User’s manual. STRONG TRIM PRO
Code of Manual: NTL.QR-C-N-MM-2-1S-GB
Users 1.2
User’s manual.
• Transporter.
• Installer.
• User.
• Maintenance personnel.
• Demolition squad
✔
For further details on the users of this manual, please see Section 2.2 Qualificat ion of the
personnel.
Property of information 1.3
The information contained in this manual is reserved property. All rights are reserved.
manual cannot be reproduced or copied, as a whole or in parts, without prior written
consent of NEOLT S.p.A. These documents are provided only for the use of the client
whom the manual has been supplied to with the machine, and can be used only for the
installation, use and maintenance of the machine the manual refers to.
NEOLT S.p.A. states that the information of this manual complies with the technical
and safety requirements of the machine the manual refers to. The manufacturer cannot be
held responsible for any direct or indirect damages to people, objects or pets due to the
use of these documents or of the machine in conditions other than those authorized.
NEOLT S.p.A. reserves the right to change or improve, without prior notice, this manual
(user’s manual) and the machines, and also other machines marketed of the same model
as the one this manual refers to, but with a different serial number. The information of this
manual particularly refers to the machine specified in 1.6 Identification data of the
machine.
This
STRONG trim PRO
1-1
Page 6
GENERAL INFORMATION
Conventions 1.4
Conventional terms 1.4.1
Machine: indicates the machine specified in section 1.6 Identification data of the machine.
Frame: structure supporting the machine.
Qualified personnel: people, who thanks to their qualification, preparation and
experience, and thanks to the knowledge of the relevant rules, saf ety requirements and
service norms, are able to recognize and avoid any possible danger for the people, the
material and the machine.
The description of direction, sense and position (right side of the machine, left side of
the machine) refers to the operator standing in front of the machine.
Conventional symbols 1.4.2
Text in italic: indicates the title of a chapter, a section, a sub-section, a paragraph, a table,
or a figure of this manual or of another related publication.
1
(example of a generic number): symbolic representation of a command or signaling
device.
A
(example of generic letter): symbolic representation of a part of the machine.
NEOLT
✔
0
Notes contain important information, given outside the text to which they refer.
The danger symbols indicate those procedures which, if not respected, could cause
physical damages to the operator. The manufacturer cannot be held responsible for any
damages to people due to noncompliance with these norms.
The warning symbols indicate those procedures which, if not respected, could damage the
machines or the devices connected to it. The manufacturer cannot be held responsible for
any damages to objects due to the noncompliance with these norms.
STRONG trim PRO
1-2
Page 7
GENERAL INFORMATION
Identification data of the manufacturer 1.5
neolt S.p.A.
Via G. Galilei, 8
24036 Ponte San Pietro (BG) - ITALY
The parts subject to normal wear and tear are not included in the warranty. The warranty
is limited to the substitution or repair of the parts that should result damaged or defected.
The assessment of the defects and causes is carried out
The warranty is cancelled if the machine is used incorrectly, or in an improper or
excessive way, if any non-original spare parts are used and for noncompliance with the
norms of this manual.
In no case can the purchaser demand the resolution of the contract, claim for damages or
the extension of the warranty.
S.p.A. warranty covers the machine for one year.
at
NEOLT
S.p.A. facilities.
✔
NEOLT S.p.A. cannot be held responsible for any negative advertisement, or loss of
earnings, due to technical or mechanical malfunctioning of the product in use or
in display.
Service 1.8
NEOLT S.p.A. provides, on request, assistance for the installation and the
maintenance of the machine.
Use of this manual 1.9
Carefully read the chapters General information, Saf ety information, Charact eristics of the
machine and Operator interface.
✔
Please consult the relative chapter for any transportation, installation, use, maintenance and
demolition operation.
This manual and the attached documentation must be kept for the entire technical life of the
machine in order to consult it quickly when necessary.
If the machine is sold as second-hand, this manual and the attached documentation must be
supplied along with the product.
