Navico MX420, MX420/2, MX420/8, MX420/BR, MX420/BRIM Service Manual
...
MX420 Navigation System
Installation & Service Manual
MX420 Navigation System
Installation and Service Manual
Models Covered:
MX420/2
MX420/8
MX420/BR
MX420/BRIM
MX420/AIS BASIC (MKD)
MX420/AIS DGPS
Prepared by
MX Marine
A Division of NAVICO, Inc.
23868 Hawthorne Boulevard, Suite 201
Torrance, California 90505-5908
USA
P/N 3508 102 70060
July, 2007
MX Marine
MX Marine reserves the right to make changes to its products and specifications without
notice.
Copyright July, 2007
About This Manual
We at MX Marine have attempted to take care and develop manuals which provide in-depth
information. Obviously, we can’t anticipate every configuration in which you might install the
MX420, but we can help make your work more thorough and enjoyable.
This manual is organized by first describing the list of included items for the particular model
you purchased. The sections that follows detail the technical specifications of the MX420
navigation unit and the MX421 antenna unit. This is followed with the mechanical and electrical
wiring diagrams and installation notes to guide you in the installation of your MX420 system.
Should you require additional technical support, please first contact the dealer where you
purchased your MX420. Since your dealer sells and installs the MX420 and many other types
of equipment, they are often your best resource for technical questions. You can also contact
MX Marine for technical assistance:
International:
We hope you find the manual enjoyable and informative. As always, we welcome your
comments on improving our products or manuals. Thank you.
Product Information
The model and serial number of your instrument are given on the back of the unit. Please enter
the serial number in the space provided below. Always refer to this information when you
contact your dealer.
Model: MX420 Navigation System S/N ___________________
MX Marine (US)
A Division of NAVICO, Inc.
23868 Hawthorne Blvd., Suite 201
Torrance, California 90505
USA
+01-310-791-8213 Telephone (International)
+01-310-791-6108 Fax
info@mx-marine.com
www.mx-marine.com
Notes:
Table of Contents
SECTION 1 - LIST OF COMPONENTS ...................................................... 1
SECTION 2 - TECHNICAL SPECIFICATIONS ............................................ 9
SECTION 3 - MECHANICAL AND INSTALLATION DRAWINGS ............... 17
SECTION 4 - ELECTRICAL INSTALLATION DRAWINGS ........................ 25
Figure 4.1 MX420/2 Basic System Configuration ............................ 27
Figure 4.2 MX420/2 Basic Wiring Diagram ...................................... 28
Figure 4.3 MX420/8 System Configuration ...................................... 29
Figure 4.4 MX420/8 Wiring Diagram .............................................. 30
Figure 4.5 MX420/BR Dual Control System ..................................... 31
Figure 4.6 MX420/BR Dual Control Wiring Diagram ....................... 32
Figure 4.7 MX420/BRIM Dual Station Integrity Monitor System ..... 33
Figure 4.8 MX420/BRIM Dual Station Integrity Monitor Interface
Diagram ............................................................................................. 34
Figure 4.9 Cable (A) Wiring Configuration ...................................... 35
Figure 4.10 Cable (B) Wiring Configuration (Only on MX420/8) ... 36
Figure 4.11 Cable (C) Wiring Configuration (Only on MX420/8) .... 37
Figure 4.12 MX420/2 Rear Panel Connector .................................... 38
Figure 4.13 MX420/8 Rear Panel Connectors .................................. 38
Figure 4.14 MX421(8-Pin) GPS Antenna Wiring Diagram ............... 39
Figure 4.15 MX421-10 (10-Pin) GPS Only Antenna Wiring Diagram40
Figure 4.16 MX421B-10 (10-Pin) DGPS Antenna Wiring Diagram .. 41
Figure 4.17 MX420/AIS CDU & MX423 (SAAB) Transponder System
Block Diagram .................................................................................. 43
Figure 4.18 MX420/AIS CDU & MX423 (SAAB) Transponder System
Wiring Diagram ................................................................................ 44
Figure 4.19 MX420/AIS/MKD CDU & MX531 (ATLAS) Transponder
Block Diagram .................................................................................. 45
Figure 4.20 - MX420/AIS/MKD CDU & MX531 (ATLAS) Transponder
System Wiring Diagram ................................................................... 46
Figure 4.21 MX420/AIS/MKD CDU & MX535 (NAUTICAST) Tran-
sponder Block Diagram .................................................................... 47
Figure 4.22 - MX420/AIS/MKD CDU & MX535 (NAUTICAST) Tran-
sponder System Wiring Diagram ..................................................... 48
Figure 4.23 - MX420/AIS/MKD CDU & MX535 (NAUTICAST) Tran-
sponder System Wiring Diagram with JB-50 Junction Box ............ 49
SECTION 5 ............................................................................................... 50
INSTALLATION NOTES ..................................................................... 50
