National Instruments NI 6238, NI 6239 User Manual

DAQ M Series

NI 6238/6239 User Manual

Isolated Current Input/Current Output Devices
NI 6238/6239 User Manual
July 2006 371913A-01

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The NI 6238/6239 is warranted against defects in materials and workmanship for a period of three years from the date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace equipment that proves to be defective during the warranty period. This warranty includes parts and labor.
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Contents

About This Manual
Conventions ...................................................................................................................xiii
Related Documentation.................................................................................................. xiv
NI-DAQ........................................................................................................... xiv
NI-DAQmx for Linux...................................................................................... xiv
NI-DAQmx Base.............................................................................................xv
LabVIEW ........................................................................................................xv
LabWindows™/CVI™....................................................................................xvi
Measurement Studio........................................................................................xvi
ANSI C without NI Application Software ......................................................xvi
.NET Languages without NI Application Software ........................................xvii
Device Documentation and Specifications......................................................xvii
Training Courses .............................................................................................xvii
Technical Support on the Web ........................................................................xvii
Chapter 1 Getting Started
Installing NI-DAQmx ....................................................................................................1-1
Installing Other Software...............................................................................................1-1
Installing the Hardware..................................................................................................1-1
Device Pinouts ...............................................................................................................1-1
Device Specifications ....................................................................................................1-2
Device Accessories and Cables .....................................................................................1-2
Chapter 2 DAQ System Overview
DAQ Hardware ..............................................................................................................2-1
DAQ-STC2......................................................................................................2-2
Calibration Circuitry........................................................................................2-3
Sensors and Transducers................................................................................................ 2-3
Cables and Accessories.................................................................................................. 2-4
Custom Cabling...............................................................................................2-4
Programming Devices in Software................................................................................2-5
Chapter 3 Connector Information
I/O Connector Signal Descriptions................................................................................3-1
RTSI Connector Pinout.................................................................................................. 3-3
© National Instruments Corporation v NI 6238/6239 User Manual
Contents
Chapter 4 Analog Input
Analog Input Circuitry .................................................................................................. 4-1
Analog Input Range....................................................................................................... 4-2
Connecting Analog Current Input Signals .................................................................... 4-3
Analog Input Ground-Reference Settings ..................................................................... 4-5
Multichannel Scanning Considerations......................................................................... 4-8
Analog Input Data Acquisition Methods....................................................................... 4-10
Analog Input Triggering................................................................................................ 4-11
Field Wiring Considerations.......................................................................................... 4-11
Analog Input Timing Signals ........................................................................................ 4-12
Method 1 ......................................................................................................... 4-3
Method 2 ......................................................................................................... 4-4
Configuring AI Ground-Reference Settings in Software ................. 4-7
Use Short High-Quality Cabling..................................................................... 4-8
Minimize Current Step between Adjacent Channels ...................................... 4-8
Avoid Scanning Faster Than Necessary ......................................................... 4-9
Example 1 ......................................................................................... 4-9
Example 2 ......................................................................................... 4-9
Software-Timed Acquisitions ......................................................................... 4-10
Hardware-Timed Acquisitions........................................................................ 4-10
Buffered ............................................................................................ 4-10
Non-Buffered.................................................................................... 4-11
AI Sample Clock Signal.................................................................................. 4-15
Using an Internal Source .................................................................. 4-16
Using an External Source ................................................................. 4-16
Routing AI Sample Clock Signal to an Output Terminal................. 4-16
Other Timing Requirements ............................................................. 4-17
AI Sample Clock Timebase Signal ................................................................. 4-17
AI Convert Clock Signal................................................................................. 4-18
Using an Internal Source .................................................................. 4-18
Using an External Source ................................................................. 4-19
Routing AI Convert Clock Signal to an Output Terminal ................ 4-19
Using a Delay from Sample Clock to Convert Clock ...................... 4-19
Other Timing Requirements ............................................................. 4-20
AI Convert Clock Timebase Signal ................................................................ 4-21
AI Hold Complete Event Signal ..................................................................... 4-21
AI Start Trigger Signal.................................................................................... 4-22
Using a Digital Source...................................................................... 4-22
Routing AI Start Trigger to an Output Terminal.............................. 4-22
AI Reference Trigger Signal........................................................................... 4-23
Using a Digital Source...................................................................... 4-24
Routing AI Reference Trigger Signal to an Output Terminal .......... 4-24
NI 6238/6239 User Manual vi ni.com
AI Pause Trigger Signal ..................................................................................4-24
