The product described in this book is a licensed product of NCR Corporation.
NCR is a registered trademark of NCR Corporation.
It is the policy of NCR Corporation (NCR) to improve products as new technology,
components, software, and firmware become available. NCR, therefore, reserves the
right to change specifications without prior notice.
All features, functions, and operations described herein may not be marketed by NCR in
all parts of the world. In some instances, photographs are of equipment prototypes.
Therefore, before using this document, consult with your NCR representative or NCR
office for information that is applicable and current.
To maintain the quality of our publications, we need your comments on the accuracy,
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Address correspondence to:
Manager, Information Products
NCR Corporation
2651 Satellite Blvd.
Duluth, GA 30096
AJune 2000First Issue
BAug 2000Update to diagrams and worksheets
C05/08/01Updated checkstand cutout dimensions
D02/06/03Added USB Connection and other miscellaneous information.
E03/22/04Updated to Super ASIC configuration
F08/30/04Added new model number
497-0415291 Release F08/045 of 44
NCR RealScan 7872 Installation/Owner Guide
Installing the RealScan 7872 consists of five main steps. Depending on the installation,
other information is sometimes needed. It is recommended that you follow the
installation steps in the following diagram.
Installing the RealScan 7872
1
2
3
4
5
Preparation
Connect
Install
Calibrate
Verify
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Step 1 Verify Checkstand Preparation
Checkstand Cutout: RealScan 7872 ñ 12xx/22xx
NCR RealScan 7872 Installation/Owner Guide
I
H
C
I
D
G
H
F
I
A
E
Shelf is recommended to catch RealScan 7872
if dropped during installation. It may also
include a drip pan for spilled liquids.
The RealScan 7872 must NOT be supported
by this shelf.
D
B
Scanner Unit Actual Dimensions
MODELABCDE
12xx29.21 cm
11 1/2 in.
22xx30.33 cm
11 15/16 in.
50.80 cm
20 in.
50.80 cm
20 in.
16.15 cm
6 3/8 in.
16.15 cm
6 3/8 in.
3.33 cm
1 5/16 in.
3.33 cm
1 5/16 in.
8.89 cm
3 1/2 in.
8.89 cm
3 1/2 in.
17951
Cutout Dimensions
MODELFGHI
12xx29.51 cm
22xx30.48 cm
497-0415291 Release F08/047 of 44
11 5/8 in.
12 in.
50.95 cm
20 1/16 in.
50.95 cm
20 1/16 in.
3.49 cm
1 3/8 in.
3.49 cm
1 3/8 in.
0.95 cm
3/8 in.
1.27 cm
1/2 in.
NCR RealScan 7872 Installation/Owner Guide
Checkstand Cutout: RealScan 7872 ñ 53xx/52xx
F
G
A
E
C
D
2.5 cm (1.0 in.) side supports are
optional instead of shelf
B
Scanner Unit Actual Dimensions
MODELABCD
53xx29.21 cm
11 1/2 in.
39.88 cm
15 11/16 in.
16.15 cm
6 3/8 in.
8.89 cm
3 1/2 in.
Cutout Dimensions
MODELEFG
53xx29.36 cm
11 9/16 in.
40.03 cm
15 3/4 in.
5.72 cm
2 1/4 in.
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08/04497-0415291 Release F8 of 44
Checkstand Cutout: RealScan 7872 ñ 03xx/05xx
y
y
NCR RealScan 7872 Installation/Owner Guide
H
C
Standard Size
G
I
F
A
D
2.5 cm (1.0 in.) side supports are
optional instead of shelf
C
E
B
B
RealScan 7870-3000 & PSC 381 Size
Note:
The RealScan 7872-03xx/05xx is
supported b
Do not support it b
side supports or a shelf.
the Rear Extender.
17952
Scanner Unit Actual Dimensions
MODELABCD
03xx/05xx29.21 cm
11 1/2 in.
Fits 7870-300029.21 cm
11 1/2 in.
Fits PSC 38129.21 cm
11 1/2 in.
29.46 cm
11 9/16 in.
34.36 cm
13 1/2 in.
35.25 cm
13 7/8 in.
16.15 cm
6 3/8 in.
16.15 cm
6 3/8 in.
16.15 cm
6 3/8 in.
8.89 cm
3 1/2 in.
12.70 cm
5 in.
10.16 cm
4 in.
Cutout Dimensions
MODELEFGHI
03xx/05xxN/A
N/A
Fits 7870-30004.90 cm
1 15/16 in.
Fits PSC 3815.79 cm
2 1/4 in.
497-0415291 Release F08/049 of 44
29.36 cm
11 9/16 in.
29.36 cm
11 9/16 in.
29.36 cm
11 9/16 in.
29.62 cm
11 5/8 in.
34.52 cm
13 5/8 in.
35.41 cm
13 15/16 in.
8.89 cm
3 1/2 in.
12.70 cm
5 in.
10.16 cm
4 in.
5.72 cm
2 1/4 in.
5.72 cm
2 1/4 in.
5.72 cm
2 1/4 in.
