LM1575/LM2575/LM2575HV Series SIMPLE SWITCHER 1A Step-Down Voltage Regulator
August 2004
General Description
The LM2575 series of regulators are monolithic integrated
circuits that provide all the active functions for a step-down
(buck) switching regulator, capable of driving a 1A load with
excellent line and load regulation. These devices are available in fixed output voltages of 3.3V, 5V, 12V, 15V, and an
adjustable output version.
Requiring a minimum number of external components, these
regulators are simple to use and include internal frequency
compensation and a fixed-frequency oscillator.
The LM2575 series offers a high-efficiency replacement for
popular three-terminal linear regulators. It substantially reduces the size of the heat sink, and in many cases no heat
sink is required.
A standard series of inductors optimized for use with the
LM2575 are available from several different manufacturers.
This feature greatly simplifies the design of switch-mode
power supplies.
±
Other features include a guaranteed
put voltage within specified input voltages and output load
conditions, and
shutdown is included, featuring 50 µA (typical) standby current. The output switch includes cycle-by-cycle current limiting, as well as thermal shutdown for full protection under
fault conditions.
±
10% on the oscillator frequency. External
4% tolerance on out-
Features
n 3.3V, 5V, 12V, 15V, and adjustable output versions
n Adjustable version output voltage range,
1.23V to 37V (57V for HV version)
line and load conditions
n Guaranteed 1A output current
n Wide input voltage range, 40V up to 60V for HV version
n Requires only 4 external components
n 52 kHz fixed frequency internal oscillator
n TTL shutdown capability, low power standby mode
n High efficiency
n Uses readily available standard inductors
n Thermal shutdown and current limit protection
+
n P
Product Enhancement tested
±
4% max over
Applications
n Simple high-efficiency step-down (buck) regulator
n Efficient pre-regulator for linear regulators
n On-card switching regulators
n Positive to negative converter (Buck-Boost)
Typical Application (Fixed Output Voltage
Versions)
Note: Pin numbers are for the TO-220 package.
01147501
SIMPLE SWITCHER®is a registered trademark of National Semiconductor Corporation.
16-Pin MoldedN16ALM2575N-5.0LM2575HVN-5.0−40˚C ≤ T
DIPLM2575N-12LM2575HVN-12
LM2575N-15LM2575HVN-15
LM2575N-ADJLM2575HVN-ADJ
24-PinM24BLM2575M-5.0LM2575HVM-5.0
LM1575/LM2575/LM2575HV
Surface MountLM2575M-12LM2575HVM-12
LM2575M-15LM2575HVM-15
LM2575M-ADJLM2575HVM-ADJ
5-Lead TO-263TS5BLM2575S-3.3LM2575HVS-3.3
Surface MountLM2575S-5.0LM2575HVS-5.0
LM2575S-12LM2575HVS-12
LM2575S-15LM2575HVS-15
LM2575S-ADJLM2575HVS-ADJ
16-Pin CeramicJ16ALM1575J-3.3-QML
DIPLM1575J-5.0-QML
LM1575J-12-QML−55˚C ≤ T
LM1575J-15-QML
LM1575J-ADJ-QML
≤ +125˚C
J
≤ +150˚C
J
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Page 5
LM1575/LM2575/LM2575HV
Absolute Maximum Ratings (Note 1)
If Military/Aerospace specified devices are required,
please contact the National Semiconductor Sales Office/
Distributors for availability and specifications.
= 5V, Circuit of Figure 21.255/1.2671.267/1.280V(Max)
≤ 1A,1.230V
LOAD
≤ 60V1.205/1.1931.193/1.180V(Min)
IN
= 5V, Circuit of Figure 21.261/1.2731.273/1.286V(Max)
LOAD
= 1A, V
=5V77%
OUT
All Output Voltage Versions
Electrical Characteristics
Specifications with standard type face are for TJ= 25˚C, and those with boldface type apply over full Operating Temperature Range. Unless otherwise specified, V
= 12V for the 3.3V, 5V, and Adjustable version, VIN= 25V for the 12V version,
IN
= 200 mA.
LM2575HV-XX
(Limits)
LimitLimit
(Note 2)(Note 3)
= 5V (Adjustable Version Only)50100/500100/500nA
47/4347/42kHz(Min)
58/6258/63kHz(Max)
= 1A (Note 5)0.9V
1.2/1.41.2/1.4V(Max)
9393%(Min)
1.7/1.31.7/1.3A(Min)
3.0/3.23.0/3.2A(Max)
Output = −1V3030mA(Max)
10/1210mA(Max)
LM1575/LM2575/LM2575HV
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Page 8
All Output Voltage Versions
Electrical Characteristics
Specifications with standard type face are for TJ= 25˚C, and those with boldface type apply over full Operating Temperature Range. Unless otherwise specified, V
Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the device may occur. Operating Ratings indicate conditions for which the device is
intended to be functional, but do not guarantee specific performance limits. For guaranteed specifications and test conditions, see the Electrical Characteristics.