Getting Started with AI Applications in Software......................................................... 4-25
Chapter 5 Analog Output
Analog Output Circuitry ................................................................................................5-1
Analog Output Data Generation Methods .....................................................................5-2
Software-Timed Generations...........................................................................5-2
Hardware-Timed Generations .........................................................................5-2
Analog Output Triggering .............................................................................................5-4
Connecting Analog Current Output Signals..................................................................5-4
Analog Output Timing Signals ......................................................................................5-5
AO Start Trigger Signal...................................................................................5-5
AO Pause Trigger Signal.................................................................................5-6
AO Sample Clock Signal................................................................................. 5-8
AO Sample Clock Timebase Signal................................................................5-9
Getting Started with AO Applications in Software .......................................................5-10
Contents
Using a Digital Source ......................................................................4-24
Routing AI Pause Trigger Signal to an Output Terminal .................4-25
Non-Buffered ....................................................................................5-3
Buffered ............................................................................................5-3
Using a Digital Source ......................................................................5-6
Routing AO Start Trigger Signal to an Output Terminal..................5-6
Using a Digital Source ......................................................................5-7
Routing AO Pause Trigger Signal to an Output Terminal................5-8
Using an Internal Source...................................................................5-8
Using an External Source..................................................................5-8
Routing AO Sample Clock Signal to an Output Terminal................ 5-8
Other Timing Requirements..............................................................5-9
Chapter 6 Digital Input and Output
I/O Protection................................................................................................................. 6-1
Programmable Power-Up States....................................................................................6-1
Connecting Digital I/O Signals......................................................................................6-2
Logic Conventions.........................................................................................................6-3
Getting Started with DIO Applications in Software......................................................6-4
© National Instruments Corporation vii NI 6238/6239 User Manual
Contents
Chapter 7 Counters
Counter Input Applications ........................................................................................... 7-3
Counter Output Applications......................................................................................... 7-21
Counting Edges............................................................................................... 7-3
Single Point (On-Demand) Edge Counting...................................... 7-3
Buffered (Sample Clock) Edge Counting......................................... 7-4
Non-Cumulative Buffered Edge Counting....................................... 7-5
Controlling the Direction of Counting.............................................. 7-5
Pulse-Width Measurement.............................................................................. 7-6
Single Pulse-Width Measurement .................................................... 7-6
Buffered Pulse-Width Measurement ................................................ 7-6
Period Measurement ....................................................................................... 7-7
Single Period Measurement.............................................................. 7-8
Buffered Period Measurement.......................................................... 7-8
Semi-Period Measurement.............................................................................. 7-9
Single Semi-Period Measurement .................................................... 7-9
Buffered Semi-Period Measurement ................................................ 7-10
Frequency Measurement................................................................................. 7-10
Method 1—Measure Low Frequency with One Counter................. 7-10
Method 1b—Measure Low Frequency with One Counter
(Averaged) ..................................................................................... 7-11
Method 2—Measure High Frequency with Two Counters .............. 7-12
Method 3—Measure Large Range of Frequencies Using Two
Counters......................................................................................... 7-13
Choosing a Method for Measuring Frequency................................. 7-14
Position Measurement..................................................................................... 7-16
Measurements Using Quadrature Encoders...................................... 7-16
Measurements Using Two Pulse Encoders ...................................... 7-18
Two-Signal Edge-Separation Measurement ................................................... 7-19
Single Two-Signal Edge-Separation Measurement.......................... 7-19
Buffered Two-Signal Edge-Separation Measurement...................... 7-20
Simple Pulse Generation................................................................................. 7-21
Single Pulse Generation.................................................................... 7-21
Single Pulse Generation with Start Trigger...................................... 7-21
Retriggerable Single Pulse Generation............................................. 7-22
Pulse Train Generation.................................................................................... 7-23
Continuous Pulse Train Generation.................................................. 7-23
Frequency Generation..................................................................................... 7-24
Using the Frequency Generator........................................................ 7-24
Frequency Division......................................................................................... 7-25
Pulse Generation for ETS ............................................................................... 7-25
NI 6238/6239 User Manual viii ni.com
Contents
Counter Timing Signals .................................................................................................7-26
Counter n Source Signal..................................................................................7-26
Routing a Signal to Counter n Source...............................................7-27
Routing Counter n Source to an Output Terminal ............................7-27
Counter n Gate Signal .....................................................................................7-28
Routing a Signal to Counter n Gate ..................................................7-28
Routing Counter n Gate to an Output Terminal................................7-28
Counter n Aux Signal ......................................................................................7-28
Routing a Signal to Counter n Aux...................................................7-28
Counter n A, Counter n B, and Counter n Z Signals .......................................7-29
Routing Signals to A, B, and Z Counter Inputs ................................7-29
Routing Counter n Z Signal to an Output Terminal..........................7-29
Counter n Up_Down Signal ............................................................................7-29
Counter n HW Arm Signal..............................................................................7-29