STRONG trim PRO
1-4
Page 9
GENERAL INFORMATION
Description of the machine 1.10
Correct use of the machine 1.10.1
This machine can be used only to cut media having the allowed basic weight (max paper
thickness 4,5 mm).
As the machine consists of assemblies physically separated and autonomous, the proper
use of the machine can be identified also in the operation of a single part.
Foreseen modes of use
The installation and the extraordinary maintenance of the machine must be carried out by
qualified personnel only.
The machine has been designed to be used in a site having the following features:
• Protection against atmospheric agents.
• Proper illumination.
• Allowed range of temperature: from 18°C to 35°C.
• Allowed humidity range: from 30 % to 80 %.
Incorrect use of the machine 1.10.2
Any use other than that indicated in Section 1.10.1 Correct use of the machine is to be
considered incorrect, especially:
• Using the machine in ways which differ from those which it has been designed for,
represents an anomalous condition and could therefore damage the structure of the
machine.
• Using the machine without its protections and without the safety equipment.
• The non compliance with the procedures described in this manual, and specially those
concerning maintenance and repairing.
• The use of the machine in a site where fire and explosion risks are present, as the
machine is not provided with explosion proof devices.
• Its use in an explosive environment.
• Its use in an inflammable
environment.
NEOLT
STRONG trim PRO
1-5
Page 10
GENERAL INFORMATION
A
Structure of the machine1.10.3
The machine is composed of t he
following parts:
A
Work surface
B
Support
C
Paper collect ing drape
D
Brackets
E
Blade holder carriage
F
Sliding bar
F
D
E
Fig. 1. 2 Detail
D
NEOLT
Fig. 1.1 Prospect views
C
B
Fig. 1. 3 Prospect views
STRONG trim PRO
1-6
Page 11
INFORMATION ON
SAFETY
Safety criteria 2.1
During designing and manufacturing of this machine, all criteria and care in order to
satisfy the essential safety requirements foreseen by the relevant rules have been taken
into account.
The accurate evaluation of the risks performed by the manufacturer has allowed to
eliminate most of the risks concerning the usage conditions of the machine, both f oreseen
and reasonably foreseeable.
The complete documentation including all the safety norms adopted is in the technical
booklet of the machine, which is deposited at the manufacturer's premises.
The manufacturer recommends strict compliance with the instructions, procedures and
recommendations of this manual and with the laws in force on the safety in the work
place. This also refers to the use of the protection devices foreseen, both those integrated
in the machine and personal.
NEOLT
✔
NEOLT S.p.A. cannot be held responsible for any damages to people, pets or objects due
to noncompliance with the safety rules and the recommendations contained in the
supplied documentation.
STRONG trim PRO
2-1
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INFORMATION ON
SAFETY
Personnel qualification 2.2
Stage of the technical life of the machine Qualification of the operator in charge
Transport Qualified transportation
Installation Qualified personnel
Use Qualified personnel
Routine maintenance Qualified personnel
Extraordinary maintenance Engineers authorized by NEOLT S.p.A.
Demolition Q ualif ied personnel
NEOLT
Protections 2.3
✔
NEOLT S.p.A. cannot be held responsible for any damages to people, pets or objects due
to noncompliance with the safety rules and the recommendations contained in
the supplied documentation.
0
Tampering with the protections and the safety devices is dangerous for the people using the
machine and for those exposed to it.
✔
NEOLT S.p.A. cannot be held responsible for any damages to people, animals or objects
due to tampering with the protections.
STRONG trim PRO
2-2
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INFORMATION ON
SAFETY
Dangerous area and residual risks 2.4
Any area closed to the machine where a person is exposed to injuries or health risk is to
be considered dangerous.
0
Pay particular attention to your hands
during cutting operations.
