National Instruments TPC-2012, TPC-2512 User Manual

TPC-2012/TPC-2512
User Manual

TPC-2012/TPC-2512 User Manual

July 2008 372052C-01

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Important Information

Warranty

The TPC-2012 and TPC-2512 are warranted against defects in materials and workmanship for a period of one year from the date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace equipment that proves to be defective during the warranty period. This warranty includes parts and labor.
The media on which you receive National Instruments software are warranted not to fail to execute programming instructions, due to defects in materials and workmanship, for a period of 90 days from date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace software media that do not execute programming instruc tions if National Instruments receives notice of such defects during the warranty period. National Instruments does not warrant that the operation of the software shall be uninterrupted or error free.
A Return Material Authorization (RMA) number must be obtained from the factory and clearly marked on the outside of the package before any equipment will be accepted for warranty work. National Instruments will pay the shipping costs of returning to the owner parts which are covered by warranty.
National Instruments believes that the information in this document is accurate. The document has been carefully reviewed for technical accuracy. In the event that technical or typographical errors exist, National Instruments reserves the right to make changes to subsequent editions of this document without prior notice to holders of this edition. The reader should consult National Instruments if errors are suspected. In no event shall National Instruments be liable for any damages arising out of or related to this document or the information contained in it.
E
XCEPT AS SPECIFIED HEREIN, NATIONAL INSTRUMENTS MAKES NO WARRANTIES, EXPRESS OR IMPLIED, AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. CUSTOMERS RIGHT TO RECOVER DAMAGES CAUSED BY FAULT OR NEGLIGENCE ON THE PART OF NATIONAL
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NSTRUMENTS SHALL BE LIMITED TO THE AMOUNT THERETOFORE PAID BY THE CUSTOMER. NATIONAL INSTRUMENTS WILL NOT BE LIABLE FOR DAMAGES RESULTING
FROM LOSS OF DATA, PROFITS, USE OF PRODUCTS, OR INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF ADVISED OF THE POSSIBILITY THEREOF. This limitation of
the liability of National Instruments will apply regardless of the form of action, whether in contract or tort, including negligence. Any action against National Instruments must be brought within one year after the cause of action accrues. National Instruments shall not be liable for any delay in performance due to causes beyond its reasonable control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures caused by owner’s failure to follow the National Instruments installation, operation, or maintenance instructions; owner’s modification of the product; owner’s abuse, misuse, or negligent acts; and power failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control.

Copyright

Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or mechanical, including photocopying, recording, storing in an information retrieval system, or translating, in whole or in part, without the prior written consent of National Instruments Corporation.
National Instruments respects the intellectual property of others, and we ask our users to do the same. NI software is protected by copyright and other intellectual property laws. Where NI software may be used to reproduce software or other materials belonging to others, you may use NI software only to reproduce materials that you may reproduce in accordance with the terms of any applicable license or other legal restriction.

Trademarks

National Instruments, NI, ni.com, and LabVIEW are trademarks of National Instruments Corporation. Refer to the Terms of Use section on
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Other product and company names mentioned herein are trademarks or trade names of their respective companies.
Members of the National Instruments Alliance Partner Program are business entities independent from National Instruments and have no agency, partnership, or joint-venture relationship with National Instruments.

Patents

For patents covering National Instruments products, refer to the appropriate location: Help»Patents in your software, the patents.txt file on your media, or ni.com/patents.

