Neco F2 50 User Manual

NECO F2 50
User’s Manual
Preface
Thank you very much for purchasing „NECO brand motorcycle of model NECO F2, which developed by NECO MOTORCYCLE. And welcome to join the drivers line of NECO motorcycle.
With its extraordinary advantages of excellent quality, smart appearance and shape of legerity, our product will surely bring the utmost pleasure and convenience to your life. This manual gives you information about the general structure, function, operation and maintenance methods of NECO F2. In order to enable your beloved motorcycle to render a best performance and a longer life, please read this manual carefully, pay particular attention to the running-in part in it and follow all the operating instruction. It is of great importance to make your riding safer and more comfortable. Experienced staffs in our sale agency and the maintenance shop will also offer excellent service for you.
Please take an initial examination of your motorcycle after the first 300km running in our designated maintenance
shop, and take regular examination in every 1000km thereafter.
All the direction, illustration and specification included in this manual are based on the latest product information.
Please be noted that they may be different from the actual status of the motorcycle if there is new revision on its specification, and no further advice will be given.
This motorcycle was designed and manufactured which complied with e-mark, the safety standard of Europe Union.
The maximum speed is 45km/h. Please do NOT change any parts without professional advice and use non-original parts in case of avoiding danger to driver and the broken of traffic laws.
CONTENTS
Guidance „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 1
Position of parts „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 3
Controlling parts „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 4
Fuel tank „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 6
Fuel and engine oil „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 6
Starting pedal „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 6
Pre-riding inspection „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 7
Engine starting „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 8
Running-in „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 9
Regular maintenance „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 10
Tools „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 16
Technical Parameters „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 17
Electrical Circuit Chart „„„„„„„„„„„„„„„„„„„„„„„„„„„„„„„ 19
Guidance
Please keep safety in your mind and observe the regulations of transportation while enjoying your riding. Pay attention to
the following rules:
1. Pre-riding inspection
Please read the details in the relevant chapter for your safety.
2. Helmet
Do remember to wear helmet while riding.
3. Being familiar with motorcycle operation
It is of great importance to ensure your safety getting familiar
with motorcycle operation.
4. Speed limitation
Drive at proper speed in accordance with the road condition,
Warning
It is dangerous to drive on the wet
road. Do not make an abrupt turning
while accelerating and keep proper
distance from other vehicles.
5. Positions of the numbers
The frame number and the engine number are for the purpose of
registering the motorcycle. When your motorcycle needs
inspection, repair or other special service, the number will enable
you to get good service from our sale agency. Please note down
your number here:
The frame number:
The engine number:
Position of parts
BAOTIAN
1.front brake disc
2.front shock absorber
3.side reflector
4.front turning light
5.headlight & position light
6.front brake assy.
7. rear brake lever
8. rear-view mirror
9. helmet hook
10. side stand
11.seat
12. main stand
13. starting pedal
14. rear shock absorber
15. hand-hold
16.taillight & rear truning light
17.rear brake assy.
18.left switches
19.meters
20.right switches
21.throttle grip
22.rear reflector
23.muffler
1 2
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
Controlling parts
1. Rear brake lever
Hold it tightly and the rear brake works.
2. Switches on the left
A. Switch for high/low beam lights B. Turning signal switch
Left turning light Right turning light
C. Horn button
3. Meters and indicating lights
A. Engine oil warning light B. Left turning light indicator C. High beam indicator D. Right turning light indicator E. Indicates the rev in 1000r/min F. Fuel gauge G. ODO, Trip, Time display and switches over H. Indicates the speed in km/h
I. Key MODE”. Under the normal mode, shortly pressing
the key Mode to switch over the mode; CLOCK set
shortly pressingMode”once to add 1”.
J. Key Light. Shortly pressing the key Light can adjust the state of the back light K. Key SET. Under the mode of ODO, long pressing the key Set for 2S to switch over the Km/Mile; Under the mode of TRIPlong pressing the key Set for 2S to switch over the Km/Mile; Under the mode of “CLOCK, and the vehicle does not work, long pressing the key
Set for 2S to set the CLOCK, shortly pressing the key Set to switch over the set mode; Under the normal
mode, shortly pressing the key “Mode” to switch over the mode.
4. Front brake lever
Hold it tightly and the front brake works.
5. Switches on the right
A. Off switch B. Head light switch C. Electric starting button
When the ignition switch is at ON position, hold the brake and press the electric starting button and then the engine starts.
6. Ignition switch
ON: Engine can be started and all the lights can be
operated. The key cannot be taken out.
OFF: The whole circuit is cut. Engine and lights cannot
be operated and the key can be taken out. LOCK: Turn the steering handlebar fully to the left, press the key and turn it to the position lock. Then the key can be taken out.
