This equipment has been tested and found to comply with the limits for a Class A
digital device, in accordance with Part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation
of this equipment in a residential area is likely to cause harmful interference, in which
case the user will be required to correct the interference at his or her own expense.
For Customers in the EU
This equipment has been tested and found to comply with the essential requirements
of the EMC Directive 2004/108/EC, based on the following specifications applied:
EU Harmonised Standards
EN55011: 2009+A1: 2010 Group1 Class A
EN61000-6-2: 2005
*Group 1 contains all ISM (Industrial, Scientific and medical) equipment in which there
is intentionally generated and/or used conductively coupled radio-frequency energy
which is necessary for the internal functioning of the Equipment itself.
*Class A equipment is equipment suitable for use in all establishments other than
domestic and those directly connected to a low voltage power supply network which
supplies buildings used for domestic purposes.
Directive on Waste Electrical and Electronic Equipment (WEEE)
Please return all End of Life NED products to the distributor from whom the product
was purchased for adequate recycling and / or disposal. All costs of returning the
Product to NED are borne by the shipper.
XCM80160CXP_60160CXP_40160CXP UME-0022-02
NED
3
Warning
If the product is not handled properly, this may result
in serious injury or possible death.
Caution
If the product is not handled properly, this may result
in physical injury or cause property damage.
Warning
Introduction
Thank you for purchasing NED’s Line Scan Camera. We look forward to your
continued custom in the future.
For safety use
For your protection, please read these safety instructions completely before
operating the product and keep this manual for future reference.
The following symbols appear next to important information regarding safe product
handling.
Safety precaution
Never disassemble or modify this product, unless otherwise specified to do so in this
manual.
When hands are wet, avoid handling this product and do not touch any of the
connection cable pins or other metallic components.
Do not operate this product in an environment that is exposed to rain or other severe
external elements, hazardous gases or chemicals.
If the product is not to be used for an extended period of time, as a safety precaution,
always unplug the connection cable from the camera unit.
If the product installation or inspection must be executed in an overhead location,
please take the necessary measures to prevent the camera unit and its components
from accidentally falling to the ground.
If smoke, an abnormal odor or strange noise is emitted from the camera unit, first
turn OFF power, then unplug the cable from the camera unit.
This product is not intended for use in a system configuration built for critical
applications.
UME-0022-02 XCM80160CXP_60160CXP_40160CXP
4
NED
Instructions before use
Only operate this product within the recommended environmental temperature
range.
Use only the specified power source and voltage rating.
Do not drop this product. Avoid exposure to strong impact and vibrations.
Install the camera unit in a well-ventilated environment, in order to prevent the
camera from overheating.
If the camera must be installed in an environment containing dust or other particles,
take required measures to protect the camera unit from dust adhesion.
Do not unplug the cable while power is being supplied to the camera unit. To
prevent product damage, always shut down the power supply before unplugging the
power cable.
When the surface of the camera window becomes dirty due to dust or grime, black
smudges appear in the displayed image. Use an air blower to remove the dust
particles. Dip a cotton swab into ethanol alcohol and clean the camera window. Be
careful not to scratch the glass.
Use of non-infrared lighting such as a daylight fluorescent lamp is recommended. If
halogen lighting is employed, always install an infrared filter into your system
configuration.
Please note that exposure to long wavelength light outside of the sensors visible
optical range can affect the image.
Sensitivity may fluctuate depending on the spectral response level of the light
source. In cases like this, changing the light source to one with a different spectral
response level may reduce this problem.
For stabilized image capturing, turn ON the power supply and execute aging for ten
to twenty minutes before actually using the camera unit.
Do not share the power supply with motor units or other devices that generate noise
interference.
Do not disconnect the camera while rewriting the embedded memory.
When you change the exposure mode that is set at the NED factory, input control
signal (Trigger packet) from the capture board.
XCM80160CXP_60160CXP_40160CXP UME-0022-02
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5
Product Warranty
Warranty Period
The product warranty period, as a general rule, is two years from purchase;
however for detailed conditions please contact the sales representative for your
region/country.
However, in some cases due to the usage environment, usage conditions and/or
frequency of use, this warranty period may not be applicable.
Warranty Scope
Product repair will be performed on a Return To Manufacturer basis. On-site
maintenance will incur additional charges.
If defects in material or workmanship occur during the warranty period, the faulty
part will be replaced or repaired by us free of charge. Return shipping charges must
be paid by the sender. However, the following cases fall outside of the scope of this
warranty:
Exclusions from Warranty Coverage
We will under no circumstances assume responsibility for the following cases:
damage caused by fire, earthquake, other acts of a third party, other accidents,
negligent or intentional misuse by the user, or other usage under extraordinary
circumstances.
Damages (e.g. loss of business profits, business interruption, etc.) resulting from
use or non-use.
Damages caused by use other than as described in this document.
Damages resulting from malfunction due to a connected device.
Damages resulting from repairs or modifications performed by the customer.
