Nescafe Solution 6/30 Operation Manual

NESCAFÉ Solution 6/30
Beverage System
Operations Manual
1
INDEX & WARNINGS
ATTENTION: To ensure quality & safety, use only NESTLÉ PROFESSIONAL
DISCLAIMER: The machine is not to be used by children or persons with reduced
physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction. Children must be supervised not to play with the machine. This machine is intended to be used indoor, in household and similar applications such as:
- small shops, convenience stores and kiosks (protected against rain)
- bars and restaurants
- staff kitchen areas in shops, offices and other working environments
- by clients in hotels and motels
SPECIFICATIONS:
Power: 110V or 230V / 50Hz-60Hz 1000W, 1100W or 1400W Dimensions: Height: 54.0cm Depth: 47.0cm Width: 30.0cm Weight: 20.4kg
INDEX WARNINGS
SECTION: 1
INDEX & WARNINGS
SECTION: 2
BASIC PARTS OF THE MACHINE
SECTION: 3
LOADING PRODUCTS
SECTION: 4
DISPENSING A DRINK
SECTION: 5
RINSE
SECTION: 6
CLEANING & HYGIENE PROCEDURES
SECTION: 7
HYGIENE PROCEDURES
SECTION: 8
TROUBLESHOOTING GUIDE
SECTION: 9
FOOD SAFETY REMINDERS
DANGER
Hot water
DANGER
Electric shock
Always switch OFF the machine before performing any cleaning activity.
Follow the cleaning and disinfection, and maintenance schedule in this user manual. When in doubt, always consult this manual.
Wash hands before performing these operations.
Use gloves for handling chemicals.
Use clean and foodgrade utensils for cleaning (do not use wooden utensils).
2
2
BASIC PARTS OF THE MACHINE
1
4
5
6
12
10
11
14
13
3
2
987
15
16
1. Front and back panels
2. Side panel
3. Selection panel/buttons
4. Pre-selection button
(optional)
5. Espresso cup stand
6. Drip tray and grid
7. Water inlet
8. Electrical socket
9. Power switch
10. Water tank (A)
(optional) and water filler (B)
11. Machine lid
12. Canister
13. Programming key
connector
14. Mixing bowls
15. Dispense head bracket
16. Powder chute
B)
A)
3
2
BASIC PARTS OF THE MACHINE
Mixing bowl and detailed parts
Selection panel - LED light reference
17. Mixing bowl,
whipper housing (in one piece) and clamp
18. Water inlet
(separate piece)
19. Impeller
20. Nozzle
21. Steam trap
22. Dispensing tube
19
17
20
22
21
18
1B 4A
2B 5A
3B 6A
1A 4B
2A 5B
3A 6B
4
3
LOADING PRODUCTS
1. Open the front door.
2. Close the powder chute and remove the
canister, if desired you can lift the lid of the machine for easier access to the canister.
3. Before opening agitate the
canister to force all remaining powder down the delivery screw.
4. Fill the
selected canister with powder until about 1cm from the top.
5. Fill all the
other canisters
with powder until about 1cm from the top.
WASH HANDS THOROUGHLY WITH WATER AND SOAP BEFORE HANDLING THE MACHINE AND THE PRODUCTS. ONLY USE POTABLE WATER TO CLEAN AND FILL THE MACHINE.
6. Close canister with lid.
7. Shake gently to equalize.
5
3
LOADING PRODUCTS
WASH HANDS THOROUGHLY WITH WATER AND SOAP BEFORE HANDLING THE MACHINE AND THE PRODUCTS. ONLY USE POTABLE WATER TO CLEAN AND FILL THE MACHINE.
8. Put the canister back in the correct
place (ensure correct connection with the powder motor).
9. Open the powder chute.
10. Close the front door.
11. Fill the water tank (if fitted)
through the water filler in the machine lid. Check your machine is ready by dispensing test beverage(s).
6
4
DISPENSING A DRINK
WARNING: Never remove the cup or place your hands in the dispensing area during preparation! NOTE: For advice on best practices for water safety/quality and hardness, please refer to the NESTLÉ PROFESSIONAL Water Management Tool. If selection button 6 is defined as a “pre-selection” button then 10 beverage choices will be available rather than 6.
1. Place a cup exactly in the
centre of the grid, or on the espresso cup stand for espresso.
2. Select a drink by pushing a
selection button.
3. The desired selection button
will remain ON and all other buttons will switch OFF.