Routing Signals to Counter n HW Arm Input...................................7-30
Counter n Internal Output and Counter n TC Signals .....................................7-30
Routing Counter n Internal Output to an Output Terminal...............7-30
Frequency Output Signal.................................................................................7-30
Routing Frequency Output to a Terminal .........................................7-31
Default Counter Terminals ............................................................................................7-31
Counter Triggering ........................................................................................................7-32
Arm Start Trigger ............................................................................................7-32
Start Trigger.....................................................................................................7-32
Pause Trigger...................................................................................................7-32
Other Counter Features.................................................................................................. 7-33
Cascading Counters.........................................................................................7-33
Counter Filters.................................................................................................7-33
Prescaling ........................................................................................................7-34
Duplicate Count Prevention ............................................................................ 7-35
Example Application That Works Correctly
(No Duplicate Counting)................................................................ 7-35
Example Application That Works Incorrectly
(Duplicate Counting)......................................................................7-36
Example Application That Prevents Duplicate Count......................7-37
When To Use Duplicate Count Prevention.......................................7-38
Enabling Duplicate Count Prevention in NI-DAQmx......................7-38
Synchronization Modes...................................................................................7-38
80 MHz Source Mode.......................................................................7-39
Other Internal Source Mode..............................................................7-39
External Source Mode.......................................................................7-40
© National Instruments Corporation ix NI 6238/6239 User Manual
Contents
Chapter 8 PFI
Using PFI Terminals as Timing Input Signals .............................................................. 8-2
Exporting Timing Output Signals Using PFI Terminals............................................... 8-3
Using PFI Terminals as Static Digital Inputs and Outputs............................................ 8-3
Connecting PFI Input Signals........................................................................................ 8-3
PFI Filters ...................................................................................................................... 8-4
I/O Protection ................................................................................................................ 8-5
Programmable Power-Up States.................................................................................... 8-6
Connecting Digital I/O Signals ..................................................................................... 8-6
Chapter 9 Isolation and Digital Isolators
Digital Isolation............................................................................................................. 9-2
Benefits of an Isolated DAQ Device............................................................................. 9-2
Reducing Common-Mode Noise................................................................................... 9-3
Chapter 10 Digital Routing and Clock Generation
Clock Routing................................................................................................................ 10-1
80 MHz Timebase........................................................................................... 10-2
20 MHz Timebase........................................................................................... 10-2
100 kHz Timebase .......................................................................................... 10-2
External Reference Clock ............................................................................... 10-2
10 MHz Reference Clock................................................................................ 10-3
Synchronizing Multiple Devices ................................................................................... 10-3
Real-Time System Integration Bus (RTSI)................................................................... 10-3
RTSI Connector Pinout................................................................................... 10-4
Using RTSI as Outputs ................................................................................... 10-5
Using RTSI Terminals as Timing Input Signals............................................. 10-6
RTSI Filters..................................................................................................... 10-6
PXI Clock and Trigger Signals...................................................................................... 10-7
PXI_CLK10 .................................................................................................... 10-8
PXI Triggers.................................................................................................... 10-8
PXI_STAR Trigger ......................................................................................... 10-8
PXI_STAR Filters........................................................................................... 10-8
NI 6238/6239 User Manual x ni.com
Chapter 11 Bus Interface
DMA Controllers ...........................................................................................................11-1
PXI Considerations ........................................................................................................11-2
PXI Clock and Trigger Signals........................................................................ 11-2
PXI and PXI Express.......................................................................................11-2
Using PXI with CompactPCI ..........................................................................11-3
Data Transfer Methods ..................................................................................................11-3
Direct Memory Access (DMA).......................................................................11-3
Interrupt Request (IRQ)...................................................................................11-4
Programmed I/O ..............................................................................................11-4
Changing Data Transfer Methods between DMA and IRQ ............................11-4
Chapter 12 Triggering
Triggering with a Digital Source ...................................................................................12-1
Appendix A Device-Specific Information
NI 6238 ..........................................................................................................................A-1
NI 6239 ..........................................................................................................................A-4
Contents
Appendix B Troubleshooting
Analog Input ..................................................................................................................B-1
Analog Output................................................................................................................B-2
Counters ......................................................................................................................... B-3
Appendix C Technical Support and Professional Services
Glossary
Index
Figures
Figure A-1. NI 6238 Pinout ......................................................................................A-2
Figure A-2. NI 6239 Pinout ......................................................................................A-5
© National Instruments Corporation xi NI 6238/6239 User Manual