Note 2: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All limits are used to calculate Average
Outgoing Quality Level, and all are 100% production tested.
Note 3: All limits guaranteed at room temperature (standard type face) and at temperature extremes (bold type face). All room temperature limits are 100%
production tested. All limits at temperature extremes are guaranteed via correlation using standard Statistical Quality Control (SQC) methods.
Note 4: External components such as the catch diode, inductor, input and output capacitors can affect switching regulator system performance. When the
LM1575/LM2575 is used as shown in the Figure 2 test circuit, system performance will be as shown in system parameters section of Electrical Characteristics.
Note 5: Output (pin 2) sourcing current. No diode, inductor or capacitor connected to output pin.
Note 6: Feedback (pin 4) removed from output and connected to 0V.
Note 7: Feedback (pin 4) removed from output and connected to +12V for the Adjustable, 3.3V, and 5V versions, and +25V for the 12V and 15V versions, to force
the output transistor OFF.
Note 8: V
Note 9: Junction to ambient thermal resistance (no external heat sink) for the 5 lead TO-220 package mounted vertically, with
board with minimum copper area.
Note 10: Junction to ambient thermal resistance (no external heat sink) for the 5 lead TO-220 package mounted vertically, with
containing approximately 4 square inches of copper area surrounding the leads.
Note 11: Junction to ambient thermal resistance with approximately 1 square inch of pc board copper surrounding the leads. Additional copper area will lower
thermal resistance further. See thermal model in Switchers made Simple software.
Note 12: If the TO-263 package is used, the thermal resistance can be reduced by increasing the PC board copper area thermally connected to the package: Using
0.5 square inches of copper area, θ
Note 13: The oscillator frequency reduces to approximately 18 kHz in the event of an output short or an overload which causes the regulated output voltage to drop
approximately 40% from the nominal output voltage. This self protection feature lowers the average power dissipation of the IC by lowering the minimum duty cycle
from 5% down to approximately 2%.
Note 14: Refer to RETS LM1575J for current revision of military RETS/SMD.
= 30V for the 15V version. I
IN
Thermal ResistanceT Package, Junction to Ambient (Note 9)65
T Package, Junction to Ambient (Note 10)45˚C/W
T Package, Junction to Case2
N Package, Junction to Ambient (Note 11)85
M Package, Junction to Ambient (Note 11)100
S Package, Junction to Ambient (Note 12)37
ON /OFF Pin LogicV
Input LevelV
OUT
OUT
ON /OFF Pin InputON /OFF Pin = 5V (OFF)12µA
Current3030µA(Max)
ON /OFF Pin = 0V (ON)0µA
= 40V (60V for the high voltage version).
IN
is 50˚C/W; with 1 square inch of copper area, θJAis 37˚C/W; and with 1.6 or more square inches of copper area, θJAis 32˚C/W.
JA
(Continued)
= 12V for the 3.3V, 5V, and Adjustable version, VIN= 25V for the 12V version,
IN
= 200 mA.
LOAD
LM2575HV-XX
LimitLimit
(Note 2)(Note 3)
= 0V1.42.2/2.42.2/2.4V(Min)
= Nominal Output Voltage1.21.0/0.81.0/0.8V(Max)
1010µA(Max)
1
⁄2inch leads in a socket, or on a PC
1
⁄2inch leads soldered to a PC board
(Limits)
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Typical Performance Characteristics (Circuit of Figure 2)
Normalized Output VoltageLine Regulation
0114753201147533
Dropout VoltageCurrent Limit
LM1575/LM2575/LM2575HV
Quiescent Current
01147534
01147535
Standby
Quiescent Current
0114753601147537
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Typical Performance Characteristics (Circuit of Figure 2) (Continued)
Oscillator Frequency
LM1575/LM2575/LM2575HV
Switch Saturation
Voltage
01147538
EfficiencyMinimum Operating Voltage
01147540
Quiescent Current
vs Duty Cycle
Feedback Voltage
vs Duty Cycle
01147539
01147541
0114754201147543
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Typical Performance Characteristics (Circuit of Figure 2) (Continued)
Maximum Power Dissipation
Feedback Pin Current
(TO-263) (See (Note 12))
LM1575/LM2575/LM2575HV
01147505
Switching WaveformsLoad Transient Response
V
=5V
OUT
A: Output Pin Voltage, 10V/div
B: Output Pin Current, 1A/div
C: Inductor Current, 0.5A/div
D: Output Ripple Voltage, 20 mV/div,
AC-Coupled
Horizontal Time Base: 5 µs/div
01147506
Test Circuit and Layout Guidelines
As in any switching regulator, layout is very important. Rapidly switching currents associated with wiring inductance
generate voltage transients which can cause problems. For
minimal inductance and ground loops, the length of the leads
indicated by heavy lines should be kept as short as possible.
01147528
01147507
Single-point grounding (as indicated) or ground plane construction should be used for best results. When using the
Adjustable version, physically locate the programming resistors near the regulator, to keep the sensitive feedback wiring
short.
