National Semiconductor LM2592HV Technical data

LM2592HV SIMPLE SWITCHER
®
Power Converter 150 kHz 2A
Step-Down Voltage Regulator

General Description

The LM2592HV series of regulators are monolithic inte­grated circuits that provide all the active functions for a step-down (buck) switching regulator, capable of driving a 2A load with excellent line and load regulation. These de­vices are available in fixed output voltages of 3.3V, 5V, and an adjustable output version.
This series of switching regulators is similar to the LM2593HV, but without some of the supervisory and perfor­mance features of the latter.
Requiring a minimum numberofexternalcomponents, these regulators are simple to use and include internal frequency compensation fixed-frequency oscillator.
The LM2592HV operates at a switching frequency of 150 kHz thus allowing smaller sized filter components than what would be needed with lower frequency switching regulators. Available in a standard 5-lead TO-220 package with several different lead bend options, and a 5-lead TO-263 Surface mount package.
Other features include a guaranteed put voltage under all conditions of input voltage and output load conditions, and ternal shutdown is included, featuring typically 90 µA standby current. Self protection features include a two stage
, improved line and load specifications and a
±
4% tolerance on out-
±
15% on the oscillator frequency. Ex-
August 2001
current limit for the output switch and an over temperature shutdown for complete protection under fault conditions.

Features

n 3.3V, 5V, and adjustable output versions n Adjustable version output voltage range, 1.2V to 57V
±
4% max over line and load conditions
n Guaranteed 2A output load current n Available in 5-pin TO-220 and TO-263 (surface mount)
Package
n Input voltage range up to 60V n 150 kHz fixed frequency internal oscillator n On/Off control n Low power standby mode, I n High Efficiency n Thermal shutdown and current limit protection
typically 90 µA
Q

Applications

n Simple high-efficiency step-down (buck) regulator n Efficient pre-regulator for linear regulators n On-card switching regulators n Positive to Negative converter
Note:†Patent Number 5,382,918.
LM2592HV SIMPLE SWITCHER Power Converter 150 kHz 2A Step-Down Voltage Regulator

Typical Application (Fixed Output Voltage Versions)

10129401
SIMPLE SWITCHER®and
© 2001 National Semiconductor Corporation DS101294 www.national.com
Switchers Made Simple
®
are registered trademarks of National Semiconductor Corporation.

Absolute Maximum Ratings (Note 1)

If Military/Aerospace specified devices are required, please contact the National Semiconductor Sales Office/
LM2592HV
Distributors for availability and specifications.
Maximum Supply Voltage (V ON/OFF Pin Voltage Feedback Pin Voltage −0.3 V +25V
) 63V
IN
−0.3 V +25V
Human Body Model (Note 2) 2 kV
Lead Temperature
S Package
Vapor Phase (60 sec.) +215˚C Infrared (10 sec.) +245˚C
T Package (Soldering, 10 sec.) +260˚C
Maximum Junction Temperature +150˚C
Output Voltage to Ground
(Steady State) −1V

Operating Conditions

Power Dissipation Internally limited Storage Temperature Range −65˚C to +150˚C ESD Susceptibility
Temperature Range −40˚C TJ≤ +125˚C Supply Voltage 4.5V to 60V

LM2592HV-3.3 Electrical Characteristics

Specifications with standard type face are for TJ= 25˚C, and those with boldface type apply over full Operating Tempera­ture Range.
Symbol Parameter Conditions LM2592HV-3.3 Units
Typ Limit
(Note 3) (Note 4) SYSTEM PARAMETERS (Note 5) Test Circuit V
OUT
η Efficiency V
Output Voltage 4.75V VIN≤ 60V, 0.2A ≤ I
= 12V, I
IN
Figure 1
2A 3.3 V
LOAD
=2A 76
LOAD
3.168/3.135 V(min)
3.432/3.465 V(max)
(Limits)

LM2592HV-5.0 Electrical Characteristics

Specifications with standard type face are for TJ= 25˚C, and those with boldface type apply over full Operating Tempera­ture Range.
Symbol Parameter Conditions LM2592HV-5.0 Units
Typ Limit
(Limits)
(Note 3) (Note 4) SYSTEM PARAMETERS (Note 5) Test Circuit V
OUT
Output Voltage 7V VIN≤ 60V, 0.2A ≤ I
Figure 1
2A 5 V
LOAD
4.800/4.750 V(min)
5.200/5.250 V(max)
η Efficiency V
= 12V, I
IN
=2A 81 %
LOAD

LM2592HV-ADJ Electrical Characteristics

Specifications with standard type face are for TJ= 25˚C, and those with boldface type apply over full Operating Tempera­ture Range.
Symbol Parameter Conditions LM2592HV-ADJ Units
(Limits)
SYSTEM PARAMETERS (Note 5) Test Circuit
V
FB
η Efficiency V
Feedback Voltage 4.5V VIN≤ 60V, 0.2A ≤ I
V
programmed for 3V. Circuit of
OUT
= 12V, V
IN
Figure 1
= 3V, I
OUT
Typ Limit
(Note 3) (Note 4)
2A 1.230 V
LOAD
Figure 1
. 1.193/1.180 V(min)
1.267/1.280 V(max)
=2A 75 %
LOAD
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All Output Voltage Versions Electrical Characteristics

