Datasheet LM3678 Datasheet (National Semiconductor)

April 30, 2008
LM3678 High-Performance, Miniature 1.5A Step-Down DC­DC Converter for Handheld Applications
LM3678 High-Performance, Miniature 1.5A Step-Down DC-DC Converter for Handheld

Applications

General Description

The LM3678 step-down DC-DC converter is optimized for powering low voltage circuits from a single Li-Ion cell battery and input voltage rails from 2.5V to 5.5V. It provides up to 1.5A load current, over the entire input voltage range. LM3678 of­fers a 0.8V/1.2V option. One of the pair of voltages is set through the VSELECT pin.
LM3678 operates in PWM mode with a fixed frequency of
3.3MHz. Internal synchronous rectification provides high ef­ficiency during PWM mode operation. In shutdown mode, the device turns off and reduces battery consumption to 0.01µA (typ).
The LM3678 is available in a 3mm x 3mm LLP-10 package. A high switching frequency of 3.3MHz (typ.) allows use of tiny surface-mount components. Only three external surface­mount components, an inductor and two ceramic capacitors, are required (solution size less than 33 mm2). For voltages other than the voltage shown, please refer to ordering infor­mation section or contact National Semiconductor.
Typical Application Circuit

Features

V
= 0.8V/1.2V
OUT
VIN = 2.5V to 5.5V
1.5A maximum load capability
3.3MHz PWM fixed switching frequency (typ.) allows the use of 1µH inductor
+/- 3% DC output voltage precision
0.01µA typical shutdown current Internal synchronous rectification for high efficiency Internal soft start Current overload and thermal shutdown protection
Applications
PDAs and Smart Phones
Personal Media Players
W-LAN
USB Modem Applications
Digital still cameras
Portable Hard disk drives
Efficiency vs. Output Current
( V
OUT
= 1.2V)
Note: V
© 2008 National Semiconductor Corporation 202045 www.national.com
H = 1.2V, V
SEL
L = 0.8V
SEL

FIGURE 1.

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20204504

Functional Block Diagram

LM3678

FIGURE 2. LM3678 Block Diagram

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20204505

Connection Diagram and Package Mark Information

LM3678
Top View
20204502
Bottom View
20204503

Pin Descriptions

Pin # Name Description
1 GND Power Ground pin.
2 GND Analog Ground Pin
3 SW Switching node connection to the internal PFET switch and NFET synchronous rectifier
4 VDD Analog supply input. Connect to the input filter capacitor (Figure 1).
5 VDD Power supply Input. Connect to the input filter capacitor (Figure 1).
6 VSELECT Output voltage select ( For example)
VSELECT = LOW, V VSELECT = HIGH , V
7 PGOOD Power Good Flag. This commom drain logic output is pulled to ground when the output
voltage is not within +/-7.5% of regulation.
8 PWM Connect PWM pin to VIN.
9 EN Enable pin. The device is in shutdown mode when voltage to this pin is <0.4V and enabled
when >1.0V. Do not leave this pin floating.
10 FB Feedback analog input. Connect directly to the output filter capacitor for fixed voltage
versions.
DAP DAP Die Attach Pad, connect the DAP to GND on PCB layout to enhance thermal
performance. It should not be used as a primary ground connection.
OUT
OUT
= 0.8V
= 1.2V

Ordering Information

Voltage Option Order Number Package Marking Supplied As
LM3678SDE-1.2 S021B 250 units, Tape-and-Reel
0.8V/1.2V
LM3678SD-1.2 S021B 1000 units, Tape-and-Reel
LM3678SDX-1.2 S021B 4500 units, Tape-and-Reel
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Absolute Maximum Ratings (Note 1)

If Military/Aerospace specified devices are required,
LM3678
please contact the National Semiconductor Sales Office/ Distributors for availability and specifications.
VIN Pin: Voltage to GND −0.2V to 6.0V
EN Pin: −0.2V to 6.0V FB, SW Pin: (GND−0.2V) to
Continuous Power Dissipation (Note 3)
Junction Temperature (T
J-MAX
) +150°C
Internally Limited
(VIN + 0.2V)
Storage Temperature Range −65°C to +150°C Maximum Lead Temperature
260°C
(Soldering, 10 sec.)

