National Instruments NI 9423, NI 9421 Operating Instructions Manual

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OPERATING INSTRUCTIONS AND SPECIFICATIONS
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NI 9421/9423
8-Channel Sinking Digital Input Modules
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info
and enter rdsoftwareversion to determine which
ni.com/
software you need for the modules you are using. For information about installing, configuring, and programming the system, refer to the system documentation. Visit
cseriesdoc for information about C Series documentation.
Note The safety guidelines and specifications in this
ni.com/info and enter
document are specific to the NI 9421/9423. The other components in the system might not meet the same safety ratings and specifications. Refer to the documentation for each component in the system to determine the safety ratings and specifications for the entire system. Visit
ni.com/info and enter cseriesdoc for information
about C Series documentation.
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Safety Guidelines
Operate the NI 9421/9423 only as described in these operating instructions.
Hot Surface This icon denotes that the component may be
hot. Touching this component may result in bodily injury.
Safety Guidelines for Hazardous Voltages
Yo u can connect hazardous voltages to the NI 9421/9423 with screw terminal only. Do not connect hazardous voltages to the NI 9421 with DSUB.
If hazardous voltages are connected to the module, take the following precautions. A hazardous voltage is a voltage greater than 42.4 V
Caution Ensure that hazardous voltage wiring is
or 60 VDC to earth ground.
pk
performed only by qualified personnel adhering to local electrical standards.
Caution Do not mix hazardous voltage circuits and
human-accessible circuits on the same module.
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Caution Make sure that devices and circuits connected to
the module are properly insulated from human contact.
Caution When module terminals are hazardous voltage
LIVE (>42.4 V
/60 VDC), you must ensure that devices
pk
and circuits connected to the module are properly insulated from human contact. You must use the NI 9932 connector backshell kit to ensure that the terminals are not accessible.
Figure 1 shows the NI 9932 connector backshell.
Note You can use the NI 9932 connector backshell only
with the NI 9421/9423 with screw terminal.
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Figure 1. NI 9932 Connector Backshell
Safety Guidelines for Hazardous Locations
The NI 9421/9423 is suitable for use in Class I, Division 2, Groups A, B, C, D, T4 hazardous locations; Class I, Zone 2, AEx nC IIC T4, and Ex nC IIC T4 hazardous locations; and nonhazardous locations only. Follow these guidelines if you are installing the NI 9421/9423 in a potentially explosive environment. Not following these guidelines may result in serious injury or death.
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Caution Do not disconnect I/O-side wires or connectors
unless power has been switched off or the area is known to be nonhazardous.
Caution Do not remove modules unless power has been
switched off or the area is known to be nonhazardous.
Caution Substitution of components may impair
suitability for Class I, Division 2.
Caution For Zone 2 applications, install the system
in an enclosure rated to at least IP 54 as defined by IEC 60529 and EN 60529.
Caution For Zone 2 applications, connected signals must
be within the following limit:
Capacitance .......................... 0.2 μF max
Special Conditions for Hazardous Locations Use in Europe
This equipment has been evaluated as Ex nC IIC T4 equipment under DEMKO Certificate No. 03 ATEX 0324020X. Each module
is marked II 3G and is suitable for use in Zone 2 hazardous locations, in ambient temperatures of –40 °C ≤ Ta ≤ 70 °C. If you
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are using the NI 9421/9423 in Gas Group IIC hazardous locations, you must use the device in an NI chassis that has been evaluated as Ex nC IIC T4, EEx nC IIC T4, Ex nA IIC T4, or Ex nL IIC T4 equipment.
Special Conditions for Marine Applications
Some modules are Lloyd’s Register (LR) Type Approved for marine applications. To verify Lloyd’s Register certification, visit
ni.com/certification and search for the LR certificate, or
look for the Lloyd’s Register mark on the module.
Caution To meet radio frequency emission requirements
for marine applications, use shielded cables and install the system in a metal enclosure. Suppression ferrites must be installed on power supply inputs near power entries to modules and controllers. Power supply and module cables must be separated on opposite sides of the enclosure and must enter and exit through opposing enclosure walls.
© National Instruments Corp. 7 NI 9421/9423
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Connecting the NI 9421/9423
The NI 9421/9423 provides connections for eight digital input channels.