Specifications with standard type face are for TJ= 25˚C, and those with boldface type apply over full Operating Tempera­ture Range. Unless otherwise specified, V
Symbol Parameter Conditions LM2592HV-XX Units
DEVICE PARAMETERS
I
b
f
O
V
SAT
Feedback Bias Current Adjustable Version Only, VFB= 1.3V 10 nA
Oscillator Frequency (Note 6) 150 kHz
Saturation Voltage I
DC Max Duty Cycle (ON) (Note 8) 100 %
Min Duty Cycle (OFF) (Note 9) 0
I
I
I
CLIM
L
Q
Switch current Limit Peak Current, (Note 7) (Note 8) 3.0 A
Output Leakage Current (Note 7) (Note 9) (Note 10) Output = 0V 50 µA(max)
Operating Quiescent SD /SS Pin Open (Note 9) 5mA Current 10 mA(max)
I
STBY
Standby Quiescent SD /SS pin = 0V (Note 10) 90 µA Current 200/250 µA(max)
θ
JC
θ
JA
θ
JA
θ
JA
θ
JA
ON/OFF CONTROL Test Circuit
Thermal Resistance TO220 or TO263 Package, Junction to Case 2 ˚C/W
Figure 1
ON /OFF Pin Logic Input 1.3 V
V
IH
V
IL
I
H
I
L
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.
Note 2: The human body model is a 100 pF capacitor discharged through a 1.5k resistor into each pin. Note 3: Typical numbers are at 25˚C and represent the most likely norm. Note 4: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100%
production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods. All limits are used to calculate Average Outgoing Quality Level (AOQL).
Note 5: External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the LM2592HV is used as shown in the
Note 6: The switching frequency is reduced when the second stage current limit is activated. The amount of reduction is determined by the severity of current overload.
Note 7: No diode, inductor or capacitor connected to output pin. Note 8: Feedback pin removed from output and connected to 0V to force the output transistor switch ON. Note 9: Feedback pin removed from output and connected to 12V for the 3.3V, 5V, and the ADJ. version to force the output transistor switch OFF. Note 10: V
Threshold Voltage Low (Regulator ON) 0.6 V(max)
ON /OFF Pin Input Current V
Figure 1
test circuit, system performance will be as shown in system parameters section of Electrical Characteristics.
= 60V.
IN
= 12V for the 3.3V, 5V, and Adjustable version. I
IN
= 500 mA
LOAD
Typ Limit
(Limits)
(Note 3) (Note 4)
50/100 nA (max)
127/110 kHz(min) 173/173 kHz(max)
= 2A (Note 7) (Note 8) 1.10 V
OUT
1.3/1.4 V(max)
2.4/2.3 A(min)
3.7/4.0 A(max)
Output = −1V 5 mA
30 mA(max)
TO220 Package, Juncton to Ambient (Note 11) 50 ˚C/W TO263 Package, Juncton to Ambient (Note 12) 50 ˚C/W TO263 Package, Juncton to Ambient (Note 13) 30 ˚C/W TO263 Package, Juncton to Ambient (Note 14) 20 ˚C/W
High (Regulator OFF) 2.0 V(min)
= 2.5V (Regulator OFF) 5 µA
LOGIC
15 µA(max)
V
= 0.5V (Regulator ON) 0.02 µA
LOGIC
5 µA(max)
LM2592HV
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All Output Voltage Versions Electrical Characteristics
Note 11: Junction to ambient thermal resistance (no external heat sink) for the package mounted TO-220 package mounted vertically, with the leads soldered to
LM2592HV
a printed circuit board with (1 oz.) copper area of approximately 1 in
Note 12: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 0.5 in Note 13: Junction to ambient thermal resistance with the TO-263 package tab soldered to a single sided printed circuit board with 2.5 in Note 14: Junction to ambient thermal resistance with the TO-263 package tab soldered to a double sided printed circuit board with 3 in
the LM2592HVS side of the board, and approximately 16 in model in Switchers Made Simple available at http://power.national.com.
(Continued)
2
.
2
of copper on the other side of the p-c board. See application hints in this data sheet and the thermal
2
of (1 oz.) copper area.
2
of (1 oz.) copper area.
2
of (1 oz.) copper area on
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LM2592HV

Typical Performance Characteristics (Circuit of

Normalized
Output Voltage Line Regulation Efficiency
10129402
Switch Saturation
Voltage Switch Current Limit Dropout Voltage
Figure 1
)
10129403 10129404
Operating
Quiescent Current
10129405
10129406
Shutdown
Quiescent Current
10129408 10129409
10129407
Minimum Operating
Supply Voltage
10129410
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Typical Performance Characteristics (Circuit of
Figure 1
) (Continued)
LM2592HV
ON/OFF Pin Current (Sinking) Internal Gain-Phase Characteristics
Feedback Pin
Bias Current Switching Frequency ON/OFF Threshold Voltage
10129411 10129413
10129479
10129480
10129478
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