NCR RealScan 7872 Installation/Owner Guide
Drip Pan Installation
When the RealScan 7872 is used in a sit down environment, install a drip pan below the
scanner/scale to divert any spilled liquids or debris away from the operator.
Service Clearance
Mounting surface for
keyboard must be
removable for servicing
B
A
A = 8.0 in. (20.3 cm) minimum if checkstand structure is not removable for servicing.
1.0 in. (2.5 cm) minimum if checkstand structure is removable for servicing.
B = 14.0 in. (35.6 cm) minimum if checkstand structure is not removable for servicing.
7.0 in. (17.8 cm) minimum if checkstand structure is removable for servicing.
C = 3.8in. (9.5 cm) minimum clearance to closest checkstand panel.
A
C
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08/04497-0415291 Release F10 of 44
Item Diverter
NCR RealScan 7872 Installation/Owner Guide
An installed item diverter must extend º inch beyond the scan window to allow items
to clear the tower assembly and move easily in front of the scan windows. The tower is
13.3 cm wide, however the item diverter may need to be wider depending on the model.
See the sections Checkstand Cutout for more dimensions.
13.3 cm (5 º in.)
Item Diverter
Ventilation Requirements
The RealScan 7872 is designed to operate without an exhaust fan in the checkstand;
however, there must be adequate convection airflow. The ambient temperature inside
the checkstand cannot be higher than 40∞ C (104∞ F). Also, the ambient temperature
inside the checkstand cannot be higher than 7∞ C (12.6∞ F) above the ambient
temperature outside the checkstand. For example, if the ambient temperature outside
the checkstand is 24.4∞ C (76∞ F), the ambient temperature inside the checkstand cannot
be greater than 31.4∞ C (88.6∞ F). If the checkstand contains other heat producing
equipment, you may need to use forced air to keep the temperature within the specified
range. However, air coming into or leaving the checkstand MUST NOT enter or exit
past the RealScan 7872.
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NCR RealScan 7872 Installation/Owner Guide
Electrical Wiring to the Checkstand
Input
Voltage
Neutral and
Ground Bus
Isolated/Insulated
Ground Bus
Neutral
Bus
Main Service
L2
Distribution Panel
Panel
L1
L3
Belt Control
N
G
Circuit A: Checkstand
Note:
Isolated Ground Receptacles
Conduit
The electrical wiring must meet all
electrical codes, laws, and regulations.
Feeder wiring and insulated ground from
main service panel to distribution panel
to be run in metal conduit.
Circuit Breakers
NCR circuits should be run in
separate metal Conduits.
NCR circuits must be dedicated to
Note:
NCR equipment or other logically
connected electronic equipment
(modems, DAA, bridges, etc.)
Circuit B: Terminal
Circuit C: Scanner/Scale
Receptacle should be easily
accessible and near the
Scanner/Scale
Lighting
Misc. Equip.
Checkstand
Frame
Belt
Motor
Installation Type
U.S., Canada, &
Japan
International
European
Input VoltageL1, L2Circuit Breakers
100Vac to 120Vac
220Vac to 240Vac
220Vac
100Vac to 120Vac
220Vac to 240Vac
220Vac
Standard single-pole; value
determined by type of device
branch and by electrical code.
European double-pole.
The RealScan 7872 outlet in the checkstand must be connected to a circuit breaker
switch. This switch must be located close to the operator and is used as the On/Off
switch for the RealScan 7872.
08/04497-0415291 Release F12 of 44
R0121
Hole Requirements for Cables
When you run the various cables through the checkstand, you might have to drill holes
in some of the panels. The holes must be large enough for the connector on one end of
the cable to pass through. You must also ensure that there are no sharp edges to cut the
cable. The following table gives the minimum hole size for each of the RealScan 7872
cables.
CableCable LengthMinimum Hole Size
Power Cord ñ Outlet to
Power Supply
Power Cord ñ Power
Supply to RealScan 7872
Interface Cable8.0 meters (26.24 feet)1.90 centimeters (3/4 inch)
Verify that the RealScan 7872 power receptacle switch is off. Plug the power cord
into the RealScan 7872 power receptacle. Pass the power cable from the power
supply through the checkstand opening.
2. Connect the communications interface cables to the host terminal. Refer to the
terminal documentation for instructions on connecting the interface cables.
Note: Some terminals may require a trained service technician to open the terminal
and connect the interface cables.
3. Pass the interface cable through the checkstand opening (See previous section
regarding Hole Requirements for Cables).
4.
If you are installing an NCR 7825 Remote Display, pass the cable from the display,
through the checkstand, and through the checkstand opening where the RealScan
7872 is going.
5.
If you are installing an RS-232 peripheral device, pass its interface cable through the
checkstand opening as needed.
6. Connect all cables to the RealScan 7872 according to the following illustration.
EAS
INTERLOCK
REMOTE DISPLAY
5V 5A MAX
PORT 1
POWER
DC
USB
SCANNER
21476
Note: If you are using a USB cable to connect the RealScan 7872 to the host terminal,
connect the USB cable to the USB connector rather than the Scanner connector on
the back of the RealScan 7872.
08/04497-0415291 Release F14 of 44
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