GENERAL.....................................................................................52
Electronic Connections .................................................................... 52
External Power ........................................................................... 52
Navigator Grounding. ................................................................ 53
MX421 GPS ANTENNA INSTALLATION ........................................... 53
Antenna Location ....................................................................... 53
Antenna Options ........................................................................ 53
Antenna Connector .................................................................... 53
Antenna Cable Options .............................................................. 54
External Differential Connection ................................................ 54
MX420 NAVIGATOR INSTALLATION ................................................ 54
Gimbal Mounting ....................................................................... 55
Flush Mounting .......................................................................... 55
Flush Mount Frame .................................................................... 55
Turning Power On and Off ......................................................... 55
EQUIPMENT INTERFACING........................................................ 56
Introduction .......................................................................... 56
External Man Over Board & Event (MX420/8 Only) ............ 56
Speed Over Ground Pulse Output ....................................... 57
External Alarm Output ......................................................... 57
Port 2: RS- 422 / RS- 232 Serial Interface ............................ 58
MX420 PC Interface .............................................................. 59
NMEA Interface .................................................................... 59
NMEA Interface to other Equipment ................................... 60
MX420 NMEA 0183 Sentences ................................................... 61
Data Format .......................................................................... 61
NMEA Output Sentences ..................................................... 62
Input NMEA 0183 Sentences ............................................... 63
Viewing Input Data ............................................................... 64
Dual Control (Remote) Interface ................................................. 65
MX420 Dual Control with Integrity Monitor .............................. 67
Other MX420/AIS Interface .................................................. 68
MX420 AIS Basic configuration .......................................... 69
MX423 AIS Transponder Interface ....................................... 69
Troubleshooting Guide .............................................................. 69
Memory Backup Battery ............................................................ 71
Backup Battery Replacement ..................................................... 71
MX420 PC Interface .................................................................... 71
Software Download Procedure .................................................. 71
Memory Clear Procedure: .......................................................... 72
List of Components
MX 420 Installation and Service Manual
SECTION 1
LIST OF COMPONENTS
1
MX 420 Installation and Service Manual List of Components
2
List of Components
Item
Component Qty. Part Number
MX421B-10 Smar t DGPS
1
Antenna
MX521 Smart DGPS
2
Antenna
MX521G Smart GPS
3
Antenna
MX525 Smart DGPS
4
Antenna
MX525G Smart GPS
5
Antenna
MX575 D/ GPS Satellite
6
Compass
Table 1.1 Standard Parts for MX420/2 Model
MX 420 Installation and Service Manual
List of Components
Table 1.0 MX Marine Antenna Units
1
9525 200 80110
1
727010
1
727027
1
9525 200 80290
1
9525 200 80291
1
3508 102 70720
Remarks
Option
Option
Option
Option
Option
Option
Item Component Qty. Part Number
1.0 MX420/2 Control and Dis play
System Consisting of:
1.1 MX420, 2 Port Control and Display
Unit
1.2 Mounting Bracket 1 3508 101 38472
1.3 Mounting Kit 1 3508 102 03140
1.4 Power /NMEA Cable (Cable A) 1 3508 102 70010
1.5 MX420 Operator’s Manual 1 3508 102 70040
1.6 MX420 Operator’s Quick Guide 1 3508 102 70050
1.7 MX420 Installation/Service Manual 1 3508 102 70060
1.8 Tide Table Manual 1 3508 101 89490
2.0* MX421 Smart G PS antenna System*
Consisti ng of:
2.1 MX421-10 Smar t GPS Antenna* 1 9525 200 80100 1.1
2.2 Antenna Cable Options:
15 meters
20 meters
40 meters
90 meters
2.3 MX421 Installation Manual 1 723594
*GPS only model. For MX420/2B model substitute with MX421B-10 DGPS Antenna (see table below)
1 9525 200 78000
1 3508 102 70200 2.6
1 Not Included
725637
3508 102 70170
3508 102 70180
3508 102 70190
Wt
(lbs.)
Remarks
with Item 1.0
Option
Option
Option
Option
3
MX 420 Installation and Service Manual List of Components
(
Table 1.2 Standard Parts for MX420/8 Model
Item Component Qty. Part Number Wt.