Fault Diagnosis
As a general rule, in the first instance fault diagnosis should take the form of a
telephone call or an email to enable us to assess the circumstances of the
malfunction.
However, depending on the customer’s requests, we, or our agent, may require an
additional fee for this service.
UME-0022-02 XCM80160CXP_60160CXP_40160CXP
6
NED
Exclusion of Liability for Compensation for Missed Opportunities
Regardless of whether within the warranty period or not, our warranty does not
cover compensation for missed opportunities for our customers, or our customers’
customers, caused by a fault of our products, nor for damage to products other than
our own, or related business.
Note about Product Usage
This product has been designed and manufactured as a general-purpose product
for general industry. In applications expected to be life-critical or safety-critical, the
installer or user is requested to install double or triple failsafe systems.
Repair Service Outline
The cost of dispatching engineers etc. for repair service is not included in the price
of purchased and supplied goods. On request, arrangements can be made
separately.
Scope of Repair Service
The above assumes business dealings and usage to take place in the customer’s
region / country. In cases of business dealings and/or usage outside the customer’s
region/country, separate consultation is required.
9.2 Contact for support ......................................................................................... 57
9.3 Product Support .............................................................................................. 58
UME-0022-02 XCM80160CXP_60160CXP_40160CXP
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NED
1 Product Outline
1.1 Features
CoaXPress interface
CXP-2(2.5 Gbps). cable length up to about 100 m
High-integrity data
Real-time action
Up Link trigger semantics
Device Discovery
GENiCAM correspondence
1.2 Applications
Inspection of Transparent panels and PCBs
Inspection of high speed moving objects
Flat panel display inspection
Inspection of glass and sheet-like objects
Printed circuit board inspection
Outdoor surveillance
Wide dynamic range prevents saturation caused by direct rays and specular
reflection rays.
XCM80160CXP_60160CXP_40160CXP UME-0022-02
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11
Applicable Work
COB, BGA and MCM printed circuit boards
Performance
1. Maximum board size: 100 mm × 200 mm
2. Resolution: 10 μm
3. Inspection time: less than 30 seconds
Unit Configuration
1. Camera: Line scan camera (8192 / 6144 pixels)
2. Controller: Dedicated software for PC system
3. Size: L930 x D500 x H500 (mm)
Applicable Fields
Inspection of patterns on film PCBs
Line scan camera
An example of Visual Inspection of PCBs is shown below.
Figure 1-2-1 Visual Inspection of PCBs
UME-0022-02 XCM80160CXP_60160CXP_40160CXP
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Items
Specifications
XCM80160CXP
XCM60160CXP
XCM40160CXP
Number of Pixels
8192
6144
4096
Pixel Size HxV (μm)
7x7
Sensor Length (mm)
57.344
43.008
28.672
Spectral Responsivity (nm)
400~1000 ※Peak 625
Data Rate (MHz)
160(40×4)
Maximum Scan Rate
(μs)/[kHz]
53.6/[18.65]
40.2/[24.88]
29.8/[33.58]
Saturation Exposure (lx・s)
(typically)
0.071[Minimum Gain, Pixel Correction Initial Value, Daylight
Fluorescent Light]
Responsivity (typically)
[Minimum Gain, Pixel Correction
Initial Value, Daylight
Fluorescent Light]
Visible Area (400~700nm)
70(V/[lx・s])
Analog 5V Conversion Sensitivity
40.7(V/[μJ/cm2])
Gain Adjustable Range
*Analog Amplifier +Digital
Analog Amplifier: x1~x11.2(21STEP)
Digital: x1~x2(512STEP)
Offset Adjustable Range
*Digital
Digital: -15~15DN(31STEP)8bit
-60~60DN(31STEP)10bit
FPN
(Fixed Pattern Noise)
Typically 5DN(without correction, at minimum gain)
2DN(with correction, at minimum gain)
NED
1.3 Image Sensor
The camera usesa CMOS sensor with a maximum data rate of 160MHz to acquire
high responsivity and superior quality images.
The pixel size is 7μmx7μm.
XCM80160CXP outputs 8192 pixel data, XCM60160CXP outputs 6144 pixel data,
XCM40160CXP outputs 4096 pixel data through a Single CXP-2 CoaXPress
interface.
1.4 Performance Specifications
The Performance Specifications are shown below. Unless otherwise specified, the
data shown is when the camera is operating at the maximum scan rate.
