Nelson Installation and GA-2497 - CM 2201 and CM 2202 Heat Trace Controllers Operating Instructions

NELSON

HEAT TRACE

™

NELSON

CM-2201/CM-2202

HEAT TRACE CONTROLLERS

Installation and Operating Instructions

Table of Contents CM-2201/CM-2202

1.0

Introduction

1.1 Getting Started

4

2.0

3.0

4.0

5.0

General Application Information Installation

Initial Set-up

5

3.1

Selecting Installation Location

3.2

Mounting

3.3

Wiring

5

4.1 Display Modes

4.2

Password Protection

4.3

Security Levels

General Operation

5.1 Display

5.2 Keypad

5.3 LED Functions

5.4 Monitoring

5.5

Alarm Management

5.6

Current-Limiting Feature

4

6

5.7 Ground Faults

5.8 Soft Start Feature

6.0

7.0

Control Modes

6.1

On-Off Control

6.2

Proportional Control

6.3

Forced Control Feature

Programming

7.1 Setpoints

7.2

7.3 System Setup

Heater Setup

8.0

Communications

8

9

15

CM-2201/CM-2202 Table of Contents

9.0 T

10.0

roubleshooting

9.1 Operator Checks

9.2 Ground Faults

9.3 RTDs

9.4 Common Warnings/Al ar ms

Maintenance

Appendix A – Specifications 21 Appendix B – Wiring Diagrams 22

Appendix C – Typical Installation Diagram

Appendix D – Mounting Details 25

Appendix E – Modbus Address List 26

16

20

24

Appendix F – ASCII Table 38 Appendix G – RTD Tables 39 Appendix H – Warranty 48

Introduction CM-2201/CM-2202

1.0

Introduction

The Nelson Heat Trace CM-2201 is designed to monitor and control one heating circuit in ordinary and Class I, Division 2, Class I, Zone 2, and Zone 2 hazardous locations.

The CM-2202 can monitor/control two heating circuits in those same locations.

This manual provides information pertaining to the installation, operation, testing, communications and maintenance of these controllers. See Appendix A for detailed specifications

1.1

Getting Started

The CM-2201/CM-2202 is typically connected to external RTDs, power or communication based on Appendix B and C. Detailed set-up of the operating/control/monitoring program is entered throughout the following sections.

For addition help, call Nelson technical support or follow the Troubleshooting section.

General Application Information CM-2201/CM-2202

2.0

General Appl i cati o n Inf or ma tio n

The CM-2201/CM-2202 are designed to operate on input voltages between100and277Vacand50/60Hz. Load switching is handled by a 2-Pole solid-state relay and can control resistive loads of 30A continuous @ 40°C ambient.

The CM-2201/CM-2202 are designed to control heating circuits by monitoring one or two temperature inputs for each circuit via industry standard 3-wire, 100Ω, RTDs. The two separate RTDs for each utilized to customize the temperature control inputs. Several different modes are user sensor failure operational

TheCM-2201 and CM-2202 can be operated in temperatures of -40°F to +104°F (-40°C to +40°C)

circuit maybe

selectable as well as the

mode.

Platinum

.

4

CM-2201/CM-2202 Installation and Initial Setup

3.0

Installation

The CM-2201/CM-2202 must be installed only in areas for which it has been approved and in accordance with all applicable electrical codes and ordinances. All conduit entry holes must be appropriately installed and sealed to ingress protection rating. Do not install this unit prior to functional testing if shipping container or internal packaging shows signs of damage. Notify the appropriate individuals immediately if damage is suspected.

3.1

Selecting Installation Location

The CM-2201/CM-2202 should be installed in an area protected from the elements as much as possible. It is possible to install the unit in unprotected areas but such often limits maintenance/access. Further, installation in unprotected areas must be carefully considered to ensure it is always in operating conditions consistent with specifications. See Appendix A for additional details.

3.2

Mounting

The CM-2201/CM-2202 should be mounted at a convenient height to suit operator interaction. (See Appendix D for mounting details.) Conduit entries should be made in the bottom of the enclosure to from moisture and the use of suitable bushings is required to maintain the environmental ratings.

3.3

Wiring

Electrical wiring diagrams and schematics are provided in Appendix B and C of this manual. Ensure that all wiring and connections are in accordance with applicable wiring codes. Enclosure grounding must be in accordance with applicable wiring codes for non-metallic devices.

The power supply for the CM-2201 is derived from the power provided for the load. However, the power supply for the CM-2202 can be provided independent of the supply for the loads being controlled. For power supply for the CM-2202 can be 120 VAC while the loads being controlled can be 277 VAC. supply for the CM-2202 may also be the loads being controlled – this is connecting appropriate jumpers.

maintain

prevent damage to the internal electronics

intrusion. Conduit entries should be drilled

power

example, the

Further, the power

derived from either of

implemented by

4.0

Initial Set-Up

Upon initial power-up, the CM-2201/CM-2202 display will run self-check, display the software version and then start the main program. Default settings are set to disable heating cables, (See 7.0 Pro gr ammin g to ena ble he ater s and program set points.)

4.1

Display Modes

This feature determines what messages and functions are displayed during normal operations. If set to “normal user,” only basic information is displayed. If set to “advanced user,” all controller information is displayed. Each parameter shown in this manual will list the Display Mode required to view information and access each function during programming.

4.2

Password Protection

The CM-2201/CM-2202 may have password protection enabled to ensure that sensitive operating parameters are not inadvertently adjusted. If password protection is enabled, the user will be prompted to enter a valid value to access any protected features. The user may also replace the default password value (1234) with their own unique value for greater protection of operational parameters.

4.3

Security Levels

CM-2201/CM-2202 has two levels of security. The high level

(Advanced Display) requires password protection. Disabling menu will parameter can At this level all are open. The low level (Normal Level) does not give access to parameters settings, but certain parameters (such as temperature, current, GFI, etc.) are open for monitori ng. If the password is “Enabled”, going directly to the parameter to be changed, and pressing the ‘up’ or ‘down’ arrow, will cause the controller to ask for the password. If correctly entered then saved. The password will automatically re-enabled. When disabled the password does not need to be entered to change and save parameters.

the password from the Password Enable/Disable keep the password disabled indefinitely – any

be changed without the use of a password.

the functions and monitoring parameters

:

the parameter can be changed and

stay disabled for 15 min, then be

5

General Operation CM-2201/CM-2202

5.1

Display

The CM-2201/CM-2202 utilizes a 2-line x 16-character alphanumeric display viewable from the front keypad. The top line is reserved for the function or operation and the bottom line displays the value range.

5.1.1

The CM2201 monitors one heating circuit consisting of load (typically a heating cable) and controls the load temperature of the item being heated provided via one or two RTD’s connected to the controller.

Actual Right

To review the statistics that have been collected, press until “Statistics” is displayed then press scroll through the various statistics.

To change the control and monitoring settings (including

alarm settings), press the

Left

arrow to scroll through the various settings. Any setting can be altered by pressing the Note that a 4-digit password may certain settings – when leftmost digit – or the second leftmost digit using the will flash until adjusted using arrows. When the last digit has been selected, press Enter and then changes will be allowed to the setting. Once the setting is adjusted, press the

To view alarms, press the

Left

arrow to scroll through the various alarms. Alarms that are not active can be erased key.

Navigation for CM2201

until “Operating Values” is displayed, then press

or

Left

arrow to scroll through the various values.

required, the cursor will flash on the

Down

use the

arrow to decrease it. Move the cursor to the

Up

based on the

(typically a pipe) as

attached to the pipe and

To monitor the load, press

Right or

Program

arrow to increase this digit value

Alarms

key and then

Up

be required to change

Right

or

Up/Down

Enter

key to store it.

key and then Right

by pressing the

or

Down

Left

arrow and it

Left

Reset

Actual

arrow to

Right

arrow.

or

5.1.2

Navigation for CM2202

The CM2202 can monitor/control two separate heating circuits (channels). The controller defaults to Channel 1 upon first start-up. All par am eter s for Chann el 1 can be displayed and modified using standard techniques as described for the CM2201 in Section 5.2.1.

To change to Channel 2, simply press the “Actual” key and then Right arrow – the active channel will be displayed. To change the channel, press the Up arrow. In general, when the active channel is displayed (e.g. "CH.2"), the ch annel can be chan ged by pr essin g the Up or Down arrow.

6

CM-2201/CM-2202 General Operation

5.2

Keypad

The keypad is “capacitive” touch sensitive and keys are activated by simply touching the area of the desired key with a finger, even when wearing gloves. Note that a stylus or other item used to touch the keypad will usually not activate the keys.

5.4

LED Functions

LED indicators will show the status of the respective The power LED will be illuminated when the connected to a source voltage. The heater LED will be illuminated when voltage is applied to any heater. The system LED will illuminate if there is an internal hardware issue with the controller. The comm LED will illuminate when the controller is sending data through external communication. The alarm LED will flash when there is a current active alarm condition or any circuit; the alarm LED will illuminate solid when an alarm was previously present but is not currently active.

5.5

Monitoring

By touching the “ the controller will scroll through all the active parameters.

5.6

Alarm Management

All alarm(s) will be saved in the alarm log. If no alar m s are active (alarm LED solid red) the Alarm LED can be turned off by touching “Reset” once for every alarm that previously occurred. If any alarm is active (alarm LED flashing red) the user cannot reset the alarm. The two alarm relays are SSR type. To set the contacts of the relays go to Settings – Heater Setup – Alarm contact. By choosing up/down arrow, the contacts can be selected to function as Normally Open or Normally Closed. Press “Enter” to save the selection. (See 7.2.12 for f urther information on the Alarm contacts setting).

Actual”

functions.

controller is

button follow the arrow and

Power-Limiting Feature

The Power-Limiting feature operates similarly to the Start in that it restricts the amount of time the cable is energized during any given period thereby reducing the average current draw of the cable during that period.

For example, if a cable normally draws 8 Amps, but current limit is set to 6 Amps, then the cable would be energized

only 75% of the time.

5.7

Ground Faults

Ground faults typically are the result of damaged or improperly installed cables which allow current-carrying conductors/ surfaces/pa rt s to b e in co nta ct wi th gr ou nd ed objects.

For example, if a heating cabl e has bee n secur ed to a pipe with a clamp, and if the clamp has bee n overtig hte ned, then the ground braid and/or the pipe may come in contact with current carrying parts within the cable. This would result in current leakage to ground through the ground braid of the cable and/or the pipe itself. This type of

fault can eventually become serious, resulting

overheating/fire/shoc k hazar ds. Current leakage to can be monitored by electronic circuitry and the SPC/DPC can

be programmed to either alarm or trip when leakage current exceeds the specified maximum allowable amount.

5.9 Soft-Start Feature

The Soft-Start feature enables self-regulating cables to

be ener gized at low temperatur es without causing excessive

load on the electrical system and extending cable life by

reducing cable internal heat ing due to inrush cu r rent s . The

resistance of self-regulating cables decreases as the

cables get colder, which results in higher current and can

result in brea ker trips if temp eratures are ve ry cold and

the instal led le ngt h of c ab le is long . The Soft-Start feature

operates by initially only energizing the cable for a very short

period of time – while the current draw may be high du ring

this period, the period is usually short enough to reduce

average load on the elect rical syste m . This short energizatio n p eriod is repeated and eventually increased; after a few minutes, the cable is usually warm enough such that the resistance has increased and the current decreased to the point where it c an be conti nuou s ly energized.

Soft-

in

ground

7

Control Modes CM-2201/CM-2202

6.0

Control Modes

The CM-2201/CM-2202 allows the user to select different control modes based on their individual process control parameters.

6.1

On-Off Control

This control method simply energizes the cable until the actual monitored temperature rises to the setpoint value plus half the deadband value (upper limit). The cable is then de-energized until the actual monitored temperature setpoint value minus half the deadband value. Note that this type of control can result in some temperature “overshoot;” this is because the cable is de-energized temperature reaches the upper limit. in the cable continues to transfer the pipe temperature to Similarly, there can

6.2

Proportional Control

This control method uses the typical proportional control algorithm wherein the cable is cycled on and off at a rate

proportional to the difference between the setpoint value and the actual monitored temperature. As the difference between the setpoint value and the actual monitored cable is reduce the assoc iated with

energized increases proportionately. This helps

drops to the

when the monitored

However, the residual heat

to the pipe, and this will cause

increase slightly above the upper limit.

be some temperature “undershoot.”

temperature increases, the amount of time the

“overshoot” and “undershoot” commonly

On/Off control.

6.4 Forced Control Feature

This control me thod sim pl y allow s the user to for ce the cab le on or off as desired using an external signal (e.g. +5 VDC or 24 VAC) applied to the IN and G terminals or an external dry contact across the +5V and IN terminals. The External Disable must be set to “ON” to allow for external control, at which point the controller operates as follows:

A) If the Temperature setpoint is “OFF” or “None”, then the heater gets energized by applying the external signal or closing the external contact.

B) If the Temperature setpoint is a specific value (ex. 55C), then the setpoint will be maintained as per normal operation ONLY when the external signal is present, or the external contact is closed – otherwise, the heater will be disabled.

8

CM-2201/CM-2202 Programming

7.1 Program-Setpoints

7.1.1

Setpoint Value

This message displays the name of the sub-menu when entered.

7.1.2

This value sets the control setpoint temperature for all operating modes. For On-Off control, the circuit is energized if the control temperature is less than the maintain temperature minus the deadband. The circuit is greater than the maintain temperature plus the deadband. If maintain temp heater circuit will have temperature control temperature. If the maintain then the heater circuit will have no monitoring or control.

7.1.3

This value sets the Low Temperature Alarm setpoint. It must be less than the maintain temperature minus the To disable this alarm set the value to “Off’. measured temperature of either RTDA or RTD activated) is less than or equal to this setpoint, the Low Temperature Alarm is activated and a “LOW TEMP ALARM” message is added to the alarm stack. This alarm deactivates when the temperature rises above the alarm setpoint value.

1.

Display Mode: All

2.

Range: N/A

3.