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Page 12
Test Circuit and Layout Guidelines (Continued)
Fixed Output Voltage Versions
LM1575/LM2575/LM2575HV
CIN— 100 µF, 75V, Aluminum Electrolytic
— 330 µF, 25V, Aluminum Electrolytic
C
OUT
D1 — Schottky, 11DQ06
L1 — 330 µH, PE-52627 (for 5V in, 3.3V out, use 100 µH, PE-92108)
Adjustable Output Voltage Version
where V
R1 — 2k, 0.1%
R2 — 6.12k, 0.1%
Note: Pin numbers are for the TO-220 package.
= 1.23V, R1 between 1k and 5k.
REF
01147508
01147509
FIGURE 2.
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Page 13
LM2575 Series Buck Regulator Design Procedure
PROCEDURE (Fixed Output Voltage Versions)EXAMPLE (Fixed Output Voltage Versions)
Given: V
15V) V
Maximum Load Current
1. Inductor Selection (L1) A. Select the correct Inductor
value selection guide from Figures 3, 4, 5, 6 (Output
voltages of 3.3V, 5V, 12V or 15V respectively). For other
output voltages, see the design procedure for the adjustable
version. B. From the inductor value selection guide, identify
the inductance region intersected by V
I
LOAD
Identify the inductor value from the inductor code, and
select an appropriate inductor from the table shown in
Figure 9. Part numbers are listed for three inductor
manufacturers. The inductor chosen must be rated for
operation at the LM2575 switching frequency (52 kHz) and
for a current rating of 1.15 x I
information, see the inductor section in the Application Hints
2. Output Capacitor Selection (C
output capacitor together with the inductor defines the
dominate pole-pair of the switching regulator loop. For
stable operation and an acceptable output ripple voltage,
(approximately 1% of the output voltage) a value between
100 µF and 470 µF is recommended. B. The capacitor’s
voltage rating should be at least 1.5 times greater than the
output voltage. For a 5V regulator, a rating of at least 8V is
appropriate, and a 10V or 15V rating is recommended.
Higher voltage electrolytic capacitors generally have lower
ESR numbers, and for this reason it may be necessary to
select a capacitor rated for a higher voltage than would
3. Catch Diode Selection (D1) A. The catch-diode current
rating must be at least 1.2 times greater than the maximum
load current. Also, if the power supply design must
withstand a continuous output short, the diode should have
a current rating equal to the maximum current limit of the
LM2575. The most stressful condition for this diode is an
overload or shorted output condition. B. The reverse voltage
rating of the diode should be at least 1.25 times the
4. Input Capacitor (C
electrolytic bypass capacitor located close to the regulator is
= Regulated Output Voltage (3.3V, 5V, 12V, or
OUT
(Max) = Maximum Input Voltage I
IN
(Max) =
LOAD
(Max) and
IN
(Max), and note the inductor code for that region. C.
. For additional inductor
LOAD
section of this data sheet.
)A.The value of the
OUT
normally be needed.
maximum input voltage.
) An aluminum or tantalum
IN
needed for stable operation.
Given: V
=5VVIN(Max) = 20V I
OUT
LOAD
1. Inductor Selection (L1) A. Use the selection guide
shown in Figure 4. B. From the selection guide, the
inductance area intersected by the 20V line and 0.8A line is
L330. C. Inductor value required is 330 µH. From the table
in Figure 9, choose AIE 415-0926, Pulse Engineering
PE-52627, or RL1952.
2. Output Capacitor Selection (C
OUT
)A.C
to 470 µF standard aluminum electrolytic. B. Capacitor
voltage rating = 20V.
3. Catch Diode Selection (D1) A. For this example, a 1A
current rating is adequate. B. Use a 30V 1N5818 or SR103
Schottky diode, or any of the suggested fast-recovery
diodes shown in Figure 8.
4. Input Capacitor (C
) A 47 µF, 25V aluminum electrolytic
IN
capacitor located near the input and ground pins provides
sufficient bypassing.
(Max) = 0.8A
= 100 µF
OUT
LM1575/LM2575/LM2575HV
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Page 14
Inductor Value Selection Guides (For Continuous Mode Operation)
LM1575/LM2575/LM2575HV
FIGURE 3. LM2575(HV)-3.3
FIGURE 4. LM2575(HV)-5.0
01147510
01147511
01147512
FIGURE 5. LM2575(HV)-12
01147513
FIGURE 6. LM2575(HV)-15
FIGURE 7. LM2575(HV)-ADJ
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01147514
Page 15
Inductor Value Selection Guides (For Continuous Mode Operation) (Continued)
PROCEDURE (Adjustable Output Voltage Versions)EXAMPLE (Adjustable Output Voltage Versions)
Given: V
Maximum Input Voltage I
= Regulated Output Voltage VIN(Max) =
OUT
(Max) = Maximum Load
LOAD
Current F = Switching Frequency (Fixed at 52 kHz)
1. Programming Output Voltage (Selecting R1 and R2, as
shown in Figure 2 ) Use the following formula to select the
appropriate resistor values.