Operating Ratings (Notes 1, 2)

Input Voltage Range 2.5V to 5.5V Recommended Load Current 0mA to 1.5A Junction Temperature (TJ) Range −30°C to +125°C
Ambient Temperature (TA) Range (Note4)−30°C to +85°C

Thermal Properties

Junction-to-Ambient Thermal Resistance (θJA) (LLP-10) for 4 layer board (Note 5)
49.8°C/W

Electrical Characteristics (Notes 2, 6, 8) Limits in standard typeface are for T

= 25°C. Limits in boldface type
J
apply over the full operating ambient temperature range (−30°C TA +85°C). Unless otherwise noted, specifications apply to the LM3678 Typical Application Circuit (pg. 1) with VIN = EN = 3.6V
Symbol Parameter Condition Min Typ Max Units
V
FB
V
REF
R
DSON (P)
R
DSON (N)
I
LIM
I
SHDN
EN
IH
EN
IL
I
EN
F
OSC
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings are conditions under which operation of the device is guaranteed. Operating Ratings do not imply guaranteed performance limits. For guaranteed performance limits and associated test conditions, see the Electrical Characteristics tables.
Note 2: All voltages are with respect to the potential at the GND pin.
Note 3: Internal thermal shutdown circuitry protects the device from permanent damage. Thermal shutdown engages at TJ= 150°C (typ.) and disengages at
TJ= 130°C (typ.).
Note 4: In Applications where high power dissipation and/or poor package resistance is present, the maximum ambient temperature may have to be derated. Maximum ambient temperature (T the application (P
− (θJAx P
Note 5: Junction to ambient thermal resistance is highly application and board layout dependent. In applications where high power dissipation exists, special care must be given to thermal dissipation issues in board design.
Note 6: Refer to datasheet curves for closed loop data and its variation with regards to supply voltage and temperature. Electrical Characteristic table reflects open loop data (FB=0V and current drawn from SW pin ramped up until cycle by cycle current limit is activated). Closed loop current limit is the peak inductor current measured in the application circuit by increasing output current until output voltage drops by 10%.
Note 7: Min and Max limits are guaranteed by design, test or statistical analysis. Typical numbers are not guaranteed, but do represent the most likely norm.
Note 8: The parameters in the electrical characteristic table are tested at VIN= 3.6V unless otherwise specified. For performance over the input voltage range
refer to datasheet curves.
Feedback Voltage VSELECT = Low & High -3 +3 %
Internal Reference Voltage (Note 7) 0.5 V
Pin-Pin Resistance for PFET VIN= VGS= 3.6V 150 200
Pin-Pin Resistance for NFET VIN= VGS= 3.6V 110 150
Switch Peak Current Limit Open loop 1.9 2.15 2.4 A
Shutdown Supply Current EN = 0V 1 µA
Logic High Input VIN = 3.6V 1.2 V
Logic Low Input VIN = 3.6V 0.4 V
Enable (EN) Input Current 0.01 1 µA
Internal Oscillator Frequency PWM Mode 2.7 3.3 3.6 MHz
D-MAX
) is dependent on the maximum operating junction temperature (T
) and the junction to ambient thermal resistance of the package (θJA) in the application, as given by the following equation: T
D-MAX
).
A-MAX
), the maximum power dissipation of the device in
J-MAX
A-MAX
= T
m
m
J-MAX
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Typical Performance Characteristics