Table 1-4-1 Performance Specifications
XCM80160CXP_60160CXP_40160CXP UME-0022-02
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13
PRNU(Photo Response Non
Uniformity)
Typically 20DN(without correction, at minimum gain)
4DN (with correction, at minimum gain)
Random Noise
Typically 20DN (peak value at minimum gain)
Video output
CoaXPress
Connectors
Data/Controller
Canare: BCJ-FPC(75Ω)
Power Supply
Hirose: HR10A(6Pin)
Lens Mount
M72x0. 75 Screw
Nikon F Mount
Operating Temperature (˚C)
No Condensation
0 to 50
Power Supply Voltage (V)
DC12~15[±5%]
Consumption Current (mA)
(typically)
600
Size W x H x D (mm)
80x120x77
80x120x91
(Nikon F Mount)
Mass (g) (Camera only)
Approx. 600
Approx. 730
Additional Functions
1. Shading Correction
2. Gain/Offset Control, 8 or 10 bit Video Output Adjustable
3. Test Pattern Selection
4. Programmable Exposure Control
5. Scan Direction Switching
Interface part specifications
Bit Rate
2.5Gbps (CXP-2)
Discovery Rate
1.25Gbps (CXP-1)
(at the time of Device discovery)
Number of Links
1(cable)
power line carrier system
(PoCXP)
unsupported
(Separate power supply required.)
Pixel Format
black and white 8bit ・10bit (Mono8 ,Mono10)
Image Type
Rectangular
External trigger
(Low Speed Link Trigger)
frame grabber(Host)→ camera(Device)
jitter ±8ns
*1) DN : Digital Number (10bit : 0 -1023)
*2) Measurements were made at room temperature.
UME-0022-02 XCM80160CXP_60160CXP_40160CXP
14
(Ta=25℃)
Figure 1-4-1 Spectral Responsivity
20
40
60
80
100
0
400 500 600 700 800 900 1000
Wavelength (nm)
Relative Responsivity (%)
NED
The spectral Responsivity is shown below.
XCM80160CXP_60160CXP_40160CXP UME-0022-02
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15
2 Camera Setting and Optical Interface
2.1 Setting Camera
Use the M4 screw holes or the screw hole for a tripod to set the camera.
An optional mounting base (sold separately) is available.
2.2 Fixing Camera
Use the M4 screw holes (4 places at the front, 8 places at the side) to fix the
camera.
Or use the 1/4"-20UNC screw hole for a tripod (1 place at the side).
If using the front panel M4 mounting holes, the screw length for fixing the camera
should be less than 8mm at the front, and less than 6mm at the side.
No X-, Y-axis orientation and tilt adjustment mechanism is available. Please provide
an adjustment mechanism yourself as necessary.
UME-0022-02 XCM80160CXP_60160CXP_40160CXP
16
NIPPON ELECTRO-SENSORY DEVICES
CORP.
MADE IN JAPAN
NIPPON ELECTRO-SENSORY DEVICES
CORP.
MADE IN JAPAN
DC12-15V
DIGITA
L
LINESCAN
CAMERA
C L IS B e e
80
Unit: mm
*31.8
1st Pixel
M72 x 0.75 Depth 10
(Flange back)
10
5
( 77)
Indicator
Power Supply Connecor
(HIROSE HR10A 6P)
BNC(Canare:BCJ-FPC)
65
4-M4 Depth 6 (Both Sides)
4-M4 Depth 8 (Front Surface)
4-M4 Depth 6
(Top,Bottom)
65
65
1/4"-20UNC
20
7.5
S
80
Ø
90
60
5
7025
120
5
72x0.75 Screw Mount
NED
The dimensions for cameras are shown below.
Figure 2-2-1 Dimensions (M72x0.75 Screw Mount)
XCM80160CXP_60160CXP_40160CXP UME-0022-02
NED
17
DC12-15V
DIGITAL
LINESCAN
CAMERA
CLISBee
S
80
65
34.7
( 91 )
46.5 (Flange back)
5
10
1/4"-20UNC
60
15
90
4-M4 Depth 6 (Both Sides)
NIPPON ELECTRO-SENSORY DEVICES
CORP.
MADE IN
JAPAN
NIPPON ELECTRO-SENSORY DEVICES
CORP.
MADE IN
JAPAN
65
Unit : mm
Indicator
BNC(Canare BCJ-FPC)
Power Supply Connector
(HIROSE HR10A 6P)
120
7025
5
5
Nikon F Mount
1st Pixel
4-M4Depth 6
(Front Surface)
4-M4 Depth 6
(Top, Bottom)
Figure 2-2-2 Dimensions (Nikon F Mount)
UME-0022-02 XCM80160CXP_60160CXP_40160CXP
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NED
2.3 Optical Interface
The lens mount depends on the type of camera.
For XCM80160CXP, M72×0.75 screw mount is used. For XCM60160CXP,
XCM40160CXP, Nikon F mount is used.
The amount and wavelengths of light required to capture useful images depend on
the intended use. Factors include the property, speed, the object’s spectral
characteristics, exposure time, the light source characteristics, the specifications of
the acquisition system and so on.
The exposure amount (exposure time x light amount) is the most important factor in
getting desirable images. Please determine the exposure amount after studying what
is most important to your system.
Keep these guidelines in mind when setting up your light source:
LED light sources are relatively inexpensive, provide a uniform field and longer
life span compared to other light sources. However, they also require a camera
with excellent sensitivity.
Halogen light sources generally provide very little blue relative to infrared light
(IR).
Fiber-optic light distribution systems generally transmit very little blue light
relative to IR.