DI0 DI1 DI2 DI3 DI4 DI5 DI6 DI7 NC COM
03
47
0 1 2 3 4 5 6 7 8 9
DI0 NC DI1 DI2 NC DI3 DI4 NC DI5 DI6 NC DI7
03
47
14 15 16 17 18 19 20 21 22 23 24 25
1 2 3 4 5 6 7 8
9 10 11 12 13
COM NC COM COM NC COM COM NC COM COM NC COM COM
Figure 2. NI 9421/9423 Terminal and Pin Assignments
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The NI 9421/9423 with screw terminal has a 10-terminal, detachable screw-terminal connector. The NI 9421 with DSUB has a 25-pin DSUB connector.
Each channel of the NI 9421/9423 has a DI terminal or pin to which you can connect voltage or current signals. The NI 9421/9423 also has COM, a common terminal or pin that is internally connected to the isolated ground reference of the module.
Note You must use 2-wire ferrules to create a secure
connection when connecting more than one wire to a single terminal on the NI 9421/9423 with screw terminal.
The NI 9421/9423 has sinking inputs, meaning that when the external device drives current or applies voltage to the DI terminal or pin, DI provides a path to COM for the current or voltage. The NI 9421/9423 internally limits current signals connected to DI. For more information about input current levels, refer to the
Specifications section.
Yo u can connect 2-, 3-, and 4-wire sourcing-output devices to the NI 9421/9423. A sourcing-output device drives current or applies voltage to DI. An example of a sourcing-output device is an open collector PNP.
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Connect the output of the sourcing-output device to DI on the NI 9421/9423. Connect the common of the external device to the COM terminal or pin. Refer to Figure 3 for an illustration of connecting a device to the NI 9421/9423.
Sourcing-Output
Device
DI
External
Power
Supply
+
COM
NI 9421/9423
Figure 3. Connecting a Device to the NI 9421/9423 (3-Wire Device Shown)
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The NI 9421/9423 channel registers as ON when the sourcing-output device applies a voltage or drives a current that is in the input ON range to DI. The channel registers as OFF when the device applies a voltage or drives a current that is in the input OFF range to DI. If no device is connected to DI, the channel registers as OFF. Refer to the Specifications section for more information about the ON and OFF states.
Each channel has an LED that turns on and off to indicate the state of that channel. When a channel LED is lit, the channel is on. When the LED is dark, the channel is off. The LEDs are disabled when the chassis is in sleep mode. Refer to the Sleep Mode section for more information about sleep mode.
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Wiring for High-Vibration Applications
If an application using the NI 9421/9423 with screw terminal is subject to high vibration, National Instruments recommends that you either use ferrules to terminate wires to the detachable screw-terminal connector or use the NI 9932 backshell kit to protect the connections. Refer to Figure 4 for an illustration of using ferrules. Refer to Figure 1 for an illustration of the NI 9932 connector backshell.
Figure 4. 10-Terminal Detachable Screw-Terminal Connector with Ferrule
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Sleep Mode
This module supports a low-power sleep mode. Support for sleep mode at the system level depends on the chassis that the module is plugged into. Refer to the chassis manual for information about support for sleep mode. If the chassis supports sleep mode, refer to the software help for information about enabling sleep mode. Visit
ni.com/info and enter cseriesdoc for information about
C Series documentation.
Typically, when a system is in sleep mode, you cannot communicate with the modules. In sleep mode, the system consumes minimal power and may dissipate less heat than it does in normal mode. Refer to the Specifications section for more information about power consumption and thermal dissipation.
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Specifications
The following specifications are typical for the range –40 to 70 °C unless otherwise noted. The specifications are the same for the NI 9421 and the NI 9423 unless otherwise noted. All voltages are relative to COM unless otherwise noted.
Input Characteristics
Number of channels.......................... 8 digital input channels
Input type .......................................... Sinking
Digital logic levels
OFF state
Input voltage ........................ ≤5V
Input current (NI 9421)........ ≤ 300 μA
Input current (NI 9423)........ ≤ 150 μA
ON state
Input voltage ........................ 11–30 V
Input current......................... ≥3mA
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I/O protection
Input voltage
NI 9421 ................................40 V max
NI 9423 ................................35 V max
Reverse-biased voltage ............... –30 V max
Input current
NI 9421 ................................7 mA max,
NI 9423 ................................8.5 mA max,
Input delay time
NI 9421....................................... 100 μs max
internally limited
internally limited
NI 9423....................................... 1 μs max
MTBF
NI 9421....................................... 2,086,204 hours at 25 °C;
Bellcore Issue 2, Method 1, Case 3, Limited Part Stress Method
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NI 9423....................................... 979,623 hours at 25 °C;
Note Contact NI for Bellcore MTBF specifications
at other temperatures or for MIL-HDBK-217F
specifications.