R1can be between 1k and 5k. (For best temperature coef-
ficient and stability with time, use 1% metal film resistors)
Given: V
= 10V VIN(Max) = 25V I
OUT
(Max) = 1A F =
LOAD
52 kHz
1.Programming Output Voltage (Selecting R1 and R2)
R2 = 1k (8.13 − 1) = 7.13k, closest 1% value is 7.15k
LM1575/LM2575/LM2575HV
2. Inductor Selection (L1) A. Calculate the inductor Volt
microsecond constant, E•T(V•µs), from the following
formula:
B. Use the E•T value from the previous formula and match
it with the E•T number on the vertical axis of the InductorValue Selection Guide shown in Figure 7. C. On the horizontal axis, select the maximum load current. D. Identify the
inductance region intersected by the E
T value and the
•
maximum load current value, and note the inductor code for
that region. E. Identify the inductor value from the inductor
code, and select an appropriate inductor from the table shown
in Figure 9. Part numbers are listed for three inductor manufacturers. The inductor chosen must be rated for operation at
the LM2575 switching frequency (52 kHz) and for a current
rating of 1.15 x I
the inductor section in the application hints section of this data
. For additional inductor information, see
LOAD
sheet.
3. Output Capacitor Selection (C
)A.The value of the
OUT
output capacitor together with the inductor defines the
dominate pole-pair of the switching regulator loop. For
stable operation, the capacitor must satisfy the following
requirement:
The above formula yields capacitor values between 10 µF
and 2000 µF that will satisfy the loop requirements for stable
operation. But to achieve an acceptable output ripple voltage,
(approximately 1% of the output voltage) and transient response, the output capacitor may need to be several times
larger than the above formula yields. B. The capacitor’s voltage rating should be at last 1.5 times greater than the output
voltage. For a 10V regulator, a rating of at least 15V or more
is recommended. Higher voltage electrolytic capacitors generally have lower ESR numbers, and for this reason it may be
necessary to select a capacitor rate for a higher voltage than
would normally be needed.
4. Catch Diode Selection (D1) A. The catch-diode current
rating must be at least 1.2 times greater than the maximum
load current. Also, if the power supply design must
withstand a continuous output short, the diode should have
a current rating equal to the maximum current limit of the
LM2575. The most stressful condition for this diode is an
overload or shorted output. See diode selection guide in
Figure 8. B. The reverse voltage rating of the diode should
be at least 1.25 times the maximum input voltage.
2. Inductor Selection (L1) A. Calculate E
•
B. E•T = 115 V•µs C. I
Region = H470 E. Inductor Value = 470 µH Choose from AIE
(Max) = 1A D. Inductance
LOAD
•
part #430-0634, Pulse Engineering part #PE-53118, or
Renco part #RL-1961.
3. Output Capacitor Selection (C
OUT
)A.
However, for acceptable output ripple voltage select C
220 µF C
= 220 µF electrolytic capacitor
OUT
4. Catch Diode Selection (D1) A. For this example, a 3A
current rating is adequate. B. Use a 40V MBR340 or
31DQ04 Schottky diode, or any of the suggested
fast-recovery diodes in Figure 8.
T(V•µs)
OUT
≥
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Page 16
Inductor Value Selection Guides (For Continuous Mode Operation) (Continued)
PROCEDURE (Adjustable Output Voltage Versions)EXAMPLE (Adjustable Output Voltage Versions)
5. Input Capacitor (C
electrolytic bypass capacitor located close to the regulator is
needed for stable operation.
) An aluminum or tantalum
IN
5. Input Capacitor (CIN) A 100 µF aluminum electrolytic
capacitor located near the input and ground pins provides
sufficient bypassing.
To further simplify the buck regulator design procedure, National Semiconductor is making available computer design software to
be used with the Simple Switcher line of switching regulators. Switchers Made Simple (version 3.3) is available on a (3
diskette for IBM compatible computers from a National Semiconductor sales office in your area.
LM1575/LM2575/LM2575HV
1
⁄2")
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Page 17
Inductor Value Selection Guides (For Continuous Mode Operation) (Continued)
Note 16: Pulse Engineering, (619) 674-8100, P.O. Box 12236, San Diego, CA 92112.
Note 17: Renco Electronics Inc., (516) 586-5566, 60 Jeffryn Blvd. East, Deer Park, NY 11729.
FIGURE 9. Inductor Selection by Manufacturer’s Part Number
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Page 18
Application Hints
INPUT CAPACITOR (CIN)
To maintain stability, the regulator input pin must be bypassed with at least a 47 µF electrolytic capacitor. The
capacitor’s leads must be kept short, and located near the
regulator.