4. The dispensing area will be
illuminated by a flashing light. When dispensing has finished all selection buttons will light up and the dispense area light will remain ON.
5. When all selection buttons
light up and the machine beeps once you may then remove the cup and enjoy your drink.
THIS MACHINE SHOULD ONLY BE USED WITH POTABLE WATER OR BOTTLED WATER TO ENSURE CONSISTENCY AND BEVERAGE QUALITY.
7
5
RINSE
CAREFUL HOT WATER!
MORNING, AFTERNOON, EVENING (3x / DAY)
Semi automatic rinse process.
1. Place a bucket (min 0.5 litre)
on the drip tray grid to collect the rinsing water.
2. Push & hold selection buttons
3 & 6 simultaneously for a few seconds.
3. The automatic rinse process
will start by rinsing mixing bowl 1, followed by mixing bowl 2 etc.
4. Discard the dirty water.
+
NOTE: Every time you carry out a rinse, take the opportunity to empty the drip tray.
8
CLEANING & HYGIENE PROCEDURES
TURN OFF THE MACHINE BEFORE UNDERTAKING DAILY CLEANING.
WASH HANDS THOROUGHLY WITH WATER AND SOAP BEFORE HANDLING THE MACHINE AND THE PRODUCTS. ONLY USE POTABLE WATER TO CLEAN AND FILL THE MACHINE.
Materials: Single use paper towels, brushes, detergent and disinfectant.
EVERY 24 HOURS
Manual cleaning process.
Ensure the powder chute is completely dry before refitting to the canister. Failing to do so could adversely affect consistency and in cup quality by contamination or clogging of the chute. NOTE: All parts can be cleaned in a dishwasher.
A. Powder chute:
1. Open the front door.
2. Close the powder chute and
clean it with a brush.
Every time new product is loaded close the powder chute, unclip and remove it.
3. Clean (and/or disinfect) according
to the Mandatory Cleaning and Disinfection Table on page 15.
4. Rinse with clean water, and wipe
dry or air dry completely before reassembling.
6
Preparation of disinfection solution:
1. Prepare a 100 ppm free chlorine
solution (foodgrade disinfectant).
2. Completely submerge all
dismantled parts in the solution for at least 15 minutes.
3. Wipe dry or air dry completely
before reassembling.
9
6
CLEANING & HYGIENE PROCEDURES
TURN OFF THE MACHINE BEFORE UNDERTAKING DAILY CLEANING.
WASH HANDS THOROUGHLY WITH WATER AND SOAP BEFORE HANDLING THE MACHINE AND THE PRODUCTS. ONLY USE POTABLE WATER TO CLEAN AND FILL THE MACHINE.
Materials: Single use paper towels, brushes, detergent and disinfectant.
EVERY 24 HOURS
Manual cleaning process.
B. Steam traps and mixing
bowls, whipper housings, impellers and dispensing tubes
1. Open the front door.
2. Close powder chute and
remove canister.
3. Move the clamp (A) to the right
to unlock and remove the mixing bowl (B) and water inlet (C) all together.
4. Remove the steam trap (D).
5. Remove the impeller (E) from
the whipper motor shaft (F) if desired you may use the steam trap as a lever. Remove the ‘O’-ring.
6. Disconnect the beverage
dispensing tube from mixing bowl outlet, dispense head bracket.
7. Clean (and/or disinfect) all parts
according to the Mandatory Cleaning and Disinfection Table on page 15.
8. Rinse with clean water and
wipe dry or air dry completely before reassembling.
9. Additionally, before
reassembling, wash and disinfect the whipper motor shaft (F) and area with hot water.
NOTE: All parts can be cleaned in a dishwasher. Cleaning of whipper motor collar and seal should be performed only by a technician.
C)
B)
A)
E)
D)
F)
NOTE: Please ensure the following when reassembling mixing bowl: 1/ correct alignment of impeller and whipper motor shaft 2/ correct alignment of motor housing and mixing bowl with clamp
10
CLEANING & HYGIENE PROCEDURES
6
TURN OFF THE MACHINE BEFORE UNDERTAKING DAILY CLEANING.
WASH HANDS THOROUGHLY WITH WATER AND SOAP BEFORE HANDLING THE MACHINE AND THE PRODUCTS. ONLY USE POTABLE WATER TO CLEAN AND FILL THE MACHINE.
Materials: Single use paper towels, brushes, detergent and disinfectant.
EVERY 24 HOURS
Manual cleaning process.