LM3678SD, Circuit of Figure 1, VIN= 3.6V, V
= 1.2V, CIN = 10µF, C
OUT
= 22µF, and TA= 25°C, unless otherwise noted.
OUT
LM3678
Quiescent Supply Current vs. Temperature
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NFET_ R
vs. Temperature
DSON
Switching Frequency vs. Temperature
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PFET_R
vs. Temperature
DSON
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ILIMIT vs. Temperature (Open Loop)
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Efficiency PWM Mode vs. ILOAD (0.8V)
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LM3678
Efficiency PWM Mode vs. ILOAD (1.2V)
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Line Transient Response
(V
= 0.8V, LOAD = 500mA)
OUT
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Line Transient Response
(V
OUT
Load Transient Response
(VIN = 3.6V, V
= 1.2V, LOAD = 500mA)
= 0.8V, Load Step 0 500mA)
OUT
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(VIN = 3.6V, V
(VIN = 3.6V, V
Load Transient Response
= 1.2V, Load Step 0 500mA)
OUT
Load Transient Response
= 0.8V, Load Step 500mA 1A)
OUT
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LM3678
(VIN = 3.6V, V
VSELECT Transient Response
Load Transient Response
= 1.2V, Load Step 500mA 1A)
OUT
(VIN = 3.6V, No LOAD)
VSELECT Transient Response
(VIN = 3.6V, LOAD = 500mA)
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VSELECT Transient Response
(VIN = 3.6V, LOAD = 1A)
(VIN = 3.6V, V
Start Up
= 1.2V, LOAD = 1A)
OUT
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20204550
(VIN = 3.6V, V
Start Up
= 1.2V, LOAD = 500mA)
OUT
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LM3678
Switching Waveform
(V
= 1.2V, LOAD = 1A)
OUT
20204556
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LM3678

Operation Description

DEVICE INFORMATION

The LM3678, a high efficiency step down DC-DC switching buck converter, delivers a constant voltage from a single Li­Ion battery and input voltage rails from 2.5V to 5.5V to portable devices such as cell phones and PDAs. Using a volt­age mode architecture with synchronous rectification, the LM3678 has the ability to deliver up to 1.5A depending on the input voltage, output voltage, ambient temperature and the inductor chosen.
Additional features include soft-start, under voltage protec­tion, current overload protection, and thermal shutdown pro­tection. As shown in Figure 1, only three external power components are required for implementation.
The part uses an internal reference voltage of 0.5V. It is rec­ommended to keep the part in shutdown until the input voltage is 2.5V or higher.

CIRCUIT OPERATION

During the first portion of each switching cycle, the control block in the LM3678 turns on the internal PFET switch. This allows current to flow from the input through the inductor to the output filter capacitor and load. The inductor limits the current to a ramp with a slope of (VIN–V ergy in a magnetic field.
During the second portion of each cycle, the controller turns the PFET switch off, blocking current flow from the input, and then turns the NFET synchronous rectifier on. The inductor draws current from ground through the NFET to the output filter capacitor and load, which ramps the inductor current down with a slope of - V
OUT
/L.
The output filter stores charge when the inductor current is high, and releases it when inductor current is low, smoothing the voltage across the load.
The output voltage is regulated by modulating the PFET switch on time to control the average current sent to the load. The effect is identical to sending a duty-cycle modulated rect­angular wave formed by the switch and synchronous rectifier at the SW pin to a low-pass filter formed by the inductor and output filter capacitor. The output voltage is equal to the av­erage voltage at the SW pin.

PWM OPERATION

During device operation the converter operates as a voltage­mode controller with input voltage feed forward. This allows the converter to achieve good load and line regulation. The DC gain of the power stage is proportional to the input voltage. To eliminate this dependence, feed forward inversely propor­tional to the input voltage is introduced.
The output voltage is regulated by switching at a constant frequency and then modulating the energy per cycle to control power to the load. At the beginning of each clock cycle the PFET switch is turned on and the inductor current ramps up until the comparator trips and the control logic turns off the switch. The current limit comparator can also turn off the switch in case the current limit of the PFET is exceeded. Then
)/L, by storing en-
OUT
the NFET switch is turned on and the inductor current ramps down. The next cycle is initiated by the clock turning off the NFET and turning on the PFET.
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FIGURE 3. Typical PWM Operation

INTERNAL SYNCHRONOUS RECTIFICATION

The LM3678 uses an internal NFET as a synchronous rectifier to reduce rectifier forward voltage drop and associated power loss. Synchronous rectification provides a significant im­provement in efficiency whenever the output voltage is rela­tively low compared to the voltage drop across an ordinary rectifier diode.

CURRENT LIMITING

A current limit feature allows the LM3678 to protect itself and external components during overload conditions by imple­menting current limiting with an internal comparator that trips at 2.15A (typ). If the output is shorted to ground the device enters a timed current limit mode where the NFET is turned on for a longer duration until the inductor current falls below a low threshold. This allows the inductor current more time to decay, thereby preventing runaway.