Default: N/A

Maintain Temp

de-energized if the control temperature is

1.

Display Mode: All

2.

Range: -50 to 500°C, none or -58°F to 932°F, none, Off

3.

Default: 10° or 50°F

Low Temp Alarm

1.

Display Mode: All

2.

Range: -50C to Maintain Temperature, Off, -58°F to Maintain Temperature, Off

3.

Default: 5°C or 41°F

4.

Restrictions: Message does not exist if Maintain Temperature is set to Off.

is set to None then the

monitoring with no

temp is set to Off

temperature

Deadband.

When the

B (if

7.1.4

High Temp Alarm

This value sets the High Temperature Alarm setpoint. It must be greater than the maintain temperature plus deadband. To disable this alarm set the value to “Off” When the measured temperature of either RTDA or RTDB (if activated) is greater than or equal to this setpoint, the High Temperature Alarm is activated and a “HIGH TEMP ALARM” message is added to the alarm stack. The alarm deactivates when the temperature falls below this alarm setpoint.

7.1.5

This value sets the Low Current Alarm setpoint. It must be less than the high current alarm setpoint. To disable this is Alarm message is deactivates when alarm setpoint. Note: heater at 100% power. If Current Limiting is enabled, all will be scaled to 100% power, based resistive load, before being compared to the setpoint.

1.

Display Mode: All

2.

Range: Maintain Temperature to +500°C, Off,

Maintain Temperature to +932°F, Off

3.

Default: Off

4.

Restrictions: Message does not exist if Maintain

Low Current Alarm

alarm set the value to “Off’. When the heater current

less than or equal to this setpoint, the Low Current

is activated and a “LOW CURRENT ALARM”

added to the alarm stack. The alarm

1.

Display Mode: All

2.

Range: 0.1A to High Current Alarm value, Off

3.

Default: Off

Temperature is set to Off.

the Heater Current rises above this

This setpoint is based on the

Proportional Control or

current measurements

on a constant

alarm

9

Programming CM-2201/CM-2202

7.1.6

High Current Alarm

This value sets the High Current Alarm setpoint. It must be greater than the low current alarm setpoint. To disable this alarm set the value to “Off’. When the heater current is greater than or equal to this setpoint, the High Current CURRENT ALARM” message stack. The alarm deactivates when falls below this alarm setpoint. This on the heater at 100% power. If Proportional Control or Current Limiting is enabled,

current measurements will be scaled to 100%

all power, based on a constant resistive load, before being compared to the

1.

Display Mode: All

2.

Range: Low Current Alarm value to 30.0A, Off

3.

Default: Off

7.1.7

Ground Fault Alarm

This value sets the Ground Fault Alarm setpoint. It must be less than the ground fault trip setpoint. To disable this alarm set the value to "Off'. When the Ground Fault Current is greater than or equal to this setpoint, the Ground Fault is activated and a "GROUND FAULT ALARM" message added to the alarm stack. The alarm deactivates when Ground Fault Current falls below this alarm setpoint.

1.

Display Mode: All

2.

Range: 10 to Ground Fault Trip, Off

3.

Default: 30mA

7.1.8

Ground Fault Trip

This value sets the Ground Fault Trip setpoint. It must be greater than the ground fault alarm setpoint. To disable this trip alarm set the value to “Off’. When the Ground Fault Current is greater than or equal to this setpoint, the de-energized, the Ground Fault Trip Alarm “GROUND FAULT TRIP” message is added stack. This is a latching alarm and trip. When of the alarm has been corrected, the circuit may energized by the manual reset function.

1.

Display Mode: All

2.

Range: Ground Fault Alarm to 500mA, Off

3.

Default: 50mA

Alarm is activated and a “HIGH

alarm setpoint.

is added to the alarm

the heater current

setpoint is based

Alarm

is

the

heater circuit is

is activated and a

to the alarm

the cause

be

7.1.9

Low Voltage Alarm

This value sets the Low Voltage Alarm setpoint. It must be less than the high voltage alarm setpoint. To disable this alarm set the value to “Off’. When the Line Voltage is less than or equal to this setpoint, the Low Voltage Alarm is activated and a “LOW VOLTAGE ALARM” message is added to the alarm stack. The alarm deactivates when the Line Voltage rises above this alarm setpoint.

Low Voltage Alarm Continued

1.

Display Mode: All

2.

Range: 85VAC to High Voltage Alarm, Off

3.

Default: Off

7.1.10

High Voltage Alarm

This value sets the High Voltage Alarm setpoint. It must be greater than the Low Voltage Alarm setpoint. To disable this alarm set the value to “Off’. When the Heater Voltage is greater than or equal to this setpoint, the High Voltage Alarm is activated and a “HIGH VOLTAGE ALARM” Message is added to the alarm stack messages. The alarm this alarm

deactivates when the Heater Voltage drops below

setpoint.

1.

Display Mode: All

2.

Range: Low Voltage Alarm to 280VAC, Off

3.

Default: Off

7.2

Program- Heater Setup

7.2.1

Heater Setup

This message displays the name of the sub-menu when entered.

7.2.2

This selection enables control and monitoring of the heater circuit. Setpoints and measured value messages cannot be “No” if the

1.

Display Mode: Advanced

2.

Range: N/A

3.

Default: N/A

Heater Enable

accessed unless the heater is enabled. Select

1.

Display Mode: All

2.

Range: Yes, No

3.

Default: No

circuit is not used.

10

CM-2201/CM-2202 Programming

7.2.3

Heater ID

This selection allows for user defined Heater Identification. for each heater alphanumeric from left to right. The cursor indicates which character is

selected. Press the [SELECT UP/DOWN] arrow keys

being to change the character. Move to the next character by pressing [NEXT] arrow. Press [ENTER] in the last character position to save

1.

Display Mode: Advanced

2.

Range: 16 Characters (CM-2201) 12 Character s (CM-2202)

3.

Default: Blank

7.2.4

Heater Type

This selection allows the user to set which type of heati ng cable is b e ing used. Self regu la ting heat ing cable should not be used with proportional control, soft-start mode, or Power limiting; for this reason these options are unavailable when heater type is set to self regulating. When heater type is set to fixed resistance all control options are available. Display Mode: Advanced

1.

Display Mode: Advanced

2.

Range: Self Regulatin g, Fixed Resistance

3.

Default: Fixe d Resistance

7.2.5

External Disable

This selection sets the response of the heater circuit to the Override inputs. The Override inputs respond to contact closure. If the Override is set to “Disable”, the override inputs are ignored, and control of the heater circuit operates normally based on the measured temperature and maintain temperature setpoint. If the Override is set to “Enable”, an the heater Off. closed, the heater control resumes in normal manner.

1.

Display Mode: Advanced

2.

Range: Enable, Disable

3.

Default: Disable

It provides a unique, identifiable tag or label

circuit. The Heater Name allows up to 16

characters which are entered one at a time

the Heater ID.

open contact on the override inputs forces

When the contact on the override input is

7.2.6

Deadband

The Deadband is defined as the difference between the set point temperature and the actual maximum temperature that is ideally allowed in excess of the setpoint temperature Decreasing the deadband increases the temperature control switching frequency.

1.

Display Mode: Advanced

2.

Range: 1 C° to 5 C°, 1 F° to 10 F°

3.

Default: 2 C° or 5 F°

4.

Note: Deadband is disabled for Proportional Control

7.2.7

Control Type

This selection determines the type of control method used or Proportional available for all heating mode is only available for devices.

7.2.8

This selection sets the maximum average current limit allowed for the heater circuit. It is useful for reducing the will for a draw to the

1.

Display Mode: Advanced

2.

Range: On-Off, Proportional

3.

Default: On-Off

4.

Selection does not exist if Heater type is set to Self regulating.

5.

Selection does not exist if Maintain Temperature

set to Off.

is

Power Limit

power output of fixed resistance heaters. The load

be turned on for a period of time and then turned off

period of time to maintain the average current

1.

Display Mode: Advanced

2.

Range: 20% - 100%, Off

3.

Default: Off

4.

Note: The value range is in 10% increments.

accuracy but also increases the heater

mode.

by the controller, either On-Off (Deadband)

Control. The On-Off control mode is

devices. Proportional Control

series type heating

value set.

11

Programming CM-2201/CM-2202

7.2.9

Soft Start Mode

This function ramps the heater output from Off to nominal current of the heater over the set soft start cycle time. It regulating the load will function.

7.2.10

This selection determines how the control temperature is utilized by the RTD inputs.

−

is useful for reducing inrush currents of self-

heaters. At the end of the soft start cycle time,

no longer be controlled by the soft start

1.

Display: Advanced

2.

Range:10 to 999 seconds, Off

3.

Default: Off

RTD Operation

In One RTD Mode, the temperature is based on the measured temperature from RTD-A. In Backup Mode, control temperature is based on RTD-A.

for any reason RTD-A fails, then RTD-B takes over.

If In Average Mode, the control temperature is based on the average of RTD-A and RTD-B measured temperatures. In Lowest Mode, control temperature is based on the lowest In Highest Mode, control temperature is based on the highest of the two temperature measurem ents. In High Temp er ature Cut off Mode, contr ol temperature is based on RTD-A, but if the temperature from RTD-B exceeds turned Off and a activated. The High Temperature operate in one RTD mode if the high is turned Off.

Functions requiring two RTDs to operate, such as Average, Lowest, Highest and High Temperature Cut off, will operate in One RTD mode if one of the two RTDs fail.

1.

2.

3.

Restrictions

Temperature is set to Off.

of the two temperature measurements.

the high temperature alarm, the heater is

Display Mode: Advanced Range: One RTD, Backup, Average, Lowest, Highest, Default: One RTD

high temperature alarm is

cut off mode will temperature alarm

High Temperature Cut off

: Message does not exist if Maintain

during this “ALARM System Status alarm, and press value to “Off”. The heater is forced off for trip. Auto Test decreases warning of problems that until the heater was needed.

1.

2.

3.

7.2.11

This selection sets the controllers fail-safe mode. The controller detects if RTD-A has failed and will use RTD-B

available. If RTD-B is not installed or has also

if failed, the as selected in this where there is no hazard from may select “On” to operate the heater and prevent freeze up. potential hazard from to de-energize the circuit available.

1.

2.

3.

7.2.12

This selection sets the operating mode of the external alarm indicator.

will be open when there is no power applied to the unit (this can be useful for signaling loss of power to the unit) OR there is an active alarm OR there previously was an active alarm that has not been acknowledged.

The alarm contacts function as follows:

period, the Auto Test Alarm is activated and an

DURING AUTO TEST” message is added to the

messages. This is a latching alarm. To clear the

locate the alarm message in the Alarm menu

[ENTER]. To disable this feature, set the

Auto Test Cycle does not operate if

any reason, including ground fault

maintenance by providing an early would otherwise go undetected

Display Mode: Advanced Range:1 to720 hours, Off Default: 24 hours

RTD Failure Mode

heater will be set to its fail-safe state

mode. For freeze protection

For processes where there is a overheating, you may select “Off”,

Display Mode: Advanced Range: On, Off Default: Off

Restrictions:

Temperature is set to Off.

Alarm Contact

Message does not exist if Maintain

By setting the contacts to NC, these contacts

overheating, you

continuously

until one of the RTD’s becomes

7.2.11

Auto Test Cycle

This value sets the frequency at which the Auto Test Cycle is activated. Auto Test is a feature that exercises the system by automatically applying power to the heater at specified time intervals. If an alarm condition is detected

1.

Display Mode: Advanced

2.

Range: Normally Open, Normally Closed

3.

Default: Normally Open

12

Programming CM-2201/CM-2202

7.3 Program– System Setup

7.3.1 System Setup

This message displays the name of the sub-menu when entered.

1. Display Mode: Advanced

2. Range: N/A

3. Default: N/A

7.3.2

Password

This selection determines if password protection is required show “disable” if program access is currently enabled and show “enable” if program access is currently disabled.

7.3.3

This selection allows the user to change the default password. The user is prompt to re-enter the old password, press [ENTER]. If correct, the user is prompt to enter the new password, press [ENTER]. The user is then prompt to re-enter the new password. If the user does not enter the new password and press [ENTER] then the password does not change.

7.3.4

This selection determines the unit of measure for temperature values. All temperatures are displayed in the Fahrenheit degrees (F°).

for programming changes. The display will

1. Display Mode: All

2. Range: Enable or Disable

3. Default: Enable

Change Password

1. Display Mode: All

2. Range: Yes, No

3. Default: No

Units

selected units of either Celsius degrees (C°) or

1. Display Mode: Advance

2. Range: Celsius, Fahrenheit

3. Default: Celsius

7.3.5 Operational Costs

This value sets the cost per kWh of electrical power. This is used to calculate energy costs for operating this control circuit.

7.3.6 Display Mode

This selection determines what messages are displayed by the controller for operations personnel. If set to “advanced “normal user”, only the basic messages are displayed. Each message listed throughout this manual shows the Display Mode required to see the message. “Advanced only” indicates that the display mode must be set to “advanced user” to view the message.

7.3.7 Default Display

This function specifies the information that will be displayed when no key has been pressed for the Display Timeout interval as described below.

VALUE

System status

Heater status Alarm status of

Heater temp Temperature of

1. Display Mode: Advance

2. Range: $0.01 to 1.00

3. Default: $0.05

user”. all messages are displayed. If set to

1. Display Mode: All

2. Range: Normal, Advance

3. Default: Advance

1. Range: System Status, Heater Status, Heater Temp

2. Default: system status

3. Restrictions: Temperature messages are not

displayed if Maintain Temperature is set

to Off.

INFORMATION DISPLAYED

Alarm status of all the heaters

the heater

the

heater

13

Programming CM-2201/CM-2202

7.3.8 Display Timeout

This function sets the length of time from the last key press, to automatically return to the Default Display information.

1. Display Mode: Advance

2. Range:5 to 600 seconds, Off

3. Default: 120 seconds

7.3.9 Modbus Address

This selection sets a unique address to ensure only one CM- 2201 attempts communications with the master unit at any time. See Section 8.0 for complete information on Modbus communications.

