National Instruments SCXI-1581 User Manual

TM
SCXI

SCXI-1581 User Manual

April 2006 323074C-01

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Important Information

Warranty

The SCXI-1581 is warranted against defects in materials and workmanship for a period of one year from the date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace equipment that proves to be defective during the warranty period. This warranty includes parts and labor.
The media on which you receive National Instruments software are warranted not to fail to execute programming instructions, due to defects in materials and workmanship, for a period of 90 days from date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace software media that do not execute programming instruc tions if National Instruments receives notice of such defects during the warranty period. National Instruments does not warrant that the operation of the software shall be uninterrupted or error free.
A Return Material Authorization (RMA) number must be obtained from the factory and clearly marked on the outside of the package before any equipment will be accepted for warranty work. National Instruments will pay the shipping costs of returning to the owner parts which are covered by warranty.
National Instruments believes that the information in this document is accurate. The document has been carefully reviewed for technical accuracy. In the event that technical or typographical errors exist, National Instruments reserves the right to make changes to subsequent editions of this document without prior notice to holders of this edition. The reader should consult National Instruments if errors are suspected. In no event shall National Instruments be liable for any damages arising out of or related to this document or the information contained in it.
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Conventions

The following conventions are used in this manual:
<> Angle brackets that contain numbers separated by an ellipsis represent
a range of values associated with a bit or signal name—for example, AO <3..0> .
» The » symbol leads you through nested menu items and dialog box options
to a final action. The sequence File»Page Setup»Options directs you to pull down the File menu, select the Page Setup item, and select Options from the last dialog box.
This icon denotes a note, which alerts you to important information.
This icon denotes a caution, which advises you of precautions to take to avoid injury, data loss, or a system crash. When this symbol is marked on the product, refer to the Read Me First: Safety and Radio-Frequency Interference document, shipped with the product, for precautions to take.
When symbol is marked on a product it denotes a warning advising you to take precautions to avoid electrical shock.
When symbol is marked on a product it denotes a component that may be hot. Touching this component may result in bodily injury.
bold Bold text denotes items that you must select or click in the software, such
as menu items and dialog box options. Bold text also denotes parameter names.
italic Italic text denotes variables, emphasis, a cross-reference, or an introduction
to a key concept. Italic text also denotes text that is a placeholder for a word or value that you must supply.
monospace Text in this font denotes text or characters that you should enter from the
keyboard, sections of code, programming examples, and syntax examples. This font is also used for the proper names of disk drives, paths, directories, programs, subprograms, subroutines, device names, functions, operations, variables, filenames and extensions, and code excerpts.
monospace bold Bold text in this font denotes the messages and responses that the computer
automatically prints to the screen. This font also emphasizes lines of code that are different from the other examples.