About This Manual

The NI 6238/6239 User Manual contains information about using the NI 6238 and NI 6239 M Series data acquisition (DAQ) devices with NI-DAQmx 8.1 and later. National Instruments 6238/6239 devices feature up to eight differential analog input (AI) channels, two analog output (AO) channels, two counters, six lines of digital input (DI), and four lines of digital output (DO).

Conventions

The following conventions are used in this manual:
<> Angle brackets that contain numbers separated by an ellipsis represent
a range of values associated with a bit or signal name—for example, AO <3..0>.
» The » symbol leads you through nested menu items and dialog box options
to a final action. The sequence File»Page Setup»Options directs you to pull down the File menu, select the Page Setup item, and select Options from the last dialog box.
This icon denotes a tip, which alerts you to advisory information.
This icon denotes a note, which alerts you to important information.
This icon denotes a caution, which advises you of precautions to take to avoid injury, data loss, or a system crash. When this symbol is marked on a product, refer to the NI 6238/6239 Specifcations for information about precautions to take.
When symbol is marked on a product, it denotes a warning advising you to take precautions to avoid electrical shock.
When symbol is marked on a product, it denotes a component that may be hot. Touching this component may result in bodily injury.
bold Bold text denotes items that you must select or click in the software, such
as menu items and dialog box options. Bold text also denotes parameter names.
© National Instruments Corporation xiii NI 6238/6239 User Manual
About This Manual
italic Italic text denotes variables, emphasis, a cross-reference, or an introduction
to a key concept. Italic text also denotes text that is a placeholder for a word or value that you must supply.
monospace Text in this font denotes text or characters that you should enter from the
keyboard, sections of code, programming examples, and syntax examples. This font is also used for the proper names of disk drives, paths, directories, programs, subprograms, subroutines, device names, functions, operations, variables, filenames, and extensions.

Related Documentation

Each application software package and driver includes information about writing applications for taking measurements and controlling measurement devices. The following references to documents assume you have NI-DAQmx 8.1 or later, and where applicable, version 7.0 or later of the NI application software.

NI-DAQ

The DAQ Getting Started Guide describes how to install your NI-DAQmx for Windows software, your NI-DAQmx-supported DAQ device, and how to confirm that your device is operating properly. Select Start»All
Programs»National Instruments»NI-DAQ»DAQ Getting Started Guide.
The NI-DAQ Readme lists which devices are supported by this version of NI-DAQ. Select Start»All Programs»National Instruments»NI-DAQ» NI-DAQ Readme.
The NI-DAQmx Help contains general information about measurement concepts, key NI-DAQmx concepts, and common applications that are applicable to all programming environments. Select Start»All Programs» National Instruments»NI-DAQ»NI-DAQmx Help.

NI-DAQmx for Linux

The DAQ Getting Started Guide describes how to install your NI-DAQmx-supported DAQ device and confirm that your device is operating properly.
The NI-DAQ Readme for Linux lists supported devices and includes software installation instructions, frequently asked questions, and known issues.
NI 6238/6239 User Manual xiv ni.com
Note All NI-DAQmx documentation for Linux is installed at
/usr/local/natinst/nidaqmx/docs.

NI-DAQmx Base

About This Manual
The C Function Reference Help describes functions and attributes.
The NI-DAQmx for Linux Configuration Guide provides configuration instructions, templates, and instructions for using test panels.
The NI-DAQmx Base Getting Started Guide describes how to install your NI-DAQmx Base software, your NI-DAQmx Base-supported DAQ device, and how to confirm that your device is operating properly. Select Start»All
Programs»National Instruments»NI-DAQmx Base»Documentation» Getting Started Guide.
The NI-DAQmx Base Readme lists which devices are supported by this version of NI-DAQmx Base. Select Start»All Programs»National Instruments»NI-DAQmx Base»Documentation»Readme.
The NI-DAQmx Base VI Reference Help contains VI reference and general information about measurement concepts. In LabVIEW, select Help» NI-DAQmx Base VI Reference Help.
The NI-DAQmx Base C Reference Help contains C reference and general information about measurement concepts. Select Start»All Programs»
National Instruments»NI-DAQmx Base»Documentation»C Function Reference Manual.

LabVIEW

If you are a new user, use the Getting Started with LabVIEW manual to familiarize yourself with the LabVIEW graphical programming environment and the basic LabVIEW features you use to build data acquisition and instrument control applications. Open the Getting Started
with LabVIEW manual by selecting Start»All Programs»National Instruments»LabVIEW»LabVIEW Manuals or by navigating to the
labview\manuals directory and opening LV_Getting_Started.pdf.
Use the LabVIEW Help, available by selecting Help»Search the LabVIEW Help in LabVIEW, to access information about LabVIEW
programming concepts, step-by-step instructions for using LabVIEW, and reference information about LabVIEW VIs, functions, palettes, menus, and
© National Instruments Corporation xv NI 6238/6239 User Manual
About This Manual
tools. Refer to the following locations on the Contents tab of the LabVIEW Help for information about NI-DAQmx:
Getting Started»Getting Started with DAQ—Includes overview
information and a tutorial to learn how to take an NI-DAQmx measurement in LabVIEW using the DAQ Assistant.
VI and Function Reference»Measurement I/O VIs and Functions—Describes the LabVIEW NI-DAQmx VIs and properties.
Taking Measurements—Contains the conceptual and how-to information you need to acquire and analyze measurement data in LabVIEW, including common measurements, measurement fundamentals, NI-DAQmx key concepts, and device considerations.
LabWindows™/CVI
The Data Acquisition book of the LabWindows/CVI Help contains measurement concepts for NI-DAQmx. This book also contains Taking an NI-DAQmx Measurement in LabWindows/CVI, which includes step-by-step instructions about creating a measurement task using the DAQ Assistant. In LabWindows/CVI, select Help»Contents, then select Using LabWindows/CVI»Data Acquisition.
The NI-DAQmx Library book of the LabWindows/CVI Help contains API overviews and function reference for NI-DAQmx. Select Library Reference»NI-DAQmx Library in the LabWindows/CVI Help.

