National Instruments NI 9477 User Manual

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OPERATING INSTRUCTIONS AND SPECIFICATIONS
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NI 9477
32-Channel, 0–60 V, Sinking Digital Output Module
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This document describes how to use the National Instruments 9477 and includes specifications and pin assignments for the NI 9477. Vis it ni.com/info and enter rdsoftwareversion to determine which software you need for the modules you are using. For information about installing, configuring, and programming the system, refer to the system documentation. Visit and enter
cseriesdoc for information about C Series
ni.com/info
documentation.
Note The safety guidelines and specifications in this
document are specific to the NI 9477. The other components in the system might not meet the same safety ratings and specifications. Refer to the documentation for each component in the system to determine the safety ratings and specifications for the entire system. Visit
ni.com/info and enter cseriesdoc for information
about C Series documentation.
NI 9477 Operating Instructions and Specifications 2 ni.com
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Safety Guidelines

Operate the NI 9477 only as described in these operating instructions.
Hot Surface This icon denotes that the component may be
hot. Touching this component may result in bodily injury.

Safety Guidelines for Hazardous Locations

The NI 9477 is suitable for use in Class I, Division 2, Groups A, B, C, D, T 4 ha zar dous locations; Class I, Zone 2, AEx nC IIC T4, and Ex nC IIC T4 hazardous locations; and nonhazardous locations only. Follow these guidelines if you are installing the NI 9477 in a potentially explosive environment. Not following these guidelines may result in serious injury or death.
Caution Do not disconnect I/O-side wires or connectors
unless power has been switched off or the area is known to be nonhazardous.
Caution Do not remove modules unless power has been
switched off or the area is known to be nonhazardous.
© National Instruments Corp. 3 NI 9477 Operating Instructions and Specifications
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Caution Substitution of components may impair
suitability for Class I, Division 2.
Caution For Zone 2 applications, install the system
in an enclosure rated to at least IP 54 as defined by IEC 60529 and EN 60529.
Caution For Zone 2 applications, install a protection
device across the external power supply and the COM pin. The device must prevent the external power supply voltage from exceeding 80 V if there is a transient overvoltage condition.

Special Conditions for Hazardous Locations Use in Europe

This equipment has been evaluated as Ex nC IIC T4 equipment under DEMKO Certificate No. 03 ATEX 0324020X. Each module
is marked II 3G and is suitable for use in Zone 2 hazardous locations, in ambient temperatures of – 40 °C ≤Ta ≤70 °C. If you are using the NI 9477 in Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, EEx nC IIC T4, Ex nA IIC T4, or Ex nL IIC T4 equipment.
NI 9477 Operating Instructions and Specifications 4 ni.com
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Special Conditions for Marine Applications

Some modules are Lloyd’s Register (LR) Type Approved for marine applications. To verify Lloyd’s Register certification, visit ni.com/certification and search for the LR certificate, or look for the Lloyd’s Register mark on the module.
Caution To meet radio frequency emission requirements
for marine applications, use shielded cables and install the system in a metal enclosure. Suppression ferrites must be installed on power supply inputs near power entries to modules and controllers. Power supply and module cables must be separated on opposite sides of the enclosure and must enter and exit through opposing enclosure walls.
© National Instruments Corp. 5 NI 9477 Operating Instructions and Specifications
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Connecting the NI 9477

DO16 DO17 DO18 DO19 DO20 DO21 DO22 DO23 COM COM DO24 DO25 DO26 DO27 DO28 DO29 DO30 DO31
DO0 DO1 DO2 DO3 DO4 DO5 DO6 DO7 COM COM DO8 DO9 DO10 DO11 DO12 DO13 DO14 DO15 NC
1 2 3 4 5 6 7 8
9 10 11 12 13 14 15 16 17 18 19
20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37
The NI 9477 has a 37-pin DSUB connector that provides connections for 32 digital output channels.
NI 9477 Operating Instructions and Specifications 6 ni.com