1. Display Mode: Advance

2. Range: 1 to 255 to accommodate multiple

3. Default: 1

Selecting “Off’ disables this function.

devices on same network.

7.3.10 Baud Rate

Sets the communication baud rate for the RS485 serial port. All controllers connected to the same data highway must operate on the same baud rate.

1. Display Mode: Advance

2. Range: 2400, 4800, 9600, 19200

3. Default: 9600

7.3.11 Reset Module

This selection resets controller memory parameters to factory default values. If the controller’s memory becomes corrupt, resetting the module will force the controller to overwrite each register and may correct any problems that

1. Display Mode: Advance

2. Range: yes, no

3. Default: no

7.4 Program- System Test

7.4.1 System Test

This message displays the name of the sub-menu when entered.

1. Display Mode: Advanced

2. Range: N/A

3. Default: N/A

exist.

7.4.2 Alarm Output Test

This function is used for testing and commissioning purposes allowing the alarm output to be forced On either for a short period of time or continuously. At the end of the specified time duration, the testing option is automatically operate if the alarm configuration is set to disable and the message “ALARM DISABLED” will appear.

1. Display Mode: Advanced

2. Range: 1-24 hours, Disabled, Continuously

3. Default: disabled

disabled. The alarm test function will not

7.4.3 Heater Test

This function overrides heater control for maintenance purposes. For normal operation, set to “disable”. If a period of time is selected, the heater is forced On or Off for the selected interval. If “continuous” is selected the heater is forced On until “disable” is selected.

1. Display Mode: Advanced

2. Range: 1-24 hours, Disabled, On Continuously

3. Default: disabled

7.4.4 Ground Fault Test

This function will test the ground fault trip function of the controller to ensure proper operation. When selected, the controller will generate an artificial ground fault current; if sensed as being greater than 30 The GF test function will verify actual ground fault current and heater trip. Status of the test will be displayed as pass or fail. If this test has been invoked by the “Now” option and it passes, the user is prompted to the load is capable of being re-energized as required. If this test has been invoked by the “Autotest” option and it passes, the load is allowed to be reenergized as required. If this test has been invoked by the Autotest cycle and it fails, an Autotest alarm is generated but the load is allowed to be re-energized as required.

1. Display Mode: Advanced

2. Range: Autotest cycle, Now, Disabled

3. Default: Disabled

the ground fault current is

mA, the test passes.

reset the ground fault trip, at which time

14

CM-2201/CM-2202 Communications

8.0 Communications

The Nelson Heat Trace CM-2201 supports a subset of the Modbus® RTU protocol format that provides monitoring, programming, and control functions using Read (03) and Write (05-06) register commands.

General Information

Serial Port:

Baud Rate: User Defined at 2400, Data Bits: 8 Stop Bits: 1 Parity: Device Address:

Modbus Registers

For all Modbus register addresses,

Example of checking alarms via Modbus from a remote terminal.

Controller SETTINGS and Status used on this example:

a. Modbus address 04 b. Baud rate 19200; non-parity; Stop bit 1. c. High Temperature alarm active

1.

To check if any alarm is activated, send the following instruction:

2.

The controller will answer with value 0x02 (High Temperature Alarm) active Alarm

3.

Once the alarm condition has been resolved, the alarm can be cleared by sending the following instruction: “04 05 0045 FF00 9C4C”

At this point the controller enters the alarm into the alarm log memory and clears the active alarm. To check the alarm log memory, see below.

Select the serial port that corresponds to your RS-485 adapter. USB to Serial adapter may be used for devices without serial connections.

4800, 9600 or 19200

None User Defined between 1 and 255

see Appendix E.

04 03 0046 0026 2590 04 = controller Modbus number 03 = Modbus function code 3 0046 = start reading from data address

70 0026 = the next 38 addresses 2590 = CRC

04 =controller Modbus number 05 = Modbus function code 5 0045 = writing to data address 165 FF00 = erase command

9C4C = CRC

4.

If the command to check if any alarm is activated (as shown in (1) above) is now sent to the controller, and assuming no other alarms have since been activated, the controller will answer with 0x0000 (no active alarms).

5.

To check the alarm log memory, issue the following instructions:

04 03 006E 0026 A598 04 = controller Modbus number 03 = Modbus function code 3 006E = start reading from data address

110 0026 = the next 38 addresses A598 = CRC

6.

The High Temperature Alarm will be listed here, so the controller will answer 0x02. The Alarm log can hold 20 alarms. After 20 alarms the oldest alarm will be erased to allow for storage of the new alarm. To erase all alarms on alarm log, see below.

7.

To erase all alarms on the Alarm log from the remote terminal, send the following instruction:

04 05 0097 FF00 3D83 04 = controller Modbus number 05 = Modbus function code 0097 = data address 151 to write FF00 = command to erase all memory log 3D83 = CRC

Note: The DPC can read up to 45 addresses per command

15

Troubleshooting CM-2201/CM-2202

Terminal No.

Description

RA

RTD A Source (RED)

WA RTD A Common(WHT)

RA

RTD A Sense(RED)

GND Bus

Shield

RB

RTD B Source (RED)

WB RTD B Co m m on ( WH T)

RB

RTDB Sense(RED)

9.3

RTDs

9.1

Operator Checks

Upon receipt of the controller, or to check the controller for an indication of normal operation, follow the operational procedures shown below. These procedures are designed to familiarize the operator with the controller and to provide an u

nderstanding of its operation.

To determine if a fault is associated with the heat tracing, wiring or the controller, it will be necessary to troubleshoot the wiring and tracer circuit. If the Fault re mains, r e mov e po we r fro m th e co ntro l ler an d exchange it with another controller. This may require some reprogramming of the new CM2201/CM-2202. Refer to the following se ctio n s for th e approp riat e topic.

9.2

Ground Fault

Ground fault warning /alarms can be caused by incorrect installation as well as current leakage resulting from wet system components or damaged cables.

The CM2201/CM2202 Controller detects ground faults by summing the outgoing and return trace currents through an internal current transformer. Under normal operating current will be

conditions (no g round fault condition) this

zero. When t here is a flow of current from one of the trace supply wires to ground, a ground fault condition occurs. If a ground fault alarm is present on start-up of a new installation it is likely due to a wiring error or damaged cable. To verify this condition:

a)

Check that the heating circuit neutrals return to

RTD failures after installation can generally be attributed incorrect wiring or improper installation of the sensor. Troubleshooting of these failures is a very simple procedure the proper steps are undertaken in the correct order. Some specific RTD problems and the correct methods for troubleshooting are outlined as follows.

1.

RTD Failure Alarm(s)

If the CM2201/CM-2202 controller indicates a failure of an

a)

Ensure that the RTD is a 3-wire 100 (Platinum Type).

TURN THE POWER TO THE CONTROLLER OFF BEFORE PROCEEDING!

b)

Disconnect the RTD wiring from the input terminals.

c)

Measure the RTD’s resistance between the source (RED) and

sense (RED) leads at the controller (it should not exceed 40 Ω). Excessive lead resistance will cause a RTD FAILURE ALARM and must be corrected. Look for loose excessive lead length, or insufficien t wire as necessary.

d)

When wiring to the CM2201/CM 2202, the terminals are marked as follows:

GND Bus

terminals,

gauge and correct

Measures the RTD’s resistance between the source (RED) or sense (RED) lead and the common (WHT) lead of the RTD at the controller (should be between 60 and 330 Ω depending on the temperature and the lead resistance. Verify that the RTD is wired correctly—the heat tracing will always be terminated in the order: source common(WHT), sense(RED).

Shield

controllers

(RED),

to

if

RTD:

the controller a nd are no t con nected dir ect ly to

distribution panel. This can be a common

the problem if the

installation is a retrofit situation.

b)

On paralleled circuits, be certain that ALL neutrals

return. The late addition of a circuit may not be obvious.

Note:

The controller monitors the integrity of the ground fault(GF) detection. If a fault is detected, the controller will generate a GFI warning/alarm depend of the settings.

The RTD manufacturer will typically color code the leads the source and sense being the same color, and the different color. Ensure that the RTD extension terminated at one end only, normally using the provided at the terminal board.

common a

wire shield is

terminal block

with

16

CM-2201/CM-2202 Troubleshooting

Note:

Red triad color code for the RTD connections. Usually, RED lead is the common connection (same as the White-WhiteRed color scheme) and the White and Black connections may be used interchangeably.

Some manufacturers use the common Black-White-

the

2.

Temperature Verification

If you consider that the indicated or displayed temperature is not correct, the controller and the RTD can be quickly checked for correct operation. To verify the RTD:

TURN THE POWER TO THE CONTROLLER OFF BEFORE PROCEEDING!

a)

Disconnect the RTD wiring from the input terminals.

b)

To calculate the temperature indicated by the RTD,

measure the resistance from source (red wire) or sense the resistance measured between source and sense. This will give a compensated resistance value that can be crossAppendix E or Appendix F. Compare the measured resistance and cross-referenced temperature value obtained from the RTD table to the indicated or displayed value. These should agree to within the accuracy standards of the CM2201/CM2202 and the RTD.

Note:

Ensure you refer to the correct RTD table for the type RTD you are using

To verify the Controller:

TURN THE POWER TO THE CONTROLLER OFF BEFORE PROCEEDING!

a)

Disconnect the RTD wiring from the input terminals.

b)

Connect a 100 Ω resistor across the source or

sense between the

c)

Apply power to the controller. The indicated or

displayed depending on RTD TYPE is have a +/- 10%

(red wire) to commo n (white wir e ) and subtract

referenced to one of the RTD tables found in

terminal and common. Insert a jumper

source and sense terminals.

temperature should be about 32°F (0°C)

the actual resistance of the test resistor if

set to 100 Ω Platinum. Any resistor may

tolerance.

of

3.

Unstable Temperature

An erratic indication of temperature can be caused by several factors external to the controller. The controller’s resolution will result in an indicated couple of degrees if the measured falls between two discrete values referred to as quantization error).

If the instability is excessive, check:

a)

Wire used for extension of the RTD should be threewire,

twisted and shielded with the shield grounded at the controller only. Each of the three lead wires must be of the same gauge.

b)

The ideal installation has a separate conduit for the RTD leads (if they have been extended). It is not usually problem to run low signal levels in the same conduit the power leads even in high power applications, as as the RTD wire is a twisted, shielded type with an insulation rating equal to or greater than the highest voltage in the conduit. Follow the proper Electrical Code requirements for your particular installation.

c)

Check the specifications for the particular cable being used to ensure that it does not have excessive Capacitance when used in long lengths. This can cause a reads and normally for all

d)

Check one by one if the all RTD leads are connected to the connector.

e)

Lastly, it is possible for the RTD itself to fail on an should be probably the also the least

temperature offset between what the controller

what the RTD actually measures. This again is

not a problem since the controller compensates

but the worst cases of this.

intermittent basis, but this failure mode

considered unusual. This kind of failure is

most difficult to find but fortunately it is likely as a failure mechanism.

accuracy and

temperature change of a

resistance temperature

(this is sometimes

a

as

long

17

Troubleshooting CM-2201/CM-2202

9.4

Common Warnings/Alarms - What to Look for

The CM-2201/CM-2202 has a wide range of warning and

alarming features that may be selectively enabled or disabled to allow the monitoring and indication of trouble

conditions. Described below are the different warming and 2201/CM-2202, their warning settings must alarm will be activated the activated.

9.4.1

Continuity Failure

The “Cont in uity F a ilure ” al ar m ind ic ate s tha t the curr e nt be in g drawn by the load is less than about 0.5 Amps and hence the load is assumed to be disconnected

9.4.2

High Current Warning/Alarm

This Warning/alarms current levels that are greater than the HIGH CURRENTWARNING/ALARM setting for the application.

Cause of Warning/Alarm:

•

Warning/Alarm setting too close to normal

operating

•

High in-rush current from “cold start” of self regulating

cable

•

Damaged or partially shorted heating cable

•

“

As built” cable length is greater than design value

9.4.3

Low Current Warning/Alarm

This alarms current levels which are less than the LOW CURRENT WARNING/ALARM setting.

Cause of Warnings/Alarm:

•

Warning/Alarm setting too close to normal

operating

•

Low sou rce voltage

•

Damaged or inoperative heating cable

•

Open connection—wiring problem

•

SSR or contactor failed open

9.4.4

Overcurrent Trip

If the controller is unable to start the cable due to high after attempting to soft start it, the controller will switch off.

Cause of Alarm:

•

Excessive in-rush current

•

Incorrect CM-2201/CM2202 settings

•

Incorrect wiring

•

Damaged cable

alarm conditions available on the CM-

meanings, and possible causes. The

be below alarm settings. If an

two SSR low power will be

current

current or

trip its output

9.4.5

Power Limiting (Current Limiting)

This alarm indicates that the solid-state relay is limiting the average amount of power that is applied to the trace circuit as defined by the MAXIMUM POWER setting.

Cause of Alarm:

•

Power applied to trace circuit is being limited to

MAXIMUM POWER setting

the

9.4.6

High GFI Warning

This warning ground fault current levels which are greater than the HIGH GFI WARNING setting.

Cause of Warning:

•

Warning setting too close to normal leakage current

•

Damaged cable insulation and/or moisture present

•

Moisture in junction box

•

Poor splice or termination

•

Moisture provides conductive ground path which allows

ground fault current

9.4.7

GFI Alarm

This value sets the upper limit of allowable ground fault leakage. Exceeding this limit will result in the output switch being latched off and the alarm activated to indicate a ground fault condition.

Cause of Alarm:

•

Trip setting too close to normal leakage current

•

Damaged cable insulation and/or moisture present

•

Moisture in junction box

•

Poor splice or termination

Moisture provides conductive ground path which allows

9.4.8

Switch Failure

This alarm indicates that the controller senses current flow when the output switch should

Cause of Alarm

•

Some other devi ce en er gize d heat t race

•

Output switch has failed “closed”

ground fault current

be off.