If the operating temperature range includes temperatures
below −25˚C, the input capacitor value may need to be
larger. With most electrolytic capacitors, the capacitance
value decreases and the ESR increases with lower tempera-
LM1575/LM2575/LM2575HV
tures and age. Paralleling a ceramic or solid tantalum capacitor will increase the regulator stability at cold temperatures. For maximum capacitor operating lifetime, the
capacitor’s RMS ripple current rating should be greater than
INDUCTOR SELECTION
All switching regulators have two basic modes of operation:
continuous and discontinuous. The difference between the
two types relates to the inductor current, whether it is flowing
continuously, or if it drops to zero for a period of time in the
normal switching cycle. Each mode has distinctively different
operating characteristics, which can affect the regulator performance and requirements.
The LM2575 (or any of the Simple Switcher family) can be
used for both continuous and discontinuous modes of operation.
The inductor value selection guides in Figure 3 through
Figure 7 were designed for buck regulator designs of the
continuous inductor current type. When using inductor values shown in the inductor selection guide, the peak-to-peak
inductor ripple current will be approximately 20% to 30% of
the maximum DC current. With relatively heavy load currents, the circuit operates in the continuous mode (inductor
current always flowing), but under light load conditions, the
circuit will be forced to the discontinuous mode (inductor
current falls to zero for a period of time). This discontinuous
mode of operation is perfectly acceptable. For light loads
(less than approximately 200 mA) it may be desirable to
operate the regulator in the discontinuous mode, primarily
because of the lower inductor values required for the discontinuous mode.
The selection guide chooses inductor values suitable for
continuous mode operation, but if the inductor value chosen
is prohibitively high, the designer should investigate the
possibility of discontinuous operation. The computer design
software Switchers Made Simple will provide all component
values for discontinuous (as well as continuous) mode of
operation.
Inductors are available in different styles such as pot core,
toriod, E-frame, bobbin core, etc., as well as different core
materials, such as ferrites and powdered iron. The least
expensive, the bobbin core type, consists of wire wrapped
on a ferrite rod core. This type of construction makes for an
inexpensive inductor, but since the magnetic flux is not com-
pletely contained within the core, it generates more electromagnetic interference (EMI). This EMI can cause problems
in sensitive circuits, or can give incorrect scope readings
because of induced voltages in the scope probe.
The inductors listed in the selection chart include ferrite pot
core construction for AIE, powdered iron toroid for Pulse
Engineering, and ferrite bobbin core for Renco.
An inductor should not be operated beyond its maximum
rated current because it may saturate. When an inductor
begins to saturate, the inductance decreases rapidly and the
inductor begins to look mainly resistive (the DC resistance of
the winding). This will cause the switch current to rise very
rapidly. Different inductor types have different saturation
characteristics, and this should be kept in mind when selecting an inductor.
The inductor manufacturer’s data sheets include current and
energy limits to avoid inductor saturation.
INDUCTOR RIPPLE CURRENT
When the switcher is operating in the continuous mode, the
inductor current waveform ranges from a triangular to a
sawtooth type of waveform (depending on the input voltage).
For a given input voltage and output voltage, the peak-topeak amplitude of this inductor current waveform remains
constant. As the load current rises or falls, the entire sawtooth current waveform also rises or falls. The average DC
value of this waveform is equal to the DC load current (in the
buck regulator configuration).
If the load current drops to a low enough level, the bottom of
the sawtooth current waveform will reach zero, and the
switcher will change to a discontinuous mode of operation.
This is a perfectly acceptable mode of operation. Any buck
switching regulator (no matter how large the inductor value
is) will be forced to run discontinuous if the load current is
light enough.
OUTPUT CAPACITOR
An output capacitor is required to filter the output voltage and
is needed for loop stability. The capacitor should be located
near the LM2575 using short pc board traces. Standard
aluminum electrolytics are usually adequate, but low ESR
types are recommended for low output ripple voltage and
good stability. The ESR of a capacitor depends on many
factors, some which are: the value, the voltage rating, physical size and the type of construction. In general, low value or
low voltage (less than 12V) electrolytic capacitors usually
have higher ESR numbers.
The amount of output ripple voltage is primarily a function of
the ESR (Equivalent Series Resistance) of the output capacitor and the amplitude of the inductor ripple current
). See the section on inductor ripple current in Applica-
(∆I
IND
tion Hints.
The lower capacitor values (220 µF–680 µF) will allow typi-
cally 50 mV to 150 mV of output ripple voltage, while largervalue capacitors will reduce the ripple to approximately 20
mV to 50 mV.
Output Ripple Voltage = (∆I
) (ESR of C
IND
OUT
)
To further reduce the output ripple voltage, several standard
electrolytic capacitors may be paralleled, or a higher-grade
capacitor may be used. Such capacitors are often called
“high-frequency,” “low-inductance,” or “low-ESR.” These will
reduce the output ripple to 10 mV or 20 mV. However, when
operating in the continuous mode, reducing the ESR below
0.05Ω can cause instability in the regulator.
