National Instruments NI 1450 User Manual

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IMAQ

NI 1450 Series Compact Vision System User Manual

June 2003 Edition

Part Number 323610A-01

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For further support information, refer to the Technical Support and Professional Services appendix. To comment on the documentation, send email to techpubs@ni.com.

Important Information

Warranty

The NI 1450 Series Compact Vision System is warranted against defects in materials and workmanship for a period of one year from the date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace equipment that proves to be defective during the warranty period. This warranty includes parts and labor.

The media on which you receive National Instruments software are warranted not to fail to execute programming instructions, due to defects in materials and workmanship, for a period of 90 days from date of shipment, as evidenced by receipts or other documentation. National Instruments will, at its option, repair or replace software media that do not execute programming instructions if National Instruments receives notice of such defects during the warranty period. National Instruments does not warrant that the operation of the software shall be uninterrupted or error free.

A Return Material Authorization (RMA) number must be obtained from the factory and clearly marked on the outside of the package before any equipment will be accepted for warranty work. National Instruments will pay the shipping costs of returning to the owner parts which are covered by warranty.

National Instruments believes that the information in this document is accurate. The document has been carefully reviewed for technical accuracy. In the event that technical or typographical errors exist, National Instruments reserves the right to make changes to subsequent editions of this document without prior notice to holders of this edition. The reader should consult National Instruments if errors are suspected. In no event shall National Instruments be liable for any damages arising out of or related to this document or the information contained in it.

XCEPT AS SPECIFIED HEREIN, NATIONAL INSTRUMENTS MAKES NO WARRANTIES, EXPRESS OR IMPLIED, AND SPECIFICALLY DISCLAIMS ANY WARRANTY OF

MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. CUSTOMER’S RIGHT TO RECOVER DAMAGES CAUSED BY FAULT OR NEGLIGENCE ON THE PART OF

ATIONAL INSTRUMENTS SHALL BE LIMITED TO THE AMOUNT THERETOFORE PAID BY THE CUSTO MER. NATIONAL INSTRUMENTS WILL NOT BE LIA BLE FOR DAMAGES RESULTIN G FROM LOSS OF DATA, PROFITS, USE OF PRODUCTS, OR INCIDENTAL OR CONSEQUENTIAL DAMAGES, EVEN IF ADVI SED OF THE POSSIB ILITY THEREOF. This limitation of the liability of National Instruments will apply regardless of the form of action, whether in contract or tort, including

negligence. Any action against National Instruments must be brought within one year after the cause of action accrues. National Instruments shall not be liable for any delay in performance due to causes beyond its reasonable control. The warranty provided herein does not cover damages, defects, malfunctions, or service failures caused by owner’s failure to follow the National Instruments installation, operation, or maintenance instructions; owner’s modification of the product; owner’s abuse, misuse, or negligent acts; and power failure or surges, fire, flood, accident, actions of third parties, or other events outside reasonable control.

Copyright

Under the copyright laws, this publication may not be reproduced or transmitted in any form, electronic or mechanical, including photocopying, recording, storing in an information retrieval system, or translating, in whole or in part, without the prior written consent of National Instruments Corporation.

Trademarks

IMAQ™, LabVIEW™, National Instruments™, NI™, ni.com™, NI Developer Zone™, and NI-IMAQ™ are trademarks of National Instruments Corporation.

Product and company names mentioned herein are trademarks or trade names of their respective companies.

Patents

For patents covering National Instruments products, refer to the appropriate location: Help»Patents in your software, the patents.txt file on your CD, or ni.com/patents.

WARNING REGARDING USE OF NATIONAL INSTRUMENTS PRODUCTS

(1) NATIONAL INSTRUMENTS PRODUCTS ARE NOT DESIGNED WITH COMPONENTS AND TESTING FOR A LEVEL OF RELIABILITY SUITABLE FOR USE IN OR IN CONNECTION WITH SURGICAL IMPLANTS OR AS CRITICAL COMPONENTS IN ANY LIFE SUPPORT SYSTEMS WHOSE FAILURE TO PERFORM CAN REASONABLY BE EXPECTED TO CAUSE SIGNIFICANT INJURY TO A HUMAN.