WARNING REGARDING USE OF NATIONAL INSTRUMENTS PRODUCTS

(1) NATIONAL INSTRUMENTS PRODUCTS ARE NOT DESIGNED WITH COMPONENTS AND TESTING FOR A LEVEL OF RELIABILITY SUITABLE FOR USE IN OR IN CONNECTION WITH SURGICAL IMPLANTS OR AS CRITICAL COMPONENTS IN ANY LIFE SUPPORT SYSTEMS WHOSE FAILURE TO PERFORM CAN REASONABLY BE EXPECTED TO CAUSE SIGNIFICANT INJURY TO A HUMAN.
(2) IN ANY APPLICATION, INCLUDING THE ABOVE, RELIABILITY OF OPERATION OF THE SOFTWARE PRODUCTS CAN BE IMPAIRED BY ADVERSE FACTORS, INCLUDING BUT NOT LIMITED TO FLUCTUATIONS IN ELECTRICAL POWER SUPPLY, COMPUTER HARDWARE MALFUNCTIONS, COMPUTER OPERATING SYSTEM SOFTWARE FITNESS, FITNESS OF COMPILERS AND DEVELOPMENT SOFTWARE USED TO DEVELOP AN APPLICATION, INSTALLATION ERRORS, SOFTWARE AND HARDWARE COMPATIBILITY PROBLEMS, MALFUNCTIONS OR FAILURES OF ELECTRONIC MONITORING OR CONTROL DEVICES, TRANSIENT FAILURES OF ELECTRONIC SYSTEMS (HARDWARE AND/OR SOFTWARE), UNANTICIPATED USES OR MISUSES, OR ERRORS ON THE PART OF THE USER OR APPLICATIONS DESIGNER (ADVERSE FACTORS SUCH AS THESE ARE HEREAFTER COLLECTIVELY TERMED “SYSTEM FAILURES”). ANY APPLICATION WHERE A SYSTEM FAILURE WOULD CREATE A RISK OF HARM TO PROPERTY OR PERSONS (INCLUDING THE RISK OF BODILY INJURY AND DEATH) SHOULD NOT BE RELIANT SOLELY UPON ONE FORM OF ELECTRONIC SYSTEM DUE TO THE RISK OF SYSTEM FAILURE. TO AVOID DAMAGE, INJURY, OR DEATH, THE USER OR APPLICATION DESIGNER MUST TAKE REASONABLY PRUDENT STEPS TO PROTECT AGAINST SYSTEM FAILURES, INCLUDING BUT NOT LIMITED TO BACK-UP OR SHUT DOWN MECHANISMS. BECAUSE EACH END-USER SYSTEM IS CUSTOMIZED AND DIFFERS FROM NATIONAL INSTRUMENTS' TESTING PLATFORMS AND BECAUSE A USER OR APPLICATION DESIGNER MAY USE NATIONAL INSTRUMENTS PRODUCTS IN COMBINATION WITH OTHER PRODUCTS IN A MANNER NOT EVALUATED OR CONTEMPLATED BY NATIONAL INSTRUMENTS, THE USER OR APPLICATION DESIGNER IS ULTIMATELY RESPONSIBLE FOR VERIFYING AND VALIDATING THE SUITABILITY OF NATIONAL INSTRUMENTS PRODUCTS WHENEVER NATIONAL INSTRUMENTS PRODUCTS ARE INCORPORATED IN A SYSTEM OR APPLICATION, INCLUDING, WITHOUT LIMITATION, THE APPROPRIATE DESIGN, PROCESS AND SAFETY LEVEL OF SUCH SYSTEM OR APPLICATION.

Compliance

Compliance with FCC/Canada Radio Frequency Interference Regulations
Determining FCC Class
The Federal Communications Commission (FCC) has rules to protect wireless communications from interference. The FCC places digital electronics into two classes. These classes are known as Class A (for use in industrial-commercial locations only) or Class B (for use in residential or commercial locations). All National Instruments (NI) products are FCC Class A products.
Depending on where it is operated, this Class A product could be subject to restrictions in the FCC rules. (In Canada, the Department of Communications (DOC), of Industry Canada, regulates wireless interference in much the same way.) Digital electronics emit weak signals during normal operation that can affect radio, television, or other wireless products.
All Class A products display a simple warning statement of one paragraph in length regarding interference and undesired operation. The FCC rules have restrictions regarding the locations where FCC Class A products can be operated.
Consult the FCC Web site at
FCC/DOC Warnings
This equipment generates and uses radio frequency energy and, if not installed and used in strict accordance with the instructions in this manual and the CE marking Declaration of Conformity*, may cause interference to radio and television reception. Classification requirements are the same for the Federal Communications Commission (FCC) and the Canadian Department of Communications (DOC).
Changes or modifications not expressly approved by NI could void the user’s authority to operate the equipment under the FCC Rules.
Class A
Federal Communications Commission
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user is required to correct the interference at their own expense.
www.fcc.gov for more information.
Canadian Department of Communications
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
Compliance with EU Directives
Users in the European Union (EU) should refer to the Declaration of Conformity (DoC) for information* pertaining to the CE marking. Refer to the Declaration of Conformity (DoC) for this product for any additional regulatory compliance information. To obtain the DoC for this product, visit and click the appropriate link in the Certification column.
* The CE marking Declaration of Conformity contains important supplementary information and instructions for the user or
installer.
ni.com/certification, search by model number or product line,

Conventions

The following conventions are used in this manual:
» The » symbol leads you through nested menu items and dialog box options
to a final action. The sequence File»Page Setup»Options directs you to pull down the File menu, select the Page Setup item, and select Options from the last dialog box.
This icon denotes a note, which alerts you to important information.
This icon denotes a caution, which advises you of precautions to take to avoid injury, data loss, or a system crash. When this symbol is marked on a product, refer to the Safety section of Appendix A, Specifications, for information about precautions to take.
When symbol is marked on a product, it denotes a warning advising you to take precautions to avoid electrical shock.
bold Bold text denotes items that you must select or click in the software, such
as menu items and dialog box options. Bold text also denotes parameter names.
italic Italic text denotes variables, emphasis, a cross-reference, or an introduction
to a key concept. Italic text also denotes text that is a placeholder for a word or value that you must supply.
monospace Text in this font denotes text or characters that you should enter from the
keyboard, sections of code, programming examples, and syntax examples. This font is also used for the proper names of disk drives, paths, directories, programs, subprograms, subroutines, device names, functions, operations, variables, filenames, and extensions.