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Page 19
Application Hints (Continued)
Tantalum capacitors can have a very low ESR, and should
be carefully evaluated if it is the only output capacitor. Because of their good low temperature characteristics, a tantalum can be used in parallel with aluminum electrolytics,
with the tantalum making up 10% or 20% of the total capacitance.
The capacitor’s ripple current rating at 52 kHz should be at
least 50% higher than the peak-to-peak inductor ripple current.
CATCH DIODE
Buck regulators require a diode to provide a return path for
the inductor current when the switch is off. This diode should
be located close to the LM2575 using short leads and short
printed circuit traces.
Because of their fast switching speed and low forward voltage drop, Schottky diodes provide the best efficiency, especially in low output voltage switching regulators (less than
5V). Fast-Recovery, High-Efficiency, or Ultra-Fast Recovery
diodes are also suitable, but some types with an abrupt
turn-off characteristic may cause instability and EMI problems. A fast-recovery diode with soft recovery characteristics
is a better choice. Standard 60 Hz diodes (e.g., 1N4001 or
1N5400, etc.) are also not suitable. See Figure 8 for Schottky and “soft” fast-recovery diode selection guide.
OUTPUT VOLTAGE RIPPLE AND TRANSIENTS
The output voltage of a switching power supply will contain a
sawtooth ripple voltage at the switcher frequency, typically
about 1% of the output voltage, and may also contain short
voltage spikes at the peaks of the sawtooth waveform.
The output ripple voltage is due mainly to the inductor sawtooth ripple current multiplied by the ESR of the output
capacitor. (See the inductor selection in the application
hints.)
The voltage spikes are present because of the fast switching
action of the output switch, and the parasitic inductance of
the output filter capacitor. To minimize these voltage spikes,
special low inductance capacitors can be used, and their
lead lengths must be kept short. Wiring inductance, stray
capacitance, as well as the scope probe used to evaluate
these transients, all contribute to the amplitude of these
spikes.
An additional small LC filter (20 µH & 100 µF) can be added
to the output (as shown in Figure 15) to further reduce the
amount of output ripple and transients. A 10 x reduction in
output ripple voltage and transients is possible with this filter.
FEEDBACK CONNECTION
The LM2575 (fixed voltage versions) feedback pin must be
wired to the output voltage point of the switching power
supply. When using the adjustable version, physically locate
both output voltage programming resistors near the LM2575
to avoid picking up unwanted noise. Avoid using resistors
greater than 100 kΩ because of the increased chance of
noise pickup.
ON /OFF INPUT
For normal operation, the ON /OFF pin should be grounded
or driven with a low-level TTL voltage (typically below 1.6V).
To put the regulator into standby mode, drive this pin with a
high-level TTL or CMOS signal. The ON /OFF pin can be
safely pulled up to +VINwithout a resistor in series with it.
The ON /OFF pin should not be left open.
GROUNDING
To maintain output voltage stability, the power ground connections must be low-impedance (see Figure 2). For the
TO-3 style package, the case is ground. For the 5-lead
TO-220 style package, both the tab and pin 3 are ground and
either connection may be used, as they are both part of the
same copper lead frame.
With the N or M packages, all the pins labeled ground, power
ground, or signal ground should be soldered directly to wide
printed circuit board copper traces. This assures both low
inductance connections and good thermal properties.
HEAT SINK/THERMAL CONSIDERATIONS
In many cases, no heat sink is required to keep the LM2575
junction temperature within the allowed operating range. For
each application, to determine whether or not a heat sink will
be required, the following must be identified:
1. Maximum ambient temperature (in the application).
2. Maximum regulator power dissipation (in application).
3. Maximum allowed junction temperature (150˚C for the
LM1575 or 125˚C for the LM2575). For a safe, conservative design, a temperature approximately 15˚C cooler
than the maximum temperature should be selected.
4. LM2575 package thermal resistances θ
and θJC.
JA
Total power dissipated by the LM2575 can be estimated as
follows:
=(VIN)(IQ)+(VO/VIN)(I
P
D
where I
(quiescent current) and V
Q
Characteristic Curves shown previously, V
minimum input voltage, V
and I
is the load current. The dynamic losses during
LOAD
is the regulated output voltage,
O
)(V
LOAD
can be found in the
SAT
)
SAT
is the applied
IN
turn-on and turn-off are negligible if a Schottky type catch
diode is used.
When no heat sink is used, the junction temperature rise can
be determined by the following:
=(PD)(θJA)
∆T
J
To arrive at the actual operating junction temperature, add
the junction temperature rise to the maximum ambient temperature.
= ∆TJ+T
T
J
A
If the actual operating junction temperature is greater than
the selected safe operating junction temperature determined
in step 3, then a heat sink is required.
When using a heat sink, the junction temperature rise can be
determined by the following:
=(PD)(θJC+ θ
∆T
J
interface
+ θ
Heat sink
)
The operating junction temperature will be:
J=TA
+ ∆T
J
T
As above, if the actual operating junction temperature is
greater than the selected safe operating junction temperature, then a larger heat sink is required (one that has a lower
thermal resistance).