(2) IN ANY APPLICATION, INCLUDING THE ABOVE, RELIABILITY OF OPERATION OF THE SOFTWARE PRODUCTS CAN BE IMPAIRED BY ADVERSE FACTORS, INCLUDING BUT NOT LIMITED TO FLUCTUATIONS IN ELECTRICAL POWER SUPPLY, COMPUTER HARDWARE MALFUNCTIONS, COMPUTER OPERATING SYSTEM SOFTWARE FITNESS, FITNESS OF COMPILERS AND DEVELOPMENT SOFTWARE USED TO DEVELOP AN APPLICATION, INSTALLATION ERRORS, SOFTWARE AND HARDWARE COMPATIBILITY PROBLEMS, MALFUNCTIONS OR FAILURES OF ELECTRONIC MONITORING OR CONTROL DEVICES, TRANSIENT FAILURES OF ELECTRONIC SYSTEMS (HARDWARE AND/OR SOFTWARE), UNANTICIPATED USES OR MISUSES, OR ERRORS ON THE PART OF THE USER OR APPLICATIONS DESIGNER (ADVERSE FACTORS SUCH AS THESE ARE HEREAFTER COLLECTIVELY TERMED “SYSTEM FAILURES”). ANY APPLICATION WHERE A SYSTEM FAILURE WOULD CREATE A RISK OF HARM TO PROPERTY OR PERSONS (INCLUDING THE RISK OF BODILY INJURY AND DEATH) SHOULD NOT BE RELIANT SOLELY UPON ONE FORM OF ELECTRONIC SYSTEM DUE TO THE RISK OF SYSTEM FAILURE. TO AVOID DAMAGE, INJURY, OR DEATH, THE USER OR APPLICATION DESIGNER MUST TAKE REASONABLY PRUDENT STEPS TO PROTECT AGAINST SYSTEM FAILURES, INCLUDING BUT NOT LIMITED TO BACK-UP OR SHUT DOWN MECHANISMS. BECAUSE EACH END-USER SYSTEM IS CUSTOMIZED AND DIFFERS FROM NATIONAL INSTRUMENTS' TESTING PLATFORMS AND BECAUSE A USER OR APPLICATION DESIGNER MAY USE NATIONAL INSTRUMENTS PRODUCTS IN COMBINATION WITH OTHER PRODUCTS IN A MANNER NOT EVALUATED OR CONTEMPLATED BY NATIONAL INSTRUMENTS, THE USER OR APPLICATION DESIGNER IS ULTIMATELY RESPONSIBLE FOR VERIFYING AND VALIDATING THE SUITABILITY OF NATIONAL INSTRUMENTS PRODUCTS WHENEVER NATIONAL INSTRUMENTS PRODUCTS ARE INCORPORATED IN A SYSTEM OR APPLICATION, INCLUDING, WITHOUT LIMITATION, THE APPROPRIATE DESIGN, PROCESS AND SAFETY LEVEL OF SUCH SYSTEM OR APPLICATION.

Compliance

FCC/Canada Radio Frequency Interference Compliance

Determining FCC Class

The Federal Communications Commission (FCC) has rules to protect wireless communications from interference. The FCC places digital electronics into two classes. These classes are known as Class A (for use in industrial-commercial locations only) or Class B (for use in residential or commercial locations). All National Instruments (NI) products are FCC Class A products.

Depending on where it is operated, this Class A product could be subject to restrictions in the FCC rules. (In Canada, the Department of Communications (DOC), of Industry Canada, regulates wireless interference in much the same way.) Digital electronics emit weak signals during normal operation that can affect radio, television, or other wireless products.

All Class A products display a simple warning statement of one paragraph in length regarding interference and undesired operation. The FCC rules have restrictions regarding the locations where FCC Class A products can be operated.