During some procedure on this
machine, as specifically indicated in
this manual, there could be residual
risks for the operator. Residual risks
can be prevented by carefully
respecting the procedure indicated in
this manual, and using the indicated
protection devices. Some examples:
• Maintenance and service operations
must be performed only by
engineers authorized by the
manufacturer.
• Pay attention to the warning labels
applied to the trimmer
Fig. 2. 1 Cutting area
NEOLT
✔
NEOLT S.p.A. cannot be held responsible for any damages to people, pets or objects due
to noncompliance with the rules or if the prescribed individual protection
equipment is not used (IPE).
Drawing paper
Board
Cibachrome
Slides
Acrylic film
Hard board
Hot seal film
Lead
Leather
Lithoplate
Magnetic vinyl
Carton
Paper
Photographic film
Photographic paper
Polypropylene film
Printing plate
Polystyrene
Rubber
Steel for composite
Fabrics
Veneering boards
Vinyl
Jute
Material
strong
TRIM pro
Max. cutting thickness
4,5mm
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
NEOLT
STRONG trim PRO
3-2
Page 17
INSTALLATION
NEOLT
Qualification of the operator 4.1
Transport, installation and connection operations must be performed only by personnel
qualified in transportation and electrical operations.
Transport 4.2
Transport conditions 4.2.1
The trimmer is shipped with a packaging consisting of three cardboards
components protection, and of a carton box
Transport conditions.
The packaging size and its gross weight (trimmer plus packaging) are the following:
2
containing all the components. Fig. 5.1
1
for
MODEL
Size (WxDxH - cm)
Weight (gross) - Kg
0
Please use suitable lifting devices and accessories, complying to the rules in force.
✔
To avoid shocks and turnover, apply the needed care. Protect the machine against external
atmospheric agents.
130 180 230
213x52x34 263x52x34 370x52x34
STRONG trim PRO
4-1
Page 18
INSTALLATION
Assessment of damages during transportation 4.2.2
Check the conditions of the machine by visually inspecting it, after having removed it from
the shipping box. Any defects on the visible parts of the machine indicate crashes during
transportation, which could also affect the ordinary operation of the machine.
In general, check screws and bolts for tightness.
1
NEOLT
Fig. 4.1 Transport conditions
2
STRONG trim PRO
4-2
Page 19
INSTALLATION
NEOLT
Assembling 4.3
• Open the packaging box
• Remove polystyrene protections
For this operation, minimum 4 persons are required.
• Install the support, assembling the lower traverse 3 and the upper one 4 with the
right and left posts, using the provided screws and bushing
1
containing all the components (Fig. 4.1 Transport conditions).
2
(Fig. 4.1 Transport conditions).
5
.
Attention The shoulder has holes with a dif ferent diameter, the side with the bigger hole
must face outward.
• To assemble the stand, screw on the bottom traverse 4 first to one shoulder, then to the
other with the screws and the bushes supplied
Attention When you assemble the upper traverse, the central push rod mu st face upwards
6
. The value set by Neolt is 3 mm.
3
5
.
5
4
6
STRONG trim PRO
4-3
Page 20
INSTALLATION
To assemble the paper collection basket, first slide in the front (lower) 7 and then the
back (high) basket holding rods, and block them in the shoulder with two Benzing rings
per rod
7
• Slide the square rods in the proper holes
at the two ends of the basket.
• Fix the two rods to the basket holding
rods previously assembled
• Screw on the two supports for the table in
the front part on the upper traverse using
the supplied screws
8
, in the proper seats on the rod.
8
9
.
10
front back
10
.
9
NEOLT
front back
STRONG trim PRO
4-4
Page 21
INSTALLATION
0
As the trimmer is vary heavy, wear proper working gloves, and remember that for this
operation minimum four persons are required.
• Place the trimmer on the assembled support 11 secur ing it on the support itself with
the provided screws (2 on each side)
11
12
NEOLT
.
12
During this operation move the feeding table of the trimmer to make fixing operations to the
stand easier.
• The trimmer is now ready to start operating.