Contents

Chapter 1 General Information
Introduction....................................................................................................................1-1
I/O Ports.........................................................................................................................1-1
Cleaning .........................................................................................................................1-2
Chapter 2 System Setup
Important Safety Information ........................................................................................2-1
Setup ..............................................................................................................................2-2
Touchscreen Calibration..................................................................................2-3
Panel Mounting..............................................................................................................2-4
Chapter 3 Jumpers and Connectors
Jumper and Connector Functions ..................................................................................3-1
Jumper and Connector Locations ..................................................................................3-3
Appendix A Specifications
Appendix B Serial Port Settings
Appendix C Watchdog Timer Programming
Appendix D Watchdog Timer Programming on WinCE (TPC-2012)
Appendix E Features in Windows XP Embedded (TPC-2512)
© National Instruments Corporation vii TPC-2012/TPC-2512 User Manual
Contents
Appendix F Accessory Kit Assembly Procedure
Appendix G Touchscreen Configuration
Appendix H Fuse Replacement
Appendix I Technical Support and Professional Services
Index
TPC-2012/TPC-2512 User Manual viii ni.com
General Information
This chapter includes general information about the TPC-2012/TPC-2512 Human Machine Interface (HMI).

Introduction

The TPC-2012/TPC-2512 touch panel computer, a state-of-the-art HMI based on an x86 platform, includes these key features:
Fanless—Because the system uses a low-power processor, it does not
need fans, which often are unreliable and cause dust to circulate inside the equipment.
Bright display—The TFT LCD features a 12.1 in. display that meets
industrial demands for clear interfaces.
Powerful communication capability—The TPC-2012/TPC-2512 is
a powerful I/O interface for easy communication with other devices. The I/O interface includes serial ports, a parallel port, and Ethernet and USB 1.1 support. The TPC-2012/TPC-2512 also supports the PCI/104 expansion slot, making it easy to expand with PCI/104 modules.
Windows CE support—In addition to Windows XP support, the
TPC-2012/TPC-2512 supports the Windows CE and Windows XP embedded platforms. An optional Windows CE operating system specifically for the TPC-2012/TPC-2512 is available for Windows CE application programmers.
1

I/O Ports

The TPC-2012/TPC-2512 includes the following ports:
One parallel port that supports EPP/ ECP modes
Four serial ports: RS232 (COM1, COM2, COM3) and RS232/422/485 (COM4)
One RJ-45 Ethernet port
Two PS/2 ports: 6-pin mini-DIN ports for keyboard and mouse
© National Instruments Corporation 1-1 TPC-2012/TPC-2512 User Manual
Chapter 1 General Information
1
2 3
Two USB 2.0 ports compliant with USB 1.0 and 1.1.
One PCI/104 slot
Figure 1-1 shows the I/O port arrangement.
4
5
1 PS/2 Mouse 2 PS/2 Keyboard 3USB

Cleaning

9
8 7
4LAN 5Parallel Port 6 COM1 (RS232)
6
7 COM2 (RS232) 8 COM3 (RS232) 9 COM4 (RS232/422/485)

Figure 1-1. I/O Port Arrangement

For more TPC-2012/TPC-2512 specifications, see Appendix A,
Specifications.
If you need to clean the unit, use a soft, nonmetallic brush. Make sure that the unit is completely dry and free from contaminants before returning it to service.
TPC-2012/TPC-2512 User Manual 1-2 ni.com
System Setup
This chapter includes setup information for the TPC-2012/TPC-2512.

Important Safety Information

Before setting up the TPC-2012/TPC-2512, read these safety instructions carefully.
Disconnect this equipment from any AC outlet before cleaning. Use a damp cloth. Do not use liquid or spray detergents for cleaning.
For plug-in equipment, the power outlet socket must be located near the equipment and must be easily accessible.
Keep this equipment away from excessive humidity.
Place this equipment on a reliable surface during installation. Dropping it or letting it fall may cause damage.
The openings on the enclosure are for air convection. Protect the equipment from overheating. Do not cover the openings.
2
Make sure the power source voltage is correct before connecting the equipment to the power outlet.
Position the power cord so that it cannot be stepped on. Do not place anything over the power cord.
All cautions and warnings on the equipment should be noted.
If the equipment is not used for a long time, disconnect it from the power source to avoid damage by transient overvoltage.
Never pour any liquid into an opening. This may cause fire or electrical shock.
Never open the equipment. For safety reasons, only qualified service personnel should open the equipment.
© National Instruments Corporation 2-1 TPC-2012/TPC-2512 User Manual
Chapter 2 System Setup
Caution There is a danger of explosion if the battery is incorrectly replaced. Replace the
battery only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer’s instructions.
If one of the following situations arises, have service personnel check the equipment:
The power cord or plug is damaged.
Liquid has penetrated into the equipment.
The equipment has been exposed to moisture.
The equipment does not work well, or you cannot get it to work according to the user manual.
The equipment has been dropped and damaged.
The equipment has obvious signs of breakage.
Do not leave this equipment in an environment where the storage temperature may go below –20 °C (–4 °F) or above 60 °C (140 °F). Doing so could damage the equipment. The equipment should be in a controlled environment.
The sound pressure level at the operator’s position according to IEC 704-1:1982 is no more than 70 dB (A).
Caution The protection this equipment provides may be impaired if it is used in a manner
not described in this manual.