Figure 1. NI 9477 Pin Assignments

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Each channel of the NI 9477 has a DO pin to which you can connect a digital input device, and the module also has four COM pins. The NI 9477 has current sinking outputs, meaning the DO pin is driven to COM when the channel is turned on.
Yo u can directly connect the NI 9477 to a variety of industrial devices such as solenoids, motors, actuators, relays, and lamps. Make sure the devices you connect to the NI 9477 are compatible with the output specifications of the module. Refer to the
Specifications section for more information about the output
specifications.
Note National Instruments recommends you use cables
and connectors that are suitably rated for the 20 A module output current limit. Refer to the Specifications section for information about output current limits.
Connect the device to DO and the positive lead of the external power supply, and connect the negative lead of the power supply to the four COM pins, as shown in Figure 2.
© National Instruments Corp. 7 NI 9477 Operating Instructions and Specifications
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Figure 2. Connecting a Device to the NI 9477

Device
+
NI 9477
COM
DO
External Power Supply

Increasing Current Drive

Each channel has a continuous output current of 1 A. If you want to increase the output current to a device, you can connect any number of channels together in parallel. For example, if you want to drive 4 A of current, connect DO<0..3> in parallel as shown in Figure 3. You must turn all parallel channels on and off simultaneously so that the current on any single channel cannot exceed the 1 A rating.
NI 9477 Operating Instructions and Specifications 8 ni.com
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Note Yo u must keep the module within the 20 A module
output current limit. Driving 1 A on more than 20 channels would overload the module. Refer to the Specifications section for information about output current limits.
NI 9477
DO0
DO1
DO2
DO3
COM
1 A
1 A
1 A
1 A
4 A
Device
+ _
External Power Supply

Figure 3. Increasing the Current to a Device Connected to the NI 9477

© National Instruments Corp. 9 NI 9477 Operating Instructions and Specifications
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Protecting the Module from Flyback Voltages

Inductive
Device
+
NI 9477
COM
DO
External Power Supply
Flyback
Diode
If the module is switching an inductive or energy-storing device such as a solenoid, motor, or relay, and the device does not have flyback protection, install an external flyback diode as shown in Figure 4.

Figure 4. Connecting a Flyback Diode to the NI 9477

NI 9477 Operating Instructions and Specifications 10 ni.com
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Sleep Mode

This module supports a low-power sleep mode. Support for sleep mode at the system level depends on the chassis that the module is plugged into. Refer to the chassis manual for information about support for sleep mode. If the chassis supports sleep mode, refer to the software help for information about enabling sleep mode. Visit
ni.com/info and enter cseriesdoc for information about
C Series documentation.
Typically, when a system is in sleep mode, you cannot communicate with the modules. In sleep mode, the system consumes minimal power and may dissipate less heat than it does in normal mode. Refer to the Specifications section for more information about power consumption and thermal dissipation.
© National Instruments Corp. 11 NI 9477 Operating Instructions and Specifications
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Specifications

The following specifications are typical for the range –40 to 70 °C unless otherwise noted. All voltages are relative to COM unless otherwise noted.

Output Characteristics

Number of channels.......................... 32 digital output channels
Output type ....................................... Sinking
Power-on output state ....................... Channels off
Output voltage (V
) ........................... I0 ·
0
External power supply
voltage range..................................... 0–60 VDC
Continuous output current (I0)
Per channel ...................................1 A max, on up to 20 channels
Module
(sum of all channels) .................. 20 A max
Output impedance (R0) .....................0.065 Ω max
Reversed-voltage protection ............. None
Short-circuit protection..................... None
NI 9477 Operating Instructions and Specifications 12 ni.com
R
0
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Maximum update rate ....................... 8 μs max
Propagation delay ............................. 1 μs max
MTBF ............................................... 717,920 hours at 25 °C;
Bellcore Issue 2, Method 1, Case 3, Limited Part Stress Method
Note Contact NI for Bellcore MTBF specifications
at other temperatures or for MIL-HDBK-217F specifications.