18

CM-2201/CM-2202 Troubleshooting

9.4.9

High RTD A/ RTD B Temperature Reading

This warning/alarm appear when the temperature exceeds the HIGH RTD WARNING/ALARM temperature setting.

Cause of Warning/Alarm:

•

Warning/Alarm temperature setting too close to maintain

temperature

•

Flow of hot product

•

Steaming out lines

•

Incorrect tracer wiring

9.4.10

Low RTD A/ RTD B Temperature Reading

This warning/alar m a ppea rs when the te mp e ra ture decreases below the LOW RTD WARNING/ALARM temperature setting.

Cause of Warning/Alarm:

•

Warning/Alarm temperature setting too close to maintain

temperature

•

Flow of cold produ ct

•

Empty pipe

•

Damaged, wet, or missing insulation

•

Heating cable not sized properly for the application

9.4.13

High Voltage Warning/Alarm

This warning/alarms voltage levels that are greater than the HIGH VOLTAGE WARNING/ALARM setting.

Cause of Warning/Alarm:

•

Warning/Alarm setting too close to normal operating voltage

•

Incorrect wiring

•

Power surge

9.4.14

Low Voltage Warning/Alarm

This warning/alarms voltage levels are less than the LOW VOLTAGE WARNING/ALARM setting.

Cause of Warning/Alarm:

•

Warning/Alarm setting too close to normal operating

voltage

•

Damaged power cable

•

Incorrect VOLTAGE TURNS RATIO

•

“Brown-out” conditions

•

Loss of power to the circuit

9.4.11

RTD A/ RTD B Failure

This alarm indicates a sensor is not operating properly. The temperature sensor may fail due to an “open” or “shorted” condition.

Cause of Alarm:

•

Incorrect or damaged field wiring - open leads or excess

resistance (either intermittent or continuous) may be due to broken or damaged wires or loose terminals.

•

Damaged or inoperative temperature sensors

9.4.12

EEPROM Data Failure

This alarm indicates that the controller has detected a failure in its non-volatile memory (this is where all of the controller’s configuration and calibration settings are stored). This indicates an internal problem and the CM2201/CM2202 should be replaced and returned to

factory for repair.

the

Cause of Alarm:

•

The CM-2201/CM2202 cannot bypass the failed area of its memory and has loaded factory defaults into this failed

.

area

19

Maintenance CM-2201/CM-2202

10.0 Maintenance

The CM-2201/CM-2202 should be regularly maintained as follows: a) Check fit of door gasket and adjust as required. Clean

door gasket.

b) Verify that moisture is not entering enclosure; repair as

required. c) Check terminals to ensure connections are secure. d) Check wiring for any signs of overheating. e) Clean front panel with mild soap on damp cloth.

Warning: Do not use any cloth from synthetic material or

similar. The cleaning process may cause the front label to charge electrostatically and touching the front panel may generate s

parks.

20

Appendices CM-2201/CM-2202

Appendix A Specifications

Model: Rating:

Maximum Current:

Enclosure: CM-2201/CM-2202 110–277Vac,30Amps (Solid State Relays) 30 Amps per Channel 50 or 60 Hz Solid State Relay (DPST) Normally Open (NO) 4X Alarm Outputs:

Agency Approval for Hazardous Locations: cCSAus

Class1, DIV.2, Groups A, B, C, D Class 1, Zone 2: IIC

Temperature Code:

Frequency: Switching:

1.

24 VACto277 VAC@Max.0.5 Amps (Solid State Relay - requires Min. 100mA load)

2. 30VDC@ Max. 0.1 Amps (Solid State Relay- requires Min. 50mAload)

T4 (135 °C)

NEMA

21

Appendices CM-2201/CM-2202

Appendix B CM-2201 Wiring Diagram

Notes:

1. Solid State Contact

2. Install Jumper at JP1 (120 OHM Resistor) on both terminals if CM-2201 is last device on network. Else install jumper on one terminal only of JP1.

3. If “Force “ feature is activated by external “dry contact”, use “+5V” and “IN” terminals; Ground connection is not required. If activated by external voltage signal, use “IN” and “G” (Ground) terminals as noted.

22

CM-2201/CM-2202 Appendices

Controller Independently Powered

Controller powered in parallel with CH.1

Controller powered in parallel with CH.2

CONN4-L2/N to CONN3-L2/N

CONN5-L2/N to CONN3-L2/N

CM-2202 Wiring Diagram Appendix B

Notes:

1. All Alarms Output are SSR N.O.

2. All RTD’s must have the Shield connected to Ground Bus.

3. Remove Jumper JP1 only if the controller is in RS485 Network AND is not the last unit on the Network.

4. Connect Controller Power Supply as follows;

Connect power supply directly to conn3

Jumper CONN4-L1 to CONN3-L1

&

Jumper CONN5-L1 to CONN3-L1

&

23

Appendices CM-2201/CM-2202

Appendix C Typical Installation Diagram

24

Appendices CM-2201/CM-2202

CM-2201 Mounting Details

CM-2202 Mounting Details

Appendix D Mounting Details

Appendices CM-2201/CM-2202

D.1 Module Setup Group (Read/Write)

Modbus

Data

Length

Register

Address

Bytes

= x per 1°C (-50 to +500)

= x per 1°F (-58 to +932)

= x per 1°C (-50 to +500)

= x per 0.1A (1 to 300)

= x per 1V (85 to 280)

= x per 1 Second (10 to 999)

= x per 1 Hour (1 to 720)

Appendix E Modbus Address List

Variable Name

40001 0 2 Maintain Temp in °F

40002

40003

40004

1 2

2

3 2

40005 4 2

40006 5 2

40007 6 2

40008 7 2

Maintain Temp in °C

2 Low Temp Alarm in °F

Low Temp Alarm in °C

High Temp Alarm in °F

High Temp Alarm in °C

Deadband in °F = x per 1°F (1 to 10) Deadband in °C = x per 1°C (1 to 5)

Description/Value Range

= x per 1°F (-58 to +932) = 32766 if Set to None = 32767 if Set to Off

= 32766 if Set to None = 32767 if Set to Off

= 32767 if Set to Off = x per 1°C (-50 to +500) = 32767 if Set to Off = x per 1°F (-58 to +932) = 32767 if Set to Off

= 32767 if Set to Off

40009 8 2

40010 9 2

40011 10 2

40012 11 2

40013 12 2

40014 13 2

40015 14 2 Power Limit

40016 15

40017 16 2 Auto Test Cycle

40018 17 2 Display Time

Low Current Alarm

High Current Alarm

Ground Fault Alarm

Ground Fault Trip

Low Voltage Alarm

High Voltage Alarm

Soft-Start

2

= 32767 if Set to Off = x per 0.1A (1 to 300) = 32767 if Set to Off = x per 1mA (10 to 500) = 32767 if Set to Off = x per 1mA (10 to 500) = 32767 if Set to Off

= 32767 if Set to Off = x per 1V (85 to 280) = 32767 if Set to Off = x per 10% (1 to 10) = 32767 if Set to Off

= 32767 if Set to Off

= 32767 if Set to Off = x per 1 Second (5 to 600) = 32767 if Set to Off

26

CM-2201/CM-2202 Appendices

= x per 1 Hour (1 to 24)

= 32764 if Set to Disable

16-Character limit (CM-2201)

chart

00 = Auto Test Cycle 10 = Disable

0 = Normally Open 1 = Normally Closed

0 = No 1 = Yes

0 = Disable 1 = Enable

0 = On/Off 1 = Proportional

000 = Single RTD Mode

101 = High Temp Cut-out

0 = Off 1 = On

00 = Auto Test Cycle 10 = Disable

0 = Fixed Resistance 1 = Self Regulating

0 = Normally Open 1 = Normally Closed

Modbus Address List Appendix E

40019 18 2 Cost per kwh = x per $0.01 (1 to 100) 40020 19 2 Reserved 40021 20 2 Reserved 40022 21 2 Reserved

40023 22 2 Alarm Test

=32765 if Set to Continuously = x per 1 Hour (1 to 24)

40024 23 2 Heater Test

40025 24 2 Reserved

= 32764 if Set to Disable =32765 if Set to Continuously

40026-40033 25 - 32 16 Heater Name

40034-40042 33 - 41 16 Reserved

bits Variable name

40043 42 2

0 1 2 Reserved

3 Alarm Contact CH.1 4 Enable Heater CH.2 5 External Disable CH.2 6 Control Type (CH.2)

7 8

9

GF Test CH.1

RTD Operation (CH.2)

12-character limit (CM-2202). See Appendix E for ASCII

01 = Now

001 = Backup 010 = Average 011 = Lowest 100 = Highest

10 RTD Failure Mode (CH.2) 11

GF Test (CH.2)

12 13 Heater Type (CH.2)

14 Alarm Contact (CH.2) 15 Reserved

01 = Now

27

Appendices CM-2201/CM-2202

Modbus Register

Length

Bytes

0 = °F 1 = °C

0 = No 1 = Yes

0 = Disable 1 = Enable

0 = On/Off 1 = Proportional

000 = Single RTD Mode

101 = High Temp Cut-out

0 = Off 1 = On

0 = Disable 1 = Enable

0 = Normal 1 = Advanced

00 =System Status 10 = Heater Temp

0 = Fixed resistance 1 = Self-regulating

Low Temp Alarm in °F

= x per 1°F (-58 to +932)

Low Temp Alarm in °C

= x per 1°C (-50 to +500)

Deadband in °F (ch2)

Deadband in °C

Appendix E Modbus Address List

Data Address

40044 43 2

bits Variable name Description/ Value Range 0 Units 1 Enable Heater (CH.1) 2 External Disable (CH.1) 3 Control Type (CH.1)

4 5

RTD Operation (CH.1)

6

7 RTD Failure Mode (CH.1) 8 Enable Password 9 Display Mode

10

Default Display

11

001 = Backup 010 = Average 011 = Lowest 100 = Highest

01 = Heater Status

40201 200 2

40202 201 2

40203 202 2

40204 203 2

40205 204 2

40206 205 2

12 13 14

15 Heater Type (CH.1)

Maintain Temp in °F = x per 1°F (-58 to +932) (ch2) = 32766 if Set to None

Maintain Temp in °C = x per 1°C (-50 to +500) (ch2) = 32766 if Set to None

(ch2) = 32767 if Set to Off

(ch2) = 32767 if Set to Off High Temp Alarm in °F = x per 1°F (-58 to +932) (ch2) = 32767 if Set to Off High Temp Alarm in °C = x per 1°C (-50 to +500) (ch2) = 32767 if Set to Off

Baud Rate

001 = 2400 bps 010 = 4800 bps 011 = 9600 bps 100 = 19200 bps

= 32767 if Set to Off

40207 206 2

40208 207 2

(ch2)

= x per 1°F (1 to 10)

= x per 1°C (1 to 5)

28

CM-2201/CM-2202 Appendices

Low Current Alarm

= x per 0.1A (1 to 300)

Low Voltage Alarm

= x per 1V (85 to 280)

Auto Test Cycle

= x per 1 Hour (1 to 720)

Heater Test

= x per 1 Hour (1 to 24)

(ch2)

= 32764 if Set to Disable

Modbus Address List Appendix E

40209 208

40210 209

40211 210

40212 211

40213 212

40214 213

40215 214 2

40216 215

40217 216 2

40218 217 2 Display Time

40219 218 2 Cost per kwh = x per $0.01 (1 to 100) 40220 219 2 Reserved 40221 220 2 Reserved 40222 221 2 Reserved

40223 222 2

2

(ch2) = 32767 if Set to Off High Current Alarm = x per 0.1A (1 to 300)

2

(ch2) = 32767 if Set to Off Ground Fault Alarm = x per 1mA (10 to 500)

2

(ch2) = 32767 if Set to Off Ground Fault Trip = x per 1mA (10 to 500)

2

(ch2) = 32767 if Set to Off

2

(ch2) = 32767 if Set to Off High Voltage Alarm = x per 1V (85 to 280)

2

(ch2) = 32767 if Set to Off Power Limit = x per 10% (1 to 10) (ch2) = 32767 if Set to Off SoftStart = x per 1 Second (10 to 999)

2

(ch2) = 32767 if Set to Off

= x per 1 Second (5 to 600) = 32767 if Set to Off

Alarm Test = x per 1 Hour (1 to 24) (ch2) = 32764 if Set to Disable

=32765 if Set to Continuously

40224 223 2

=32765 if Set to Continuously

40225 224 2 Reserved

40191-40198 190-197 16

Heater Name (ch2)

12-character limit. See Appendix E for ASCII chart.

