National Semiconductor LM3433 Technical data

March 7, 2008
LM3433 Common Anode Capable High Brightness LED Driver with High Frequency Dimming
LM3433 Common Anode Capable High Brightness LED Driver with High Frequency Dimming

General Description

The LM3433 is an adaptive constant on-time DC/DC buck (step-down) constant current controller (a true current source). The LM3433 provides a constant current for illumi­nating high power LEDs. The output configuration allows the anodes of multiple LEDs to be tied directly to the ground ref­erenced chassis for maximum heat sink efficacy. The high frequency capable architecture allows the use of small exter­nal passive components and no output capacitor while main­taining low LED ripple current. Two control inputs are used to modulate LED brightness. An analog current control input is provided so the LM3433 can be adjusted to compensate for LED manufacturing variations and/or color temperature cor­rection. The other input is a logic level PWM control of LED current. The PWM functions by shorting out the LED with a parallel switch allowing high PWM dimming frequencies. High frequency PWM dimming allows digital color temperature control, interference blanking, field sequential illumination, and brightness control. Additional features include thermal shutdown, VCC under-voltage lockout, and logic level shut­down mode. The LM3433 is available in a low profile LLP-24 package.

Typical Application Circuit

Features

Operating input voltage range of -9V to -14V w.r.t. LED
anode Control inputs are referenced to the LED anode
Output current greater than 6A
Greater than 30kHz PWM frequency capable
Negative output voltage capability allows LED anode to be
tied directly to chassis for maximum heat sink efficacy No output capacitor required
Up to 1MHz switching frequency
Low IQ, 1mA typical
Soft start
Adaptive programmable ON time allows for constant ripple
current LLP-24 package

Applications

LCD backlighting
Projection systems
Solid state lighting
Automotive lighting
30031531
© 2008 National Semiconductor Corporation 300315 www.national.com

Connection Diagram

LM3433
Top View
NS Package Number SQA24A
24-Lead LLP
30031504

Ordering Information

Order Number Spec. Package
Type
LM3433SQ NOPB LLP-24 SQA24A 1000 Units, Tape and Reel
LM3433SQX NOPB LLP-24 SQA24A 4500 Units, Tape and Reel
NSC Package
Drawing
Supplied As

Pin Descriptions

Pin Name Function
On-time programming pin. Tie an external resistor (RON) from TON to CSN, and a capacitor
1
2 ADJ
3 EN
4 DIM Logic level input for LED PWM dimming. DIM is internally tied to CGND through a 100k resistor.
5 V
6 CGND Chassis ground connection.
7 V
8 COMP
9 NC No internal connection. Tie to VEE or leave open.
10 SS
11 NC No internal connection. Tie to VEE or leave open.
12 NC No internal connection. Tie to VEE or leave open.
13 LS Low side FET gate drive return pin.
14 LO Low side FET gate drive output. Low in shutdown.
T
ON
IN
EE
(CON) from TON to VEE. This sets the nominal operating frequency when the LED is fully illuminated.
Analog LED current adjust. Tie to VIN for fixed 60mV average current sense resistor voltage. Tie to an external reference to adjust the average current sense resistor voltage (programmed output current). Refer to the "V Characteristics section and the Design Procedure section of the datasheet.
Enable pin. Connect this pin to logic level HI or VIN for normal operation. Connect this pin to CGND for low current shutdown. EN is internally tied to VIN through a 100k resistor.
Logic power input: Connect to positive voltage between +3.0V and +5.8V w.r.t. CGND.
Negative voltage power input: Connect to voltage between –14V to –9V w.r.t. CGND.
Compensation pin. Connect a capacitor between this pin and VEE.
Soft Start pin. Tie a capacitor from SS to VEE to reduce input current ramp rate. Leave pin open if function is not used. The SS pin is pulled to VEE when the device is not enabled.
vs. ADJ Voltage" graphs in the Typical Performance
SENSE
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Pin Name Function
15
V
CC
Low side FET gate drive power bypass connection and boost diode anode connection. Tie a
2.2µF capacitor between VCC and VEE.
16 BST High side "synchronous" FET drive bootstrap rail.
17 HO High side "synchronous" FET gate drive output. Pulled to HS in shutdown.
18 HS Switching node and high side "synchronous" FET gate drive return.
19 DIMR LED dimming FET gate drive return. Tie to LED cathode.
20 DIMO LED dimming FET gate drive output. DIMO is a driver that switches between DIMR and BST2.
21 BST2 DIMO high side drive supply pin. Tie a 0.1µF between BST2 and CGND.
22 NC No internal connection. Tie to VEE or leave open.
23 CSN Current sense amplifier inverting input. Connect to current sense resistor negative terminal.
24 CSP Current sense amplifier non-inverting input. Connect to current sense resistor positive terminal.
EP
V
EE
Exposed Pad on the underside of the device. Connect this pad to a PC board plane connected to VEE.