1.0 MX420/8 Control and Display
System Consisting of:
1.1 MX420, 8 Port Control and Display
Unit
1.2 Mounting Bracket 1 3508 101 38472
1.3 Mounting Kit 1 3508 102 03140
1.4 Power/NMEA Cable (Cable A) 1 3508 102 70010
1.5 Cable B NMEA Cable 1 3508 102 70020
1.6 Cable C NMEA Cable 1 3508 102 70030
1.7 MX420 Operator’s Manual 1 3508 102 70040
1.8 MX420 Operator’s Quick Guide 1 3508 102 70050
1.9 MX420 Installation/Service Manual 1 3508 102 70060
1.10 Tide Table Manual 1 3508 101 89490
2.0* MX421 Smart GPS antenna
System* Consisting of:
2.1 MX421-10 Smart GPS Antenna* 1 9525 200 80100 1.1
2.2 Antenna Cable Options:
15 meters
20 meters
40 meters
90 meters
2.3 MX421 Installation Manual 1 723594
1 9525 200 78010
1 3508 102 70210 2.6
1 Not Included
725637
3508 102 70170
3508 102 70180
3508 102 70190
(lbs.)
Remarks
with Item 1.0
Option
Option
Option
Option
GPS only antenna model. For MX420/8B model substitute with MX421B-10 DGPS antenna
See table below).
4
List of Components
MX 420 Installation and Service Manual
Table 1.3 Standard Parts for MX420/BR Dual Control Display System
Component Qty. Wt.
1.0 MX420/8 Control and Display
System Consisting of:
1.1 MX420, 8 Port Control and Display
Unit
1.2 Mounting Bracket 2 3508 101 38472
1.3 Mounting Kit 2 3508 102 03140
1.4 Power/NMEA Cable (Cable A) 2 3508 102 70010
1.5 Cable B NMEA Cab le 1 3508 102 70020
1.6 Cable C NMEA Cable 1 3508 102 70030
1.7 MX420 Operator’s Manual 2 3508 102 70040
1.8 MX420 Operator’s Quick Guide 2 3508 102 70050
1.9 MX420 Installation/Service Manual 2 3508 102 70060
1.10 Tide Table Manual 2 3508 101 89490
2.0 MX420/2 Control and Display Unit 1 9525 200 78000
3.0* Smart GPS Antenna System
Consisting of :
MX421-10 Smart GPS Antenna
3.1*
Or,
MX421B-10 Smart DGPS Antenna11
3.2 Antenna Cable Options:
15 meters
20 meters
40 meters
90 meters
3.3 MX421 Installation Manual 1 723594
*GPS antenna for MX420/8 GPS only installation use P/N 9525 200 80100. For MX420/8B
DGPS installation use P/N 9525 200 80110.
1 9525 200 78010
1 3508 102 70210 2.6
1Not
9525 200 80100
9525 200 80110
1
725637
3508 102 70170
3508 102 70180
3508 102 70190
Remarks
(lbs.)
Included
with Item
1.0
1.1
1.9
Option
Option
Option
Option
5
MX 420 Installation and Service Manual List of Components
Table 1.4 MX420/BRIM (Integrity Monitor) Model
Item Component Qty. Part Number Wt.
1.0 MX420/8 Control and Display
System consisting of:
1.1 MX420, 8 Port Control and Display
Unit
1.2 Mounting Bracket 2 3508 101 38472
1.3 Mounting Kit 2 3508 102 03140
1.4 Power/NMEA Cable (Cable A) 2 3508 102 70010
1.5 Cable B NMEA Cable 2 3508 102 70020
1.6 Cable C NMEA Cable 2 3508 102 70030
1.7 MX420 Operator’s Manual 2 3508 102 70040
1.8 MX420 Operator’s Quick Guide 2 3508 102 70050
1.9 MX420 Installation/Service Manual 2 3508 102 70060
Tide Table Manual 2 3508 101 89490
1.10
2.0 MX421 Smart DGPS Antenna
System
Consisting of:
2.1 MX421B Smart GPS Antenna 2 9525 200 80110 1.9
2.2 Antenna Cable Options:
15 meters
20 meters
40 meters
90 meters
2.3 MX421 Installation Manual 2 723594
2 9525 200 78010
2 3508 102 70210 2.6
2 Not Included
2
725637
3508 102 70170
3508 102 70180
3508 102 70190
(lbs.)