29

Appendices CM-2201/CM-2202

D.2 Module Monitoring Group (Read Only)

= x per °C

= 32765 if RTD Fail

= x per °C

= 32765 if RTD Fail

= x per 1V

= x per °F

= 32765 if RTD Fail

Appendix E Modbus Address List

= x per °F

40045 44 2 System Temp in °F

40046 45 2 System Temp in °C

40047 46 2 RTD-A Temp in °F

40048 47 2 RTD-A Temp in °C

40049 48 2 RTD-B Temp in °F

= 32765 if RTD Fail = 32763 if Undetected *

= 32763 if Undetected * = x per °F = 32765 if RTD Fail = 32763 if Undetected * = x per °C = 32765 if RTD Fail = 32763 if Undetected * = x per °F = 32765 if RTD Fail = 32763 if Undetected *

40050 49 2 RTD-B Temp in °C

= 32763 if Undetected *

40051 50 2 Heater Power = x per 10%

40052 51 2 Current

40053 52 2 Reserved

40054 53 2 GF Current

40055 54 2 Voltage

40056 55 2 Heater status

40057 56 2 Max Temp in °F

40058 57 2 Max Temp in °C

= x per 0.1A = 32766 if Out of Range

= x per 1mA= 32766 if Out of Range

= 32766 if Out of Range = 1 on = 0 off = x per °F = 32765 if RTD Fail = 32763 if Undetected * = x per °C = 32765 if RTD Fail = 32763 if Undetected *

40059 58 2 Min Temp in °F

= 32763 if Undetected *

30

CM-2201/CM-2202 Appendices

= x per 1mA

= x per 1V

40075-40076

74 – 75

4

Alarm Stack 03

2 = High Temp Alarm

512 = Continuity Failure Alarm

65536 = GFI test failure

Modbus Address List Appendix E

= x per E256°C

40060 59 2 Min Temp in °C

40061 60 2 Max Current

= 32765 if RTD Fail = 32763 if Undetected * = x per 0.1A = 32766 if Out of Range

40062 61 2 Max GF Current

40063 62 2 Max Volt

40064 63 2 Min Volt

40065 64 2 Energy

40066-40067 65 - 66 4 Cost

40068-40069 67 - 68 4 Heater On Time

40070 69 2 Heater on % = x per 1% 40071-40072 70 - 71 4 Alarm Stack 01 0 = No Alarm 40073-40074 72 – 73 4 Alarm Stack 02 1 = Low Temp Alarm

40077-40078 76 - 77 4 Alarm Stack 04 4 = Low Current Alarm 40079-40080 78 – 79 4 Alarm Stack 05 8 = High Current Alarm 40081-40082 80 – 81 4 Alarm Stack 06 16 = GF Alarm 40083-40084 82 – 83 4 Alarm Stack 07 32 = GF Trip 40085-40086 84 – 85 4 Alarm Stack 08 64 = Low Voltage Alarm 40087-40088 86 – 87 4 Alarm Stack 09 128 = High Voltage Alarm 40089-40090 88 – 89 4 Alarm Stack 10 256 = Auto Test Alarm

= 32766 if Out of Range

= 32766 if Out of Range = x per 1V = 32766 if Out of Range = x per 1MWh = 32766 if Out of Range = x per $0.01

= 0x7FFFFFFF Out of Range = x per 1 Hour

= 1500000 Out of Range

40091-40092 90 – 91 4 Alarm Stack 11

40093-40094 92 – 93 4 Alarm Stack 12 40095-40096 94 – 95 4 Alarm Stack 13 2048 = RTD-A Fail Alarm

40097-40098 96 – 97 4 Alarm Stack 14 4096 = Reserved 40099-40100 98 – 99 4 Alarm Stack 15 8192 = RTD-B Fail Alarm 40101-40102 100 – 101 4 Alarm Stack 16 16384 = Reserved 40103-40104 102 – 103 4 Alarm Stack 17 32768 = Self Check Failure 40105-40106 104 – 105 4 Alarm Stack 18 40107-40108 106 – 107 4 Alarm Stack 19

1024 = SSR Failed Shorted Alarm

31

Appendices CM-2201/CM-2202

512 = Continuity Failure Alarm

1024 = SSR Failed Shorted

65536 = GFI test failure

Log Stack 20

System Temp in °C

= x per °C

(ch2)

= 32765 if RTD Fail

(ch2)

= 32765 if RTD Fail

40232

231

2

RTD-B Temp in °C

= x per °C

Appendix E Modbus Address List

40109-40110 108 – 109 4 Alarm Stack 20 40111-40112 110 - 111 4 Log Stack 1 0 = No Alarm 40113-40114 112 – 113 4 Log Stack 2 1 = Low Temp Alarm 40115-40116 114 – 115 4 Log Stack 3 2 = High Temp Alarm 40117-40118 116 – 117 4 Log Stack 4 4 = Low Current Alarm 40119-40120 118 – 119 4 Log Stack 5 8 = High Current Alarm 40121-40122 120 – 121 4 Log Stack 6 16 = GF Alarm 40123-40124 122 – 123 4 Log Stack 7 32 = GF Trip 40125-40126 124 – 125 4 Log Stack 8 64 = Low Voltage Alarm 40127-40128 126 – 127 4 Log Stack 9 128 = High Voltage Alarm 40129-40130 128 – 129 4 Log Stack 10 256 = Auto Test Alarm

40131-40132 130 – 131 4 Log Stack 11

40133-40134 132 – 133 4 Log Stack 12 40135-40136 134 – 135 4 Log Stack 13 2048 = RTD-A Fail Alarm

40137-40138 136 – 137 4 Log Stack 14 4096 = Reserved 40139-40140 138 – 139 4 Log Stack 15 8192 = RTD-B Fail Alarm 40141-40142 140 – 141 4 Log Stack 16 16384 = Reserved 40143-40144 142 – 143 4 Log Stack 17 32768 = Self Check Failure 40145-40146 144 – 145 4 Log Stack 18 40147-40148 146 – 147 4 Log Stack 19

40149-40150 148 – 149 4

40227 226 2

40228 227 2

40229 228 2

40230 229 2

40231 230 2

System Temp in °F = x per °F (ch2) = 32765 if RTD Fail

RTD-A Temp in °F = x per °F (ch2) = 32765 if RTD Fail

RTD-A Temp in °C = x per °C (ch2) = 32765 if RTD Fail

RTD-B Temp in °F = x per °F

Alarm

= 32763 if Undetected *

32

CM-2201/CM-2202 Appendices

(ch2)

= 32765 if RTD Fail

Voltage

= x per 1V

Min Temp in °F

= x per °F

(ch2)

= 32765 if RTD Fail

Max GF Current

= x per 1mA

Max Volt

= x per 1V

Heater on %

Modbus Address List Appendix E

= 32763 if Undetected *

40233 232 2

40234 233 2

40235 234 2

Heater Power (ch2) Current = x per 0.1A (ch2) = 32766 if Out of Range GF Current (ch2)

= x per 10%

= x per 1 mA = 32766 if Out of Range

40236 235 2

40237 236 1

40238 237 2

40239 238 2

40240 239 2

40241 240 2

40242 241 2

(ch2) = 32766 if Out of Range Heater status

(ch2) Max Temp in °F = x per °F

(ch2) = 32765 if RTD Fail

Max Temp in °C = x per °C (ch2) = 32765 if RTD Fail

Min Temp in °C = x per °C (ch2) = 32765 if RTD Fail

Max Current = x per 0.1A (ch2) = 32766 if Out of Range

= 1 on = 0 off

= 32763 if Undetected *

40243 242 2

40244 243 2

40245 244 2

40246 245 2

40247-40248 246-247 4

40249-40250 248-249 4

40251 250 2

(ch2) = 32766 if Out of Range

(ch2) = 32766 if Out of Range Min Volt = x per 1V (ch2) = 32766 if Out of Range Energy = x per 1MWh (ch2) = 32766 if Out of Range

Cost (ch2)

Heater On Time = x per 1 Hour (ch2) = 1500000 Out of Range

(ch2)

= x per $0.01 = 0x7FFFFFFF Out of Range

= x per 1%

33

Appendices CM-2201/CM-2202

Alarm Stack 01

Alarm Stack 10

Alarm Stack 13

Appendix E Modbus Address List

40252-40253 251-252 4

40254-40255 253 – 254 4

40256-40257 255 – 256 4

40258-40259 257 - 258 4

40260-40261 259 - 260 4

40262-40263 261 – 262 4

40264-40265 263 – 264 4

40266-40267 265 – 266 4

40268-40269 267 – 268 4

40270-40271 269 – 270 4

40272-40273 271 – 272 4

40274-40275 273 – 274 4

40276-40277 275 – 276 4

40278-40279 277 – 278 4

40280-40281 279 – 280 4

40282-40283 281 – 282 4

40284-40285 283 – 284 4

40286-40287 285 – 286 4

40288-40289 287 – 288 4

(ch2) Alarm Stack 02

(ch2) Alarm Stack 03

(ch2) Alarm Stack 04 (ch2)

Alarm Stack 05 (ch2)

Alarm Stack 06 (ch2)

Alarm Stack 07 (ch2)

Alarm Stack 08 (ch2)

Alarm Stack 09 (ch2)

(ch2) Alarm Stack 11

(ch2) Alarm Stack 12

(ch2)

(ch2) Alarm Stack 14

(ch2) Alarm Stack 15

(ch2) Alarm Stack 16 (ch2)

Alarm Stack 17 (ch2)

Alarm Stack 18 (ch2)

Alarm Stack 19 (ch2)

0 = No Alarm 1 = Low Temp Alarm 2 = High Temp Alarm 4 = Low Current Alarm 8 = High Current Alarm 16 = GF Alarm 32 = GF Trip 64 = Low Voltage Alarm 128 = High Voltage Alarm 256 = Auto Test Alarm 512 = Continuity Failure Alarm 1024 = SSR Failed Shorted Alarm

2048 = RTD-A Fail Alarm 4096 = Reserved 8192 = RTD-B Fail Alarm 16384 = Reserved

32768 = Self Check Failure

65536 = GFI test failure

40290-40291 289 – 290 4

Alarm Stack 20 (ch2)

34

CM-2201/CM-2202 Appendices

Log Stack 1

Log Stack 5

Log Stack 8

Log Stack 12

Log Stack 16

Log Stack 20

Modbus Address List Appendix E

40292-40293 291 – 292 4

40294-40295 293 – 294 4

40296-40297 295 – 296 4

40298-40299 297 – 298 4

40300-40301 299- 300 4

40302-40303 301 = 302 4

40304-40305 303 – 304 4

40306-40307 305 - 306 4

40308-40309 307 – 308 4

40310-40311 309 – 310 4

40312-40313 311 - 312 4

40314-40315 313 – 314 4

40316-40317 315 – 316 4

40318-40319 317 – 318 4

40320-40321 319 – 320 4

40322-40323 321 – 322 4

40324-40325 323 – 324 4

40326-40327 325 - 326 4

40328-40329 327 – 328 4

(ch2) Log Stack 2 (ch2) Log Stack 3 (ch2) Log Stack 4 (ch2)

(ch2) Log Stack 6 (ch2) Log Stack 7 (ch2)

(ch2) Log Stack 9 (ch2) Log Stack 10 (ch2) Log Stack 11 (ch2)

(ch2) Log Stack 13 (ch2) Log Stack 14 (ch2) Log Stack 15 (ch2)

(ch2) Log Stack 17 (ch2) Log Stack 18 (ch2) Log Stack 19 (ch2)

0 = No Alarm 1 = Low Temp Alarm 2 = High Temp Alarm 4 = Low Current Alarm 8 = High Current Alarm 16 = GF Alarm 32 = GF Trip 64 = Low Voltage Alarm 128 = High Voltage Alarm 256 = Auto Test Alarm 512 = Continuity Failure Alarm 1024 = SSR Failed Shorted Alarm

2048 = RTD-A Fail Alarm 4096 = Reserved 8192 = RTD-B Fail Alarm 16384 = Reserved

32768 = Self Check Failure

65536 = GFI test failure

40330-40331 329 - 330 4

(ch2)

35

Appendices CM-2201/CM-2202

D.3 Module Reset Group (Write Only)

Reset Heater On Time (Hours) in statistics

Appendix E Modbus Address list

00151 150 2 Clear All Alarms = Set "On (0xFF00)" to Reset 00152 151 2 Clear All Logs = Set "On (0xFF00)" to Reset 00153 152 2 Reset Max Temp in statistics = Set "On (0xFF00)" to Reset 00154 153 2 Reset Min Temp in statistics = Set "On (0xFF00)" to Reset 00155 154 2 Reset Max Current in statistics = Set "On (0xFF00)" to Reset 00156 155 2 Reset Max GF in statistics = Set "On (0xFF00)" to Reset 00157 156 2 Reset Max Voltage in statistics = Set "On (0xFF00)" to Reset 00158 157 2 Reset Min Voltage in statistics = Set "On (0xFF00)" to Reset 00159 158 2 Reset Energy in statistics = Set "On (0xFF00)" to Reset 00160 159 2 Reset Cost in statistics = Set "On (0xFF00)" to Reset

00161 160 2 00162 161 2 Reset Heater On Percentage in statistics = Set "On (0xFF00)" to Reset

00163 162 2 Reset All Statistics = Set "On (0xFF00)" to Reset 00164 163 2 Shut Off Alarm Output = Set "On (0xFF00)" to Reset 00165 164 2 Reset Low Temperature Alarm = Set "On (0xFF00)" to Reset 00166 165 2 Reset High Temperature Alarm = Set "On (0xFF00)" to Reset 00167 166 2 Reset Low Current Alarm = Set "On (0xFF00)" to Reset 00168 167 2 Reset High Current Alarm = Set "On (0xFF00)" to Reset 00169 168 2 Reset Ground Fault Alarm = Set "On (0xFF00)" to Reset 00170 169 2 Reset Ground Fault Trip = Set "On (0xFF00)" to Reset 00171 170 2 Reset Low Voltage Alarm = Set "On (0xFF00)" to Reset 00172 171 2 Reset High Voltage Alarm = Set "On (0xFF00)" to Reset 00173 172 2 Reset Auto Test Alarm = Set "On (0xFF00)" to Reset 00174 173 2 Reset Continuity Fail Alarm = Set "On (0xFF00)" to Reset 00175 174 2 Reset Switch Fail Alarm = Set "On (0xFF00)" to Reset 00176 175 2 Reset RTDA Fail Alarm = Set "On (0xFF00)" to Reset 00177 176 2 Reset RTDB Fail Alarm = Set "On (0xFF00)" to Reset 00178 177 2 Reset Self Check Fail Alarm = Set "On (0xFF00)" to Reset 00179 178 2 Reset GFI Test Alarm = Set "On (0xFF00)" to Reset 00180-00184 179-183 8 Reserved

= Set "On (0xFF00)" to Reset

36

CM-2201/CM-2202 Appendices

Reset Heater On Time in statistics 00202

201

2

Reset High Current Alarm (Ch2)

= Set "On (0xFF00)" to Reset

Modbus Address List Appendix E

00185 184 2 Clear All Alarms (Ch2) = Set "On (0xFF00)" to Reset 00186 185 2 Clear All Logs (Ch2) = Set "On (0xFF00)" to Reset 00187 186 2 Reset Max Temp in statistics (Ch2) = Set "On (0xFF00)" to Reset 00188 187 2 Reset Min Temp in statistics (Ch2) = Set "On (0xFF00)" to Reset 00189 188 2 Reset Max Current in statistics (Ch2) = Set "On (0xFF00)" to Reset 00190 189 2 Reset Max GF in statistics (Ch2) = Set "On (0xFF00)" to Reset 00191 190 2 Reset Max Voltage in statistics (Ch2) = Set "On (0xFF00)" to Reset 00192 191 2 Reset Min Voltage in statistics (Ch2) = Set "On (0xFF00)" to Reset 00193 192 2 Reset Energy in statistics (Ch2) = Set "On (0xFF00)" to Reset 00194 193 2 Reset Cost in statistics (Ch2) = Set "On (0xFF00)" to Reset