Block Diagram

LM3433
30031503
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Absolute Maximum Ratings (Note 1)

If Military/Aerospace specified devices are required,
LM3433
please contact the National Semiconductor Sales Office/ Distributors for availability and specifications.
VIN, EN, DIM, ADJ to CGND
COMP, SS to V
BST to HS -0.3V to +7V VCC to V
CGND, DIMR, CSP, CSN, TON to V
HS to VEE (Note 2)
LS to V
EE
HO output HS-0.3V to BST+0.3V DIMO to DIMR -0.3V to +7V LO output LS-0.3V to VCC +0.3V
BST2 to V
Maximum Junction
EE
EE
EE
EE
-0.3V to +7.5V
-0.3V to +16V
-0.3V to +16V
-0.3V to +0.3V
-0.3V to 22.0V
-0.3V to +7V
-0.3V to +7V
150°C
Power Dissipation(Note 3) Internally Limited ESD Susceptibility
(Note 4) Human Body Model 2kV Machine Model 200V Charge Device Model 1kV

Operating Conditions

Operating Junction Temperature Range (Note 5) −40°C to +125°C
Storage Temperature −65°C to +150°C Input Voltage VIN w.r.t. CGND 3.0V to 5.8V
Input Voltage VEE w.r.t. CGND -9V to -14V
ADJ Input Voltage Range to CGND
CSP, CSN Common Mode Range With Respect to CGND
Temperature

