National Instruments NI CB-37F-HVD Installation Manual

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INSTALLATION GUIDE
NI CB-37F-HVD
High-Voltage DIN Rail Screw Terminal Block for Rack Mount Users
This guide describes how to install and use the National Instruments CB-37F-HVD 37-pin D-SUB high-voltage (150 V) DIN rail terminal block. The CB-37F-HVD has screw terminals for connecting up to 37 I/O signals. Use 12–30 AWG wire to connect to the CB-37F-HVD screw terminals.
The CB-37F-HVD is UL recognized. You can use the CB-37F-HVD terminal block with low-voltage or high-voltage products up to 150 V. When hazardous voltages (>30 Vrms, 42.4 V any terminal, all terminals must be considered hazardous. Ensure that external wiring or any circuits connected to the device are properly insulated from human contact.
, 60 VDC) are present on
pk
Caution Failure to adhere to the following precautionary steps when connecting the cable
to a high-voltage NI device can result in electrical shock or death.
Caution Before you begin installation, ensure that no high-voltage signals are connected
to your accessory.
Caution Signal connections should be made by a qualified technician or service personnel.
Caution When using this product with UL listed high-voltage PCI or PXI devices, the
connecting cable must be keyed for hazardous voltage (>30 Vrms, 42.4 V using the 37-Pin High-Voltage Accessory Kit. This kit is provided with the PCI/PXI device or can be ordered separately for replacement (part number 779445-01). Refer to the 37-Pin High-Voltage Accessory Safety Kit Installation Guide provided in the kit for installation instructions.
, 60 VDC)
pk
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When using the CB-37F-HVD with hazardous voltages (>30 Vrms,
42.4 V
, 60 VDC), it is required that all signal wires must be strain
pk
relieved, and the CB-37F-HVD must be placed in a UL listed, suitably-rated NEMA or IP enclosure, shown in Figure 1, which is grounded to a safety earth ground. The enclosure must be entirely enclosed and none of the parts should be accessible to the user when the system is running.
Figure 1. CB-37F-HVD and UL Listed Enclosure
What You Need to Get Started
The following items are necessary for setting up and using the CB-37F-HVD terminal block:
Hardware
CB-37F-HVD terminal block
–DAQ device
SH37F-37M-x 37-pin female-to-male shielded I/O cable
or other 37-pin cable rated to 150 V
Cabling and sensors as required for your application
37-Pin High-Voltage Accessory Safety Kit (supplied with
high-voltage devices)
DIN Rail (and DIN rail mounting kit)
Zip ties
UL listed industrial enclosure
cabinet
1
, electrical cabinet, or rack-mount
1
National Instruments sells two UL listed industrial enclosures: FP-ENC1 industrial enclosure with polycarbonate window (part number 777596-01) and NI FP-ENC1 industrial enclosure with solid metal door (part number 777596-02).
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Documentation (available at ni.com/manuals)
Read Me First: Safety and Radio-Frequency Interference
DAQ Getting Started Guide
Documentation for your DAQ device
37-Pin High-Voltage Accessory Safety Kit Installation Guide
(supplied with the 37-Pin High-Voltage Accessory Safety Kit)
Tool s
1/8 in. flathead screwdriver
Wire insulation stripper
Connecting the Signals
To connect signals to the CB-37F-HVD terminal block, refer to Figure 2 while completing the following steps.
Note Refer to the Read Me First: Safety and Radio-Frequency Interference document
before removing equipment covers or connecting or disconnecting any signal wires.
© National Instruments Corporation 3 NI CB-37F-HVD Installation Guide
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2
3
4
1
9
7
4
6
8
7
3
5
1 D-SUB Connector 2 Screw Terminals 3Zip Ties
Note To replace the zip ties, remove one of the end pieces from the CB-37F-HVD. Slide
the PCB out and guide the zip tie through the holes on the PCB. Replace the PCB, end piece, and screws.
4 End Piece 5 Chassis Gnd ( )
6 Signal Wires
7Screw 8 DIN Rail Clip 9PCB
Figure 2. CB-37F-HVD Parts Locator Diagram
1. Ensure no voltage is present on the signal wires.
2. Mount the CB-37F-HVD onto the DIN rail.
3. Prepare the 12–30 AWG signal wire by stripping the insulation no more than 4.0 mm (0.16 in.).
4. Insert the stripped ends of the signal wires into the screw terminals. Make sure no bare wire extends from the terminal.
5. Tighten the screws to a torque of 0.3 N · m (2.7 lb - in.).
6. Tighten the zip ties securely around the signal wires for strain relief. For additional strain relief, you should securely tighten additional zip ties around signal wires from the top row of screw terminals.
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Cabling to the Terminal Block
Yo u must install the DAQ device in a PC or PXI chassis, as described in the DAQ Getting Started Guide, before cabling the device to the terminal
block. Complete the following steps to connect the terminal block to the DAQ device D-SUB connector.
1. Connect the DAQ device to the terminal block with the 37-pin cable.
2. Tighten the two cable thumbscrews to a torque of 0.3 N · m (2.7 lb - in.) on each end of the cable.
Specifications
All specifications are typical at 25 °C unless otherwise specified.
Electrical
Coupling................................................. DC
Terminal wire size.................................. 12 to 30 AWG
1
Mechanical
Maximum Voltage
Field-wiring connectors
Signal screw terminals .................... 37
Earth-ground screw terminal .......... 1 ( , for shielding only,
not a safety ground)
Strain relief ..................................... Zip ties through holes in PCB
Maximum current................................... 2 A per conductor
Dimensions............................................. 13.75 cm × 9.0 cm × 6.5 cm
(5.5 in. × 3.55 in. × 2.5 in.)
Weight.................................................... 210 g (7.5 oz)
Maximum voltage refers to the signal voltage plus the common-mode voltage.
Channel-to-ground ................................. 150 V
1
In instrumentation terminology, DC coupling means that both DC and AC signals are passed.
© National Instruments Corporation 5 NI CB-37F-HVD Installation Guide
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Environmental
Safety
Note For the UL certification, refer to the product label or visit
ni.com/certification, search by model number or product line, and click the
appropriate link in the Certification column.
Operating temperature ............................0 to 50 °C
Storage temperature................................–20 to 70 °C
Humidity.................................................10 to 90% RH, noncondensing
Maximum altitude...................................2,000 meters
Pollution Degree (indoor use only) ........2
The CB-37F-HVD terminal block is UL recognized and meets the requirements of the following standards for industrial control:
EN 50178
•UL 508
CAN/CSA-C22.2 No. 14
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© 2005 National Instruments Corporation. All rights reserved.
371716A-01 Oct05
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