00195 194 2

00196 195 2 00197 196 2 Reset Statistics (Ch2) = Set "On (0xFF00)" to Reset

00198 197 2 Shut Off Alarm Output (Ch2) = Set "On (0xFF00)" to Reset 00199 198 2 Reset Low Temperature Alarm (Ch2) = Set "On (0xFF00)" to Reset 00200 199 2 Reset High Temperature Alarm (Ch2) = Set "On (0xFF00)" to Reset 00201 200 2 Reset Low Current Alarm (Ch2) = Set "On (0xFF00)" to Reset

00203 202 2 Reset Ground Fault Alarm (Ch2) = Set "On (0xFF00)" to Reset 00204 203 2 Reset Ground Fault Trip (Ch2) = Set "On (0xFF00)" to Reset 00205 204 2 Reset Low Voltage Alarm (Ch2) = Set "On (0xFF00)" to Reset 00206 205 2 Reset High Voltage Alarm (Ch2) = Set "On (0xFF00)" to Reset 00207 206 2 Reset Auto Test Alarm (Ch2) = Set "On (0xFF00)" to Reset 00208 207 2 Reset Continuity Fail Alarm (Ch2) = Set "On (0xFF00)" to Reset 00209 208 2 Reset Switch Fail Alarm (Ch2) = Set "On (0xFF00)" to Reset 00210 209 2 Reset RTDA Fail Alarm (Ch2) = Set "On (0xFF00)" to Reset 00211 210 2 Reset RTDB Fail Alarm (Ch2) = Set "On (0xFF00)" to Reset 00212 211 2 Reset Self Check Fail Alarm (Ch2) = Set "On (0xFF00)" to Reset 00213 212 2 Reset GFI Test Alarm (Ch2) = Set "On (0xFF00)" to Reset

(Hours) (Ch2) Reset Heater On Percentage in statistics

(Ch2)

= Set "On (0xFF00)" to Reset

37

Appendices CM-2201/CM-2202

Appendix F ASCII Table

38

Appendices CM-2201/CM-2202

°C

Ohms

°C

Ohms

C

Ohms

°C

Ohms

°C

Ohms

°C

Ohms

-200

18.49

-137

45.11

-74

70.73

-11

95.69

51

119.78

114

143.80

-199

18.93

-136

45.52

-73

71.13

52

120.16

115

144.17

-198

19.36

-135

45.94

-72

71.53

-10

96.09

53

120.55

116

144.55

-197

19.79

-134

46.35

-71

71.93

-9

96.48

54

120.93

117

144.93

-196

20.22

-133

46.76

-8

96.87

55

121.32

118

145.31

-195

20.65

-132

47.18

-70

72.33

-7

97.26

56

121.70

119

145.68

-194

21.08

-131

47.59

-69

72.73

-6

97.65

57

122.09

-193

21.51

-68

73.13

-5

98.04

58

122.47

120

146.06

-192

21.94

-130

48.00

-67

73.53

-4

98.44

59

122.86

121

146.44

-191

22.37

-129

48.41

-66

73.93

-3

98.83

122

146.81

-128

48.82

-65

74.33

-2

99.22

60

123.24

123

147.19

-190

22.80

-127

49.23

-64

74.73

-1

99.61

61

123.62

124

147.57

-189

23.23

-126

49.64

-63

75.13

62

124.01

125

147.94

-188

23.66

-125

50.06

-62

75.53

0

100.00

63

124.39

126

148.32

-187

24.09

-124

50.47

-61

75.93

1

100.39

64

124.77

127

148.70

-186

24.52

-123

50.88

2

100.78

65

125.16

128

149.07

-185

24.94

-122

51.29

-60

76.33

3

101.17

66

125.54

129

149.45

-184

25.37

-121

51.70

-59

76.73

4

101.56

67

125.92

-183

25.80

-58

77.13

5

101.95

68

126.31

130

149.82

-182

26.23

-120

52.11

-57

77.52

6

102.34

69

126.69

131

150.20

-181

26.65

-119

52.52

-56

77.92

7

102.73

132

150.57

-118

52.92

-55

78.32

8

103.12

70

127.07

133

150.95

-180

27.08

-117

53.33

-54

78.72

9

103.51

71

127.45

134

151.33

-179

27.50

-116

53.74

-53

79.11

72

127.84

135

151.70

-178

27.93

-115

54.15

-52

79.51

10

103.90

73

128.22

136

152.08

-177

28.35

-114

54.56

-51

79.91

11

104.29

74

128.60

137

152.45

-176

28.78

-113

54.97

12

104.68

75

128.98

138

152.83

-175

29.20

-112

55.38

-50

80.31

13

105.07

76

129.37

139

153.20

-174

29.63

-111

55.78

-49

80.70

14

105.46

77

129.75

-173

30.05

-48

81.10

15

105.85

78

130.13

140

153.58

-172

30.47

-110

56.19

-47

81.50

16

106.24

79

130.51

141

153.95

-171

30.90

-109

56.60

-46

81.89

17

106.63

142

154.32

-108

57.00

-45

82.29

18

107.02

80

130.89

143

154.70

-170

31.32

-107

57.41

-44

82.69

19

107.40

81

131.27

144

155.07

-169

31.74

-106

57.82

-43

83.08

82

131.66

145

155.45

-168

32.16

-105

58.22

-42

83.48

20

107.79

83

132.04

146

155.82

-167

32.59

-104

58.63

-41

83.88

21

108.18

84

132.42

147

156.19

-166

33.01

-103

59.04

22

108.57

85

132.80

148

156.57

-165

33.43

-102

59.44

-40

84.27

23

108.96

86

133.18

149

156.94

-164

33.85

-101

59.85

-39

84.67

24

109.35

87

133.56

Appendix G RTD Tables (°C)

Temperature Conversion Platinum Resistance (-200°C to 239°C) Temperature Coefficient - 0.00385 Ohms/Ohm/OC

39

Appendices CM-2201/CM-2202

-163

34.27

-38

85.06

25

109.73

88

133.94

150

157.31

-162

34.69

-100

60.25

-37

85.46

26

110.12

89

134.32

151

157.69

-161

35.11

-99

60.66

-36

85.85

27

110.51

152

158.06

-98

61.06

-35

86.25

28

110.90

90

134.70

153

158.43

-160

35.53

-97

61.47

-34

86.64

29

111.28

91

135.08

154

158.81

-159

35.95

-96

61.87

-33

87.04

92

135.46

155

159.18

-158

36.37

-95

62.28

-32

87.43

30

111.67

93

135.84

156

159.55

-157

36.79

-94

62.68

-31

87.83

31

112.06

94

136.22

157

159.93

-156

37.21

-93

63.09

32

112.45

95

136.60

158

160.30

-155

37.63

-92

63.49

-30

88.22

33

112.83

96

136.98

159

160.67

-154

38.04

-91

63.90

-29

88.62

34

113.22

97

137.36

-153

38.46

-28

89.01

35

113.61

98

137.74

160

161.04

-152

38.88

90

64.30

-27

89.40

36

113.99

99

138.12

161

161.42

-151

39.30

-89

64.70

-26

89.80

37

114.38

162

161.79

-88

65.11

-25

90.19

38

114.77

100

138.50

163

162.16

-150

39.71

-87

65.51

-24

90.59

39

115.15

101

138.88

164

162.53

-149

40.13

-86

65.91

-23

90.98

102

139.26

165

162.90

-148

40.55

-85

66.31

-22

91.37

40

115.54

103

139.64

166

163.27

-147

40.96

-84

66.72

-21

91.77

41

115.93

104

140.02

167

163.65

-146

41.38

-83

67.12

42

116.31

105

140.39

168

164.02

-145

41.79

-82

67.52

-20

92.16

43

116.70

106

140.77

169

164.39

-144

42.21

-81

67.92

-19

92.55

44

117.08

107

141.15

-143

42.63

-18

92.95

45

117.47

108

141.53

170

164.76

-142

43.04

-80

68.33

-17

93.34

46

117.85

109

141.91

171

165.13

-141

43.45

-79

68.73

-16

93.73

47

118.24

172

165.50

-78

69.13

-15

94.12

48

118.62

110

142.29

173

165.87

-140

43.87

-77

69.53

-14

94.52

49

119.01

111

142.66

174

166.24

-139

44.28

-76

69.93

-13

94.91

112

143.04

175

166.61

-138

44.70

-75

70.33

-12

95.30

50

119.40

113

143.42

176

166.98

°C

Ohms

°C

Ohms

C

Ohms

°C

Ohms

°C

Ohms

°C

Ohms

240

190.45

301

212.37

362

233.87

423

254.93

484

275.56

545

295.75

241

190.81

302

212.73

363

234.22

424

255.27

485

275.89

546

296.08

242

191.18

303

213.09

364

234.56

425

255.61

486

276.23

547

296.41

243

191.54

304

213.44

365

234.91

426

255.95

487

276.56

548

296.74

244

191.90

305

213.80

366

235.26

427

256.29

488

276.89

549

297.06

245

192.26

306

214.15

367

235.61

428

256.63

489

277.23

246

192.63

307

214.51

368

235.96

429

258.98

550

297.39

Appendix G RTD Tables (°C)

Temperature Conversion Platinum Resistance (-200°C to 239°C) Temperature Coefficient - 0.00385 Ohms/Ohm/OC

Temperature Conversion Platinum Resistance (240°C to 629°C) Temperature Coefficient - 0.00385 Ohms/Ohm/OC

40

CM-2201/CM-2202 Appendices

Temperature Conversion

247

192.99

308

214.86

369

236.31

490

277.56

551

297.72

248

193.35

309

215.22

430

257.32

491

277.90

552

298.04

249

193.71

370

236.65

431

257.66

492

278.23

553

298.37

310

215.57

371

237.00

432

258.00

493

278.56

554

298.70

250

194.07

311

215.93

372

237.35

433

258.34

494

278.90

555

299.02

251

194.44

312

216.28

373

237.70

434

258.68

495

279.23

556

299.35

252

194.80

313

216.64

374

238.04

435

259.02

496

279.56

299.68

253

195.16

314

216.99

375

238.39

436

259.36

497

279.90

300.00

254

195.52

315

217.35

376

238.74

437

259.70

498

280.23

255

195.88

316

217.70

377

239.09

438

260.04

499

280.56

196.24

317

218.05

378

239.43

439

260.38

196.60

318

218.41

379

239.78

500

280.90

258

196.96

319

218.76

440

260.72

501

281.23

562

301.31

197.33

380

240.13

441

261.06

502

281.56

320

219.12

381

240.47

442

261.40

503

281.89

197.69

321

219.47

382

240.82

443

261.74

504

282.23

198.05

322

219.82

383

241.17

444

262.08

505

282.56

220.18

384

241.51

445

262.42

506

282.89

385

241.86

446

262.76

507

283.22

386

242.20

447

263.10

508

283.55

387

242.55

448

263.43

509

283.89

388

242.90

449

236.77

510

284.22

450

264.11

511

284.55

269

200.93

390

243.59

451

264.45

512

284.88

573

304.88

452

264.79

513

285.21

265.13

514

285.54

265.46

515

285.87

272

202.01

333

223.70

394

244.97

455

265.80

516

286.21

577

306.18

517

286.54

286.87

287.20

RTD Tables (°C) Appendix G

Platinum Resistance (240°C to 629°C) Temperature Coefficient - 0.00385 Ohms/Ohm/OC

557 558 559

300.33

256 257

259

260 261 262 263 264 265 266 267 268

270 271

198.41 323

198.77 324

199.13 325

199.49 326

199.85 327

200.21 328

200.57 329

330

201.29 331

201.65 332

220.53

220.88

221.24

221.59

221.94 389

222.29

222.65 391

223.00 392

223.35 393

243.24

243.93

244.28 453

244.62 454

560 561

563 564 565

566 567 568 569

570 571 572

574 575 576

300.65

300.98

301.63

301.96

302.28

302.61

302.93

303.26

303.58

303.91

304.23

304.56

305.20

305.53

305.85

273 274 275 276 277

278 279

202.36 334

202.72 335

203.08 336

203.44 337

203.80 338

204.16 339

204.52

224.06 395

224.41 396

224.76 397

225.11 398

225.46 399

225.81 400

245.31 456

245.66 457

246.00 458

246.35 459

246.69 460

247.04 461

266.14

266.48 518

266.82 519

267.15 520

267.49 521

267.83 522

578 579

580

287.53 581

287.86 582

288.19 583

306.50

306.82

307.15

307.47

307.79

308.12

41

Appendices CM-2201/CM-2202

Temperature Conversion

340

226.17

401

247.38

462

268.17

523

288.52

584

308.44

280

204.88

341

226.52

402

247.72

463

268.50

524

288.85

585

308.76

281

205.23

342

226.87

403

248.07

464

268.84

525

289.18

586

309.09

282

205.59

343

227.22

404

248.41

465

269.18

526

289.51

587

309.41

283

205.95

344

227.57

405

248.76

466

269.51

527

289.84

588

309.73

284

206.31

345

227.92

406

249.10

467

269.85

528

290.17

310.05

285

206.67

346

228.27

407

249.45

468

270.19

529

290.50

286

207.02

347

228.62

408

249.79

469

270.52

310.38

287

207.38

348

228.97

409

250.13

530

290.83

288

207.74

349

229.32

470

270.86

531

291.16

208.10

410

250.48

471

271.20

532

291.49

350

229.67

411

250.82

472

271.53

533

291.81

208.45

351

230.02

412

251.16

473

271.87

534

292.14

208.81

352

230.37

413

251.50

474

272.20

535

292.47

209.17

353

230.72

414

251.85

475

272.54

536

292.80

209.52

354

231.07

415

252.19

476

272.88

537

293.13

231.42

416

252.53

477

273.21

538

293.46

417

252.87

478

273.55

539

293.79

418

253.22

479

273.88

419

253.56

540

294.11

480

274.22

541

294.44

420

253.90

481

274.55

542

294.77

482

274.89

543

295.10

483

275.22

544

295.43

Appendix G RTD Tables (°C)