Measurement Studio

The NI Measurement Studio Help contains function reference, measurement concepts, and a walkthrough for using the Measurement Studio NI-DAQmx .NET and Visual C++ class libraries. This help collection is integrated into the Microsoft Visual Studio .NET documentation. In Visual Studio .NET, select Help»Contents.
Note You must have Visual Studio .NET installed to view the NI Measurement Studio Help.

ANSI C without NI Application Software

The NI-DAQmx Help contains API overviews and general information about measurement concepts. Select Start»All Programs»National Instruments»NI-DAQmx Help.
NI 6238/6239 User Manual xvi ni.com

.NET Languages without NI Application Software

The NI Measurement Studio Help contains function reference and measurement concepts for using the Measurement Studio NI-DAQmx .NET and Visual C++ class libraries. This help collection is integrated into the Visual Studio .NET documentation. In Visual Studio .NET, select Help»Contents.
Note You must have Visual Studio .NET installed to view the NI Measurement Studio Help.

Device Documentation and Specifications

The NI 6238/6239 Specifications contains all specifications for NI 6238 and NI 6239 M Series devices.
NI-DAQ 7.0 and later includes the Device Document Browser, which contains online documentation for supported DAQ, SCXI, and switch devices, such as help files describing device pinouts, features, and operation, and PDF files of the printed device documents. You can find, view, and/or print the documents for each device using the Device Document Browser at any time by inserting the CD. After installing the Device Document Browser, device documents are accessible from Start»
All Programs»National Instruments»NI-DAQ»Browse Device Documentation.
About This Manual

Training Courses

If you need more help getting started developing an application with NI products, NI offers training courses. To enroll in a course or obtain a detailed course outline, refer to
ni.com/training.

Technical Support on the Web

For additional support, refer to ni.com/support or zone.ni.com.
Note You can download these documents at
DAQ specifications and some DAQ manuals are available as PDFs. You must have Adobe Acrobat Reader with Search and Accessibility 5.0.5 or later installed to view the PDFs. Refer to the Adobe Systems Incorporated Web site at National Instruments Product Manuals Library at updated documentation resources.
© National Instruments Corporation xvii NI 6238/6239 User Manual
www.adobe.com to download Acrobat Reader. Refer to the
ni.com/manuals.
ni.com/manuals for
Getting Started
M Series NI 6238/6239 devices feature eight differential analog input (AI) channels, two analog output (AO) channels, two counters, six lines of digital input (DI), and four lines of digital output (DO). If you have not already installed your device, refer to the DAQ Getting Started Guide. For NI 6238 and NI 6239 device specifications, refer to the NI 6238/6239 Specifications on
Before installing your DAQ device, you must install the software you plan to use with the device.

Installing NI-DAQmx

The DAQ Getting Started Guide, which you can download at
ni.com/manuals, offers NI-DAQmx users step-by-step instructions for
installing software and hardware, configuring channels and tasks, and getting started developing an application.
1
ni.com/manuals.

Installing Other Software

If you are using other software, refer to the installation instructions that accompany your software.

Installing the Hardware

The DAQ Getting Started Guide contains non-software-specific information on how to install PCI and PXI devices, as well as accessories and cables.

Device Pinouts

Refer to Appendix A, Device-Specific Information, for NI 6238/6239 device pinouts.
© National Instruments Corporation 1-1 NI 6238/6239 User Manual
Chapter 1 Getting Started

Device Specifications

Refer to the NI 6238/6239 Specifications, available on the NI-DAQ Device Document Browser or on NI 6238/6239 devices.
ni.com/manuals, for more detailed information

Device Accessories and Cables

NI offers a variety of accessories and cables to use with your DAQ device. Refer to Appendix A, Device-Specific Information, or information.
ni.com for more
NI 6238/6239 User Manual 1-2 ni.com
DAQ System Overview
Figure 2-1 shows a typical DAQ system, which includes sensors, transducers, cables that connect the various devices to the accessories, the M Series device, programming software, and PC. The following sections cover the components of a typical DAQ system.
2
Sensors and
Transducers

DAQ Hardware

Cables and
Accessories
DAQ hardware digitizes input signals, performs D/A conversions to generate analog output signals, and measures and controls digital I/O signals. Figure 2-2 features the components of the NI 6238/6239 devices.
DAQ
Hardware