✔
As the machine is factory tested, no further adaptation is required.
STRONG trim PRO
4-5
Page 22
INSTALLATION
NEOLT
Adjustment 4.4
The trimmer should not need any specific adjustments, but we do suggest to check the two options
that could be slightly different, due to the final positioning of the trimmer.
Planarity
The first adjustment is the planarity of the working table, which could vary due to unleveled floors.
Follow this procedure to adjust the planarity of the feeding table:
• Position the profile of rigid material on the trimmer’s table with a well-trimmed side.
• Check the parallelism between the table and the profile of the rigid material by using the
push rod in the center of the traverse on the upper table
unscrew to lift table.
• Furthermore adjust the two supports placed under the table
or off. After reaching the desired adjustment block the screw with the two locking nuts.
13
Sheet
The second operation is the adjustment of the height of the Plexiglas sheet holder when the
carriage is at the far right or left to remove the trimmed media. Follow this procedure:
holder adjustment
• Put the setscrew wrench in the hole of the
transparent sheet holder lifter slide
on to decrease height, unscrew to increase
height.
14
15
and screw
13
. Screw on to lower table,
14
, by putting the screws on
15
STRONG trim PRO
4-6
Page 23
INSTALLATION
NEOLT
Storage 4.5
The instructions contained in this section should be respect ed during temporary storage
periods, which could occur in the following situations:
• Installation of the machine delayed with respect of the delivery date.
• Deactivation of the machine and consequent storage while waiting for a new
installation.
Characteristics 4.5.1
• Temperature range allowed: from 5°C to 35°C
• Humidity range allowed: from 30 % to 80 %.
• Adequate artificial or natural illumination.
• Adequate protection against atmospheric agents.
• Sufficient clearance to perform the needed transport and lifting operations.
• Horizontal floor space capable to hold the weight of the machine.
• Sufficient clearance to perform the Routine maintenance and service operations.
Location 4.6
Characteristics of the location area 4.6.1
Space requirements
For the normal operation of the machine, loading and unloading operations included, the
needed space depends on the size of the media to be cut.
Protection against atmospheric agents
The machine must be placed indoor in a room protected from the direct contact wit the
atmospheric agents.
STRONG trim PRO
4-7
Page 24
INSTALLATION
Floor requirements
Prepare an horizontal supporting plane where to install the machine, t aking into account
the weight of the machine itself and of all the ancillary devices.
Optimal stability condition ca be achieved with a maximum planarity error of ± … mm/m.
Illumination
For a proper operation and maintenance of the machine, a good illumination is requir ed
(approximately 200 - 600 lux).
Environment features
• Allowed temperature from 18°C to 35°C
• Allowed relative humidity: from 30 % to 80 %.
Testing 4.6.2
Before attempting the normal and continuous operation of the machine, check its
appropriate general operation by performing some test cuts.
NEOLT
In case of malfunctioning, find cause and/or call NEOLT technical service.
STRONG trim PRO
4-8
Page 25
USE
Qualification of the operator 5.1
The machine must be used by qualified personnel only.
Workplace 5.1.1
Position of the operator: During start up and cutting, operator’s positing is in front of the
machine, with the control panel in the centre. In case of maintenance, his position
depends on the operation to be performed.
Insertion of the media to be cut 5.1.2
In case of media with 2mm thickness or lower.
NEOLT
To cut media 2mm thick or lower, you can use the trimmer in a standard way by following
this procedure:
• Position the media to cut on the feeding table, and, through the millimetric scales on
1
the trimmer, measure the cut
• Cut the media, by moving the blade holder carriage from right to left or vice versa
• Remove the trimmed section from the machine and the cut part from the collection
basket.
• To perform another cut, follow the above-mentioned procedure.
, or line up the media to trim with the brackets
21
D
D
2
.
STRONG trim PRO
5-1
Page 26
USE
For media with thickness from 2mm. up to max 4,5 mm.