Contents

Chapter 1 About the SCXI-1581
What You Need to Get Started ......................................................................................1-1
National Instruments Documentation ............................................................................1-2
Installing Application Software, NI-DAQ, and the E/M Series DAQ Device ..............1-3
Installing the SCXI-1581 Module into the SCXI Chassis...............................1-4
Verifying the SCXI-1581 Installation............................................................................1-4
Configuring the SCXI System Software .........................................................1-4
Calibrating the SCXI-1581 ............................................................................................1-5
Chapter 2 Connecting Signals
Pin Assignments ............................................................................................................2-1
Chapter 3 Theory of Operation
Scanning Other SCXI Modules Through the SCXI-1581 .............................................3-2
Chapter 4 Using the SCXI-1581
Operation of the Current Sources ..................................................................................4-1
Connecting Resistive Devices to the SCXI-1581 ..........................................................4-1
4-Wire Configuration ......................................................................................4-2
2-Wire Configuration ......................................................................................4-3
3-Wire Resistive Sensor Connected in a 2-Wire Configuration .....................4-4
Lead-Resistance Compensation Using a 3-Wire Resistive Sensor
and Two Matched Current Sources ..............................................................4-5
Lead-Resistance Compensation Using a 3-Wire Resistive Sensor
and Two Differential Amplifiers ..................................................................4-6
Configuring Sensors in Software...................................................................................4-7
Creating an RTD Virtual Channel Using NI-DAQmx ....................................4-7
Creating a Thermistor Virtual Channel Using NI-DAQmx ............................4-8
Measuring Temperature with Resistive Transducers.....................................................4-9
RTDs................................................................................................................4-9
RTD Measurement Errors.................................................................4-9
The Relationship Between Resistance and Temperature
in RTDs ..........................................................................................4-10
© National Instruments Corporation v SCXI-1581 User Manual
Contents
Thermistors ..................................................................................................... 4-13
Thermistor Measurement Circuits .................................................... 4-15
Resistance/Temperature Characteristic of Thermistors.................... 4-16
Appendix A Specifications
Appendix B Removing the SCXI-1581
Appendix C Common Questions
Glossary
Index
Figures
Figure 1-1. SCXI-1581 to DMM Connections ........................................................ 1-4
Figure 3-1. Block Diagram of SCXI-1581 .............................................................. 3-1
Figure 4-1. 4-Wire Resistive Sensor Connected in a 4-Wire Configuration........... 4-2
Figure 4-2. 2-Wire Resistive Sensor Connected in a 2-Wire Configuration........... 4-3
Figure 4-3. 3-Wire Resistive Sensor Connected in a 2-Wire Configuration........... 4-4
Figure 4-4. 3-Wire Configuration Using Matched Current Sources ....................... 4-5
Figure 4-5. 3-Wire Configuration Using Two Differential Amplifiers ................... 4-6
Figure 4-6. 2-Wire RTD Measurement ................................................................... 4-10
Figure 4-7. Resistance-Temperature Curve for a 100 Platinum RTD,
α = 0.00385..........................................................................................4-11
Figure 4-8. Resistance-Temperature Curve for a 2,252 Thermistor.................... 4-14
Figure 4-9. Thermistor Measurement with Constant Current Excitation ................ 4-15
Figure A-1. SCXI-1581 Dimensions........................................................................ A-2
Figure B-1. Removing the SCXI-1581..................................................................... B-2
SCXI-1581 User Manual vi ni.com
Tables
Contents
Table 2-1. Front Signal Pin Assignments ..............................................................2-2
Table 2-2. Signal Descriptions................................................................................2-3
Table 2-3. Rear Signal Pin Assignments ................................................................2-4
Table 2-4. SCXI-1581 Communication Signals .....................................................2-5
Table 4-1. Platinum RTD Types.............................................................................4-12
Table C-1. SCXI-1581 Digital Signals....................................................................C-3
© National Instruments Corporation vii SCXI-1581 User Manual
About the SCXI-1581
The SCXI-1581 module provides 32 channels of 100 µA current excitation. You can use the SCXI-1581 in any application that requires 100 µA fixed current excitation. For example you can use the SCXI-1581 to provide excitation to resistive transducers such as RTDs and thermistors. This enables other input devices such as the SCXI-1102/B/C to measure the output of the transducers.

What You Need to Get Started

To set up and use the SCXI-1581, you need the following items:
Hardware
SCXI-1581 module
One of the following terminal blocks:
SCXI-1300 terminal connectivity.
SCXI-1310—custom kit for custom connectivity.
BNC-2095—rack-mount terminal block for BNC connectivity.
TBX-96—DIN EN mount terminal block with screw terminal connectivity.
SCXI or PXI/SCXI combo chassis
E/M Series DAQ device
Computer
Cabling, cable adapter, and sensors as required for your
application
1
1
—front-mount terminal block with screw
1
When connected to an SCXI-1581, you cannot measure the onboard temperature sensor.
© National Instruments Corporation 1-1 SCXI-1581 User Manual
Chapter 1 About the SCXI-1581
Software
NI-DAQ 7.0 or later
Application software, such as LabVIEW, LabWindows
Measurement Studio, or other programming environments
Documentation
Read Me First: Safety and Radio-Frequency Interference
DAQ Getting Started Guide
SCXI Quick Start Guide
SCXI-1581 User Manual
Documentation for your hardware
Documentation for your software
Tools
Wire cutter
Wire stripper
Flathead screwdriver
Phillips screwdriver
/CVI™,