Metal halide light sources are very bright but have a shorter life span compared
to other light sources.
Generally speaking, the brighter light sources, the shorter life span.
CMOS image sensors are sensitive to infrared (IR). We recommend using daylight
color fluorescent lamps that have low IR emissions. If you use a halogen light source,
to prevent infrared from distorting the images use an IR cutoff filter that does not
transmit IR wavelengths.
XCM80160CXP_60160CXP_40160CXP UME-0022-02
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19
PC
Line scan camera
<Single:connection>
object
LED incident lighting
CXP cable
frame Grabber
board
<Single X 2:connection>
PC
frame Grabber
board
CXP cable
Line scan camera
LED incident lighting
object
DC12-15V
Indicator
Power Supply Connector
DIGITAL
LINESCAN
CAMERA
CLISBee
S
(HIROSE HR10G 6PB)
BNC
(Canare BCJ-FPC)
3 Hardware
3.1 Camera Connection
Depending on the frame grabber board, it is possible to connect up to four cameras
at the time of [writing].
<Note : Choosing a coaxial cable>
Please use a 75Ω coaxial cable with a BNC connector according to the CoaxPress
standard. The maximum cable length is not prescribed by the standard. The maximum
cable length to be able to transfer data depends on the coaxial cable and BNC
connector. We have been able to verify operation over 100m using the below
combination of coaxial cable and BNC connector:
Coaxial cable: L-5CFB (CANARE)
BNC connector: BCP-B5F (CANARE)
3.2 Input / Output Connectors and Indicator
The layout of input /output connecters and the indicator lamp are as follows.
Figure 3-2-1 Input/output Connectors and Indicator
UME-0022-02 XCM80160CXP_60160CXP_40160CXP
20
1
2
3
4
5
6
No
Name
1
12-15V
2
12-15V
3
12-15V
4
GND
5
GND
6
GND
NED
The pin assignment of the power supply connector is shown below.
Figure 3-2-2 Power Supply Connector (HIROSE : HR10G -7R- 6PB)
Round shape push-pull lock type
Table 3-2-1 Pin Assignment of Power Supply Connector
3.3 Power Supply
The camera requires a single power supply (DC+12 to +15V).
When selecting a power source, choose one with the capacity to allow for inrush
current. (15W or more recommended)
Insert the cable plug securely until it locks into position. This is to prevent the
connector from coming loose during power transmission.
Compatible Cable (Compatible plug): DGPSA-10 (HIROSE: HR10A-7P-6S)
Power supply voltage: DC+12-+15V (+/-5%)
Consumption Current (rated): DC+12V: 600mA
The LED lamp illuminates when +12V to +15V power is being supplied to the
camera.
If the lamp fails to illuminate even after power is supplied, turn OFF power
immediately. Inspect wiring. Check the voltage and capacity of the supplied power
source.
XCM80160CXP_60160CXP_40160CXP UME-0022-02
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21
3.4 LED Indicator Status
Camera Power Supply is off : LED off
Camera Booting Up (Power On) : Lights orange
Device Discovery : Lights orange for 0.5s
Scan rate > ~1.6S* : Blinks orange(except ExtEdge Mode)
Low Speed Link disconnected (Cable disconnected) : Lights red
Unable to process commands (System crash) : Blinks red
Transmitting image packets (Acquisition Start =1) : Lights green
Not transmitting image packets (Acquisition Stop =1): Blinks green
* When the scan rate is close to 1.6s, the LED may flash orange and green alternately.
When Acquisition Start and Stop are performed repeatedly, the green LED may
appear to be flashing.
* Moreover, when repeating the operation rapidly, the green LED may appear dark.
UME-0022-02 XCM80160CXP_60160CXP_40160CXP
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NED
4 Camera Startup
4.1 Camera Startup Procedure
This camera does not immediately output stream data packets (image data) after
powering on. In order to output stream data packets, it is necessary to perform Device
Discovery (Camera and Frame Grabber connection).
Please check your frame grabber’s manual for how to perform device discovery.
The below example uses Matrox’s Radient eV-CXP as an example. The Radient
eV-CXP performs device discovery on opening a “DCF” file.
1. Open Intellicam from the Matrox Imaging Library
2. From the Intellicam “File/Open” Menu, open “DefaultLineScan”
3. If the contents of the DCF file are displayed, then discovery has been performed
successfully.
The camera can be controlled by the frame grabber board through the camera’s
control registers. The camera supports GenICam, and so can be easily controlled by
a GenICam-compatible frame grabber. The camera control software which came with
your frame grabber should be used for camera control.
Once the camera settings have been made and saved, the camera will operate
without further setting.
5.1 Flow of Camera Control
5.1.1 GenICam overview
The camera control register information is saved inside the camera (XML file)
The frame grabber board reads the XML file during Discovery, and acquires the
register information.
Camera control is enabled after Discovery.
5.1.2 Camera Control registers
The camera can be controlled the function through camera register by frame grabber
board.