Follow this procedure to cut media with thickness higher than 2mm until you reach a maximum of
4,5mm:
• Position the media to cut on the feeding table and use the brackets D to block the media so it
doesn’t slide
• Perform the cut moving the blade holder carriage from right to left or vice versa,
• Remove the trimmed media from the insertion table and the cut part from the paper
• To perform a new cut, repeat the operation described above
3
.
collecting sheet.
D
43
NEOLT
4
.
We strongly recommend not to place any object on the insertion table.
Characteristics of the media to be cut 5.1.3
This trimmer has been designed to cut only media having the basic weight indicated in
this manual, see List of material - Chapter 3.3
We recommend to not attempt to cut material having features different from the specified
ones, as the machine could be seriously damaged.
STRONG trim PRO
5-2
Page 27
MAINTENANCE
Routine maintenance 6.1
0
Untimely movements during maintenance. Be very careful.
Routine maintenance includes all the periodic and preventive operations enabling a safe
use of the machine.
Qualification of the operator 6.1.1
Routine maintenance must be carried put only by qualified personnel.
Procedure 6.1.2
Perform the periodical operations listed in the following table.
NEOLT
Operation to be
Frequency Procedure Cautions
performed
Dust removal. When necessary.
Removal of
waste material.
When the waste
material accumulation
is excessive.
•Wipe the whole surface of the
machine with a wet cloth.
•
With a vacuum cleaner or
compressed air. eliminate the
accumulated waste material.
Do not use aggressive
products.
Ware working gloves.
Extraordinary maintenance 6.2
For any extraordinary maintenance operation not described in this manual, please contact
directly
NEOLT
S.p.A.
STRONG trim PRO
6-1
Page 28
MAINTENANCE
NEOLT
STRONG trim PRO
6-2
Page 29
DISMALTING
NEOLT
Qualification of the operator 7.1
The dismantling of the machine must be performed by qualified personnel.
Deactivation of the machine 7.2
Once the machine has reached the end of its technical and operating life, it must be
deactivated. The machine must be deactivated and put in the condition of not being used for the
purposes which it had originally been designed for. However, it must allow the reuse of the raw
materials which it was built with.
✔
NEOLT S.p.A. cannot be held responsible for damages to people or pets due to the
reutilization of single parts of the machine for purposes or in situations different
from those which it has been designed for.
Procedure 7.2.1
• In case the machine has to be displaced, see section 5.2 Transport.
The machine is made of non biodegradable materials. It must therefore be brought to an
authorized center for its disposal.
STRONG trim PRO
7-1
Page 30
DISMALTING
NEOLT
STRONG trim PRO
7-2
Page 31
ATTACHMENTS
Attachment 1 Assembly optional – reel holder
Attachment 2 Assembly optional – sheet holder bar
Attachment 3 Assembly optional – cutting area lamp
Attachment 4 Technical sheet – replacement of rotating blade
Attachment 5 Part-list – and drawing
NEOLT
STRONG trim PRO
8-1
Page 32
ATTACHMENTS
NEOLT
STRONG trim PRO
8-2
Page 33
OPTIONAL
REEL HOLDER
Assembly of optional roll holder A.1
Follow this procedure to
assemble the reel holder:
• Insert the reel holder supports in
the right and left legs
screw on the proper screw in the
back part of the stand
• Insert the reel holder in the
seats of the stand that you
2
just assembled
.
1
and
1
2
NEOLT
STRONG trim PRO
A-1
Page 34
OPTIONAL
REEL HOLDER
NEOLT
STRONG trim PRO
A-2
Page 35
OPTIONAL
NEOLT
SHEET-HOLDER BAR
Assembly of optional sheet-holder bar B.1
Follow this procedure to assemble the optional sheet-holder bar:
• Remove the components of the
sheet holder from the box. The
assembly components (Fig. 1)
and the bar (Fig. 2).