National Instruments Documentation

The SCXI-1581 User Manual is one piece of the documentation set for data acquisition (DAQ) systems. You could have any of several types of manuals depending on the hardware and software in the system. Use the manuals you have as follows:
The SCXI Quick Start Guide—This document contains a quick overview for setting up an SCXI chassis, installing SCXI modules and terminal blocks, and attaching sensors. It also describes setting up the SCXI system in MAX.
SCXI or PXI/SCXI chassis manual—Read this manual for maintenance information on the chassis and for installation instructions.
The DAQ Getting Started Guide—This document has information on installing NI-DAQ and the E/M Series DAQ device. Install these before you install the SCXI module.
The SCXI hardware user manuals—Read these manuals for detailed information about signal connections and module configuration. They
SCXI-1581 User Manual 1-2 ni.com
Chapter 1 About the SCXI-1581
also explain, in greater detail, how the module works and contain application hints.
Accessory installation guides or manuals—Read the terminal block and cable assembly installation guides. They explain how to physically connect the relevant pieces of the system. Consult these guides when you are making the connections.
The E/M Series DAQ device documentation—This documentation has detailed information about the DAQ device that plugs into or is connected to the computer. Use this documentation for hardware installation and configuration instructions, specification information about the DAQ device, and application hints.
Software documentation—You may have both application software and NI-DAQ software documentation. National Instruments (NI) application software includes LabVIEW, LabWindows/CVI, and Measurement Studio. After you set up the hardware system, use either your application software documentation or the NI-DAQ documentation to help you write your application. If you have a large, complex system, it is worthwhile to look through the software documentation before you configure the hardware.
One or more of the following help files for software information:
Start»Programs»National Instruments»NI-DAQ»
NI-DAQmx Help
Start»Programs»National Instruments»NI-DAQ»
Traditional NI-DAQ User Manual
Start»Programs»National Instruments»NI-DAQ»
Traditional NI-DAQ Function Reference Help
You can download NI documents from the latest version of NI-DAQ, click Download Software at
ni.com/manuals. To download
ni.com.

Installing Application Software, NI-DAQ, and the E/M Series DAQ Device

Refer to the DAQ Getting Started Guide packaged with the NI-DAQ software to install your application software, NI-DAQ driver software, and the DAQ device to which you will connect the SCXI-1581. NI-DAQ 7.0 or later is required to configure and program the SCXI-1581 module. If you do not have NI-DAQ 7.0 or later, you can either contact an NI sales representative to request it on a CD or download the latest NI-DAQ version from
ni.com.
© National Instruments Corporation 1-3 SCXI-1581 User Manual
Chapter 1 About the SCXI-1581
Note Refer to the Read Me First: Safety and Radio-Frequency Interference document
before removing equipment covers or connecting or disconnecting any signal wires.
Installing the SCXI-1581 Module into the SCXI Chassis
Refer to the SCXI Quick Start Guide to install your SCXI-1581 module.
Verifying the SCXI-1581 Installation
The SCXI-1581 has no software configurable settings in MAX for use with either NI-DAQmx or Traditional NI-DAQ (Legacy).
To verify the functionality of the SCXI-1581 complete the following steps while referring to Figure 1-1:
1. Connect a high-precision DMM to each Ex (x)+ and Ex (x)– channel, configured in current measurement mode.
2. Verify that the output is 100 µA and is within the specifications listed in Appendix A, Specifications.
3. If any channel is not within specifications, ensure that the SCXI chassis is functioning properly.
4. If the module is still not within specifications, contact NI for further technical assistance. NI contact information is listed in the Technical Support Information document.
DMM
Current In
COM/GND
Figure 1-1. SCXI-1581 to DMM Connections
SCXI-1581
Ex (x )+
Ex (x )–

Configuring the SCXI System Software

Refer to the SCXI Quick Start Guide and the user manuals of the modules in your application to configure and verify them in software.
SCXI-1581 User Manual 1-4 ni.com
Calibrating the SCXI-1581
The SCXI-1581 is within the specifications described in Appendix A,
Specifications, when it is shipped. You can verify that the SCXI-1581 is
within the specification using a DMM of appropriate accuracy for your application. If a current source on the SCXI-1581 drifts out of specification over time, a subcomponent has likely failed. If the SCXI-1581 fails to operate according to the published specifications, send it back to NI for repair or replacement. For information about contacting NI, refer to the Technical Support Information document.
Chapter 1 About the SCXI-1581
© National Instruments Corporation 1-5 SCXI-1581 User Manual
Connecting Signals
This chapter discusses signal connections to using the SCXI-1581 module.

Pin Assignments

The pin assignments for the SCXI-1581 front signal connector are shown in Table 2-1.
Note Do not make any connections to RSVD pins.
2
© National Instruments Corporation 2-1 SCXI-1581 User Manual
Chapter 2 Connecting Signals

Table 2-1. Front Signal Pin Assignments

Front Connector Diagram Pin Number Column A Column B Column C
32 NC EX0– EX0+
Column
A B C
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
NC means no connection 2 CGND EX30– EX30+
RSVD means reserved 1 RSVD EX31– EX31+
31 NC EX1– EX1+
30 NC EX2– EX2+
29 NC EX3– EX3+
28 RSVD EX4– EX4+
27 RSVD EX5– EX5+
26 RSVD EX6– EX6+
25 RSVD EX7– EX7+
24 NC EX8– EX8+
23 NC EX9– EX9+
22 NC EX10– EX10+
21 NC EX11– EX11+
20 RSVD EX12– EX12+
19 RSVD EX13– EX13+
18 NC EX14– EX14+
17 NC EX15– EX15+
16 NC EX16– EX16+
15 NC EX17– EX17+
14 NC EX18– EX18+
13 NC EX19– EX19+
12 NC EX20– EX20+
11 NC EX21– EX21+
10 NC EX22– EX22+
9 NC EX23– EX23+
8 NC EX24– EX24+
7 NC EX25– EX25+
6 NC EX26– EX26+
5 NC EX27– EX27+
4 NC EX28– EX28+
3 NC EX29– EX29+
SCXI-1581 User Manual 2-2 ni.com
Chapter 2 Connecting Signals