Figure 2-1. Components of a Typical DAQ System

DAQ
Software
Personal
Computer
© National Instruments Corporation 2-1 NI 6238/6239 User Manual
Chapter 2 DAQ System Overview
Analog Input
Analog Output
I/O Connector
Counters
PFI/Static DI
AI GND
AO GND
P0.GND
A
Isolation
Barrier
A
Digital
A
Digital
Isolators
P0
Routing
and Clock
Generation
RTSI
Bus
Interface
Bus

DAQ-STC2

PFI/Static DO
P1.GND
P1

Figure 2-2. General NI 6238/6239 Block Diagram

The DAQ-STC2 implements a high-performance digital engine for NI 6238/6239 data acquisition hardware. Some key features of this engine include the following:
Flexible AI and AO sample and convert timing
Many triggering modes
Independent AI and AO FIFOs
Generation and routing of RTSI signals for multi-device synchronization
Generation and routing of internal and external timing signals
Two flexible 32-bit counter/timer modules with hardware gating
Static DIO signals
PLL for clock synchronization
PCI/PXI interface
Independent scatter-gather DMA controllers for all acquisition and generation functions
NI 6238/6239 User Manual 2-2 ni.com

Calibration Circuitry

The M Series analog inputs and outputs can self calibrate to correct gain and offset errors. You can calibrate the device to minimize AI and AO errors caused by time and temperature drift at run time. No external circuitry is necessary; an internal reference ensures high accuracy and stability over time and temperature changes.
Factory-calibration constants are permanently stored in an onboard EEPROM and cannot be modified. When you self-calibrate the device, software stores new constants in a user-modifiable section of the EEPROM. To return a device to its initial factory calibration settings, software can copy the factory-calibration constants to the user-modifiable section of the EEPROM. Refer to the NI-DAQmx Help or the LabVIEW 8.x Help for more information on using calibration constants.

Sensors and Transducers

Sensors can generate electrical signals to measure physical phenomena, such as temperature, force, sound, or light. Some commonly used sensors are strain gauges, thermocouples, thermistors, angular encoders, linear encoders, and resistance temperature detectors (RTDs).
Chapter 2 DAQ System Overview
Note Current input measurement devices can only interface with sensors that output a current.
To measure signals from these various transducers, you must convert them into a form that a DAQ device can accept. For example, the output voltage of most thermocouples is very small and susceptible to noise. Therefore, you may need to amplify or filter the thermocouple output before digitizing it, or use the smallest measurement range available within the DAQ device.
For more information about sensors, refer to the following:
For general information about sensors, visit
If you are using LabVIEW, refer to the LabVIEW Help by selecting
Help»Search the LabVIEW Help in LabVIEW, and then navigate to the Taking Measurements book on the Contents tab.
If you are using other application software, refer to Common Sensors in the NI-DAQmx Help, which can be accessed from Start»All Programs»National Instruments»NI-DAQ»NI-DAQmx Help.
© National Instruments Corporation 2-3 NI 6238/6239 User Manual
ni.com/sensors.
Chapter 2 DAQ System Overview

Cables and Accessories

NI offers a variety of products to use with NI 6238/6239 devices, including cables, connector blocks, and other accessories, as follows:
Cables and cable assemblies
Shielded
Unshielded ribbon
Screw terminal connector blocks, shielded and unshielded
RTSI bus cables

Custom Cabling

For more specific information about these products, refer to
Refer to the Custom Cabling section of this chapter, the Field Wiring
Considerations section of Chapter 4, Analog Input, and Appendix A, Device-Specific Information, for information on how to select accessories
for your M Series device.
NI offers cables and accessories for many applications. However, if you want to develop your own cable, the following kits can assist you:
TB-37F-37SC—37-pin solder cup terminals, shell with strain relief
TB-37F-37CP—37-pin crimp & poke terminals, shell with strain
relief
Also, adhere to the following guidelines for best results:
For AI signals, use shielded, twisted-pair wires for each AI pair of differential inputs. Connect the shield for each signal pair to the ground reference at the source.
Route the analog lines separately from the digital lines.
When using a cable shield, use separate shields for the analog and digital sections of the cable. Failure to do so results in noise coupling into the analog signals from transient digital signals.
ni.com.
For more information on the connectors used for DAQ devices, refer to the KnowledgeBase document, Specifications and Manufacturers for Board Mating Connectors, by going to
rdspmb.
NI 6238/6239 User Manual 2-4 ni.com
ni.com/info and entering the info code

