Nature Power 70701 User Manual

Version1.0
NP#70701
INSTRUCTION MANUAL
2000W-48V Marine Grade Wind Turbine
Serial number:
Please read and understand this manual completely before operating the machine.
1. Gettin g started
Contents
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3. Instal lation siting
4. Specif ications
5. Part nam e
6. Assem bling module
6-1 Verify the following upon purchase 6-2 Assembly procedure 6-3 Attaching to pole
7.Conne cting the sy stem
7-1 Before connecting 7-2 Length of the extension cable that leads from the wind generator to the battery 7-3 D.P.D.T. (Double pole double throw) blade switch 7-4 Connecting the wind generator output cable extension 7-5 Connection example 7-6 Connecting the System
8. Explan ation Oper ations
9. Consid erations w hen choosing peripheral materia ls/Devic e
9-1 Batteries 9-2 Mounting tower 9-3 Cable Diameter size 9-4 Inverters 9-5 Grounding
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8 9 9 10
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11 11
12 13 13
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10. Site El evation
11. Mainta ining the ge nerator system
12. Troubl eshootin g
13. Warr anty information
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1.Getting Started
Congratulations on the purchase of your new 2000W–48V Nature Power Wind Turbine. This manual will provide you with a good basic understanding of the operation and maintenance of this unit. If you have any questions regarding the operation and/or maintenance of the unit, please consult your point of purchase or contact us at:
Tel:1-800-588-0590
www.naturepowerproducts.com
Email:info@naturepowerproducts.com
In the unlikely event that this product does not function properly, prohibit all persons except for trained technicians from handling its internal systems and contact either the dealer from whom you purchased it or Nature Power customer service department: Tel. 1-800-588-0590.
The specifications of this product may change due to improvements without prior notice. For explanation purposes, the illustrations and images throughout this manual may differ from the actual product. Certain installation procedures are dangerous. Always ask a trained professional to perform the installation work. Be aware that manufacturer assumes no responsibility for accidents or damage caused by improper installation, use, or attempts to modify this product. Be aware that the manufacturer assumes no responsibility for accidents or damage sustained as a result of not following the procedures and warnings specified in this manual.
Failure to operate this product in accordance with the content of sections labeled “Danger”, “Warning”, and “Caution” may result in accidental death, injury, fire and/or damage to the product itself.
2.Safety instruction
Particularly important information is distinguished in this manual by the following notations.
Safety information is indicated as shown below.
DANGER
This symbol indicates information that could result in death or severe injury if ignored. It is used to indicate information of a particularly dangerous and/or urgent nature.
WARNING
This symbol indicates information that could result in death or severe injury if ignored.
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CAUTION
This symbol indicates information that could result in death, severe injury, or damage to limited property if ignored.
Be aware that failure to use the product in the manner indicated by
CAUTION
may, depending on circumstances, also have severe consequences. All of the symbols described above indicate important safety information. Obey all safety information when using this product.
Safety in formatio n is indicated as shown below.
This symbol is intended to draw reader ’s attention to Danger/Wa rn in g/ Ca ut io n information. Specific details on the nature of the thread to safety are indicated inside or beside the symbol.
This symbol indicates prohibited actions. Specific details on the prohibited action are indicated inside or beside the symbol.
This symbol indicates instruction that must be followed. Specific details on the mandatory instructions are indicated inside or beside the symbol.
DANGER
For safety reasons, do not install the wind generator before inspecting the durability/ quality of the pole and the area in which it will be installed. If the pole and the location are not suitable, injury or death may result.
Install this product so that the tips of the rotor blades have at least 3.5m (11.5 f t) clearance from any surrounding objects. After installation is complete, clear away all scaffoldings, making sure that the rotor blades are far out o f re ac h of p eo pl e, p et s and/or livestock.
Never touch a moving rotor blade by your hand or any other part of the body. The rotor blades are sharp and accidental contact can result in death or severe injury.
The body of wind generator will also move in accordance with wind direction once it begins to make contact with the wind. Exercise caution if it is necessary to approach the wind generator to perform installation or maintenance work.
WARNING
Do not install the wind generator in close proximity to electric or telephone lines. A fallen pole or contact between the rotor and electric/telephone lines could result in electrocution, disconnection, damage or malfunction of the turbine.