SHUTDOWN MODE

Setting the EN input pin low (<0.4V) places the LM3678 in shutdown mode. During shutdown the PFET switch, NFET switch, reference, control and bias circuitry of the LM3678 are turned off. Setting EN high (>1.0V) enables normal operation. It is recommended to set EN pin low to turn off the LM3678 during system power up and undervoltage conditions when the supply is less than 2.5V. Do not leave the EN pin floating.

SOFT START

The LM3678 has a soft-start circuit that limits in-rush current during start-up. During start-up the switch current limit is in­creased in steps. Soft start is activated only if EN goes from logic low to logic high after VIN reaches 2.5V. Soft start is im­plemented by increasing switch current limit in steps of 250mA, 500mA, 1A and 2A (typical switch current limit). The start-up time thereby depends on the output capacitor and load current demanded at start-up.
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Inductor Selection

There are two main considerations when choosing an induc-
LM3678
tor; the inductor should not saturate, and the inductor current ripple should be small enough to achieve the desired output voltage ripple. Different saturation current rating specifica­tions are followed by different manufacturers so attention must be given to details. Saturation current ratings are typi­cally specified at 25°C. However, ratings at the maximum ambient temperature of application should be requested from the manufacturer. Shielded inductors radiate less noise and should be preferred.
There are two methods to choose the inductor saturation cur­rent rating.
Method 1:
The saturation current should be greater than the sum of the maximum load current and the worst case average to peak inductor current. This can be written as
I
: average to peak inductor current
RIPPLE
I
: maximum load current (1.5A)
OUTMAX
VIN: maximum input voltage in application
L : minimum inductor value including worst case tolerances (30% drop can be considered for method 1)
f : minimum switching frequency (2.7Mhz)
V
: output voltage
OUT
For a more conservative approach, a 1µH inductor with a sat­uration current rating of at least 2.5A is recommended for most applications.

Input Capacitor Selection

A ceramic input capacitor of 10uF, 6.3V is sufficient for most applications. Place the input capacitor as close as possible to the VIN pin of the device. A larger value may be used for im­proved input voltage filtering. Use X7R or X5R types; do not use Y5V. DC bias characteristics of ceramic capacitors must be considered when selecting case sizes like 0805 and 0603. The input filter capacitor supplies current to the PFET switch of the LM3678 in the first half of each cycle and reduces volt­age ripple imposed on the input power source. A ceramic capacitor’s low ESR provides the best noise filtering of the input voltage spikes due to this rapidly changing current. Se­lect a capacitor with sufficient ripple current rating. The input current ripple can be calculated as:

TABLE 1. Suggest Inductors and Their Suppliers

Model Vendor Dimensions
NR4012T1R0N Taiyo Yuden 4 x 4 x 1.2
LPS4012-102L Coilcraft 3.9 x 3.9 x 1.2
LPS4012-102L Coilcraft 3.9 x 3.9 x 1.8

Output Capacitor Selection

A ceramic output capacitor of 22µF, 6.3V is sufficient for most applications. Use X7R or X5R types; do not use Y5V. DC bias characteristics of ceramic capacitors must be considered when selecting case sizes like 0805 and 0603. DC bias char­acteristics vary from manufacturer to manufacturer and dc bias curves should be requested from them as part of the ca­pacitor selection process.
The output filter capacitor smooths out current flow from the inductor to the load, helps maintain a steady output voltage during transient load changes and reduces output voltage ripple. These capacitors must be selected with sufficient ca­pacitance and sufficiently low ESR to perform these functions.
The output voltage ripple is caused by the charging and dis­charging of the output capacitor and by the R calculated as:
Voltage peak-to-peak ripple due to capacitance can be ex­pressed as follow:
and can be
ESR
LxWxH (mm)
Voltage peak-to-peak ripple due to ESR can be expressed as follow:
V
PP-ESR
Because these two components are out of phase the rms (root mean squared) value can be used to get an approximate val­ue of peak-to-peak ripple.
The peak-to-peak ripple voltage rms value can be expressed as follow:
Note that the output voltage ripple is dependent on the induc­tor current ripple and the equivalent series resistance of the output capacitor (R
The R dependent); make sure the value used for calculations is at the switching frequency of the part.
D.C.R (max) I
60m
100m
40m
= (2 * I
is frequency dependent (as well as temperature
ESR
RIPPLE
ESR
) * R
).
ESR
SAT
2.5A
2.5A
3.4A
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TABLE 2. Suggested Capacitors and Their Suppliers