Platinum Resistance (240°C to 629°C) Temperature Coefficient - 0.00385 Ohms/Ohm/OC

589

590

289

290 291

292 293

294 295 296

297 298 299

300

209.88 355

210.24 356

210.59 357

210.95 358

211.31 359

211.66 360

212.02 361

231.77

232.12

232.47

232.82

233.17 421

233.52 422

254.24

254.59

591 592

593 594 595

596 597

598 599

600 601 602

603 604

605

310.70

311.02

311.34

311.66

311.99

312.31

312.63

312.95

313.27

313.59

313.91

314.24

314.56

314.88

315.20

42

CM-2201/CM-2202 Appendices

100WPlatinum RTD Ω - 0.00385 coefficient

Resistance in Ohms

-

20.44

20.20

19.96

19.72

19.48

19.24

19.00

18.76

18.52

-

22.83

22.59

22.35

22.11

21.87

21.63

21.39

21.16

20.92

20.68

20.44

-

25.20

24.97

24.73

24.49

24.25

24.02

23.78

23.54

23.30

23.06

22.83

-

27.57

27.33

27.10

26.86

26.62

26.39

26.15

25.91

25.68

25.44

25.20

-

29.93

29.69

29.46

29.22

28.98

28.75

28.51

28.28

28.04

27.81

27.57

-

32.27

32.04

31.80

31.57

31.34

31.10

30.87

30.63

30.40

30.16

29.93

-

34.61

34.38

34.14

33.91

33.68

33.44

33.21

32.98

32.74

32.51

32.27

-

36.94

36.71

36.47

36.24

36.01

35.78

35.54

35.31

35.08

34.84

34.61

-

39.26

39.03

38.80

38.56

38.33

38.10

37.87

37.64

37.40

37.17

36.94

-

41.57

41.34

41.11

40.88

40.65

40.42

40.19

39.95

39.72

39.49

39.26

-

43.88

43.65

43.42

43.19

42.96

42.73

42.49

42.26

42.03

41.80

41.57

-

46.17

45.94

45.71

45.48

45.26

45.03

44.80

44.57

44.34

44.11

43.88

-

48.46

48.23

48.00

47.78

47.55

47.32

47.09

46.86

46.63

46.40

46.17

-

50.74

50.52

50.29

50.06

49.83

49.60

49.38

49.15

48.92

48.69

48.46

-

53.02

52.79

52.56

52.34

52.11

51.88

51.65

51.43

51.20

50.97

50.74

-

55.29

55.06

54.83

54.61

54.38

54.15

53.93

53.70

53.47

53.25

53.02

-

57.55

57.32

57.10

56.87

56.65

56.42

56.19

55.97

55.74

55.51

55.29

-

59.81

59.58

59.35

59.13

58.90

58.68

58.45

58.23

58.00

57.78

57.55

-

62.06

61.83

61.61

61.38

61.16

60.93

60.71

60.48

60.26

60.03

59.81

-

64.30

64.08

63.85

63.63

63.40

63.18

62.95

62.73

62.50

62.28

62.06

-

66.54

66.31

66.09

65.87

65.64

65.42

65.20

64.97

64.75

64.52

64.30

-

68.77

68.55

68.33

68.10

67.88

67.66

67.43

67.21

66.99

66.76

66.54

-

71.00

70.78

70.55

70.33

70.11

69.89

69.66

69.44

69.22

68.99

68.77

-

73.22

73.00

72.78

72.56

72.33

72.11

71.89

71.67

71.45

71.22

71.00

-

75.44

75.22

75.00

74.78

74.55

74.33

74.11

73.89

73.67

73.45

73.22

-

77.66

77.43

77.21

76.99

76.77

76.55

76.33

76.11

75.88

75.66

75.44

-

79.86

79.64

79.42

79.20

78.98

78.76

78.54

78.32

78.10

77.88

77.66

-

82.07

81.85

81.63

81.41

81.19

80.97

80.75

80.53

80.31

80.09

79.86

-

84.27

84.05

83.83

83.61

83.39

83.17

82.95

82.73

82.51

82.29

82.07

-

86.47

86.25

86.03

85.81

85.59

85.37

85.15

84.93

84.71

84.49

84.27

-

88.66

88.44

88.22

88.00

87.78

87.56

87.34

87.13

86.91

86.69

86.47

-

90.85

90.63

90.41

90.19

89.97

89.75

89.54

89.32

89.10

88.88

88.66

-

RTD Tables (°F) Appendix G

°F

320 310 300

290 280

270 260

250 240

230 220

210 200 190

0 1 2

3 4

5

6

7

8

9

10

°F

320 310

300 290

280 270 260

250 240

230 220

210 200 190

180 170

160 150 140

130 120 110 100

90 80

70 60

50 40 30

180 170

160 150 140

130 120 110 100

90 80

70 60

50 40 30

20 10

43

Appendices CM-2201/CM-2202

100WPlatinum RTD Ω - 0.00385 coefficient

0

93.03

92.82

92.60

92.38

92.16

91.94

91.72

91.50

91.29

91.07

90.85

0

93.03

93.25

93.47

93.91

94.12

94.34

94.56

94.78

95.00

95.21

0

10

95.21

95.43

95.65

96.09

96.30

96.52

96.74

96.96

97.17

97.39

10

20

97.39

97.61

97.83

98.26

98.48

98.70

98.91

99.13

99.35

99.57

20

30

99.57

99.78

100.00

100.43

100.65

100.87

101.09

101.30

101.52

101.74

30

40

101.74

101.95

102.17

102.60

102.82

103.04

103.25

103.47

103.69

103.90

40

50

103.90

104.12

104.34

104.77

104.98

105.20

105.42

105.63

105.85

106.07

50

60

106.07

106.28

106.50

106.93

107.15

107.36

107.58

107.79

108.01

108.23

60

70

108.23

108.44

108.66

109.09

109.30

109.52

109.73

109.95

110.17

110.38

70

80

110.38

110.60

110.81

111.24

111.46

111.67

111.89

112.10

112.32

112.53

80

90

112.53

112.75

112.96

113.39

113.61

113.82

114.04

114.25

114.47

114.68

90

100

114.68

114.90

115.11

115.54

115.76

115.97

116.18

116.40

116.61

116.83

100

110

116.83

117.04

117.26

117.68

117.90

118.11

118.33

118.54

118.76

118.97

110

120

118.97

119.18

119.40

119.82

120.04

120.25

120.47

120.68

120.89

121.11

120

130

121.11

121.32

121.53

121.96

122.18

122.39

122.60

122.82

123.03

123.24

130

140

123.24

123.46

123.67

124.09

124.31

124.52

124.73

124.95

125.16

125.37

140

150

125.37

125.59

125.80

126.22

126.44

126.65

126.86

127.08

127.29

127.50

150

160

127.50

127.71

127.93

128.35

128.56

128.78

128.99

129.20

129.41

129.62

160

170

129.62

129.84

130.05

130.47

130.68

130.90

131.11

131.32

131.53

131.74

170

180

131.74

131.96

132.17

132.59

132.80

133.01

133.23

133.44

133.65

133.86

180

190

133.86

134.07

134.28

134.71

134.92

135.13

135.34

135.55

135.76

135.97

190

200

135.97

136.19

136.40

136.82

137.03

137.24

137.45

137.66

137.87

138.08

200

210

138.08

138.29

138.51

138.93

139.14

139.35

139.56

139.77

139.98

140.19

210

220

140.19

140.40

140.61

141.03

141.24

141.45

141.66

141.87

142.08

142.29

220

230

142.29

142.50

142.71

143.13

143.34

143.55

143.76

143.97

144.18

144.39

230

240

144.39

144.60

144.81

145.23

145.44

145.65

145.86

146.07

146.28

146.49

240

250

146.49

146.70

146.91

147.32

147.53

147.74

147.95

148.16

148.37

148.58

250

260

148.58

148.79

149.00

149.41

149.62

149.83

150.04

150.25

150.46

150.67

260

270

150.67

150.88

151.08

151.50

151.71

151.92

152.13

152.33

152.54

152.75

270

280

152.75

152.96

153.17

153.58

153.79

154.00

154.21

154.42

154.62

154.83

280

290

154.83

155.04

155.25

155.66

155.87

156.08

156.29

156.49

156.70

156.91

290

300

156.91

157.12

157.33

157.74

157.95

158.15

158.36

158.57

158.78

158.98

300

310

158.98

159.19

159.40

159.81

160.02

160.23

160.43

160.64

160.85

161.05

310

320

161.05

161.26

161.47

161.88

162.09

162.29

162.50

162.71

162.91

163.12

320

Appendix G RTD Tables (°F)