Table 2-2. Signal Descriptions

Pin Signal Name Description
A1, A19, A20, A25–28
RSVD Reserved—this pin is reserved. Do not connect
any signal to this pin.
A2 CGND Chassis Ground—connects to the SCXI chassis.
B1–32 EX<0..31>– Negative Excitation—connects to the channel
ground reference. This is the return path for the corresponding EX+ channel.
C1–32 EX<0..31>+ Positive excitation—connects to the positive
current output of the channel.
The rear signal connector, shown in Table 2-3, is used for analog signal connectivity and communication between the SCXI-1581 and the E/M Series DAQ device. Grounding signals AIGND and OUTREF provide reference signals needed in the various analog input referencing modes on the E/M Series DAQ device. In multiplexed mode, the CH0 signal pair is used for sending analog signals from other modules to the connected E/M Series DAQ device. If the module is directly connected to the E/M Series DAQ device, the other analog channels of the E/M Series DAQ device are available for general-purpose analog input because they are not connected to the SCXI-1581 in multiplexed mode.
The communication signals between the E/M Series DAQ device and the SCXI system are SERDATIN, SERDATOUT, DAQD*/A, SLOT0SEL*, SERCLK, and SCANCLK. The digital ground, DIGGND on pins 24 and 33, provides a separate ground reference for the communication signals. SERDATIN, SERDATOUT, DAQD*/A, SLOT0SEL*, and SERCLK are the communication lines for programming the SCXI-1581. The SCANCLK and SYNC signals are the signals necessary for multiplexed mode scanning. If the E/M Series DAQ device is connected to the SCXI-1581, these digital lines are unavailable for general-purpose digital I/O.
© National Instruments Corporation 2-3 SCXI-1581 User Manual
Chapter 2 Connecting Signals
Rear Connector
Diagram
12
34
56
78
910
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26
27 28
29 30
31 32
33 34
35 36
37 38
39 40
41 42
43 44
45 46
47 48
49 50

Table 2-3. Rear Signal Pin Assignments

Signal Name Pin Number Pin Number Signal Name
AI GND 1 2 AI GND
CH 0 + 3 4 CH 0 –
5 6
7 8
9 10
11 12
13 14
15 16
17 18
OUT REF 19 20
21 22
23 24 DIG GND
SER DAT IN 25 26 SER DAT OUT
DAQ D*/A 27 28
SLOT 0 SEL* 29 30
31 32
DIG GND 33 34
35 36 AI HOLD COMP,
AI HOLD
SER CLK 37 38
39 40
41 42
43 44
45 46 SYNC
47 48
49 50
SCXI-1581 User Manual 2-4 ni.com
Chapter 2 Connecting Signals
The communication signals between the DAQ device and the SCXI system are listed in Table 2-4. If the DAQ device is connected to the SCXI-1581, these digital lines are unavailable for general-purpose digital I/O.
Table 2-4. SCXI-1581 Communication Signals
NI-DAQmx
SCXI
Pin
24, 33 DIG GND D GND DGND Digital ground—these
25 SER DAT IN P0.0 DIO0 Input Serial data in—this
26 SER DAT OUT P0.4 DIO4 Output Serial data out—this
27 DAQ D*/A P0.1 DIO1 Input Board data/address
29 SLOT 0 SEL* P0.2 DIO2 Input Slot 0 select—this
Signal Name
Device Signal
Name
Traditional NI-DAQ
(Legacy) Device
Signal Name
Direction Description
pins supply the reference for E/M Series DAQ device digital signals and are connected to the module digital ground.
signal taps into the SCXIbus MOSI line to send serial input data to a module or Slot 0.
signal taps into the SCXIbus MISO line to accept serial output data from a module.
line—this signal taps into the SCXIbus D*/A line to indicate to the module whether the incoming serial stream is data or address information.
signal taps into the SCXIbus INTR* line to indicate whether the information on MOSI is being sent to a module or Slot 0.
© National Instruments Corporation 2-5 SCXI-1581 User Manual
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