National Instruments PCI-1405 User Manual

NI Vision

NI PCI-1405 User Manual

Single-Channel Color Image Acquisition Device
NI PCI-1405 User Manual
February 2007 373687B-01

Support

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Important Information

Warranty

The NI PCI-1405 is warranted against defects in materials and workmanship for a period of one year from the date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace equipment that proves to be defective during the warranty period. This warranty includes parts and labor.
The media on which you receive National Instruments software are warranted not to fail to execute programming instructions, due to defects in materials and workmanship, for a period of 90 days from date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace software media that do not execute programming instruc tions if National Instruments receives notice of such defects during the warranty period. National Instruments does not warrant that the operation of the software shall be uninterrupted or error free.
A Return Material Authorization (RMA) number must be obtained from the factory and clearly marked on the outside of the package before any equipment will be accepted for warranty work. National Instruments will pay the shipping costs of returning to the owner parts which are covered by warranty.
National Instruments believes that the information in this document is accurate. The document has been carefully reviewed for technical accuracy. In the event that technical or typographical errors exist, National Instruments reserves the right to make changes to subsequent editions of this document without prior notice to holders of this edition. The reader should consult National Instruments if errors are suspected. In no event shall National Instruments be liable for any damages arising out of or related to this document or the information contained in it.
E
XCEPT AS SPECIFIED HEREIN, NATIONAL INSTRUMENTS MAKES NO WARRANTIES, EXPRESS OR IMPLIED, AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. CUSTOMERS RIGHT TO RECOVER DAMAGES CAUSED BY FAULT OR NEGLIGENCE ON THE PART OF NATIONAL
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NSTRUMENTS SHALL BE LIMITED TO THE AMOUNT THERETOFORE PAID BY THE CUSTOMER. NATIONAL INSTRUMENTS WILL NOT BE LIABLE FOR DAMAGES RESULTING
FROM LOSS OF DATA, PROFITS, USE OF PRODUCTS, OR INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF ADVISED OF THE POSSIBILITY THEREOF. This limitation of
the liability of National Instruments will apply regardless of the form of action, whether in contract or tort, including negligence. Any action against National Instruments must be brought within one year after the cause of action accrues. National Instruments shall not be liable for any delay in performance due to causes beyond its reasonable control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures caused by owner’s failure to follow the National Instruments installation, operation, or maintenance instructions; owner’s modification of the product; owner’s abuse, misuse, or negligent acts; and power failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control.

Copyright

Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or mechanical, including photocopying, recording, storing in an information retrieval system, or translating, in whole or in part, without the prior written consent of National Instruments Corporation.
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Other product and company names mentioned herein are trademarks or trade names of their respective companies.
Members of the National Instruments Alliance Partner Program are business entities independent from National Instruments and have no agency, partnership, or joint-venture relationship with National Instruments.

Patents

For patents covering National Instruments products, refer to the appropriate location: Help»Patents in your software, the patents.txt file on your CD, or ni.com/patents.

WARNING REGARDING USE OF NATIONAL INSTRUMENTS PRODUCTS

(1) NATIONAL INSTRUMENTS PRODUCTS ARE NOT DESIGNED WITH COMPONENTS AND TESTING FOR A LEVEL OF RELIABILITY SUITABLE FOR USE IN OR IN CONNECTION WITH SURGICAL IMPLANTS OR AS CRITICAL COMPONENTS IN ANY LIFE SUPPORT SYSTEMS WHOSE FAILURE TO PERFORM CAN REASONABLY BE EXPECTED TO CAUSE SIGNIFICANT INJURY TO A HUMAN.
(2) IN ANY APPLICATION, INCLUDING THE ABOVE, RELIABILITY OF OPERATION OF THE SOFTWARE PRODUCTS CAN BE IMPAIRED BY ADVERSE FACTORS, INCLUDING BUT NOT LIMITED TO FLUCTUATIONS IN ELECTRICAL POWER SUPPLY, COMPUTER HARDWARE MALFUNCTIONS, COMPUTER OPERATING SYSTEM SOFTWARE FITNESS, FITNESS OF COMPILERS AND DEVELOPMENT SOFTWARE USED TO DEVELOP AN APPLICATION, INSTALLATION ERRORS, SOFTWARE AND HARDWARE COMPATIBILITY PROBLEMS, MALFUNCTIONS OR FAILURES OF ELECTRONIC MONITORING OR CONTROL DEVICES, TRANSIENT FAILURES OF ELECTRONIC SYSTEMS (HARDWARE AND/OR SOFTWARE), UNANTICIPATED USES OR MISUSES, OR ERRORS ON THE PART OF THE USER OR APPLICATIONS DESIGNER (ADVERSE FACTORS SUCH AS THESE ARE HEREAFTER COLLECTIVELY TERMED “SYSTEM FAILURES”). ANY APPLICATION WHERE A SYSTEM FAILURE WOULD CREATE A RISK OF HARM TO PROPERTY OR PERSONS (INCLUDING THE RISK OF BODILY INJURY AND DEATH) SHOULD NOT BE RELIANT SOLELY UPON ONE FORM OF ELECTRONIC SYSTEM DUE TO THE RISK OF SYSTEM FAILURE. TO AVOID DAMAGE, INJURY, OR DEATH, THE USER OR APPLICATION DESIGNER MUST TAKE REASONABLY PRUDENT STEPS TO PROTECT AGAINST SYSTEM FAILURES, INCLUDING BUT NOT LIMITED TO BACK-UP OR SHUT DOWN MECHANISMS. BECAUSE EACH END-USER SYSTEM IS CUSTOMIZED AND DIFFERS FROM NATIONAL INSTRUMENTS' TESTING PLATFORMS AND BECAUSE A USER OR APPLICATION DESIGNER MAY USE NATIONAL INSTRUMENTS PRODUCTS IN COMBINATION WITH OTHER PRODUCTS IN A MANNER NOT EVALUATED OR CONTEMPLATED BY NATIONAL INSTRUMENTS, THE USER OR APPLICATION DESIGNER IS ULTIMATELY RESPONSIBLE FOR VERIFYING AND VALIDATING THE SUITABILITY OF NATIONAL INSTRUMENTS PRODUCTS WHENEVER NATIONAL INSTRUMENTS PRODUCTS ARE INCORPORATED IN A SYSTEM OR APPLICATION, INCLUDING, WITHOUT LIMITATION, THE APPROPRIATE DESIGN, PROCESS AND SAFETY LEVEL OF SUCH SYSTEM OR APPLICATION.