Electrical Characteristics

Specifications in standard type face are for TJ = 25°C and those with boldface type apply over the full Operating Temperature Range ( TJ = −40°C to +125°C). Minimum and Maximum limits are guaranteed through test, design, or statistical correlation. Typical
values represent the most likely parametric norm at TJ = +25ºC, and are provided for reference purposes only. Unless otherwise stated the following conditions apply: VEE = -12.0V and VIN = +3.3V with respect to CGND.
Symbol Parameter Conditions
SUPPLY CURRENT
IINV
EE
VEE Quiescent Current EN = CGND 3 19 µA
EN = VIN, Not Switching 1.0 mA
IINV
IN
VIN Quiescent Current EN = VIN, Not Switching 300
EN = CGND 35 71
OUTPUT CURRENT CONTROL
V
CS
G
ADJ
I
CSN
I
CSP
Gm CS to COMP
Current sense target voltage; VCS = V
I
ADJ
(V
CNP-VCSN
– V
CSP
Gain = (V
)
CSN
-CGND)/
ADJ
Isense Input Current V
Isense Input Current V
V
= V
ADJ
IN
VIN = 3.3V, V
ADJ
w.r.t. CGND
= 1V w.r.t. CGND -50
ADJ
V
= V
ADJ
IN
= V
ADJ
IN
V
= 1V w.r.t. CGND 1
ADJ
Transconductance; Gm = I
/ (V
– V
- V
COMP
CSP
CSN
ADJ
/
16.67)
ON TIME CONTROL
T
ONTH
On time threshold V
- VEE at terminate ON time
T
ON
event
GATE DRIVE AND INTERNAL REGULATOR
V
CCOUT
V
CCILIM
R
OLH
R
OHH
R
OLL
R
OHL
VCC output regulation w.r.t. VEEICC = 0mA to 20mA
VCC current limit VCC = V
EE
HO output low resistance I = 50mA source
HO output high resistance I = 50mA sink
LO output low resistance I = 50mA source
LO output high resistance I = 50mA sink
= 0.5V or 1.5V
Min(Note 5) Typ(Note 6) Max(Note 5)
57 60 63 mV
15 16.67 18 V/V
10
60
0.6 1.3 2.2 mS
230 287 334 mV
6.3 6.75 7.1 V
33 53 mA
2
3
2
3
0V to V
-6V to 0V
Units
µA
µA
µA
IN
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LM3433
Symbol Parameter Conditions
R
OLP
R
OHP
DIMO output low resistance I = 5mA source
DIMO output high resistance I = 5mA sink
FUNCTIONAL CONTROL
V
INUVLO
V
CCUVLO
V
EN
R
EN
V
DIM
VIN undervoltage lockout With respect to CGND 1.4 V
VCC - VEE undervoltage lockout thresholds
Enable threshold, with respect to CGND
On Threshold 6.0 6.6 7.0
Off threshold 4.9 5.4 5.8
Device on w.r.t. CGND 1.6
Device off w.r.t. CGND 0.6
Enable pin pullup resistor 100
DIM logic input threshold DIM rising threshold w.r.t.
CGND
DIM falling threshold w.r.t. CGND
R
I
I
R
DIM
ADJ
SS
SS
DIM pin pulldown resistor 100
ADJ pin current -1.0
SS pin source current
SS pin pulldown resistance EN = CGND
AC SPECIFICATIONS
T
DTD
LO and HO dead time LO falling to HO rising dead
time
HO falling to LO rising dead time
T
PDIM
DIM to DIMO propagation delay
DIM rising to DIMO rising delay 68 124
DIM falling to DIMO falling delay
THERMAL SPECIFICATIONS
T
JLIM
Junction temperature thermal limit
T
JLIM(hyst)
θ
JA
Thermal limit hysteresis 20
LLP-24 package thermal
JEDEC 4 layer board
resistance
Min(Note 5) Typ(Note 6) Max(Note 5)
20
30
1.6
0.6
10
1.0
26
28
58 160
175 °C
39 °C/W
Units
V
V
k
V
k
1.0 µA
µA
k
ns
ns
°C
Note 1: Absolute maximum ratings are limits beyond which damage to the device may occur. Operating Ratings are conditions for which the device is intended to be functional, but device parameter specifications may not be guaranteed. For guaranteed specifications and test conditions, see the Electrical Characteristics.
Note 2: The HS pin can go to -6V with respect to VEE for 30ns and +22V with respect to VEE for 50ns without sustaining damage.
Note 3: The maximum allowable power dissipation is a function of the maximum junction temperature, TJ(MAX), the junction-to-ambient thermal resistance,
θJA, and the ambient temperature, TA. The maximum allowable power dissipation at any ambient temperature is calculated using: PD (MAX) = (T θJA. Exceeding the maximum allowable power dissipation will cause excessive die temperature, and the regulator will go into thermal shutdown. Internal thermal
shutdown circuitry protects the device from permanent damage. Thermal shutdown engages at TJ=175°C (typ.) and disengages at TJ=155°C (typ).
Note 4: Human Body Model, applicable std. JESD22-A114-C. Machine Model, applicable std. JESD22-A115-A. Field Induced Charge Device Model, applicable std. JESD22-C101-C.
Note 5: All limits guaranteed at room temperature (standard typeface) and at temperature extremes (bold typeface). All room temperature limits are 100% production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL).
Note 6: Typical numbers are at 25°C and represent the most likely norm.
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J(MAX)
− TA)/

