.
• Material:
Ground rods should be copper clad or galvanized steel.
• Diameter:
Minimum 5/8”, preferably 3/4”. Generally the larger the rod diameter, the lower it’s
resistance to current flow.
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User & Installation manual Appendix
• Length:
Minimum 2.5 meters (8 feet), preferably 3-meter (10-foot). A longer ground rod will
reach a soil with higher moisture content. Moist soil carries current much better
than drier soil.
• Single grounding:
It is important that there is only one grounding location where a rod or series of
rods are connected to each other using a ground wire.
Independent ground rods will increase the risk of current, from a lightning strike for
example, being dissipated through one rod and reentering the system through an
adjacent rod.
• Location;
Close to the main circuit breaker panel and in moist soil. For example in an area
that is usually wet from a drip or a low spot where water drains. Make sure the
area is well protected from damage by lawnmowers, tractors, etc’.
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NMC-64 Irrigation
• Rod installation
Drive the rod into the earth until about 10 cm (4 inches) is left above grade. If it is
impossible to drive the rod to the proper depth, it is acceptable to lay the rod
horizontally, 80 cm (2.5 feet) below grade.
In case the rod is exposed to damage, for example by lawnmowers or tractors it
can be installed in a hole, about 20 cm (8 inches) deep so that the rod is about 10
cm under grade and 10 cm above hole level.
The National Electric Code (NEC) mandates two ground rods unless you
can show less than 10 ohms resistance with one rod.
Ground Wire
The ground wire is a large copper wire that connects the main circuit breaker panel to
the ground rod.
• Material:
Ground rods should be copper clad or galvanized steel.
• Diameter:
Typically, 16 mm (6-gauge) copper wire is sufficient. If the wire run is greater than
20 feet, 20 mm (4-gauge) wire should be used.
• Length:
Minimum 2.5 meters (8 feet), preferably 3-meter (10-foot). A longer ground rod will
reach a soil with higher moisture content. Moist soil carries current much better
than drier soil.
The ground wire should be protected from damage by lawnmowers, tractors, etc’. It
should be buried minimum 15 cm (6 inches) under grade for protection and enter the
house as soon as possible. It is important that the wire not be cut; it should remain
continuous.
Ground Clamps
Ground wires should not be merely wrapped around a ground rod. Ground clamps are
used to attach a ground wire to a ground rod. The most common clamp is known as
an acorn clamp.
Make sure the ground clamps you select are rated for outdoor use. Do not use pipe
clamps rated for inside water lines or hose clamps to attach the ground wire.
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User & Installation manual Appendix
Ground connection
What Should Be Grounded?
Any equipment that is or could become energized, even accidentally, should be
grounded. Current from lightning, strikes objects in a random fashion. Accounts of
lightning strikes reveal scenarios most of us could not predict.
Electric circuits should be wired with a 3-wire conductor consisting of hot, neutral and
grounding wires. The grounding wire should be attached cleanly and securely to
devices or systems to be grounded. The other end of the grounding wire should be
attached to the ground bus on the main panel.
Lightning Protection
1. Connect the shield to the ground at one end (controller side) of long shielded
wires such as for temperature and humidity sensors. When extending cables
for temperature sensors and humidity sensors also connect the shield through
the extension.
2. Run a heavy wire directly from the ground terminal to the ground rod, which
must also be connected to the electrical service ground. The Ground should be
less than 5 ohm resistance.
3. Do not use light wires for these ground connections. They must carry heavy
lightning currents, sometimes exceeding thousands of amperes. The
galvanized plate of the NMC-64 is the ground reference for it. You may
connect the heavy ground wire using spare screws on it. Do not use the
shielding of sensor and low voltage wiring as lightning grounds.
4. Ensure that all ground connections go to a single local point. When lightning
strikes, grounds a foot or two apart will be at significantly different voltages. If
you have several electronic boxes with individual grounds, connect all these
together to a single point. This should continue to the ground rod or the
electrical service. In particular, avoid grounding any controls remotely through
shield wiring.