D. Drain drip tray grid and
espresso cup stand
1. Empty the drip tray.
2. Unclip and remove the
espresso cup stand.
3. Clean (and/or disinfect) all
parts, according to the Mandatory Cleaning and Disinfection Table on page 15.
C. Drink delivery area and the
exterior of the machine
1. Open the door.
2. Clean (and/or disinfect) according
to the Mandatory Cleaning and Disinfection Table on page 15.
NOTE: All parts can be cleaned in a dishwasher.
11
6
CLEANING & HYGIENE PROCEDURES
TURN OFF THE MACHINE BEFORE UNDERTAKING DAILY CLEANING.
WASH HANDS THOROUGHLY WITH WATER AND SOAP BEFORE HANDLING THE MACHINE AND THE PRODUCTS. ONLY USE POTABLE WATER TO CLEAN AND FILL THE MACHINE.
Materials: Single use paper towels, brushes, detergent and disinfectant.
WEEKLY
Manual cleaning process.
1. Open machine.
2. Open the top cover.
3. Remove the water tank
(if applicable).
4. Clean (and/or disinfect) all
parts, according to the Mandatory Cleaning and Disinfection table on page 15.
5. Wipe dry or air dry completely
before reassembling.
E. Water tank (optional)
NOTE: All parts can be cleaned in a dishwasher.
12
7
HYGIENE PROCEDURES
TURN OFF THE MACHINE BEFORE UNDERTAKING DAILY CLEANING.
WASH HANDS THOROUGHLY WITH WATER AND SOAP BEFORE HANDLING THE MACHINE AND THE PRODUCTS. ONLY USE POTABLE WATER TO CLEAN AND FILL THE MACHINE.
Materials: Single use paper towels, brushes, detergent and disinfectant.
WEEKLY / MONTHLY
For various items, see the Mandatory Cleaning and Disinfection Table on page 15.
TWICE A YEAR
Ingredient canister.
NOTE: Ensure the correct parts are used when reassembling the canisters, as there are:
- 2 different canister sizes
- 2 different outlet sizes
- 2 different dosing screws (different pitch); the small screw is used for coffee. NOTE: To ensure consistent In-Cup Quality, use correct parts when reassembling the canisters. NOTE: All parts can be cleaned in a dishwasher.
1. Disassemble all parts of the
canister: dosing screws, wheels, powder chute, etc.
2. Disinfect all parts according
to Mandatory Cleaning and Disinfection table on page 15.
13
8
TROUBLESHOOTING GUIDE
WARNINGS & ALERTS
ALERTS
DIAGNOSTICS
- Dispense pipes incorrectly fitted to dispense head or mixing bowls outlet
- Mixing bowls incorrectly fitted
- Whipper seals missing
- Overflow pipe incorrectly fitted
- Water tank or boiler empty
- Water reloads without dispensing any drink
- No water reload
- Mixing bowl or tube blocked
- Canister(s) empty
- Machine is not switched ON
- Reposition pipes
- Reposition mixing bowls
- Check seals
- Refit overflow pipe
- Fill with water
- Check water circuit / leakages
- Check water circuit
- Dismantle mixing bowl and tube to remove the product. Clean parts and reassemble
- Refill canister(s) with product(s)
- Check machine is plugged in
- Check if front door is closed properly
- Check if machine is switched ON
1. Machine floods
2. No water
3. Out of Service OFF 6B
4. Out of Service OFF 14
5. No beverage
dispensed
For all other lighting codes and troubleshooting call technician. NOTE: The following errors are covered in the technical manuals with other technical troubleshooting: No water, out of service OFF 6B and 14
ACTIONS
14
9
FOOD SAFETY REMINDERS
ITEM Daily Weekly Monthly 2 x per year
Powder chute C D
Steam trap and mixing C D bowls / whipper housing / impeller and dispensing tubes
Drink delivery area C D and exterior of the machine
Espresso cup stand, C D drip tray and grid
Water tank (optional) C D
Ingredient canister D
C: CLEANING D: DISINFECTION
NOTE: Parts MUST be cleaned and rinsed before disinfection.
Some products may contain allergens (substances that trigger allergic reactions), please check the allergen declaration on the product packaging (cross contamination may occur in the machine).
ALLERGENS
CLEANING AND DISINFECTION SCHEDULE
15
Copyright Nestec Ltd August 2010
CONTACT DETAILS:
www.NestleProfessional.com
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