Fig. 2
• Slide in the screw in the shoulder of the trimmer from the bottom (Fig. 3). Screw on the pin so
that the holes for the plug are parallel with the shoulder of the machine (Fig. 4) and tighten
the screws with the supplied setscrew wrench.
Fig. 3 Fig. 4
• Remove the screws that fix the top part of
the brackets (Fig. 5), and replace with the
shorter profile you find in the box.
Fig. 1
Fig. 5
STRONG trim PRO
B-1
Page 36
OPTIONAL
SHEET-HOLDER BAR
•Slide in the spring of the sheet holder (Fig. 6) and the sheet holder bar (Fig. 7).
Fig. 6 Fig. 7
• Insert the blocking handle in the top
part: the smooth part outwards, the
crowned part inwards. (Fig. 8).
• Push the bar downwards lining up
the holes of the handle with those
of the pin and slide in the locking
pin, leaving the knurled part
outward. (Fig. 9). Use a hammer to
push the pin in the holes bringing it
up to the plastic handle. (Fig. 10).
Fig. 9 Fig. 10
Fig. 8
NEOLT
STRONG trim PRO
B-2
Page 37
OPTIONAL
SHEET-HOLDER BAR
• Follow the same operation on the opposite side.
NEOLT
Feeding the media to cut B.2
Follow the procedure of the manual in paragraph 5.1.2 to trim the media with the sheet holder bar.
After inserting the media to trim, block it with the sheet holder bar, rotating the two side handles of
the bar downwards.
After cutting, unlock the sheet holder rotating the side handles upwards and remove the trimmed
part.
To unlock
STRONG trim PRO
B-3
Page 38
OPTIONAL
SHEET-HOLDER BAR
NEOLT
STRONG trim PRO
B-4
Page 39
OPTIONAL
CUTTING AREA LAMP
Assembly of the lamp - optional C.1
To assemble the lamp in the cutting area, follow this procedure:
• Remove the lamp
from the box and the
bag with the supplied
screws.
• Remove lamp from lamp holders (Fig. 1).
• Assemble the glass ceiling bowl to the table, fastening the brackets already on the lamp to
the threading bushes on the upper traverse, on the back part of the table. (Fig. 2-3).
Fig. 2 Fig. 3
Fig. 1
NEOLT
STRONG trim PRO
C-1
Page 40
OPTIONAL
CUTTING AREA LAMP
• Slide lamp out of protection carton and insert it in the lamp holder on the glass ceiling lamp.
(Fig. 4).
• Plug the electric wire and switch lamp on or off using the through switch on the cable (Fig.
5).
Fig. 4 Fig. 5
NEOLT
STRONG trim PRO
C-2
Page 41
TECHNICAL SHEET
REPLACEMENT OF ROTATING
BLADES
Replacing rotating blades
Follow this procedure to replace the blades, or the rotating blades:
• Remove the screws that fix the panel of the presser and remove it
• Remove the screws that fix the presser plate and remove it
• Remove the two screws that fix the front carriage to the back carriage
1
• Remove the screw that fixes the right cap to the front carriage
• Remove the screws that fix the left cap and push it away from carriage
• Remove the screws that fix the knob holder sheet from the front carriage
4
2
5
3
6
2
NEOLT
1
.
.
3
.
4
.
5
.
6
.
STRONG trim PRO
SCH-TEC-1
Page 42
TECHNICAL SHEET
REPLACEMENT OF ROTATING
BLADES
• Push the front carriage towards the left to slide it out of its seat
• Put the front part on a table, slightly move the blade and remove the Benzing ring from its
seat, slide out the pin to replace the rotating blade
• Put the front panel back on the machine, following the procedure in the reverse order
7
8
8
NEOLT
7
.
.
9
.
9
STRONG trim PRO
SCH-TEC-2
Page 43
Page 44
NEOLT
S.p.A
Via G. Galilei 8
24036 Ponte San Pietro (BG) – ITALY
035/468811
035/468886
2002
NEOLT
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