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NMC-64 Irrigation
ELECTRICAL CONNECTIONS
1. Install electronic equipment in a separate ventilated control room that is
protected from extreme temperatures and dirty environments. Place the
controls so that the operators can conveniently use the control and read
indicators and displays.
2. Give your installation a professional appearance, with all wiring in conduit or
neatly installed. Keep low voltage wires separate from high voltage wires.
3. Use shielded wiring for low-level signals. For buried wiring (building to building
runs) use high grade jell filled cables that are impervious to moisture.
4. Seal cable entry points and control boxes to prevent contamination and
corrosion. If you use silicon sealant with acetic acid cure, keep the control
open and ventilated until cured. Otherwise, the acetic acid will attack the metal
parts, including circuitry.
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User & Installation manual Appendix
SENSORS AND SHIELD WIRING
1. Do not use shields to create a path for lightning. For long shield wires, such as
building to building runs, connect the shield to ground at one end only, to
reduce the chance of conducting lightning from one building to another.
2. When splicing sensors to longer wires, ensure that the splice is waterproof.
Use adhesive lined heat shrink (marine grade) to make waterproof connections.
3. Use a good compression connector for splicing. This is better than soldering.
Do not simply twist wires together and then cover with electrical tape. This also
includes wiring for the shield.
4. Keep sensor wiring separate from other power distribution and high voltage
wiring. Ensure that lightning on other wiring will not transfer to the sensors.
5. Install outside temperature sensors so that the sun will not cause false
readings, and so that exhaust air from the building will not affect the sensor.
Caution, risk of danger (read the manual)
Caution, risk of an electric shock.
Protective conductor terminal.
Earth (ground) terminal.
WARNING: Controller contains HIGH VOLTAGE, which can cause
injury or death. Disconnect power supply before opening enclosure
attempting connections. The connection of the mains power supply to
the controller, pump starts and relay contacts that contain HIGH
VOLTAGE should be performed by a licensed electrical contractor in
accordance with all local, state and national elect
rical codes.
and
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NMC-64 Irrigation
EC/pH correction adjustment
In order to set your system for optimal dosage the NMC-64 incorporates an advance
PID algorithm that is suited specifically for that purpose.
Set your dosage as follows:
• Set a runtime program with sufficient time, 30 minutes or so (
TIME).
• Manually start a valve associated with the above set runtime program, no need to
attach a dosing program (
To prevent damage during system tune up make sure you choose a valve
that is not irrigating an active crop section.
• Manually open one of the fertilizer channels through table 5.1 TEST > RELAYS
and measure the time until the NMC-64 recognizes the change (the EC should
start going up). Make the same test for an acid channel.
• Manually stop the open valve.
• Choose the longest time of the two, add about 15% to it and set it as the control
cycle (table 7.7 DOSING CONFIGURATION).
• Put the coarse and fine-tuning to 1 (table 7.7 DOSING CONFIGURATION).
• Set a dosing program with reasonable settings (table
• Start the valve again, this time with the above set dosing program.
• While the system is fertigating and after verifying that there are no large
irregularities between set and actual flow start increasing the coarse tuning value
until the system gets to an accuracy of about 0.3 to 0.4 to each direction. Than
start increasing the fine-tuning until reaching the best possible accuracy.
2.3 START/STOP VALVE).
1.3 DOSING PROGRM).
1.2 WATER RUN
• After reaching a good accuracy stop the valve and start it again with fresh water
only for a few minutes, until the system is flushed.
• Start the valve again, this time with the same dosing program you used before and
check how long it takes the system to stabilize. If it takes it a long time try slightly
increasing the coarse and fine-tuning.
Make sure you don’t set the coarse and fine tuning to strong as this will
result in an unstable injection (overshoots and down shoots).
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User & Installation manual Appendix
EC Transmitter & Sensor connection and calibration
Connecting EC sensor to Transmitter:
1. Remove resistors from connectors 3-4 and 5-6.
2. Connect Green wire to connector 4.
3. Connect Red wire to connectors 5 and 6.
4. Connect Black wire to connectors 10 and 11.
5. Connect White wire to connectors 12 and 13.
6. Adjust the Dip-switches (white is ON) as follow:
46 5
13
1110
12
100Ώ
Green
Red
BlackWhite
EC Transmitter Calibration
• Remove the sensor from its socket and wipe fluids off it.