UME-0022-02 XCM80160CXP_60160CXP_40160CXP
24
DigitalOffset
0x0000_A088
R/W
-15 to 15
-15...15(1DN/step at 8bit)
-60...60(4DN/step at 10bit)
ExposureMode
0x0000_A08C
R/W
0 to 3
0=FreeRun/1=ExtEdge/2=ExtLevel
3=Multi Slope
ExposureTimeDividing
0x0000_A090
R/W
0 to 11
Programmable Exposure Time (See 5.2)
48.8~1676083.2μs (XCM80160CXP)
36.6~1257062.4μs (XCM60160CXP)
27.1~ 931157.3μs (XCM40160CXP)
ExposureTimeCounter
0x0000_A094
R/W
61 to 1023
ExposurePadding
0x0000_A098
R/W
0 to 50
Exposure-Readout Time (See 5.2)
0~81920μs (XCM80160CXP)
0~61440μs (XCM60160CXP)
0~45511μs (XCM40160CXP)
OutputSignalSetting1
0x0000_A09C
R/W
0 to 9
0=8192 (XCM80160CXP)
0=6144 (XCM60160CXP)
0=4096 (XCM40160CXP)
Pixels – Do not set values 1-9
ExposureMode: Multi Slope (Sets the Exposure Mode to Multi-Slope)
MultiSlope_Level1: 0 (Sets the Multi-Slope Level 1 to 0)
UME-0022-02 XCM80160CXP_60160CXP_40160CXP
34
Video(10bit)
From Sensor
-x
White reference
multipl
Test Pattern
select
Black reference
substract
FPGA Processing block diagram
x
Video(8 or 10bit)
To CoaxPress
Driver
Digital Gain-Digital Offset
8 or 10bit
select
Output Block
select
In Test Pattern mode, Black /White reference and Digital Gain/Offset will be skiped.
NED
5.4 Digital Processing flow in FPGA
The figure below shows thedigital processing flow in the FPGA.
5.5 Startup
When you power on the camera, the camera goes through a series of startup
procedures. During startup, the LED lights orange.
The startup procedure is as follows.
① The camera initializes the hardware.
② Reads out the latest camera settings from the flash memory. (User settings if any
or factory default settings)
③ Sets up the camera with the setting values from the flash memory.
When this sequence finishes, the camera is ready to capture and output images. In
order to output images, the Discovery procedure must be done from the frame
grabber board.
Figure 5-4-1 FPGA Processing Block Diagram
XCM80160CXP_60160CXP_40160CXP UME-0022-02
NED
35
Camera operation mode
(Exposure mode)
Control input
(from frame grabber board)
Free Run (Programmable time setting)
(Factory Setting)
Not in use
Ext Edge (External trigger edge+
Programmable time setting)
External trigger (Trigger packet) is required
Ext Level (External trigger level time setting)
External trigger (Trigger packet is required
5.6 Saving and Loading Camera Settings
The camera setting data is saved in the internal memory (flash memory) and is
loaded from the memory when turning on the power supply or loading.
The number of times the flash memory can be rewritten will vary depending on
actual operational conditions. After turning on the power supply, the camera always
checks the memory status. If the data is not within thedesignated range due to a
malfunction or other type of trouble, the memory will be automatically rewritten with
the factory settings.
If disconnecting camera power while rewriting the memory, all data saved in the
memory will be deleted.
As it takes several seconds to rewrite the memory, do not disconnect the power
supply before receiving the response from the camera.
Registers for rewriting the memory are as follows.
Reset to factory settings(User set_Reset To Factory Default)
Store present setup data in memory (User set_Lead)
Store pixel correction data in memory (Pixel Correct Data Save)
When changing the factory setting exposure mode, be sure to send the control
input signal (Trigger packet) from the frame grabber board. If you do not send or
sending control input signals are out of the designated range, you cannot get
images and can not change the setting. See 5.9.2 and 5.9.3.
Table 5-6-1 Camera Operation Mode and Control Input
UME-0022-02 XCM80160CXP_60160CXP_40160CXP
36
LSB
MSB
10bit8bit
LSB
MSBbit9
bit8
bit7
bit6
bit5
bit4
bit3
bit2
bit1
bit0
8bit(Default)
ADC
ADC
10bit
bit9
bit8
bit7
bit6
bit5
bit4
bit3
bit2
bit1
bit0
NED
5.7 Video Output Format
The camera outputs 8-bit or 10-bit black and white digital data(Pixel Format :
Mono 8 or Mono 10)through Coax Press IF.
Figure 5-7-1 Assignments of Digital Data
The A/D converter of the camera has a 10-bit resolution. For 8-bit output, the upper
8-bit signal can be output as a video data.
5.8 XML file
The XML file is a file saved in the camera which contains the register information
described in chapter 5.
According to the CoaXPress specification, when “Device Discovery” is performed
from the camera control software supplied with the frame grabber, this file is read
out, and the camera control registers are displayed in the camera control software
(in the case of some manufacturers, they may not be displayed)
However, if the frame grabber does not support GenICam, this function is not
available.