°F

0 1 2 3 4 5 6 7 8 9 10

Resistance in Ohms

93.69

95.87

98.04

100.22

102.39

104.55

106.71

108.87

111.03

113.18

115.33

117.47

119.61

121.75

123.88

°F

44

CM-2201/CM-2202 Appendices

100WPlatinum RTD Ω - 0.00385 coefficient

330

163.12

163.33

163.53

163.74

163.95

164.15

164.36

164.57

164.77

164.98

165.18

330

340

165.18

165.39

165.60

165.80

166.01

166.21

166.42

166.63

166.83

167.04

167.24

340

350

167.24

167.45

167.66

167.86

168.07

168.27

168.48

168.68

168.89

169.09

169.30

350

360

169.30

169.51

169.71

169.92

170.12

170.33

170.53

170.74

170.94

171.15

171.35

360

370

171.35

171.56

171.76

171.97

172.17

172.38

172.58

172.79

172.99

173.20

173.40

370

380

173.40

173.61

173.81

174.02

174.22

174.43

174.63

174.83

175.04

175.24

175.45

380

390

175.45

175.65

175.86

176.06

176.26

176.47

176.67

176.88

177.08

177.29

177.49

390

400

177.49

177.69

177.90

178.10

178.30

178.51

178.71

178.92

179.12

179.32

179.53

400

410

179.53

179.73

179.93

180.14

180.34

180.55

180.75

180.95

181.16

181.36

181.56

410

420

181.56

181.77

181.97

182.17

182.38

182.58

182.78

182.98

183.19

183.39

183.59

420

430

183.59

183.80

184.00

184.20

184.40

184.61

184.81

185.01

185.22

185.42

185.62

430

440

185.62

185.82

186.03

186.23

186.43

186.63

186.84

187.04

187.24

187.44

187.65

440

450

187.65

187.85

188.05

188.25

188.45

188.66

188.86

189.06

189.26

189.46

189.67

450

460

189.67

189.87

190.07

190.27

190.47

190.67

190.88

191.08

191.28

191.48

191.68

460

470

191.68

191.88

192.09

192.29

192.49

192.69

192.89

193.09

193.29

193.49

193.70

470

480

193.70

193.90

194.10

194.30

194.50

194.70

194.90

195.10

195.30

195.50

195.71

480

490

195.71

195.91

196.11

196.31

196.51

196.71

196.91

197.11

197.31

197.51

197.71

490

500

197.71

197.91

198.11

198.31

198.51

198.71

198.91

199.11

199.31

199.51

199.71

500

510

199.71

199.91

200.11

200.31

200.51

200.71

200.91

201.11

201.31

201.51

201.71

510

520

201.71

201.91

202.11

202.31

202.51

202.71

202.91

203.11

203.31

203.51

203.71

520

530

203.71

203.91

204.11

204.31

204.51

204.71

204.90

205.10

205.30

205.50

205.70

530

540

205.70

205.90

206.10

206.30

206.50

206.70

206.89

207.09

207.29

207.49

207.69

540

550

207.69

207.89

208.09

208.29

208.48

208.68

208.88

209.08

209.28

209.48

209.67

550

560

209.67

209.87

210.07

210.27

210.47

210.67

210.86

211.06

211.26

211.46

211.66

560

570

211.66

211.85

212.05

212.25

212.45

212.64

212.84

213.04

213.24

213.44

213.63

570

580

213.63

213.83

214.03

214.23

214.42

214.62

214.82

215.02

215.21

215.41

215.61

580

590

215.61

215.80

216.00

216.20

216.40

216.59

216.79

216.99

217.18

217.38

217.58

590

600

217.58

217.77

217.97

218.17

218.37

218.56

218.76

218.96

219.15

219.35

219.55

600

610

219.55

219.74

219.94

220.13

220.33

220.53

220.72

220.92

221.12

221.31

221.51

610

620

221.51

221.70

221.90

222.10

222.29

222.49

222.68

222.88

223.08

223.27

223.47

620

630

223.47

223.66

223.86

224.06

224.25

224.45

224.64

224.84

225.03

225.23

225.42

630

640

225.42

225.62

225.82

226.01

226.21

226.40

226.60

226.79

226.99

227.18

227.38

640 650

227.38

227.57

227.77

228.16

228.35

228.55

228.74

228.94

229.13

229.33

650

660

229.33

229.52

229.72

230.11

230.30

230.49

230.69

230.88

231.08

231.27

660

RTD Tables (°F) Appendix G

°F

0 1 2 3 4 5 6 7 8 9 10

Resistance in Ohms

°F

227.96

229.91

45

Appendices CM-2201/CM-2202

100WPlatinum RTD Ω - 0.00385 coefficient

670

231.27

231.47

231.66

231.86

232.05

232.24

232.44

232.63

232.83

233.02

233.21

670

680

233.21

233.41

233.60

233.80

233.99

234.18

234.38

234.57

234.77

234.96

235.15

680

690

235.15

235.35

235.54

235.73

235.93

236.12

236.31

236.51

236.70

236.89

237.09

690

700

237.09

237.28

237.47

237.67

237.86

238.05

238.25

238.44

238.63

238.83

239.02

700

710

239.02

239.21

239.41

239.60

239.79

239.98

240.18

240.37

240.56

240.75

240.95

710

720

240.95

241.14

241.33

241.52

241.72

241.91

242.10

242.29

242.49

242.68

242.87

720

730

242.87

243.06

243.26

243.45

243.64

243.83

244.02

244.22

244.41

244.60

244.79

730

740

244.79

244.98

245.18

245.37

245.56

245.75

245.94

246.13

246.33

246.52

246.71

740

750

246.71

246.90

247.09

247.28

247.47

247.67

247.86

248.05

248.24

248.43

248.62

750

760

248.62

248.81

249.00

249.20

249.39

249.58

249.77

249.96

250.15

250.34

250.53

760

770

250.53

250.72

250.91

251.10

251.30

251.49

251.68

251.87

252.06

252.25

252.44

770

780

252.44

252.63

252.82

253.01

253.20

253.39

253.58

253.77

253.96

254.15

254.34

780

790

254.34

254.53

254.72

254.91

255.10

255.29

255.48

255.67

255.86

256.05

256.24

790

800

256.24

256.43

256.62

256.81

257.00

257.19

257.38

257.57

257.76

257.95

258.14

800

810

258.14

258.33

258.52

258.70

258.89

259.08

259.27

259.46

259.65

259.84

260.03

810

820

260.03

260.22

260.41

260.60

260.78

260.97

261.16

261.35

261.54

261.73

261.92

820

830

261.92

262.11

262.29

262.48

262.67

262.86

263.05

263.24

263.43

263.61

263.80

830

840

263.80

263.99

264.18

264.37

264.56

264.74

264.93

265.12

265.31

265.50

265.68

840

850

265.68

265.87

266.06

266.25

266.44

266.62

266.81

267.00

267.19

267.37

267.56

850

860

267.56

267.75

267.94

268.12

268.31

268.50

268.69

268.87

269.06

269.25

269.44

860

870

269.44

269.62

269.81

270.00

270.18

270.37

270.56

270.75

270.93

271.12

271.31

870

880

271.31

271.49

271.68

271.87

272.05

272.24

272.43

272.61

272.80

272.99

273.17

880

890

273.17

273.36

273.55

273.73

273.92

274.11

274.29

274.48

274.67

274.85

275.04

890

900

275.04

275.22

275.41

275.60

275.78

275.97

276.15

276.34

276.53

276.71

276.90

900

910

276.90

277.08

277.27

277.46

277.64

277.83

278.01

278.20

278.38

278.57

278.75

910

920

278.75

278.94

279.13

279.31

279.50

279.68

279.87

280.05

280.24

280.42

280.61

920

930

280.61

280.79

280.98

281.16

281.35

281.53

281.72

281.90

282.09

282.27

282.46

930

940

282.46

282.64

282.83

283.01

283.20

283.38

283.56

283.75

283.93

284.12

284.30

940

950

284.30

284.49

284.67

284.86

285.04

285.22

285.41

285.59

285.78

285.96

286.14

950

960

286.14

286.33

286.51

286.70

286.88

287.06

287.25

287.43

287.62

287.80

287.98

960

970

287.98

288.17

288.35

288.53

288.72

288.90

289.08

289.27

289.45

289.64

289.82

970

980

289.82

290.00

290.19

290.37

290.55

290.73

290.92

291.10

291.28

291.47

291.65

980

990

291.65

291.83

292.02

292.20

292.38

292.56

292.75

292.93

293.11

293.30

293.48

990

Appendix G RTD Tables (°F)

°F

0 1 2

Resistance in Ohms

3 4

5

6

7

8

9

10

°F

46

CM-2201/CM-2202 Appendices

100WPlatinum RTD Ω - 0.00385 coefficient

Resistance in Ohms

1000

293.48

293.66

293.84

294.03

294.21

294.39

294.57

294.76

294.94

295.12

295.30

1000

1010

295.30

295.48

295.67

295.85

296.03

296.21

296.40

296.58

296.76

296.94

297.12

1010

1020

297.12

297.31

297.49

297.67

297.85

298.03

298.21

298.40

298.58

298.76

298.94

1020

1030

298.94

299.12

299.30

299.49

299.67

299.85

300.03

300.21

300.39

300.57

300.75

1030

1040

300.75

300.94

301.12

301.30

301.48

301.66

301.84

302.02

302.20

302.38

302.56

1040

1050

302.56

302.75

302.93

303.11

303.29

303.47

303.65

303.83

304.01

304.19

304.37

1050

1060

304.37

304.55

304.73

304.91

305.09

305.27

305.45

305.63

305.81

305.99

306.17

1060

1070

306.17

306.35

306.53

306.71

306.89

307.07

307.25

307.43

307.61

307.79

307.97

1070

1080

307.97

308.15

308.33

308.51

308.69

308.87

309.05

309.23

309.41

309.59

309.77

1080

1090

309.77

309.95

310.13

310.31

310.49

310.67

310.85

311.02

311.20

311.38

311.56

1090

1100

311.56

311.74

311.92

312.10

312.28

312.46

312.64

312.81

312.99

313.17

313.35

1100

1110

313.35

313.53

313.71

313.89

314.07

314.24

314.42

314.60

314.78

314.96

315.14

1110

1120

315.14

315.31

315.49

315.67

315.85

316.03

316.21

316.38

316.56

316.74

316.92

1120

1130

316.92

317.10

317.27

317.45

317.63

317.81

317.98

318.16

318.34

318.52

318.70

1130

1140

318.70

318.87

319.05

319.23

319.41

319.58

319.76

319.94

320.12

320.29

320.47

1140

1150

320.47

320.65

320.82

321.00

321.18

321.36

321.53

321.71

321.89

322.06

322.24

1150

1160

322.24

322.42

322.59

322.77

322.95

323.13

323.30

323.48

323.66

323.83

324.01

1160

1170

324.01

324.18

324.36

324.54

324.71

324.89

325.07

325.24

325.42

325.60

325.77

1170

1180

325.77

325.95

326.12

326.30

326.48

326.65

326.83

327.00

327.18

327.36

327.53

1180

1190

327.53

327.71

327.88

328.06

328.24

328.41

328.59

328.76

328.94

329.11

329.29

1190

1200

329.29

329.46

329.64

329.82

329.99

330.17

330.34

330.52

330.69

330.87

331.04

1200

1210

331.04

331.22

331.39

331.57

331.74

331.92

332.09

332.27

332.44

332.62

332.79

1210

1220

332.79

1220

RTD Tables (°F) Appendix G

°F

0 1 2

3 4

5

6

7

8

9

10

°F

47

Appendices CM-2201/CM-2202

Appendix H Warranty

Nelson Heat Trace Products LIMITEDWARRANTYANDLIABILITY Appleton Grp LLC - d/b/a Appleton Group warrants that if there are any

year after the date of purchase, we will provide new or cable, not including any labor or other shipping and other removal costs borne

We further warrant that, for a period of twelve (12) months after the skillful manner, based on our understanding of pertinent technical data as of the date of performance of such services. Appleton Group’s sole responsibility and liability in the event of any defect, error, omission, or failure in the services rendered hereunder shall be to services of the type provided for herein, designed to with respect to such warranty exceed the amount received by it from the Buyer on account of such services.

Our obligation to provide corrected services, new products, refund the purchase price, or perform the repair described above is conditioned (a) the installation of the accessory or cable conforming to the directions set forth in our installation instructions and (b) the accessory or cable not having been damaged by mechanical or electrical activities

A refund of your purchase price, provision of replacement products, above, shall be your sole and exclusive remedy for a breach of this warranty. THESE ARE THE SOLE AND EXCLUSIVE WARRANTIES GIVEN BY APPLETON GROUP WITH RESPECT TO THE GOODS AND SERVICES AND ARE IN LIEU OF AND EXCLUDE ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, ARISING BY OPERATION OF LAW OR OTHERWISE, THE PURPOSE OR USE HAS BEEN DISCLOSED TO NELSON IN SPECIFICATIONS, DRAWINGS OR OTHERWISE, AND WHETHER OR NOT APPLETONGROUP’SPRODUCTS ARE SPECIFICALLY DESIGNED AND/OR MANUFACTURED BY NELSON FOR YOUR USE OR PURPOSE.

This warranty does not extend to any losses or damages due to misuse, accident, abuse, neglect, normal wear and tear, negligence, unauthorized modification or alteration, use beyond rated capacity, or have supplied specifications, information, representation Goods and the preparation of Appleton Group’s quotation, represented by you, any warranties or other provisions contained herein which are affected by such conditions

If within thirty (30) days after your discovery of any warranty defects within the warranty period, you notify Appleton Group thereof in writing. Group shall, at its option, repair, correct or replace F.O.B. point found by Appleton Group to be defective. Failure by you to give such written notice within the applicable time period shall be deemed an absolute and unconditional waiver of your claim for such defects. Goods repaired or replaced during the warranty period shall be covered by the foregoing warranty for the remainder of the original warranty period or ninety (90) days from the date of shipment of the repaired or goods, whichever is longer.

This limited warranty does not cover any costs relating to the repair or replacement of any accessory or cable at the installation site. Our accessories and cables are not easily accessible. A failed accessory or cable usually cannot be easily repaired. Replacement of a failed accessory or cable will require that the materials under which it is installed be removed to permit replacement of the accessory or cable. We will not reimburse any costs relating to the repair or replacement of any accessory or cable at the installation site.

IN NO EVENT, REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION (WHETHER BASED IN CONTRACT, INFRINGEMENT, NEGLIGENCE, STRICTLIABILITY, OTHER OR OTHERWISE), SHALLAPPLETON THE SPECIFIC GOODS PROVIDED BY APPLETON GROUP GIVING RISE TO THE CLAIM OR CAUSE OF ACTION. YOU AGREE THAT WE SHALL NOT BE LIABLE TO YOU OR YOUR CUSTOMERS FOR ANY INCIDENTAL, SPECIAL OR CONSEQUENTIAL OR PUNITIVE DAMAGES.

agent, employee or representative of ours has authority to bind us to

No such affirmation, representation or warranty is specifically

To obtain new products, arrange repair of existing product, or a refund under this warranty, please contact Appleton Group (800-621-1506) with a description of the defect and proof of purchase at the address Appleton Grp LLC-d/b/a Appleton Group 9377 W. Higgins Rd. Rosemont, IL 60018

Appleton Grp LLC d/b/a Appleton Group. The Appleton, O-Z/Gedney, SolaHD, EasyHeat, Nelson and Emerson logos are registered in the U.S. Patent and Trademark Office. EasyHeat, Inc. is a wholly owned subsidiary of Appleton Grp LLC. All other product or service names are the property of their registered owners. © 2018, Appleton Grp LLC. All rights reserved.

installation costs. As an alternate, we may elect to repair the cable or accessory at our factory with all

by the purchaser.

INCLUDING WITHOUT LIMITATION, MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WHETHER OR NOT

products or replace any defective items, or we will refund the purchase

correct such defect, error, omissions, or failure, and in no event shall Appleton Group’s liability

unrelated to the operation of the accessory or cable.

defects in material or workmanship in any heating cable or accessory

price paid for the accessory

date of performance, an y services performed here under will be in a

provide corrected

repair of the accessory or cable or provision of corrected services as described

Improper installation, maintenance or application. To the extent that you or your agents

of operating conditions or other data to Appleton Group in the selection or design of the

and in the event that actual operating conditions or other conditions differ from those

shall be null and void.

of manufacture, or refund the purchase price for, that portion of the Goods

GROUP’S LIABILITY TO YOU AND/OR YOUR CUSTOMERS EXCEED THE PRICE PAID BY YOU FOR

any affirmation, representation of warranty concerning the goods sold

incorporated by written agreement.

noted herein.

during the first

good and

upon

Appleton

replaced

unless

Nelson Installation and GA-2497 - CM 2201 and CM 2202 Heat Trace Controllers Operating Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual

Introduction

Getting Started

General Appl i cati o n Inf or ma tio n

Installation

Selecting Installation Location

Mounting

Wiring

Initial Set-Up

Display Modes

Password Protection

Security Levels

Navigation for CM2201

Navigation for CM2202

Keypad

LED Functions

Monitoring

Alarm Management

Ground Faults

5.9 Soft-Start Feature

Control Modes

On-Off Control

Proportional Control

Maintain Temp

Low Temp Alarm

High Temp Alarm

Low Current Alarm

High Current Alarm

Ground Fault Alarm

Ground Fault Trip

Low Voltage Alarm

Low Voltage Alarm Continued

High Voltage Alarm

Program- Heater Setup

Heater Enable

Heater ID

Heater Type

External Disable

Deadband

Control Type

Power Limit

Soft Start Mode

RTD Operation

Functions requiring two RTDs to operate, such as Average, Lowest, Highest and High Temperature Cut off, will operate in One RTD mode if one of the two RTDs fail.

RTD Failure Mode

Alarm Contact

Auto Test Cycle

7.3 Program– System Setup

Password

Change Password

Units

7.3.5 Operational Costs

7.3.6 Display Mode

7.3.7 Default Display

7.3.8 Display Timeout

7.3.9 Modbus Address

7.3.10 Baud Rate

7.3.11 Reset Module

7.4 Program- System Test

7.4.2 Alarm Output Test

7.4.3 Heater Test

8.0 Communications

General Information

Modbus Registers

Ground Fault

RTD Failure Alarm(s)

Temperature Verification

TURN THE POWER TO THE CONTROLLER OFF BEFORE PROCEEDING!

TURN THE POWER TO THE CONTROLLER OFF BEFORE PROCEEDING!

Unstable Temperature

Common Warnings/Alarms - What to Look for

Continuity Failure

The “Cont in uity F a ilure ” al ar m ind ic ate s tha t the curr e nt be in g drawn by the load is less than about 0.5 Amps and hence the load is assumed to be disconnected

High Current Warning/Alarm

Low Current Warning/Alarm

Overcurrent Trip

Power Limiting (Current Limiting)