Compliance

Compliance with FCC/Canada Radio Frequency Interference Regulations
Determining FCC Class
The Federal Communications Commission (FCC) has rules to protect wireless communications from interference. The FCC places digital electronics into two classes. These classes are known as Class A (for use in industrial-commercial locations only) or Class B (for use in residential or commercial locations). All National Instruments (NI) products are FCC Class A products.
Depending on where it is operated, this Class A product could be subject to restrictions in the FCC rules. (In Canada, the Department of Communications (DOC), of Industry Canada, regulates wireless interference in much the same way.) Digital electronics emit weak signals during normal operation that can affect radio, television, or other wireless products.
All Class A products display a simple warning statement of one paragraph in length regarding interference and undesired operation. The FCC rules have restrictions regarding the locations where FCC Class A products can be operated.
Consult the FCC Web site at
FCC/DOC Warnings
This equipment generates and uses radio frequency energy and, if not installed and used in strict accordance with the instructions in this manual and the CE marking Declaration of Conformity*, may cause interference to radio and television reception. Classification requirements are the same for the Federal Communications Commission (FCC) and the Canadian Department of Communications (DOC).
Changes or modifications not expressly approved by NI could void the user’s authority to operate the equipment under the FCC Rules.
Class A
www.fcc.gov for more information.
Federal Communications Commission
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user is required to correct the interference at their own expense.
Canadian Department of Communications
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations. Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
Compliance with EU Directives
Users in the European Union (EU) should refer to the Declaration of Conformity (DoC) for information* pertaining to the CE marking. Refer to the Declaration of Conformity (DoC) for this product for any additional regulatory compliance information. To obtain the DoC for this product, visit and click the appropriate link in the Certification column.
* The CE marking Declaration of Conformity contains important supplementary information and instructions for the user or
installer.
ni.com/certification, search by model number or product line,

Conventions

The following conventions are used in this manual:
» The » symbol leads you through nested menu items and dialog box options
to a final action. The sequence File»Page Setup»Options directs you to pull down the File menu, select the Page Setup item, and select Options from the last dialog box.
This icon denotes a note, which alerts you to important information.
This icon denotes a caution, which advises you of precautions to take to avoid injury, data loss, or a system crash. When this symbol is marked on a product, refer to Getting Started with the NI PCI-1405, for information about precautions to take.
bold Bold text denotes items that you must select or click in the software, such
as menu items and dialog box options. Bold text also denotes parameter names.
italic Italic text denotes variables, emphasis, a cross-reference, or an introduction
to a key concept. Italic text also denotes text that is a placeholder for a word or value that you must supply.
monospace Text in this font denotes text or characters that you should enter from the
keyboard, sections of code, programming examples, and syntax examples. This font is also used for the proper names of disk drives, paths, directories, programs, subprograms, subroutines, device names, functions, operations, variables, filenames, and extensions.
NI 1405 NI 1405 refers to the NI PCI-1405 image acquisition device.