Remarks
with Item 1.0
Option
Option
Option
Option
6
List of Components
MX 420 Installation and Service Manual
Table 1.5 MX420/AIS Model
Item # Description P/N Remarks
1.0
1.1
1.2 Mounting Bracket 3508 101 38472
1.3 Mounting Kit 3508 102 03140
1.4 Power/NMEA Cable (Cable A) 3508 102 70010
1.5 Cable B NMEA Cable 3508 102 70020
1.6 Cable C NMEA Cable 3508 102 70030
1.7 MX420 Operator’s Manual 3508 102 70410
1.8 MX420 Installation Manual 3508 102 70420
1.9 MX420 Quick Reference Guide 3508 102 70060
1.10 Tide Table Manual 3508 101 89490
1.11 AIS Reference Card
2.0
2.1 MX421B Smart DGPS Antenna 9525 200 80110 Option
2.2
2.3 MX421 Installation Manual 723594
MK420/AIS Control and Display System
Consisting of:
MK420/AIS 8-port Control and Display
Unit
MX421B-10 Smart DGPS Antenna
System
Consisting of:
15 Meter Interface Cable, or
20 meters
40 meters
90 meters
9525 200 80000 Standard
3508 102 70240
725637
3508 102 70170
3508 102 70180
3508 102 70190
Option
Option
Option
Option
Option
7
MX 420 Installation and Service Manual List of Components
8
MX420 Installation and Service ManualTechnical Specifications
SECTION 2
TECHNICAL SPECIFICATIONS
9
MX420 Installation and Service Manual
Technical Specifications
10
MX420 Installation and Service ManualTechnical Specifications
MX421 Smart GPS Antenna
Receiver GPS:
Type: L1, C/ A Code, 12 channel
Update rate: Once per second
Accuracy: 1 m 2DRMS Position with DGPS
Dynamics: Velocity: 460 m/ s
Time to first fix: Less than 1 minute with almanac
Reacquisition: 15 seconds typical
DGPS Input: RTCM SC- 104 format, from internal
continues tracking
3 m 2DRMS without correction
Acceleration: 2.5g
15 minutes from coldstart.
beacon receiver.
Beacon: (MX421B Model)
Type: 2 channels, Automatic or Manual tuning,
Frequency: 283.5 - 325 KHz, in 500 Hz steps
Dynamic Range: 100dB
Adjacent Channel Rejection: 40dB (500 Hz)
Bit rate: 25, 50,100, or 200 (auto- sync)
RTCM Messages Supported: Type 1, 2, 3, 5, 7, 9,16
MX420 Control and Display Unit (CDU)
Display:
Part name: LMG7410PLFC (Hitachi)
Dots: 240 by 128
Duty: 1/ 128
LCD: Film type black and white (negative
Back light: Cold cathode fluorescent lamp
Protection: Acryl 7N PMMA window
Keyboard:
Type: Tactile silicone rubber
Contact: Carbon
Back light: Yellow LEDs
Front enclosure:
Plastic: ABS/ PC- blend Cycoloy C1200
type). Bottom polarizer is trans
missive type. Matches polarized
sunglasses. Viewing dir.: 6 O’clock.
11
MX420 Installation and Service Manual
Back enclosure:
Metal: Cast aluminum
Connectors:
Connector A:
Panel plug: 18-Pin Male (Conxall)
Connector B (MX 420/8 only):
Panel socket: 18-Pin Female (Conxall)
Connector C (MX 420/8 only):
Panel socket: 18-Pin Female (Conxall)
Cables:
Cable A:
Type: 9-Pair Shielded - Wire 24x 0.20 mm
Connector: 18-Pin (Female - Conxall)
Cable B:
Type: 9-Pair Shielded- Wire 24 x 0.02 mm
Connector: 18-Pin (Male - Conxall)
Cable C:
Type: 9-Pair Shielded- Wire 24 x 0.20 mm
Connector: 18-Pins (Male - Conxall)
Antenna:
Type: 8 wire (24 AWG) shielded
Connectors:
Antenna end: 8-Pin Female Conxall
Navigator end: None
Technical Specifications
Antennas:
MX421 GPS Smart Antenna Unit
Freq.: GPS L1 , 1575 MHz
MX421B DGPS Smart Antenna Unit
Freq.: GPS L1 , 1575 MHz
Beacon: 283.5 - 325 KHz
Physical
MX420 CDU:
Height: 145 mm (5.71in)
Width: 271 mm (10.67in)
Depth overall: 53 mm (2.52in)
Depth flush mounted: 24.5 mm (0.98in) to wall
Depth for cables: 100 mm (3 in.)
Weight: 1238 g (2.75 lbs.)