Fuel tank
Usage of the fuel tank lock:
1. Insert the key and open the seat.
2. Turn the fuel tank lock counter-clockwise and take out the fuel tank lock.
3. Align the lock tongue on fuel tank lock with the notch on fuel tank, turn the fuel tank lock clockwise and lock it.
Fuel and engine oil A. Gasoline
High quality fuel is essential to the engine.
Any sand in the fuel is absolutely prohibited. 90# or higher quality lead-free gasoline is preferred.
B. Engine oil
JASOFC(FC)
Starting pedal
Starting pedal is for kicking start of the engine.
Warning
Turn off the engine when refilling the tank.
Turn off the cap slowly.
Don‟t overfill the gasoline over the designated
scale.
Do not add anything into the gasoline.
Pre-riding inspection
Please check the following parts before you drive.
No.
Items
Inspection content
1
Steering handlebar
1.Flexibility 2.No gap or loosing appearance
2
Brake system
1.Travel of the front brake and the rear brake 2.No break on the cable
3.Flexible function
3
Tires
1.Proper pressure 2.No crack or cutting
4
Fuel
Sufficient fuel
5
Engine oil
Sufficient engine oil
6
Lights
Workable
7
Horn
Workable
8
Gear oil
With normal stock
9
Throttle
1. Proper gap 2.Flexible function 3.Proper control lever returning
10
All the bolts and nuts
No loosing appearance.
Engine starting
1. Please check the volume of engine oil and gasoline
before starting. The main stand and the side stand should be taken back while starting the engine.
2. Turn the ignition switch to the “ON” position.
3. Engine Starting
Grip the brake lever and press the starting button and then the engine will be started.
Grip the rear brake lever in case that the
motorcycle rushes forwards abruptly.
Warning
4. Kick Starting
Grip the brake lever, tread the starting pedal heavily and then the engine will be started.
Running in
To keep your motorcycle running in a good condition, please follow the below rules during the running-in period.
Distance (km)
Speed limitation (km/h)
0-300
25
300-1000
35
1000-----
45
Warning
5 seconds is the maximum limit for each starting
and10 seconds is the minimum interval.
Stop pressing the starting button immediately
after the engine starts.
Do not press the starting button while the engine
is running, or the start motor will be damaged.
When using electric starting, please press the
rear brake lever in advance to get through the circuit and start the motor.
When using electric starting, don‟t operate the
starting motor continually, or it may cause damage to the starting motor and the battery.
Warm up the engine after cold starting (about 3
minutes).
After the engine started, the starting pedal
should be taken back to its original position. Otherwise, it will affect the driver‟s safety.
Please don‟t start the engine in unventilated
places, because the wasted gas with CO is
harmful to human being.
Warning
Regular maintenance
Interval
Item
Km
300
1000
3000
6000
12000
Month
New motor
1 3 6
12
Battery
I I I I I
Engine oil strainer
C C
Gasoline strainer
R
Carburetor
I I I C
Air cleaner core
Clean it every 2000km and replace it when necessary
Spark plug
Clean it every 3000km and replace when necessary
Fuel throttle
A A A A
Drive belt
I I
Engine oil
R R Replace every 3000km
Brake system
I I I I I
Front fork and steering stem bearing
I I I I
Suspension
I I I I
Tires
I I I I I
Fastening nuts and bolts
I F F F
Gear oil
R
Replace every 5000km / 5Month
NOTE: I=Inspect and clean、adjust、replace or lubricate when necessary, C=Clean, R=Replace, F=Fastened Service more frequently when riding in dusty conditions.
1. Battery
12V/5.7Ah battery
When the voltage is less than 11.5V, please use
kick starting in stead of electric starting.
Put the ignition switch on OFF position
before battery replacement.
Electrode identification: “+”— red line, “-”—green line.
Change a new battery every 4 years.
2. Carburetor and idling speed adjustment
Keep the engine warmed up for 2-3 minutes. Adjust the idling speed screw to set the engine at
speed of 1700 ± 100 rpm. The idling speed adjusting screw is following:
3. Air cleaner
A: Remove motorcycle body covering parts.
Remove 7 tightening screws of air filter cover. Remove air filter cover.
B: Take out the sponge core. CLEANING:
Pour the non-inflammable detergent into a basin
and immerse the sponge core into the detergent.
Warning
It has been fully adjusted to the highest
position when manufactured.
1 2 3 4
Press the core to squeeze the detergent out of it by
palms. Never twist it in case that it is broken.
Immerse the core into engine oil. Squeeze the excessive oil out but keep it lightly oil
immersed.
If it has been damaged, please replace a new one.
NOTE: Do not clean it with any oil or water.