NI 9421 Power Requirements
Power consumption from chassis
Active mode ............................... 240 mW max
Sleep mode .................................7 mW max
Bellcore Issue 2, Method 1, Case 3, Limited Part Stress Method
Thermal dissipation (at 70 °C)
Active mode ............................... 1.3 W max
Sleep mode .................................1.1 W max
NI 9423 Power Requirements
Power consumption from chassis
Active mode ............................... 290 mW max
Sleep mode .................................7 mW max
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Thermal dissipation (at 70 °C)
Active mode ............................... 1.5 W max
Sleep mode .................................1.3 W max
Physical Characteristics
If you need to clean the module, wipe it with a dry towel.
Note For two-dimensional drawings and
three-dimensional models of the C Series module and
connectors, visit ni.com/dimensions and search by
module number.
Screw-terminal wiring ...................... 12 to 24 AWG copper
conductor wire with 10 mm (0.39 in.) of insulation stripped from the end
Torque for screw-terminals ............... 0.5 to 0.6 N · m
(4.4 to 5.3 lb · in.)
Ferrules ............................................. 0.25 mm
© National Instruments Corp. 17 NI 9421/9423
2
to 2.5 mm
2
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Weight
NI 9421/9423 with
screw-terminal ............................ 150 g (5.3 oz)
NI 9421 with DSUB................... 145 g (5.1 oz)
Safety
NI 9421/9423 with Screw-Terminal Safety Voltages
Connect only voltages that are within the following limits.
Channel-to-COM .............................. 30 V max
Isolation
Channel-to-channel .................... None
Channel-to-earth ground
Continuous ........................... 250 V
rms
,
Measurement Category II
Withstand ............................. 2,300V
, verified by a 5 s
rms
dielectric withstand test
Measurement Category II is for measurements performed on circuits directly connected to the electrical distribution system. This category refers to local-level electrical distribution, such as
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that provided by a standard wall outlet, for example, 115 V for U.S. or 230 V for Europe.
Caution Do not connect the NI 9421/9423 with screw
terminal to signals or use for measurements within
Measurement Categories III or IV.
NI 9421 with DSUB Safety Voltages
Connect only voltages that are within the following limits.
Channel-to-COM .............................. 30 V max
Isolation
Channel-to-channel .................... None
Channel-to-earth ground
Continuous ........................... 60 VDC,
Measurement Category I
Withstand ............................. 1,000 V
, verified by a 5 s
rms
dielectric withstand test
Measurement Category I is for measurements performed on circuits not directly connected to the electrical distribution system referred to as MAINS voltage. MAINS is a hazardous live electrical supply system that powers equipment. This category is for
© National Instruments Corp. 19 NI 9421/9423
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measurements of voltages from specially protected secondary circuits. Such voltage measurements include signal levels, special equipment, limited-energy parts of equipment, circuits powered by regulated low-voltage sources, and electronics.
Note Do not connect the NI 9421 with DSUB to
signals or use for measu rements within Measurement
Categories II, III, or IV.
Hazardous Locations
U.S. (UL) .......................................... Class I, Division 2,
Groups A, B, C, D, T4; Class I, Zone 2, AEx nC IIC T4
Canada (C-UL) ................................. Class I, Division 2,
Groups A, B, C, D, T4; Class I, Zone 2, Ex nC IIC T4
Europe (DEMKO)............................. Ex nC IIC T4
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Safety Standards
This product meets the requirements of the following standards of safety for electrical equipment for measurement, control, and laboratory use:
IEC 61010-1, EN 61010-1
UL 61010-1, CSA 61010-1
Note For UL and other safety certifications, refer to the
product label or the Online Product Certification section.
Electromagnetic Compatibility
This product meets the requirements of the following EMC standards for electrical equipment for measurement, control, and laboratory use:
EN 61326 (IEC 61326): Class A emissions; Industrial immunity
EN 55011 (CISPR 11): Group 1, Class A emissions
AS/NZS CISPR 11: Group 1, Class A emissions
FCC 47 CFR Part 15B: Class A emissions
ICES-001: Class A emissions
© National Instruments Corp. 21 NI 9421/9423
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Note For the standards applied to assess the EMC of this
product, refer to the Online Product Certification section.