Power Requirements

Power consumption from chassis
Active mode ...............................650 mW max
Sleep mode ................................. 25 μW max
Thermal dissipation at 70 °C
Active mode ............................... 1.5 W max
Sleep mode ................................. 25 μW max
© National Instruments Corp. 13 NI 9477 Operating Instructions and Specifications
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Physical Characteristics

If you need to clean the module, wipe it with a dry towel.
Note For two-dimensional drawings and
three-dimensional models of the C Series module and connectors, visit ni.com/dimensions and search by module number.
Weight............................................... 145 g (5.1 oz)

Safety

Maximum Voltage

Connect only voltages that are within the following limits:
Channel-to-COM .............................. 60 VDC, Measurement
Measurement Category I is for measurements performed on circuits not directly connected to the electrical distribution system referred to as MAINS voltage. MAINS is a hazardous live electrical supply system that powers equipment. This category is for
1
The maximum voltage that can be applied or output between a channel and COM without creating a safety hazard.
NI 9477 Operating Instructions and Specifications 14 ni.com
1
Category I
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measurements of voltages from specially protected secondary circuits. Such voltage measurements include signal levels, special equipment, limited-energy parts of equipment, circuits powered by regulated low-voltage sources, and electronics.
Caution Do not connect the NI 9477 to signals or use
for measurements within Measurement Categories II, III, or IV.

Isolation Voltages

Channel-to-channel........................... None
Channel-to-earth ground
Continuous ................................. 60 VDC, Measurement
Withstand....................................1,000 V
© National Instruments Corp. 15 NI 9477 Operating Instructions and Specifications
Category I
, verified by a 5 s
rms
dielectric withstand test
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Hazardous Locations

U.S. (UL) .......................................... Class I, Division 2,
Canada (C-UL) ................................. Class I, Division 2,
Europe (DEMKO)............................. Ex nC IIC T4
Groups A, B, C, D, T4; Class I, Zone 2, AEx nC IIC T4
Groups A, B, C, D, T4; Class I, Zone 2, Ex nC IIC T4

Safety Standards

This product meets the requirements of the following standards of safety for electrical equipment for measurement, control, and laboratory use:
IEC 61010-1, EN 61010-1
UL 61010-1, CSA 61010-1
Note For UL and other safety certifications, refer to the
product label or the Online Product Certification section.
NI 9477 Operating Instructions and Specifications 16 ni.com
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Electromagnetic Compatibility

This product meets the requirements of the following EMC standards for electrical equipment for measurement, control, and laboratory use:
EN 61326 (IEC 61326): Class A emissions; Industrial immunity
EN 55011 (CISPR 11): Group 1, Class A emissions
AS/NZS CISPR 11: Group 1, Class A emissions
FCC 47 CFR Part 15B: Class A emissions
ICES-001: Class A emissions
Note For the standards applied to assess the EMC of this
product, refer to the Online Product Certification section.
Note For EMC compliance, operate this device with
shielded cables.
© National Instruments Corp. 17 NI 9477 Operating Instructions and Specifications
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CE Compliance

This product meets the essential requirements of applicable European Directives as follows:
2006/95/EC; Low-Voltage Directive (safety)
2004/108/EC; Electromagnetic Compatibility Directive (EMC)

Online Product Certification

Refer to the product Declaration of Conformity (DoC) for additional regulatory compliance information. To obtain product certifications and the DoC for this product, visit
certification
, search by module number or product line, and
ni.com/
click the appropriate link in the Certification column.