LM3678
Model Type Vendor Voltage Rating
10µF for C
22µF for C

Board Layout Considerations

PC board layout is an important part of DC-DC converter de­sign. Poor board layout can disrupt the performance of a DC­DC converter and surrounding circuitry by contributing to EMI, ground bounce, and resistive voltage loss in the traces. These can send erroneous signals to the DC-DC converter IC, re­sulting in poor regulation or instability.
Good layout for the LM3678 can be implemented by following a few simple design rules below.
1.
2.
3.
IN
GRM21BR60J106K Ceramic, X5R Murata 6.3V 0805 (2012)
JMK212BJ106K Ceramic, X5R Taiyo-Yuden 6.3V 0805 (2012)
C2012X5R0J106K Ceramic, X5R TDK 6.3V 0805 (2012)
OUT
JMK212BJ226MG Ceramic, X5R Taiyo-Yuden 6.3V 0805 (2012)
reduces ground bounce at the LM3678 by giving it a low­impedance ground connection.
4.
Use wide traces between the power components and for power connections to the DC-DC converter circuit. This
reduces voltage errors caused by resistive losses across the traces.
5.
Route noise sensitive traces, such as the voltage feedback path, away from noisy traces between the power components. The voltage feedback trace must
remain close to the LM3678 circuit and should be direct
Place the LM3678, inductor and filter capacitors close together and make the traces short. The traces between
these components carry relatively high switching currents and act as antennas. Following this rule reduces radiated noise. Special care must be given to place the input filter capacitor very close to the VIN and GND pin.
Arrange the components so that the switching current loops curl in the same direction. During the first half of
each cycle, current flows from the input filter capacitor through the LM3678 and inductor to the output filter capacitor and back through ground, forming a current loop. In the second half of each cycle, current is pulled up from ground through the LM3678 by the inductor to the output filter capacitor and then back through ground forming a second current loop. Routing these loops so the current curls in the same direction prevents magnetic field reversal between the two half-cycles and reduces radiated noise.
Connect the ground pins of the LM3678 and filter capacitors together using generous component-side copper fill as a pseudo-ground plane. Then, connect this to the ground-plane (if one is used) with several vias. This
reduces ground-plane noise by preventing the switching currents from circulating through the ground plane. It also
but should be routed opposite to noisy components. This reduces EMI radiated onto the DC-DC converter’s own voltage feedback trace. A good approach is to route the feedback trace on another layer and to have a ground plane between the top layer and layer on which the feedback trace is routed. In the same manner for the adjustable part it is desired to have the feedback dividers on the bottom layer.
6.
Place noise sensitive circuitry, such as radio IF blocks, away from the DC-DC converter, CMOS digital blocks and other noisy circuitry. Interference with noise-
sensitive circuitry in the system can be reduced through distance.
For detailed layout information, refer to Application Note 1722 LM3678 Evaluation Board.
In mobile phones, for example, a common practice is to place the DC-DC converter on one corner of the board, arrange the CMOS digital circuitry around it (since this also generates noise), and then place sensitive preamplifiers and IF stages on the diagonally opposing corner. Often, the sensitive cir­cuitry is shielded with a metal pan and power to it is post­regulated to reduce conducted noise, using low-dropout linear regulators.
Case Size Inch (mm)
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Physical Dimensions inches (millimeters) unless otherwise noted

LM3678
Non Pullback LLP-10, 0.5mm Pitch
The dimensions for X1, X2, and X3 are as given:
NS Package Number SDA10A
X1 = 3mm +/- 0.030mm X2 = 3mm +/- 0.030mm
X3 = 0.800mm +/- 0.075mm
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Notes
LM3678
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Notes
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