Typical Performance Characteristics

LM3433
Efficiency vs. LED Forward Voltage
(V
CGND-VEE
= 9V)
Efficiency vs. LED Forward Voltage
(V
CGND-VEE
= 14V)
30031523
Efficiency vs. LED Forward Voltage
(V
CGND-VEE
V
SENSE
= 12V)
vs. V
(VIN = 3.3V)
ADJ
30031522
30031521
V
vs. V
SENSE
(VIN = 5.0V)
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ADJ
30031519
V
vs. Temperature
SENSE
(ADJ = VIN)
30031518
30031524
V
vs. Temperature
SENSE
(ADJ = 1.0V)
Average LED Current vs. DIM Duty Cycle
(30kHz dimming, I
= 6A nominal)
LED
LM3433
30031525
Startup Waveform
I
= 6A nominal, VIN = 3.3V, VEE = -12V, V
LED
Top trace: EN input, 2V/div, DC
Middle trace: VEE input current, 2A/div, DC
Bottom trace: I
, 2A/div, DC
LED
T = 100µs/div
LED
30031567
= 3V, SS = open
30kHz PWM Dimming Waveform Showing Inductor Ripple
Current
Shutdown Waveform
I
= 6A nominal, VIN = 3.3V, VEE = -12V, V
LED
Top trace: EN input, 2V/div, DC
Middle trace: VEE input current, 2A/div, DC
Bottom trace: I
T = 100µs/div
, 2A/div, DC
LED
= 3V, SS = open
LED
30031520
30031568
I
= 6A nominal, VIN = 3.3V, VEE = -12V
LED
Top trace: DIM input, 2V/div, DC
Bottom trace: I
, 2A/div, DC
LED
T = 10µs/div
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Operation

LM3433

CURRENT REGULATOR OPERATION

The LM3433 is a controller for a Continuous Conduction Buck Converter. Because of its buck topology and operation in the continuous mode, the output current is very well controlled. It only varies within a switching frequency cycle by the inductor ripple current. This ripple current is normally set at 10% of the DC current. Setting the ripple current lower than 10% is a useful tradeoff of inductor size for less LED light output ripple. Additional circuitry can be added to achieve any LED light ripple desired.
The LED current is set by the voltage across a sense resistor. This sense voltage is nominally 60mV but can be pro­grammed higher or lower by an external control voltage.
The running frequency of the converter is programmed by an external RC network in conjunction with the LED's forward voltage. The frequency is nominally set around 200kHz to 500khz. Fast PWM control is available by shorting the output of the current source by a MOSFET in parallel with the LED. During the LED OFF time the running frequency is determined by the RC network and the parasitic resistance of the output circuit including the DIM FET R
The LM3433 system has been evaluated to be a very accu­rate, high compliance current source. This is manifest in its high output impedance and accurate current control. The cur­rent is measured to vary less than 6mA out of 6A when transitioning from LED OFF (output shorted) to LED ON (out­put ~6V).

PROTECTION

The LM3433 has dedicated protection circuitry running during normal operation. The thermal shutdown circuitry turns off all power devices when the die temperature reaches excessive levels. The VCC undervoltage lockout (UVLO) comparator protects the power devices during power supply startup and shutdown to prevent operation at voltages less than the min­imum operating input voltage. The VCC pin is short circuit protected to VEE. The LM3433 also features a shutdown mode which decreases the supply current to approximately 35µA.
The ADJ, EN, and DIM pins are capable of sustaining up to +/-2mA. If the voltages on these pins will exceed either VIN or CGND by necessity or by a potential fault, an external resistor is recommended for protection. Size this resistor to limit pin current to under 2mA. A 10k resistor should be sufficient. This resistor may be used in any application for added protection without any impact on function or performance.

DESIGN PROCEDURE

This section presents guidelines for selecting external com­ponents.
DSON
.