Do not install the wind generator in close proximity to structures such as smokestacks that attain extremely high temperatures. The heat could mel t th e in su la ti on o n el ec tr ic al cables, resulting in electrocution, fire or other damage.
Do not install the wind generator if the pole to which it will be attached is not standing straight up. The wind generator could fall, causing an accident or me ch an ic al damage/malfunction.
Do not use the wind generator for any purpose other than generating electricity from natural wind. Do not attempt to generate electricity by mounting the wind generator on a moving vehicle. Do not use the wind generator in close proximity to an exhaust duct or in any other extremely high-temperature environment. Doing so could result in fire, injury, or damage to the wind generator.
Discontinue use if the lines or cables are damaged (i.e. exposed wires, cut cables, plug damage). Continued use could result in electrocution, fire, or short circuits.
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Do not pull on, excessively bend, or attempt to modify the wires/cables of the wind generator. Doing so could result in cord damage, electrocution, or fire.
Never attempt to disassemble or modify the wind generator. Doing so could result in electrocution, fire, or wind generator malfunction.
Due to conditions of use, this system may not continuously supply stable electrical power. Do not attempt to use the electricity generated by the wind generator to power medical devices or other equipment related to human life systems support. Do not attempt to use the electricity generated by the wind generator to power personal computers not equipped with batteries or other auxiliary power sources.
CAUTION
Observe all safety precautions when working on the wind generator in high locations. Take care to ensure that hardware and other parts do not fal l fr om t he wind generator. Falling parts can cause injuries or other accidents.
Before assembling the wind generator, secure adequate space to ensure that work can be completed safely. Inadequate space can result in injur ie s or o th er accidents.
3.Installation siting
Small changes in wind speed can have a dramatic effect on power production. The location of your wind turbine should be carefully considered.
Each installation is different and is often a compromise between tower height, distance from the battery bank, local zoning requirements and obstacles such as buildings and trees. In general the higher the tower the greater the wind speed and ultimately the power production. However, towers are expensive and can easily
exceed the cost of the turbine. The minimum recommended tower height is 25 ft (7.6 m) on open ground or 20 ft (6m) above nearby obstructions. Try to locate the wind turbine in the “cleanest” turbulent free air as possible. Turbulence will reduce the efficiency of the wind turbine and may accelerate wear on rotating components.
Safety must be the primary concerned when selecting the mounting location. Install wind turbine so there is no possibility of accidental contact with rotating blades even if it requires installing the wind turbine in a less than ideal location. Safety has precedence over efficiency.
Prevailing wind
Optimal wind turbine location
19.7ft(6m)
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4.Specifications
Wind Turbine Type
UPC code Rotor Diameter
Weight Mount Diameter Number Blades Blade Material Blade Mass (per piece) Body Material
Product Finish
Generator
Controller Yaw control
Direction Control Over Wind Control
Start-up wind speed Cut-out wind speed Survival wind speed Rated Power Rated Rotor Speed Maximum Power
Maximum Rotor Speed Output Voltage
Braking System Communication System
Recommended System
Power output(W)
2500
Horizontal axis, up-wind
83929 00 07075
1776mm(69.9 )'' 18kg(38lbs)
48.6mm(1-15/16 )''
3 Carbon-fiber 532g
Aluminum diecast Telfon-based paint Synchronous-type, three phase power generator with
neodymium iron boron magnets Built-in Free yaw (360 degrees) Swing-tail
Stall control(600rpm mode) 3m/s(11KPH, 6.7MPH) 20m/s(72KPH, 45MPH)
49.2m/s(177KPH, 110MPH) 1KW (12.5m/s, 45KPH, 28MPH) 1000rpm 2KW (20m/s, )72KPH, 45MPH 1000rpm(20m/s, )72KPH, 45MPH DC50V Regenerative electromagnetic braking system Remote monitor(Optional accessory) Off-grid: deep cycle lead acid battery, 420Ah or more
Output power characteristics
2000
1500
1000
500
0
3*
50
2.0KW
10 15 20** 25 30 35 40 45 50 55
Wind speed(m/s)
*Cut-in: wind speed at which the turbine begins to produce power. **Cut-out: wind speed at which the turbine stops to produce power.
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