Contents

Chapter 1 Introduction
About the NI 1405 .........................................................................................................1-1
Software Overview ........................................................................................................1-2
NI-IMAQ Driver Software ..............................................................................1-2
National Instruments Application Software ....................................................1-3
Integration with DAQ and Motion Control ..................................................... 1-4
Chapter 2 Hardware Overview
Functional Overview......................................................................................................2-1
Video Acquisition............................................................................................2-2
Video Decoder.................................................................................................2-2
SDRAM........................................................................................................... 2-2
Trigger Control and Mapping Circuitry ..........................................................2-2
Acquisition and ROI Circuitry ........................................................................ 2-3
Scatter-Gather DMA Controllers ....................................................................2-3
Bus Master PCI Interface ................................................................................ 2-3
Start Conditions ...............................................................................................2-3
Acquisition Window Control ..........................................................................2-4
Vision Builder for Automated Inspection.........................................1-3
Vision Development Module ............................................................1-3
Chapter 3 Signal Connections
Connectors .....................................................................................................................3-1
Signal Descriptions ........................................................................................................3-2
Appendix A Introduction to Color
Appendix B Technical Support and Professional Services
© National Instruments Corporation vii NI PCI-1405 User Manual
Contents
Glossary
Index
NI PCI-1405 User Manual viii ni.com
Introduction
This chapter describes the NI PCI-1405 (NI 1405) and the software programming choices.

About the NI 1405

The NI 1405 is a PCI monochrome and color image acquisition device that supports a diverse range of analog cameras from many camera companies. The NI 1405 acquires images in real time and can store these images in onboard frame memory or transfer these images directly to system memory.
The NI 1405 is easy to configure, which allows you to begin acquiring images quickly. The NI 1405 ships with NI Vision Acquisition Software, which includes NI-IMAQ, the National Instruments driver software you can use to directly control the NI 1405 and other National Instruments image acquisition hardware products. Using NI-IMAQ, you can quickly and easily start your applications without having to program the device at the register level.
1
The NI 1405 features a precision color analog video decoder ideal for industrial and scientific environments. The NI 1405 supports both NTSC and PAL color standards as well as the RS-170 and CCIR monochrome standards. The NI 1405 also provides one external input/output (I/O) line that you can use as a trigger or digital I/O line. If you require more advanced triggering or digital I/O lines, you can use the NI 1405 and NI-IMAQ with the National Instruments data acquisition (DAQ) product line.
© National Instruments Corporation 1-1 NI PCI-1405 User Manual
Chapter 1 Introduction

Software Overview

Programming the NI 1405 requires the NI-IMAQ driver software for controlling the hardware. National Instruments also offers the following application software packages for analyzing and processing your acquired images:
Vision Builder for Automated Inspection (AI)—Allows you to
configure solutions for common inspection tasks.
Vision Development Module—Provides customized control over
hardware and algorithms.
The following sections provide an overview of the driver software and application software. For detailed information about individual software packages, refer to the documentation specific to the package.

NI-IMAQ Driver Software

The NI 1405 ships with NI Vision Acquisition Software, which includes the NI-IMAQ driver software. NI-IMAQ has an extensive library of functions—such as routines for video configuration, continuous and single-shot image acquisition, memory buffer allocation, trigger control, and device configuration—you can call from your application development environment (ADE). NI-IMAQ handles many of the complex issues between the computer and the image acquisition device, such as programming interrupts and camera control.
NI-IMAQ performs all functions required for acquiring and saving images but does not perform image analysis. For image analysis functionality, refer to the National Instruments Application Software section of this chapter.
NI-IMAQ is also the interface path between the NI 1405 and LabVIEW, LabWindows NI-IMAQ software kit includes a series of image acquisition libraries for LabVIEW, LabWindows/CVI, and Measurement Studio, which contains libraries for Microsoft Visual Basic.
NI-IMAQ features both high-level and low-level functions. Examples of high-level functions include the sequences to acquire images in multi-buffer, single-shot, or continuous mode. An example of a low-level function is configuring an image sequence, which requires advanced understanding of the image acquisition device and image acquisition.
NI PCI-1405 User Manual 1-2 ni.com
/CVI™, or a text-based programming environment. The

National Instruments Application Software

This section describes the National Instruments application software packages you can use to analyze and process the images you acquire with the NI 1405.
Vision Builder for Automated Inspection
NI Vision Builder for Automated Inspection (AI) is configurable machine vision software that you can use to prototype, benchmark, and deploy applications for use in LabVIEW, LabWindows/CVI, and Measurement Studio. Vision Builder AI does not require programming, but it is scalable to powerful programming environments.
Vision Builder AI allows you to easily configure and benchmark a sequence of visual inspection steps, as well as deploy the visual inspection system for automated inspection. With Vision Builder AI, you can perform powerful visual inspection tasks and make decisions based on the results of individual tasks. With Vision Builder AI, you can migrate the configured inspection to LabVIEW, extending the capabilities of your applications if necessary.
Chapter 1 Introduction
Vision Development Module
The Vision Development Module is an image acquisition, processing, and analysis library of more than 270 functions for common machine vision tasks, such as:
Pattern matching
Particle analysis
•Gauging
Taking measurements
Grayscale, color, and binary image display
You can use the Vision Development Module functions individually or in combination. With the Vision Development Module, you can acquire, display, and store images, as well as perform image analysis and processing. Using the Vision Development Module, imaging novices and experts can program the most basic or complicated image applications without knowledge of particular algorithm implementations.
© National Instruments Corporation 1-3 NI PCI-1405 User Manual
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