Shock and Vibration

To meet these specifications, you must panel mount the system. Operating vibration
Random (IEC 60068-2-64)......... 5 g
Sinusoidal (IEC 60068-2-6) .......5 g, 10 to 500 Hz
Operating shock
(IEC 60068-2-27).............................. 30 g, 11 ms half sine,
NI 9477 Operating Instructions and Specifications 18 ni.com
, 10 to 500 Hz
rms
50 g, 3 ms half sine, 18 shocks at 6 orientations
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Environmental

National Instruments C Series modules are intended for indoor use only but may be used outdoors if installed in a suitable enclosure. Refer to the manual for the chassis you are using for more information about meeting these specifications.
Operating temperature
(IEC 60068-2-1, IEC 60068-2-2) .....–40 to 70 °C
Storage temperature
(IEC 60068-2-1, IEC 60068-2-2) .....–40 to 85 °C
Ingress protection.............................. IP 40
Operating humidity
(IEC 60068-2-56).............................. 10 to 90% RH,
noncondensing
Storage humidity
(IEC 60068-2-56).............................. 5 to 95% RH,
noncondensing
Maximum altitude............................. 2,000 m
Pollution Degree ............................... 2
© National Instruments Corp. 19 NI 9477 Operating Instructions and Specifications
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Environmental Management

National Instruments is committed to designing and manufacturing products in an environmentally responsible manner. NI recognizes that eliminating certain hazardous substances from our products is beneficial to the environment and to NI customers.
For additional environmental information, refer to the NI and the Environment Web page at contains the environmental regulations and directives with which NI complies, as well as other environmental information not included in this document.
Waste Electrical and Electronic Equipment (WEEE)
EU Customers At the end of the life cycle, all products
must be sent to a WEEE recycling center. For more information about WEEE recycling centers and National Instruments WEEE initiatives, visit
environment/weee
NI 9477 Operating Instructions and Specifications 20 ni.com
ni.com/environment. This page
ni.com/
.
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Where to Go for Support

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ni.com/environment/rohs_china
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(For information
about China RoHS compliance, go to
ni.com/
environment/rohs_china
.)
The National Instruments Web site is your complete resource for technical support. At
ni.com/support you have access to
everything from troubleshooting and application development self-help resources to email and phone assistance from NI Application Engineers.
National Instruments corporate headquarters is located at 11500 North Mopac Expressway, Austin, Texas, 78759-3504. National Instruments also has offices located around the world to help address your support needs. For telephone support in the United States, create your service request at and follow the calling instructions or dial 512 795 8248. For
© National Instruments Corp. 21 NI 9477 Operating Instructions and Specifications
ni.com/support
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telephone support outside the United States, contact your local branch office:
Australia 1800 300 800, Austria 43 662 457990-0, Belgium 32 (0) 2 757 0020, Brazil 55 11 3262 3599, Canada 800 433 3488, China 86 21 5050 9800, Czech Republic 420 224 235 774, Denmark 45 45 76 26 00, Finland 358 (0) 9 725 72511, France 01 57 66 24 24, Germany 49 89 7413130, India 91 80 41190000, Israel 972 3 6393737, Italy 39 02 41309277, Japan 0120-527196, Korea 82 02 3451 3400, Lebanon 961 (0) 1 33 28 28, Malaysia 1800 887710, Mexico 01 800 010 0793, Netherlands 31 (0) 348 433 466, New Zealand 0800 553 322, Norway 47 (0) 66 90 76 60, Poland 48 22 328 90 10, Portugal 351 210 311 210, Russia 7 495 783 6851, Singapore 1800 226 5886, Slovenia 386 3 425 42 00, South Africa 27 0 11 805 8197, Spain 34 91 640 0085, Sweden 46 (0) 8 587 895 00, Switzerland 41 56 2005151, Taiwan 886 02 2377 2222, Thailand 662 278 6777, Turkey 90 212 279 3031, United Kingdom 44 (0) 1635 523545
NI 9477 Operating Instructions and Specifications 22 ni.com
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National Instruments, NI, ni.com, and LabVIEW are trademarks of National Instruments Corporation. Refer to the Terms of Use section on product and company names mentioned herein are trademarks or trade names of their respective companies. For patents covering National Instruments products/technology, refer to the appropriate location: Help»Patents in your software, the
ni.com/patents.
at
© 2005–2009 National Instruments Corp. All rights reserved.
ni.com/legal for more information about National Instruments trademarks. Other
patents.txt file on your media, or the National Instruments Patent Notice
374182C-01 Jun09
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