Consult the FCC Web site at

FCC/DOC Warnings

This equipment generates and uses radio frequency energy and, if not installed and used in strict accordance with the instructions in this manual and the CE marking Declaration of Conformity*, may cause interference to radio and television reception. Classification requirements are the same for the Federal Communications Commission (FCC) and the Canadian Department of Communications (DOC).

Changes or modifications not expressly approved by NI could void the user’s authority to operate the equipment under the FCC Rules.

Class A

Federal Communications Commission

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause h armful interference in which case the use r is required to correct the int erference at their own expense.

www.fcc.gov for more information.

Canadian Department of Communications

This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment Regulations.

Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.

Compliance to EU Directives

Readers in the European Union (EU) must refer to the manufacturer’s Declaration of Conformity (DoC) for information* pertaining to the CE marking compliance scheme. The manufacturer includes a DoC for most hardware products except for those bought from OEMs. In addition, DoCs are usually not provided if compliance is not required, for example electrically benign apparatus or cables.

To obtain the DoC for this product, click Declarations of Conformity Information at lists the DoCs by product family. Select the appropriate product family, followed by your product, and a link to the DoC appears in Adobe Acrobat format. Click the Acrobat icon to download or read the DoC.

* The CE marking Declaration of Conformity contains important supplementary information and instructions for the user or

installer.

ni.com/hardref.nsf/. This Web site

Conventions

The following conventions are used in this manual:

» The » symbol leads you through nested menu items and dialog box options

to a final action. The sequence File»Page Setup»Options directs you to pull down the File menu, select the Page Setup item, and select Options from the last dialog box.

This icon denotes a tip, which alerts you to advisory information.

This icon denotes a note, which alerts you to important information.

This icon denotes a caution, which advises you of precautions to take to avoid injury, data loss, or a system crash.

bold Bold text denotes items that you must select or click in the software, such

as menu items and dialog box options. Bold text also denotes hardware labels and parameter names.

italic Italic text denotes variables, emphasis, a cross reference, or an introduction

to a key concept. This font also denotes text that is a placeholder for a word or value that you must supply.

monospace Text in this font denotes text or characters that you should enter from the

keyboard, sections of code, programming examples, and syntax examples. This font is also used for the proper names of disk drives, paths, directories, programs, subprograms, subroutines, device names, functions, operations, variables, filenames and extensions, and code excerpts.

monospace bold Bold text in this font denotes the messages and responses that the computer

automatically prints to the screen. This font also emphasizes lines of code that are different from the other examples.

Chapter 1 NI 1450 Overview

About the NI 1450 Series Compact Vision System.......................................................1-1

Hardware Overview.......................................................................................................1-1

Available Camera Bandwidth........................................................................................1-3

Software Overview ........................................................................................................1-4

NI-IMAQ for IEEE 1394 Cameras Driver Software.......................................1-4

National Instruments Application Software....................................................1-5

Vision Builder for Automated Inspection.........................................1-5

LabVIEW RT with the Vision Development Module ......................1-5

Chapter 2 Setup and Configuration

Required Items...............................................................................................................2-1

Hardware .........................................................................................................2-1

Software...........................................................................................................2-2

Accessories ....................................................................................................................2-2

Hardware .........................................................................................................2-2

Documentation...............................................................................................................2-3

Hardware Documents ......................................................................................2-3

Vision Builder AI Documents.........................................................................2-3

LabVIEW Real-Time Module with the Vision Development Module

Documents....................................................................................................2-3

NI-IMAQ for IEEE 1394 Cameras Driver Software Documents ..... 2-3

LabVIEW Real-Time Module and Vision Development Module

Documents......................................................................................2-4

Safety Information .........................................................................................................2-4

Connection Overview ....................................................................................................2-6

Before Getting Started: Connecting the NI 1450 to a Network ......................2-7

Subnet Considerations.......................................................................2-8

Hardware Setup ...............................................................................................2-8