XCM80160CXP_60160CXP_40160CXP UME-0022-02
NED
37
XCM80160CXP
XCM60160CXP
XCM40160CXP
p
Programmable exposure time
48.8-1,676,083
36.6-1,257,062
27.1-931,157
r
Readout time
51.2
38.4
25.6
Exposure
Readout
①
①
②
②
③
③
④
④⑤
p
r
scan
5.9 Exposure Mode and Timing Chart
The camera has three exposure modes. The overview of each mode and the timing are
as follows.
5.9.1 Free Run Exposure Mode
In free-run exposure mode, the camera generates its own internal control signal
based on two programmable parameters, exposure time and readout time.
図 4-9-1-1 Free Run Exposure Mode
The data of Exposure (1) is read out at Readout (1)
In external trigger exposure mode (Trigger Edge), the exposure time is determined
by setting the control register, and the line period is determined by the external
trigger period. Each exposure starts with the rising edge of the trigger pulse. The
range of programmable exposure time and the timing chart of the exposure and the
readout are shown below.
Table 5-9-2-1 External Trigger (Trigger Edge) Programmable Exposure Time
In external trigger exposure mode (Trigger Level), the exposure time is determined
by the high trigger pulse time, and the line period is determined by the external
trigger period. Each exposure starts with the rising edge of the trigger pulse. The
range of programmable exposure time, the timing chart of the exposure and the
readout are shown below.
Table 5-9-3-1 Programmable Exposure Time (Trigger Level)
The data of Exposure (1) is read out at Readout (1)
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Dd
Fs
Se
Amount of Incident
Light (lx・s)
Output
Fs : Saturation Output
Dd : Dark Current
Se : Saturation Exposure
Output
DF : Offset Value
DF
Amount of
Incident Light
(lx・s)
NED
5.10 Setting Offset
In the figure below, the horizontal axis indicates the amount of incident light and the
vertical axis indicates the output.
Fs shows the output at saturation. Dd shows the output at darkness. (Both Fs and
Dd are digital.) Se shows the saturation current, or the amount of exposure when the
output saturates.
Figure 5-10-1 Saturation Exposure and Dark Current Output
By setting the offset, you can set the Y-intercept arbitrarily. DF shows the digital
offset value. The gradient of the line does not change.
Figure 5-10-2 Offset Adjustment
Adjust amount of offset in accordance with the requirements of your camera system.
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Fs
Fs : Saturation Output
Gain a
Amount of Incident
Light (lx・s)
(a<b<c)
Gain b
Gain c
5.11 Setting Gain
The camera can adjust the analog gain (x1 to x11.2 in 21 steps) and the digital gain.
As shown in the figure below, increasing the gain setting increases the gradient of
the camera’s response curve and results in a higher camera output for a given
amount of light. Analog gain can be changed setting the “AnalogGain” control
register. Digital gain can be changed by setting the “DigitalGain” control register.
Figure 5-11-1 PGA Gain Adjustment
Gain and noise values are proportionally related.
Adjust the amount of gain in accordance with the requirements of your camera
system.
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Analog Amplifier
Sensitivity
(V/lx・s)
Analog Amplifier
Sensitivity
(V/lx・s)
1
x1.00
0.00dB
70
12
x3.74
11.46dB
262
2
x1.13
1.06dB
79
13
x4.23
12.52dB
296
3
x1.28
2.12dB
89
14
x4.78
13.58dB
334
4
x1.44
3.18dB
101
15
x5.40
14.64dB
378
5
x1.63
4.24dB
114
16
x6.10
15.70dB
427
6
x1.84
5.30dB
129
17
x6.89
16.76dB
482
7
x2.08
6.36dB
146
18
x7.78
17.82dB
545
8
x2.29
7.20dB
160
19
x8.79
18.88dB
615
9
x2.59
8.26dB
181
20
x9.93
19.94dB
695
10
x2.92
9.32dB
205
21
x11.22
20.64dB
785
11
x3.31
10.40dB
232
0
50
100
150
200
250
300
00.10.20.30.40.50.60.70.80.91
OUtput
Amount of Incident Light
LOG ADC
LIN ADC
NED
Gain-Sensitivity is shown below.
Table 5-11-1 Gain-Sensitivity
Digital gain x1, Pixel correction: default, (Factory white correction data, Correction
level 900DN)
You can choose the A/D Characteristics of the camera’s output by setting the
“OutputSignalSetting2” control register to switch between Linear mode or Log mode.
The characteristics are shown below.
Figure 5-11-2 A/D Characteristics
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5.12 Pixel Correction
As a rule, image sensors (CCD, CMOS and so on) have fixed pattern noise and
photo response non-uniformity. Lens shading and light sources can also cause
non-uniformity. The camera is set to the optimal correction before shipping in order to
provide images of the highest grade.