Note For EMC compliance, operate this device with
double-shielded cables.
CE Compliance
This product meets the essential requirements of applicable European Directives as follows:
2006/95/EC; Low-Voltage Directive (safety)
2004/108/EC; Electromagnetic Compatibility Directive (EMC)
Online Product Certification
Refer to the product Declaration of Conformity (DoC) for additional regulatory compliance information. To obtain product certifications and the DoC for this product, visit ni.com/
certification
click the appropriate link in the Certification column.
NI 9421/9423 22 ni.com
, search by module number or product line, and
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Shock and Vibration
To meet these specifications, you must panel mount the system. If you are using the NI 9421/9423 with screw terminal, you also must either affix ferrules to the ends of the terminal wires or use the NI 9932 backshell kit to protect the connections.
Operating vibration
Random (IEC 60068-2-64)......... 5 g
, 10 to 500 Hz
rms
Sinusoidal (IEC 60068-2-6) ....... 5 g, 10 to 500 Hz
Operating shock
(IEC 60068-2-27).............................. 30 g, 11 ms half sine,
50 g, 3 ms half sine, 18 shocks at 6 orientations
Environmental
National Instruments C Series modules are intended for indoor use only but may be used outdoors if installed in a suitable enclosure. Refer to the manual for the chassis you are using for more information about meeting these specifications.
Operating temperature
(IEC 60068-2-1, IEC 60068-2-2) .....–40 to 70 °C
© National Instruments Corp. 23 NI 9421/9423
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Storage temperature
(IEC 60068-2-1, IEC 60068-2-2) .....–40 to 85 °C
Ingress protection.............................. IP 40
Operating humidity
(IEC 60068-2-56).............................. 10 to 90% RH,
noncondensing
Storage humidity
(IEC 60068-2-56).............................. 5 to 95% RH,
noncondensing
Maximum altitude............................. 2,000 m
Pollution Degree ............................... 2
Environmental Management
National Instruments is committed to designing and manufacturing products in an environmentally responsible manner. NI recognizes that eliminating certain hazardous substances from our products is beneficial to the environment and to NI customers.
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For additional environmental information, refer to the NI and the
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environment/rohs_china
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Environment Web page at
ni.com/environment. This page
contains the environmental regulations and directives with which NI complies, as well as other environmental information not included in this document.
Waste Electrical and Electronic Equipment (WEEE)
EU Customers At the end of the life cycle, all products
must be sent to a WEEE recycling center. For more information about WEEE recycling centers and National Instruments WEEE initiatives, visit
environment/weee
.
ni.com/
© National Instruments Corp. 25 NI 9421/9423
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Where to Go for Support
The National Instruments Web site is your complete resource for technical support. At
ni.com/support you have access to
everything from troubleshooting and application development self-help resources to email and phone assistance from NI Application Engineers.
National Instruments corporate headquarters is located at 11500 North Mopac Expressway, Austin, Texas, 78759-3504. National Instruments also has offices located around the world to help address your support needs. For telephone support in the United States, create your service request at
ni.com/support
and follow the calling instructions or dial 512 795 8248. For telephone support outside the United States, contact your local branch office:
Australia 1800 300 800, Austria 43 662 457990-0, Belgium 32 (0) 2 757 0020, Brazil 55 11 3262 3599, Canada 800 433 3488, China 86 21 5050 9800, Czech Republic 420 224 235 774, Denmark 45 45 76 26 00, Finland 358 (0) 9 725 72511, France 01 57 66 24 24, Germany 49 89 7413130, India 91 80 41190000, Israel 972 3 6393737, Italy 39 02 41309277, Japan 0120-527196,
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Korea 82 02 3451 3400, Lebanon 961 (0) 1 33 28 28, Malaysia 1800 887710, Mexico 01 800 010 0793, Netherlands 31 (0) 348 433 466, New Zealand 0800 553 322, Norway 47 (0) 66 90 76 60, Poland 48 22 328 90 10, Portugal 351 210 311 210, Russia 7 495 783 6851, Singapore 1800 226 5886, Slovenia 386 3 425 42 00, South Africa 27 0 11 805 8197, Spain 34 91 640 0085, Sweden 46 (0) 8 587 895 00, Switzerland 41 56 2005151, Taiwan 886 02 2377 2222, Thailand 662 278 6777, Turkey 90 212 279 3031, United Kingdom 44 (0) 1635 523545
© National Instruments Corp. 27 NI 9421/9423
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