Programming Devices in Software

National Instruments measurement devices are packaged with NI-DAQ driver software, an extensive library of functions and VIs you can call from your application software, such as LabVIEW or LabWindows/CVI, to program all the features of your NI measurement devices. Driver software has an application programming interface (API), which is a library of VIs, functions, classes, attributes, and properties for creating applications for your device.
NI-DAQ includes two NI-DAQ drivers, Traditional NI-DAQ (Legacy) and NI-DAQmx. M Series devices use the NI-DAQmx driver. Each driver has its own API, hardware configuration, and software configuration. Refer to the DAQ Getting Started Guide for more information about the two drivers.
NI-DAQmx includes a collection of programming examples to help you get started developing an application. You can modify example code and save it in an application. You can use examples to develop a new application or add example code to an existing application.
To locate LabVIEW and LabWindows/CVI examples, open the National Instruments Example Finder.
In LabVIEW, select Help»Find Examples.
In LabWindows/CVI, select Help»NI Example Finder.
Chapter 2 DAQ System Overview
Measurement Studio, Visual Basic, and ANSI C examples are located in the following directories:
NI-DAQmx examples for Measurement Studio-supported languages are in the following directories:
MeasurementStudio\VCNET\Examples\NIDaq
MeasurementStudio\DotNET\Examples\NIDaq
NI-DAQmx examples for ANSI C are in the
NI-DAQ\Examples\DAQmx ANSI C Dev directory
For additional examples, refer to
© National Instruments Corporation 2-5 NI 6238/6239 User Manual
zone.ni.com.
3
Connector Information
The I/O Connector Signal Descriptions and RTSI Connector Pinout sections contain information on M Series connectors. Refer to Appendix A, Device-Specific Information, for device I/O connector pinouts.

I/O Connector Signal Descriptions

Table 3-1 describes the signals found on the I/O connectors. Not all signals are available on all devices.

Table 3-1. I/O Connector Signals

Signal Name Reference Direction Description
AI GND Analog Input Ground—These terminals are the input bias
current return point. AI GND and AO GND are connected on the device.
Note: AI GND and AO GND are isolated from earth ground, chassis ground, P0.GND, and P1.GND.
AI <0..7>± AI GND Input Analog Input Channels 0 to 7±—AI 0+ and AI 0– are the
positive and negative inputs of differential analog input channel 0. Similarly, the following signal pairs also form differential input channels:
<AI 1+, AI 1–>, <AI 2+, AI 2–>, <AI 3+, AI 3–>, <AI 4+, AI 4–>, <AI 5+, AI 5–>, <AI 6+, AI 6–>, <AI 7+, AI 7–>
Also refer to the Analog Input Ground-Reference Settings section of Chapter 4, Analog Input.
Note: AI <0..7>± are isolated from earth ground and chassis ground.
AO <0..1> AO GND Output Analog Output Channels 0 to 1—These terminals supply the
current output of AO channels 0 to 1.
Note: AO <0..1> are isolated from earth ground and chassis ground.
© National Instruments Corporation 3-1 NI 6238/6239 User Manual
Chapter 3 Connector Information
Table 3-1. I/O Connector Signals (Continued)
Signal Name Reference Direction Description
AO GND Analog Output Ground—AO GND is the reference for
AO <0..1>. AI GND and AO GND are connected on the device.
Note: AI GND and AO GND are isolated from earth ground, chassis ground, P0.GND, and P1.GND.
PFI <0..5>/P0.<0..5> P0.GND Input Programmable Function Interface or Static Digital Input
Channels 0 to 5—Each of these terminals can be individually configured as an input directional PFI terminal or a digital input terminal.
As an input, each input PFI terminal can be used to supply an external source for AI or AO timing signals or counter/timer inputs.
Note: PFI <0..5>/P0.<0..5> are isolated from earth ground, chassis ground, AI GND, AO GND, and P1.GND.
PFI <6..9>/P1.<0..3> P1.GND Output Programmable Function Interface or Static Digital
Output Channels 6 to 9—Each of these terminals can be individually configured as an output directional PFI terminal or a digital output terminal.
As a PFI output, you can route many different internal AI or AO timing signals to each PFI terminal. You also can route the counter/timer outputs to each PFI terminal.
Note: PFI <6..9>/P1.<0..3> are isolated from earth ground, chassis ground, AI GND, AO GND, and P0.GND.
NC No connect—Do not connect signals to these terminals.
P0.GND Digital Ground—P0.GND supplies the reference for input
PFI <0..5>/P0.<0..5>.
Note: P0.GND is isolated from earth ground, chassis ground, AI GND, AO GND, and P1.GND.
P1.GND Digital Ground—P1.GND supplies the reference for output
P1.VCC Digital Output Power—P1.VCC supplies the power for
AO POWER SUPPLY Analog Output Power Supply—AO POWER SUPPLY
NI 6238/6239 User Manual 3-2 ni.com
PFI <6..9>/P1.<0..3>.
Note: P1.GND is isolated from earth ground, chassis ground, AI GND, AO GND, and P0.GND.
digital output lines. The actual power consumed depends on the load connected between the digital output and P1.GND.
supplies power to the analog current output terminals.
Chapter 3 Connector Information
Table 3-1. I/O Connector Signals (Continued)
Signal Name Reference Direction Description
CAL+ External Calibration Positive Reference—CAL+ supplies
the positive reference during external calibration of the NI 6238/6239.
CAL– External Calibration Negative Reference—CAL– supplies
the negative reference during external calibration of the NI 6238/6239.