The camera also has a user white correction function to cope with lens shading and
non-uniform illumination, or to be able to completely clear the uneven brightness
generated by changing the spectral response level of the light source. Cal_bl:
Output data of each pixel at perfectly dark (digital) Cal_wh: Output data of each
pixel in uniform illumination (digital) Target_Val : Target value for correction (10bit
digital) Vin : Input data (digital) Vout : Output data (digital) The corrected data is
expressed in the following equation. Vout=(Vin-Cal_bl) x Target_val /
(Cal_wh-Cal_bl)
Waveform before bit correction
Output
Pixel Number
Waveform after bit correction
Output
Pixel Number
Figure5-12-1 Waveform before and after bit correction
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5.13 Test Pattern
This camera can generate a test pattern. Use the test pattern to verify the proper
timing and connections between the camera and the frame grabber board.
The test pattern(10bit) of XCM80160CXP, XCM40160CXP is as follows.
Figure 5-13-1 Test Pattern of XCM80160CXP. XCM40160CXP
Figure 5-13-2 Test Image of XCM80160CXP. XCM40160CXP
The test pattern is a ramp from 0 to 1023 DN in 10-bit mode, and then starts at 0 again.
The pattern repeats 8 times for XCM80160CXP, and 4 times for XCM40160CXP.
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The test pattern of XCM60160CXP is as follows.
Figure 5-13-3 Test Pattern of XCM60160CXP
Figure 5-13-4 Test Image of XCM60160CXP
The test pattern is a ramp from 0 to 1023DN, and then from 0 to 511DN in 10-bit mode,
then starts at 0 again. The pattern repeats 4 times.
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1
2
3
4
5
6
NAME
1
12~15V
2
12~15V
3
12~15V
4
GND
5
GND
6
GND
NED
6 Confirming Camera Settings
6.1 Before Power-on
① Confirm the pin assignment of the power cable.
Figure 6-1-1 Pin Assignment of Power Cable
② Confirm the direction and the channel of the cables. Some Camera Link cables
are directional.
Make sure that the coaxial cable and connector are 75Ω-type. The number of links
and usable positions on the frame grabber board varies by board manufacturer.
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CXP #0
CXP #1
CXP #2
CXP #3
DC12-15V
Indicator
Power Supply Connector
DIGITA
L
LINESCA
N
CAMERA
CLISBee
S
(HIROSE HR10A 6P)
BNC
(CANARE BCJ-FPC)
(In the case of the Matrox Radient eV-CXP there are 4 connectors, and 4 cameras can
be connected)
Figure 6-1-2 Channel of Camera Cables
6.2 After Power-on
Check the camera operation using the camera control software supplied with your frame
grabber. For details please refer to your frame grabber’s manual.
Capture images using a camera interface board utility. In the case of Matrox’s Solios, it
is convenient to use Intellicam.
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Figure 6-2-1 Radient eV-CXP Window
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6.3 During Operation
(1) Does an acquisition time out error occur?
<Cause>
<1> Captured images are too large.
If there are many filtering processes, the assignments to the driver may be
insufficient.
<2> The cable is detached from the connector
Ensure that the power cable and coaxial cables are connected to the camera firmly.
<3> Camera Link cables are susceptible to noise when the cables are laid near a
light source inverter line or a power line. The personal computer in use may be
freeze and need to be reset.
(2) Are there dark lines in the direction of vertical scanning on the image?
<Cause>
<1> Dust on the sensor window
Dust may get onto the sensor window from the inside or the outside of the camera.
Remove the dust with air or a lens cleaner.
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7 Dynamic Range Control (Multi-Slope Mode)
By setting the “ExposureMode” register to “Multi Slope”, it is possible to change the
slope of the photoelectric conversion curve at multiple points in order to increase the
dynamic range of captured images. In this mode, the registers “MultiSlope_Level1, 2, 3”
set the knee point levels of the linear response, and “MultiSlope_Timing 1, 2, 3” set the
integration time of each slope. The greater the integration time ratio, the more the
dynamic range is extended; however the minimum value should not be less than 1.
This function only operates in Exposure Mode “Multi Slope” (5.3.4). This function
cannot be used in “Free Run” mode or external trigger modes (“External egde”,
“External level”).
The scan cycle becomes longer than normal
7.1 MultiSlope Mode Default Setting Operation
Let us take as an example 5 levels of light intensity (Strong: A ~ Weak: E). The 5
coloured lines/dots labeled intensity A~E illustrate light entering the camera during the
exposure time period set by “ExposureTimeCounter”.
2. At exposure time 50, the signal is reset to 1/3 of the saturation level. “Reset”
means that any signal above the set value (in this case 1/3 of the saturation level)
is discarded. With this first reset, the portions of signals A-C which exceed the 1/3
saturation level are discarded, but D-E are unaffected.
3. With a further exposure time of 10 (from 50 to 60), the signal is reset a second
time to 2/3 of the saturation level. With this second reset, the portion of signal A
which exceeds the 2/3 saturation level is discarded. There is no effect on B-E
from this reset.