FIXED LED CURRENT

The ADJ pin sets V internal reference for V current based on the following equation:
. Tie ADJ to VIN to use a fixed 60mV
SENSE
SENSE
. Select R
to fix the LED
SENSE

ADJUSTABLE LED CURRENT

When tied to an external voltage the ADJ pin sets V based on the following equation:
When the reference on ADJ is adjustable, V can be adjusted within the linear range of the ADJ pin. This
SENSE
SENSE
and I
LED
range has the following limitations:
When V anteed by design to be less than or equal to 0.3V/16.667. When V VIN - 1V, V equal to V V
SENSE
is less than this linear range the V
ADJ
is greater than this linear range and less than
ADJ
switches to 60mV.
is guaranteed by design to be less than or
SENSE
/16.667. If V
ADJ
is greater than VIN - 1V,
ADJ
SENSE
is guar-

INPUT CAPACITOR SELECTION

A low ESR ceramic capacitor is needed to bypass the MOS­FETs. This capacitor is connected between the drain of the synchronous FET (CGND) and the source of the main switch (VEE). This capacitor prevents large voltage transients from appearing at the VEE pin of the LM3433. Use a 22µF value minimum with X5R or X7R dielectric. In addition to the FET bypass capacitors, additional bypass capacitors should be placed near the VEE and VIN pins and should be returned to CGND.
The input capacitor must also be sized to handle the dimming frequency input ripple when the DIM function is used. This ripple may be as high as 85% of the nominal DC input current (at 50% duty cycle). When dimming this input capacitor should be selected to handle the input ripple current.

RECOMMENDED OPERATING FREQUENCY AND ON TIME "TIMEON" CALCULATION

Although the switching frequency can be set over a wide range, the following equation describes the recommended frequency selection given inexpensive magnetic materials available today:

SETTING LED CURRENT CONTROL

LM3433 uses average current mode control to regulate the current delivered to the LED (I resistor (R I
into a voltage that is sensed by the LM3433 at the CSP
LED
and CSN pins. CSP and CSN are the inputs to an error am-
) in series with the LED is used to convert
SENSE
plifier with a programmed input offset voltage (V V
is used to regulate I
SENSE
tion:
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). An external current sense
LED
based on the following equa-
LED
SENSE
).
In the above equation A=1.2 for powdered iron core inductors and A=0.9 or less for ferrite core inductors. This difference takes into account the fact that ferrite cores generally become more lossy at higher frequencies. Given the switching fre­quency f calculated above, TIMEON can be calculated. If V
is the forward voltage drop of the LED that is being driv-
LED
en, TIMEON can be calculated with the following equation:
LM3433

TIMING COMPONENTS (RON and CON)

Using the calculated value for TIMEON, the timing compo­nents RON and CON can be selected. CON should be large enough to dominate the parasitic capacitance of the TON pin. A good CON value for most applications is 1nF. Based on cal­culated TIMEON, CON, and the nominal VEE and V RON can be calculated based on the following equation:
voltages,
LED

INDUCTOR SELECTION

The most critical inductor parameters are inductance, current rating, and DC resistance. To calculate the inductance, use the desired peak to peak LED ripple current (I and CON. A reasonable value for I inductor value is calculated using the following equation:
For all V and is only dependent on the passive external compo-
and VEE voltages, I
LED
is 10% of I
RIPPLE
remains constant
RIPPLE
RIPPLE
), RON,
. The
LED
nents RON, CON, and L.
The I2R loss caused by the DC resistance of the inductor is an important parameter affecting the efficiency. Lower DC re­sistance inductors are larger. A good tradeoff point between the efficiency and the core size is letting the inductor I2R loss equal 1% to 2% of the output power. The inductor should have a current rating greater than the peak current for the applica­tion. The peak current is I
plus 1/2 I
LED
RIPPLE
.

POWER FET SELECTION

FETs should be chosen so that the I2R 1% of the total output power. Analysis shows best efficiency with around 8m of R application. All of the switching loss is in the main switch FET.
and 15nC of gate charge for a 6A
DSON
loss is less than
DSON
An additional important parameter for the synchronous FET is reverse recovery charge (QRR). High QRR adversely affects the transient voltages seen by the IC. A low QRR FET should be used.