• Using the ZERO, bring the reading to 0 (no calibration fluid is needed here).
• Insert the sensor into the calibration fluid (Milwaukee 1413 µS/cm solution).
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NMC-64 Irrigation
• Calibrate with the SENS until the EC reading is as on the calibration fluid and
o
according to 25
(example – using Milwaukee 1413 µS/cm solution transmitter
should be calibrated to show a value of 1.41 mS).
• Insert the sensor back to the socket and tighten it.
• Repeat sensor calibration once every two months.
Connecting EC transmitter to NMC-64 controller
Connect EC transmitter to NMC-64 analog input card as follows:
• EC transmitter’s connector 1 to analog card’s connector Red.
• EC transmitter’s connector 2 to analog card’s connector T5.
• Check that analog card’s jumper 1 (from left) is set to 4-20mA.
T5
Red
12VDC
Input
1
2
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User & Installation manual Appendix
NMC-64 EC definitions and calibration
• Table
8.5 ANALOG INPUT 1 :
Define EC sensor No. 1 on input number 5.
• Table
7.8 EC/pH RANGE DEFINITION :
Define table as follows:
Sensor4 mA20 mA
EC (Ms) 0 20
pH 0 14
• Table 6.5 EC/pH CALIBRATION :
Change factor by pressing on the right and left arrows until value displayed on
controller screen is identical to the value displayed on transmitter screen:
SensorValueFactor
EC 1.41 0.00
pH 7.00 0.00
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NMC-64 Irrigation
pH Transmitter & Sensor connection and calibration
Connecting pH sensor to Transmitter:
• Connect wire (HI) to connector 10.
• Connect shield (LO) to connector 11.
Do not remove resistors from connectors 3-4 and 5-6.
Do not switch between shield and wire connections.
10 11
Shield
Wire
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User & Installation manual Appendix
pH Transmitter Calibration
The calibration procedure requires calibration fluids of two levels, the recommended
values are: pH 7 for the high-level calibration fluid and pH 4 for the low-level
calibration fluid. If calibration fluids of these values are not available other calibration
values can be used.
• Remove the sensor from its socket and wipe fluids off it.
• Insert the sensor into the higher-level calibration fluid, for instance with a pH value
of 7 (Milwaukee pH 7.01 buffer).
• Using the ZERO (and according to measured temp) adjust the reading to fit the pH
value as on the calibration fluid (example – if temp is 25C°, the pH value shall be
7.01).
• Wipe the sensor and insert it to the lower value calibration fluid, for instance with
pH 4 (Milwaukee pH 4.01 buffer).
• Calibrate with the SENS until the pH reading is as on the calibration fluid,
according to 25
shall be 4.01).
• Carefully insert the sensor back to its socket.
• Repeat sensor calibration every two weeks.
The pH should not be dry, make sure to put it in fluid immediately after
calibrating.
o
C (example – using 4.01 buffer and temp is 25C°, the pH value
Connecting pH transmitter to NMC-64 controller
• Connect pH transmitter to NMC-64 analog input card as follows:
• pH transmitter’s connector 1 to analog card’s connector Red.
• pH transmitter’s connector 2 to analog card’s connector T6.
• Check that analog card’s jumper 2 (from left) is set to 4-20mA.
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NMC-64 Irrigation
T6
Red
12VDC
Input
1
2
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User & Installation manual Appendix
NMC-64 pH definitions and calibration
• Table 8.5 ANALOG INPUT 1 :
Define pH sensor No. 1 on input number 6.
• Table 7.8 EC/pH RANGE DEFINITION :
Define table as follows:
Sensor4 mA20 mA
EC (Ms) 0 20
pH 0 14
• Table
6.5 EC/pH CALIBRATION :
Change factor by pressing on the right and left arrows until value displayed on
controller screen is identical to the value displayed on transmitter screen:
SensorValueFactor
EC 1.41 0.00
pH 7.00 0.00
Page 100
NMC-64 Irrigation
Netafim Limited Warranty
100
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