When using the LM2575 in the plastic DIP (N) or surface
mount (M) packages, several items about the thermal properties of the packages should be understood. The majority of
the heat is conducted out of the package through the leads,
with a minor portion through the plastic parts of the package.
LM1575/LM2575/LM2575HV
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Page 20
Application Hints (Continued)
Since the lead frame is solid copper, heat from the die is
readily conducted through the leads to the printed circuit
board copper, which is acting as a heat sink.
For best thermal performance, the ground pins and all the
unconnected pins should be soldered to generous amounts
of printed circuit board copper, such as a ground plane.
Large areas of copper provide the best transfer of heat to the
surrounding air. Copper on both sides of the board is also
helpful in getting the heat away from the package, even if
there is no direct copper contact between the two sides.
LM1575/LM2575/LM2575HV
Thermal resistance numbers as low as 40˚C/W for the SO
package, and 30˚C/W for the N package can be realized with
a carefully engineered pc board.
Included on the Switchers Made Simple design software is
a more precise (non-linear) thermal model that can be used
to determine junction temperature with different input-output
parameters or different component values. It can also calculate the heat sink thermal resistance required to maintain the
regulators junction temperature below the maximum operating temperature.
the available output current. Also, the start-up input current
of the buck-boost converter is higher than the standard
buck-mode regulator, and this may overload an input power
source with a current limit less than 1.5A. Using a delayed
turn-on or an undervoltage lockout circuit (described in the
next section) would allow the input voltage to rise to a high
enough level before the switcher would be allowed to turn
on.
Because of the structural differences between the buck and
the buck-boost regulator topologies, the buck regulator design procedure section can not be used to select the inductor
or the output capacitor. The recommended range of inductor
values for the buck-boost design is between 68 µH and 220
µH, and the output capacitor values must be larger than what
is normally required for buck designs. Low input voltages or
high output currents require a large value output capacitor
(in the thousands of micro Farads).
The peak inductor current, which is the same as the peak
switch current, can be calculated from the following formula:
Additional Applications
INVERTING REGULATOR
Figure 10 shows a LM2575-12 in a buck-boost configuration
to generate a negative 12V output from a positive input
voltage. This circuit bootstraps the regulator’s ground pin to
the negative output voltage, then by grounding the feedback
pin, the regulator senses the inverted output voltage and
regulates it to −12V.
For an input voltage of 12V or more, the maximum available
output current in this configuration is approximately 0.35A. At
lighter loads, the minimum input voltage required drops to
approximately 4.7V.
The switch currents in this buck-boost configuration are
higher than in the standard buck-mode design, thus lowering
Where f
current operating conditions, the minimum V
the worst case. Select an inductor that is rated for the peak
current anticipated.
Also, the maximum voltage appearing across the regulator is
the absolute sum of the input and output voltage. For a −12V
output, the maximum input voltage for the LM2575 is +28V,
or +48V for the LM2575HV.
The Switchers Made Simple (version 3.3) design software
can be used to determine the feasibility of regulator designs
using different topologies, different input-output parameters,
different components, etc.
= 52 kHz. Under normal continuous inductor
osc
represents
IN
FIGURE 10. Inverting Buck-Boost Develops −12V
NEGATIVE BOOST REGULATOR
Another variation on the buck-boost topology is the negative
boost configuration. The circuit in Figure 11 accepts an input
voltage ranging from −5V to −12V and provides a regulated
−12V output. Input voltages greater than −12V will cause the
output to rise above −12V, but will not damage the regulator.
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01147515
Because of the boosting function of this type of regulator, the
switch current is relatively high, especially at low input voltages. Output load current limitations are a result of the
maximum current rating of the switch. Also, boost regulators
can not provide current limiting load protection in the event of
a shorted load, so some other means (such as a fuse) may
be necessary.
Page 21
Additional Applications (Continued)
LM1575/LM2575/LM2575HV
Typical Load Current
200 mA for V
500 mA for V
Note: Pin numbers are for TO-220 package.
= −5.2V
IN
= −7V
IN
01147516
FIGURE 11. Negative Boost
UNDERVOLTAGE LOCKOUT
In some applications it is desirable to keep the regulator off
until the input voltage reaches a certain threshold. An undervoltage lockout circuit which accomplishes this task is
shown in Figure 12, while Figure 13 shows the same circuit
applied to a buck-boost configuration. These circuits keep
the regulator off until the input voltage reaches a predetermined level.
≈ VZ1+2VBE(Q1)
V
TH
DELAYED STARTUP
The ON /OFF pin can be used to provide a delayed startup
feature as shown in Figure 14. With an input voltage of 20V
and for the part values shown, the circuit provides approximately 10 ms of delay time before the circuit begins switching. Increasing the RC time constant can provide longer
delay times. But excessively large RC time constants can
cause problems with input voltages that are high in 60 Hz or
120 Hz ripple, by coupling the ripple into the ON /OFF pin.
Note: Complete circuit not shown.