DIM FET SELECTION

Choose a DIM FET with the lowest R cieny and low input current draw during the DIM cycle. The
for maximum effi-
DSON
output voltage during DIM will determine the switching fre­quency. A lower output voltage results in a lower switching frequency. If the lower frequency during DIM must be bound, choose a FET with a higher R quency higher during the DIM cycle.
to force the switching fre-
DSON

BOOTSTRAP CAPACITORS

The LM3433 uses two bootstrap capacitors and a bypass ca­pacitor on VCC to generate the voltages needed to drive the external FETs. A 2.2µF ceramic capacitor or larger is recom­mended between the VCC and LS pins. A 0.47µF is recom­mended between the HS and BST pins. A 0.1µF is recommended between BST2 and CGND.

SOFT-START CAPACITOR

The LM3433 integrates circuitry that, when used in conjunc­tion with the SS pin, will slow the current ramp on start-up. The SS pin is used to tailor the soft-start for a specific appli­cation. A capacitor value of 0.1µF on the SS pin will yield a 12mS soft start time. For most applications soft start is not needed.

ENABLE OPERATION

The EN pin of the LM3433 is designed so that it may be con­trolled using a 1.6V or higher logic signal. If the enable func­tion is not used, the EN pin may be tied to VIN or left open. This pin is pulled to VIN internally through a 100k pull up re­sistor.

PWM DIM OPERATION

The DIM pin of the LM3433 is designed so that it may be con­trolled using a 1.6V or higher logic signal. The PWM frequen­cy easily accomodates more than 40kHz dimming and can be much faster if needed. If the PWM DIM pin is not used, tie it to CGND or leave it open. The DIM pin is tied to CGND inter­nally through a 100k pull down resistor.

LAYOUT CONSIDERATIONS

The LM3433 is a high performance current driver so attention to layout details is critical to obtain maximum performance. The most important PCB board design consideration is mini­mizing the loop comprised by the main FET, synchronous FET, and their associated decoupling capacitor(s). Place the VCC bypass capacitor as near as possible to the LM3433. Place the PWM dimming/shunt FET as close to the LED as possible. A ground plane should be used for power distribu­tion to the power FETs. Use a star ground between the LM3433 circuitry, the synchronous FET, and the decoupling capacitor(s). The EP contact on the underside of the package must be connected to VEE. The two lines connecting the sense resistor to CSN and CSP must be routed as a differential pair directly from the resistor. A Kelvin connection is recommend­ed. It is good practice to route the DIMO/DIMR, HS/HO, and LO/LS lines as differential pairs. The most important PCB board design consideration is minimizing the loop comprised by the main FET, synchronous FET, and their associated de­coupling capacitor(s). Optimally this loop should be orthogo­nal to the ground plane.
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Application Information

LM3433
30031516

FIGURE 1. 2A to 6A Output Application Circuit

FIGURE 2. 2A to 14A Output Application Circuit

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30031517

Some Recommended Inductors (Others May Be Used)

Manufacturer Inductor Contact Information
Coilcraft GA3252-AL and SER1360 series www.coilcraft.com
800-322-2645
Coiltronics HCLP2 series www.coiltronics.com
Pulse PB2020 series www.pulseeng.com

Some Recommended Input/Bypass Capacitors (Others May Be Used)

Manufacturer Capacitor Contact Information
Vishay Sprague 293D, 592D, and 595D series tantalum www.vishay.com
407-324-4140
Taiyo Yuden High capacitance MLCC ceramic www.t-yuden.com
408-573-4150
Cornell Dubilier
MuRata High capacitance MLCC ceramic www.murata.com
Manufacturer Inductor Contact Information
Siliconix Si7386DP (Main FET, DIM FET)
ON Semiconductor NTMFS4841NHT1G (Main FET, Synchronous FET, DIM
ESRD seriec Polymer Aluminum Electrolytic
SPV and AFK series V-chip series

Some Recommended MOSFETs (Others May Be Used)

Si7668ADP (Synchronous FET)
FET)
www.cde.com
www.vishay.com/company/brands/
siliconix/
www.onsemi.com
LM3433
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Physical Dimensions inches (millimeters) unless otherwise noted

LM3433
For Ordering, Refer to Ordering Information Table
LLP-24 Pin Package (SQA)
NS Package Number SQA24A
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Notes
LM3433
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LM3433 Common Anode Capable High Brightness LED Driver with High Frequency Dimming
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