Weight gimbal mount: 214 g (0.47lbs)
12
Cables
Cable A: 2 m (6 ft)
Cable B: 2 m (6 ft)
Canle C: 2 m (6 ft)
MX421 Antenna:
Height: 89 mm (3.27 in)
Diameter: 182 mm (7.28in)
Cable Length:
Supplied: 15 m. (Standard length)
Options: 20 or 40 meters
MX420 Installation and Service ManualTechnical Specifications
13
MX420 Installation and Service Manual
Environmental
MX420 CDU:
Operating Temperature: -15 to +55 °C. IEC 60, clause 4.5.2 and
4.5.4 (draft 3 rd edition)
Storage Temperature: -30 to +70 °C. IEC 945, clause 4.5.2 and
4.5.4 (draft 3 rd edition)
Humidity: IEC 945, clause 4.5.3 (draft 3 rd edition)
Vibration: IEC 945, clause 4.5.7 (draft 3 rd edition)
Solar Radiation: MIL- STD- 810E, Method 505.3, Procedure
II
Corrosion: 945, clause 4.5.10 (draft 3 rd edition)
Water Resistance: MIL- STD- 108E, Procedure 4.10. EMC: EN
Compass Safe Distance: 1.5 m. (Recommended)
MX421 Antenna:
Operating Temperature: -25 to +70 °C.
Humidity: MIL- STD- 810E, Method 507.3, Procedure
Technical Specifications
50081- 1/ 1992, EN 50082- 1/ 1992 and
55022/ 1994 class B, IEC 801- 2/ 1991, IEC
801-3/ Draft Second Edition, IEC 801- 4/
1998, IEC 945/ 1994, IEC 80/
106/ CDV/ 1995 (Draft IEC945), FTZ 171 R
32/ Aug. 1985, FTZ 171 R 45/ Jan. 1989,
FTZ 171 R 46/ Dec 1988
I. 100% R. H. for 30 days at 24 °C
Power:
MX420 CDU :
Type: DC/ DC switch mode with galvanic separation
Consumption: Less than 11W (display back light on). Typi
Supply voltage: 12 or 24 volt battery: 9.6 volt dc to 32 VDC
Reverse protection: -100 volt: internal diode
Over voltage protection: +40 volt: fuse and transient voltage sup
Fuse: Internal over current / over temperature
Insulation: Supply voltage to data pins or shield: Maxi
Antenna supply: 12 VDC, maximum 500mA
cal 8W at 24 volt external supply voltage.
Typical 8.7W at 12 volt external supply volt
age
pression
fuse. Automatic resetting
mum 50 VDC
14
Antenna:
MK 421: 12 VDC, 200 mA
MK 421B: 12 VDC, 280 mA
MX420 CDU Inputs and Outputs:
The input and output circuits of the serial interfaces meet the requirements of:
• IEC 61162-1 including the requirements of ITU-T V.11.
• NMEA 0183 version 1.5, 2.0, 2.1, 2.2 & 2.3
NMEA talker (all outputs):
Levels: Maximum ±6 volt, minimum ±2 volt, A out
Current: Minimum 15mA
Protection: -1 volt to +6 volt, output relative to shield,
NMEA listeners (all inputs):
Insulation: Opto coupler. Maximum ±50 volt, input
Impedance: Minimum 500 Ohms, A- in relative to B- in
Threshold: Maximum 2 volt and 2 mA
Protection: ±15 volt, A- in relative to B- in, ±50 volt,
MX420 Installation and Service ManualTechnical Specifications
relative to B out
±50 volt, output relative to external power
lines
relative to shield or power supply lines
input relative to shield or
power
15
MX420 Installation and Service Manual
MOB/ Event input
Insulation: Maximum ±50 volt, input relative to power
Impedance: 3.5 kOhm input relative to Reference GND
Pull-up: 15 kOhm to internal 12 volt
Threshold: Positive going maximum 2.3 volt, input
Protection: ±25 volt, input relative to shield
Frequency: Triggered with 50 mS bounce control
Pulse width: Minimum 100 mS
Cable B Pins: Pin 6 (normally open) to Pin 1 (GND)
Alarm output
Signal levels: When not in Alarm state, or after
Cable A Pins: Pin 18 (N.O. contact to GND)
Antenna voltage output (Cable A)
DC voltage: 12 VDC, +1.0 VDC loaded; (11.5 VDC
DC current: Maximum 500 mA at 12.0 volt DC
Technical Specifications
supply lines
relative to Reference GND Negative going
minimum 0.6 volt, input relative to
Reference GND Hysteresis minimum 0.6
volt
±50 volt, input relative to external
power lines
acknowledged alarm: Normally Open
When in Alarm On state: Closed to Ref.
GND
nominal unloaded)
1 PPS Output (optional)
Output : 1 PPS + 50 ns RMS
Signal levels: 0-12 Volt
Pulse width: 250 mS.
Rise Time: 25 nS.
16
MX420 Installation and Service Manual
SECTION 3
MECHANICAL AND INSTALLATION DRAWINGS
17
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