01147517
Note: Pin numbers are for the TO-220 package.
FIGURE 12. Undervoltage Lockout for Buck Circuit
01147518
Note: Complete circuit not shown (see Figure 10).
Note: Pin numbers are for the TO-220 package.
FIGURE 13. Undervoltage Lockout
for Buck-Boost Circuit
ADJUSTABLE OUTPUT, LOW-RIPPLE
POWER SUPPLY
A 1A power supply that features an adjustable output voltage
is shown in Figure 15. An additional L-C filter that reduces
the output ripple by a factor of 10 or more is included in this
circuit.
Note: Complete circuit not shown.
01147519
Note: Pin numbers are for the TO-220 package.
FIGURE 14. Delayed Startup
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Page 22
Additional Applications (Continued)
LM1575/LM2575/LM2575HV
Note: Pin numbers are for the TO-220 package.
FIGURE 15. 1.2V to 55V Adjustable 1A Power Supply with Low Output Ripple
Definition of Terms
BUCK REGULATOR
A switching regulator topology in which a higher voltage is
converted to a lower voltage. Also known as a step-down
switching regulator.
BUCK-BOOST REGULATOR
A switching regulator topology in which a positive voltage is
converted to a negative voltage without a transformer.
DUTY CYCLE (D)
Ratio of the output switch’s on-time to the oscillator period.
CATCH DIODE OR CURRENT STEERING DIODE
The diode which provides a return path for the load current
when the LM2575 switch is OFF.
EFFICIENCY (η)
The proportion of input power actually delivered to the load.
01147520
01147521
FIGURE 16. Simple Model of a Real Capacitor
Most standard aluminum electrolytic capacitors in the
100 µF– 1000 µF range have 0.5Ω to 0.1Ω ESR. Highergrade capacitors (“low-ESR”, “high-frequency”, or “lowinductance”’) in the 100 µF–1000 µF range generally have
ESR of less than 0.15Ω.
EQUIVALENT SERIES INDUCTANCE (ESL)
The pure inductance component of a capacitor (see Figure
16). The amount of inductance is determined to a large
extent on the capacitor’s construction. In a buck regulator,
this unwanted inductance causes voltage spikes to appear
on the output.
OUTPUT RIPPLE VOLTAGE
The AC component of the switching regulator’s output voltage. It is usually dominated by the output capacitor’s ESR
multiplied by the inductor’s ripple current (∆I
). The peak-
IND
to-peak value of this sawtooth ripple current can be determined by reading the Inductor Ripple Current section of the
Application hints.
CAPACITOR RIPPLE CURRENT
RMS value of the maximum allowable alternating current at
which a capacitor can be operated continuously at a specified temperature.
CAPACITOR EQUIVALENT SERIES RESISTANCE (ESR)
The purely resistive component of a real capacitor’s impedance (see Figure 16). It causes power loss resulting in
capacitor heating, which directly affects the capacitor’s operating lifetime. When used as a switching regulator output
filter, higher ESR values result in higher output ripple voltages.
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STANDBY QUIESCENT CURRENT (I
STBY
)
Supply current required by the LM2575 when in the standby
mode (ON /OFF pin is driven to TTL-high voltage, thus
turning the output switch OFF).
INDUCTOR RIPPLE CURRENT (∆I
IND
)
The peak-to-peak value of the inductor current waveform,
typically a sawtooth waveform when the regulator is operating in the continuous mode (vs. discontinuous mode).
Page 23
Definition of Terms (Continued)
CONTINUOUS/DISCONTINUOUS MODE OPERATION
Relates to the inductor current. In the continuous mode, the
inductor current is always flowing and never drops to zero,
vs. the discontinuous mode, where the inductor current
drops to zero for a period of time in the normal switching
cycle.
INDUCTOR SATURATION
The condition which exists when an inductor cannot hold any
more magnetic flux. When an inductor saturates, the inductor appears less inductive and the resistive component domi-
nates. Inductor current is then limited only by the DC resistance of the wire and the available source current.
OPERATING VOLT MICROSECOND CONSTANT (E
The product (in VoIt
and the time the voltage is applied. This E
measure of the energy handling capability of an inductor and
is dependent upon the type of core, the core area, the
number of turns, and the duty cycle.
µs) of the voltage applied to the inductor
•
Topconstant is a
•
Top)
•
LM1575/LM2575/LM2575HV
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Page 24
Physical Dimensions inches (millimeters)
unless otherwise noted
LM1575/LM2575/LM2575HV
Order Number LM1575J-3.3/883, LM1575J-5.0/883,
LM1575J-12/883, LM1575J-15/883, or LM1575J-ADJ/883
16-Lead Ceramic Dual-in-Line (J)
NS Package Number J16A
14-Lead Wide Surface Mount (WM)
Order Number LM2575M-5.0, LM2575HVM-5.0, LM2575M-12,
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