4. Spark plug
Clean the carbon deposit on the spark plug with a
piece of hard wire or steel needle.
Adjust the gap to 0.6-0.7mm with a thickness gauge.
Use F7RTC when replacement is needed.
5. Fuel
Refill the recommended 90# or higher quality
lead-free gasoline when the indicating needle in the
fuel gauge points to the red area.
NOTE: Lead-free gasoline will extend the life of spark plug and catalytic converter.
6. Engine oil
When the caution light has showed red, it is warn you
to replace it as quickly as possible and prove it to be
used within 100km.
Use the key to open the battery box cover. Open the engine oil tank cover. Fill 0.8L recommended engine oil or much better
quality to the engine oil deposited.
Close the engine oil tank cover and then lock the
battery box cover.
7. Brake system
Normal free travel of the brake lever is about 10-20mm.
The front brake (disk brake)
The rear brake (disk brake)
a
a=10~20mm
FREE TRAVEL means the distance between
the positions from free status to the
beginning performance of the brake.
Pay attention to the sensitivity of the brake.
Warning
a
a=10~20mm
Disk brake
Grip the brake lever and check the wear and tear indicator. If the indicator nearly touched the brake disc, please ask the appointed maintainer to change the brake blocks.
wear and tear indicator brake disc brake blocks
Check the following items of brake system before
driving the motorcycle:
Check if there is any leakage. Check if there is any leakage or crack on the oil
pressed hose.
The brake lever should be kept with a certain free
distance of 1020mm and kept a certain re-grip power.
Abrasion of the brake blocks.
Brake oil level
It has been filled with the special brake oil before the
motorcycle leaves the factory. User should fill or replace the qualified brake oil (such as No.DOT3 or DOT4 brake oil) from the appointed maintenance station. Never replace or mix other oil, otherwise it would damage the brake system. If the brake oil is insufficient, it might be possible for the air to come into the brake system and result in the failure of the system.
¢Û
¢Ú
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Warning
Brake oil is corrosive material. It would damage and corrupt the painting of the part. It should be cleanout if the oil splash on the part.
If the oil sprayed on the skin or eyes, it
1mm
8. Tires
Insufficient tire pressure hastens wear of them and affects the riding stability. Please check the tire pressure and tread depth when applying regular maintenance.
Tire pressure: front 250kPa, rear 250kPa. Tread depth: It is suggested to replace a new tire
when the tread depth is less than l mm.
9. Starting motor
Check the fastening bolts and the carbon brush, and replace them if necessary.
10. Fuse
Fuse is linked with the outer line of the battery. When a
light or circuit fails suddenly, please check the fuse first.
11. Gear oil
Please use the recommended gear oil: SAE85W/90
Total capacity: 110ml
Replacing capacity: 100ml
The standard tire is 130/60-13 for front and
rear tires. Another type of tire may cause trouble.
Tire inflation pressures and the general tire
condition are extremely important to the pro­per performance and safety of the vehicle.
Warning
The fuse can not be replaced by any iron or aluminum wire.
Warning
How to change gear oil
Stand up the main stand. Take off the oil plug for refill. Take off the oil plug for draining, let off all the dirty
gear oil.
Tighten the oil plug for draining. Refill fresh gear oil and tighten the oil plug for refill.
After refilling, please make sure you have locked the oil plugs and bolts.
Tools
A full set of tools is offered for your daily use
Technical Parameters
Items
Specifications
Size
Length Width Height Wheel base
1860mm 660mm 1130mm 1300mm
Weight
Unloaded weight Maximum technically permissible weight
92kg 242kg
Capacity
Max. Speed Slope
45km/h 6
Circuit system
Spark plug Battery Fuse Headlight Front turning lights Rear turning lights Brake light Position lights
F7RTC 12V/5.7Ah 10A 12V 35/35W 12V 10W 12V 10W 12V 21/5W 12V 5W
Volume of the fuel tank Volume of the engine oil tank
4.5L±0.5L 1L
Items
Specifications
E
E
Engine
Model Type Cylinder Bore and stroke Cylinder volume Compression ratio Maximum net power output Net maximum torque Carburetor Air cleaner Ignition type Starting mode Cooling mode
1E40QMA
2 stroke 1 40mm×39.2mm 49cm3 ,
7.5 0.1 : 1
3.3kw /6500 min-1
5.0N.m at 6000 min-1 PZ19 Sponge core CDI Electric/kicking start Forced air-cooled Pressure spray
Brake system
Front: disk brake Rear: disk brake
Suspension
Front shock absorber
Rear shock absorber
Variable-pitch spring & hydraulic damping shock absorber
Variable-pitch spring & hydraulic damping shock absorber
Tires
130/60-13 for front tire and rear tire
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