RTSI Connector Pinout

Refer to the RTSI Connector Pinout section of Chapter 10, Digital Routing
and Clock Generation, for information on the RTSI connector.
© National Instruments Corporation 3-3 NI 6238/6239 User Manual
Analog Input
Figure 4-1 shows the analog input circuitry of NI 6238 and NI 6239 devices.
AI <0..7>+
Mux
AI Terminal
AI <0..7>–
I/O Connector
AI GND

Analog Input Circuitry

Configuration
Selection
Isolation
Barrier
NI-PGIA
Input Range
Selection

Figure 4-1. NI 6238/6239 Analog Input Circuitry

ADC
Digital
Isolators
AI FIFO
4
AI Data
I/O Connector
You can connect analog input signals to the M Series device through the I/O connector. The proper way to connect analog input signals is outlined in the
Connecting Analog Current Input Signals section. Also refer to
Appendix A, Device-Specific Information, for device I/O connector pinouts.
MUX
Each M Series device has one analog-to-digital converter (ADC). The multiplexers (MUX) route one AI channel at a time to the ADC through the NI-PGIA.
Instrumentation Amplifier (NI-PGIA)
The NI programmable gain instrumentation amplifier (PGIA) is a measurement and instrument class amplifier that minimizes settling times
© National Instruments Corporation 4-1 NI 6238/6239 User Manual
Chapter 4 Analog Input
for all input ranges. The NI-PGIA can amplify or attenuate an AI signal to ensure that you use the maximum resolution of the ADC.
M Series devices use the NI-PGIA to deliver high accuracy even when sampling multiple channels with small input ranges at fast rates. M Series devices can sample channels in any order at the maximum conversion rate, and you can individually program each channel in a sample with a different input range.
A/D Converter
The analog-to-digital converter (ADC) digitizes the AI signal by converting the analog voltage into a digital number.
Isolation Barrier and Digital Isolators
The digital isolators across the isolation barrier provide a ground break between the isolated analog front end and the earth/chassis/building ground.
AI FIFO
M Series devices can perform both single and multiple A/D conversions of a fixed or infinite number of samples. A large first-in-first-out (FIFO) buffer holds data during AI acquisitions to ensure that no data is lost. M Series devices can handle multiple A/D conversion operations with DMA, interrupts, or programmed I/O.

Analog Input Range

Input range refers to the set of input voltages or currents that an analog input channel can digitize with the specified accuracy. The NI-PGIA amplifies or attenuates the AI signal depending on the input range. You can individually program the input range of each AI channel on your M Series device.
The input range affects the resolution of the M Series device for an AI channel. Resolution refers to the voltage or current of one ADC code.
For example, a 16-bit ADC converts analog current inputs into one of 65,536 (= 2 values are spread fairly evenly across the input range. So, for an input range of ±20 mA, the current of each code of a 16-bit ADC is:
NI 6238/6239 User Manual 4-2 ni.com
16
) codes—that is, one of 65,536 possible digital values. These
Chapter 4 Analog Input
(20 mA – (–20 mA))
16
2
M Series devices use a calibration method that requires some codes (typically about 5% of the codes) to lie outside of the specified range. This calibration method improves absolute accuracy, but it increases the nominal resolution of input ranges by about 5% over what the formulas shown above would indicate.
Choose an input range that matches the expected input range of your signal. A large input range can accommodate a large signal variation, but reduces the measurement resolution. Choosing a smaller input range improves the measurement resolution, but may result in the input signal going out of range.
For more information on programming these settings, refer to the NI-DAQmx Help or the LabVIEW 8.x Help.
Table 4-1 shows the input ranges and resolutions supported by the NI 6238 and NI 6239 devices.

Table 4-1. Input Ranges for NI 6238/6239

Input Range
= 610 nA
Nominal Resolution Assuming
5% Over Range
20 mA 640 nA

Connecting Analog Current Input Signals

When making signal connections, caution must be taken with the voltage level of the signal going into the device. There are two types of connections that can be made.

Method 1

Method 1, shown in Figure 4-2, connects AI + and AI – inputs at a voltage level with respect to AI GND. Verify that the voltage levels on the AI + and AI – side do not exceed the common-mode input range of ±10 V. Common-mode input range is the voltage input range with respect to AI GND (AI + versus AI GND, AI – versus AI GND, or AI + versus AI –).
© National Instruments Corporation 4-3 NI 6238/6239 User Manual
Chapter 4 Analog Input
AI +
Isolation
Barrier
+

Method 2

AI –
+
V
AI GND
AI GND
Figure 4-2. Analog Current Input Connection Method 1
Method 2, shown in Figure 4-3, ties the AI – input to AI GND. When measuring current up to 20 mA, this type of connection ensures that the voltage level on both the positive and negative side are within the common-mode input range for NI 6238/6239 devices.
Isolation
Barrier
AI +
+
AI –
AI GND
Figure 4-3. Analog Current Input Connection Method 2
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