Setup

Follow these steps to set up the TPC-2012/TPC-2512:
1. Unpack the TPC-2012/TPC-2512. Be sure your kit includes the following items:
The TPC-2012/TPC-2512 HMI
Eight panel mounting clamps
Eight panel mounting screws
One 3-pin power connector
One HMI Resource CD
One CompactFlash to IDE adapter card
If any items are missing or damaged, contact National Instruments.
TPC-2012/TPC-2512 User Manual 2-2 ni.com
Chapter 2 System Setup
Caution Be sure system power is off before plugging in or pulling out the CompactFlash
card.
2. Install a CompactFlash card containing Windows CE, embedded Windows XP, or another operating system.
3. Connect the power connector to 24 VDC power lines. Be sure to connect the positive, negative, and ground lines as shown in Figure 2-1. The power lines can be from either a power adapter or in-house power source.
4. Connect the power connector to the power receptor on the TPC-2012/TPC-2512. The power receptor pin assignment is shown in Figure 2-2.
5. Switch on the power switch to power on the system.

Touchscreen Calibration

The TPC-2012/TPC-2512 touchscreen should be correctly calibrated and ready to use when you power on the system. However, if the calibration is not correct or you want to choose custom calibration options, refer to Appendix G, Touchscreen Configuration.
+

Figure 2-1. Power Connector

GND

Figure 2-2. Power Receptor and Pin Assignment

GND
+
© National Instruments Corporation 2-3 TPC-2012/TPC-2512 User Manual
Chapter 2 System Setup

Panel Mounting

Note The mounting panel thickness should be less than 6 mm (0.236 in.).
Follow these steps to mount the TPC-2012/TPC-2512 in a panel:
1. Be sure the adhesive waterproof gasket on the front bezel is in position.
2. Install the TPC-2012/TPC-2512 in the panel opening. (Refer to Appendix A, Specifications, for cutout dimensions.)
3. Hook the clamps included in the accessory pack to the holes around the four sides of the bezel.
4. Insert the screws included in the accessory pack into the clamps. To fasten the TPC-2012/TPC-2512 to the panel, tighten the screws so they push against the mounting panel.
TPC-2012/TPC-2512 User Manual 2-4 ni.com
Jumpers and Connectors
This chapter describes the TPC-2012/TPC-2512 jumpers and connectors.

Jumper and Connector Functions

Table 3-1 lists the jumper and connector functions.

Table 3-1. Mainboard Connectors and Jumpers

Label Function Description
CN2 LCD power LCD inverter connector
CN3 CF CompactFlash socket
CN4 IDE Internal IDE 44-pin (2 mm)
CN5 Ethernet RJ45 LAN port
CN6 LPT Printer port
3
connector
CN7 COM1 Serial port: COM2 RS232
CN8 COM2 Serial port: COM1 RS232
CN9 DC in DC power in connector
(5.08 mm, 3-pin housing)
CN10 USB2 Two USB type-A female
CN11 USB1 Two USB type-A female
CN12 PS2 mouse Standard mini-DIN 6-pin
CN13 PS2 keyboard Standard mini-DIN 6-pin
CN14 PCI104 PCI104 30*4 connector
CN15 COM3 Serial port: COM1 RS232
CN16 COM4 Serial port: COM1
RS232/485/422
© National Instruments Corporation 3-1 TPC-2012/TPC-2512 User Manual
Chapter 3 Jumpers and Connectors
JP1 Panel Panel connector
JP2 Touc h Touch connector
JP4 5 V/3 V PCI104 5 V/3 V select
J1 DDR DDR connector
J3 1*3 pin header Clear CMOS
SW1 Power switch System power switch
BH1 Battery RTC battery
FS1 Fuse Fuse holder
Table 3-1. Mainboard Connectors and Jumpers (Continued)
Label Function Description
TPC-2012/TPC-2512 User Manual 3-2 ni.com
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