4. Exposure stops at exposure time 61.
*Actual settings & exposure times may vary depending on the camera model being used
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After the second reset, the line characteristics change such that it bends at the pink and
green points (shown in the figure above right). In the case of the blue line in the figure
above left, without Multi-slope, the photoelectric conversion function is a straight line to
A’, and the camera is saturated with incident light. By curving the linear response of the
photoelectric conversion, this can be changed to line A. Similarly, the green changes
from B’ to B, and orange from C’ to C. In this case, the light exposure of pink and red
need no change.
By doing this, even with large amounts of incident light that would normally cause
saturation, it is possible to turn it into a signal without saturation, resulting in a wide
dynamic range image.
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[The following guide uses the XCM80160CXP as an example]
7.2 Standard Mode
The minimum line period is 53.6 μsec. The dynamic range is determined by the sensor’s
saturation output and dark output. The sensor specification is 60dB.
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7.3 1 When bending the response curve
① To set the integration time ratio of each slope to 10, use the following settings:
ExposureMode: MultiSlope
MultiSlope_Level1: 0, MultiSlope_Level2: 0, MultiSlope_Level3: 8
MultiSlope_Timing1: 0, MultiSlope_Timing2: 0, MultiSlope_Timing3: 10
ExposureTimeDividing: 16
ExposureTimeCounter: 110
As can be seen in the figure below, the integration time of the first slope will be 100
(110-10), the integration time of the second slope is 10, and the reset level is half the
saturation level. Note that as the reset level increases, the output of the graph below
becomes smaller.
The minimum line period becomes 92.8 μsec. The dynamic range increases 5.5 times
(Saturation level ratio: 0.55/0.1) to 75dB (60dB + 20log5.5=74.8)
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②To set the integration time ratio of each slope to 5, use the following settings:
ExposureMode: MultiSlope
MultiSlope_Level1: 0, MultiSlope_Level2: 0, MultiSlope_Level3: 8
MultiSlope_Timing1: 0, MultiSlope_Timing2: 0, MultiSlope_Timing3: 11
ExposureTimeDividing: 16
ExposureTimeCounter: 66
As can be seen in the figure below, the integration time becomes 55 in the first slope,
11 in the second slope, and the reset level is half the saturation level. The minimum
line period becomes 57.6 μsec. The amount of saturation exposure is 0.05+0.25=0.3.
The dynamic range becomes increases 3 times (Saturation level ratio: 0.3/0.1) to
69.5dB (60dB + 20log3=69.5)
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7.4 Bending the line three times
① For an integration time ratio of 10, use the following settings:
The integration time becomes 1000 in the first slope, 100 in the second slope, 10 in the
third and 1 in the fourth. The reset levels become ¼, ½, ¾ of the saturation level, as the
diagram below indicates.
The minimum line period is 823.2us. The dynamic range becomes 284 times 1 (ratio of
saturation exposure amount: 28.4/0.1), i.e. 109dB (60dB + 20log284 = 109)
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② For an integration time ratio of 5, use the following settings:
The integration time becomes 125 (156-(1+5+25) in the first slope, 25 in the second
slope, 5 in the third slope and 1 in the fourth slope. The respective reset levels become
¼, ½, ¾ of the saturation level, as the diagram below indicates. The minimum line
period becomes 129.6us. The dynamic range becomes 39 times 1 (ratio of saturation
exposure amount: 3.9/0.1), i.e. 92dB (60dB + 20log39 = 91.8).
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8 Sensor Handling Instructions
8.1 Electrostatic Discharge and the Sensor
CMOS sensors are susceptible to damage from electrostatic discharge and can
deteriorate as a result. Take care when handing the sensor.
8.2 Protecting Against Dust, Oil and Scratches
The CMOS sensor window is part of the optical path and should be handled like other
optical components with care. If you use the camera in a dusty area, prepare a
dust-proof enclosure. Dust can obscure pixels, producing dark lines on the image.
8.3 Cleaning the Sensor Window
Cleaning the Sensor Window
Dust: Can usually be removed by blowing the window surface using a compressed air
blower.
Oil: Wipe the window with a lint-free cloth wiper moistened with ethyl alcohol carefully
and slowly.
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9 Others
9.1 Notice
No part of this document may be reproduced in any form, in whole or in part, without the
express written consent of NED.
The contents of this document are subject to change without prior notice.
Every care has been taken in the preparation of this User’s Manual. If you should discover
any errors or omissions, please notify your nearest NED representative.
9.2 Contact for support
Nippon Electro-Sensory Devices Corporation
Head Office
2-5-12, Itachibori, Nishi-ku, Osaka 550-0012, Japan
Phone +81-6-6534-5300
Fax +81-6-6534-6080
Tokyo Branch
Gibraltar Oi BLDG., Room No.402
1-45-2, Oi, Shinagawa-ku, Tokyo 140-0014, Japan
Phone +81-3-5718-3181
Fax +81-3-5718-0331