Connecting a Camera and Monitor to the NI 1450...........................2-8

Wiring Power to the NI 1450............................................................2-9

Connecting the NI 1450 to the Development Computer...................2-11

Vision Builder AI: Setting up the Development Computer...........................................2-12

Installing Vision Builder AI and NI-IMAQ for IEEE 1394 Cameras.............2-13

Configuring the IP Address and Downloading Software onto the NI 1450....2-13

Acquiring an Image in Vision Builder AI .......................................................2-14

Contents

LabVIEW Real-Time with the Vision Development Module: Setting up the

Development Computer.............................................................................................. 2-15

Installing LabVIEW Real-Time, Vision Development Module,

and NI-IMAQ for IEEE 1394 Cameras ....................................................... 2-15

Configuring the IP Address using LabVIEW Real-Time ............................... 2-16

Downloading Software onto the NI 1450 ....................................................... 2-17

Acquiring an Image Using LabVIEW Real-Time .......................................... 2-17

Chapter 3 LEDs, DIP Switches, and Connectors

LED Indicators ..............................................................................................................3-1

POWER OK LED ........................................................................................... 3-2

STATUS LED................................................................................................. 3-2

ACT/LINK LED ............................................................................................. 3-2

100 Mbps LED................................................................................................ 3-2

DIP Switches ................................................................................................................. 3-3

SAFE MODE Switch ...................................................................................... 3-4

IP RESET Switch............................................................................................ 3-5

NO APP Switch .............................................................................................. 3-5

USER 1 Switch (LabVIEW RT Users)........................................................... 3-5

Connectors..................................................................................................................... 3-6

Power Connector............................................................................................. 3-6

Earth Ground Connection.................................................................3-7

IEEE 1394....................................................................................................... 3-8

VGA ................................................................................................................ 3-8

COM1..............................................................................................................3-10

Ethernet ........................................................................................................... 3-11

TRIG 0 ............................................................................................................ 3-11

TRIG 1 and TRIG 2 ........................................................................................ 3-11

General-Purpose Digital I/O ........................................................................... 3-11

Chapter 4 Digital I/O Functionality

Overview ....................................................................................................................... 4-1

TTL Inputs and Outputs.................................................................................. 4-2

Isolated Inputs and Outputs............................................................................. 4-2

Trigger Inputs.................................................................................................. 4-3

Timed Pulse Output ........................................................................................ 4-4

Initiating a Timed Pulse.................................................................... 4-4

Pulse Modes...................................................................................... 4-5

Pulse Delay .......................................................................................4-5

NI 1450 Series Compact Vision System User Manual viii ni.com

Chapter 5 Deployment

Connecting Multiple NI 1450s ......................................................................................5-1

Contents

Pulse Width .......................................................................................4-5

Trigger Polarity.................................................................................4-5

Quadrature Encoder.........................................................................................4-6

Product Selection Port .....................................................................................4-7

Using ISO Input 5 as a Latch............................................................4-7

General-Purpose I/O........................................................................................4-8

General-Purpose Inputs.....................................................................4-8

General-Purpose Outputs ..................................................................4-8

Fault Conditions ..............................................................................................4-9

Shutdown.........................................................................................................4-9

Disabling Shutdown Mode................................................................4-10

Watchdog.........................................................................................................4-10

Overheat ..........................................................................................................4-11

Considerations When Connecting the Digital I/O...........................................4-11

Wiring an Isolated Input to a Sourcing Output Device.....................4-11

Wiring an Isolated Output to an External Load ................................4-12

Protecting Inductive Loads ...............................................................4-13

Transmission Line Effects ................................................................4-13

Typical System Setup......................................................................................4-14

Appendix A Troubleshooting

Appendix B Specifications

Appendix C Technical Support and Professional Services

Glossary

Index

NI 1450 Overview

This chapter provides an overview of the features and components on the

National Instruments 1450 Series Compact Vision System.

About the NI 1450 Series Compact Vision System

The NI 1450 Series Compact Vision System is an easy-to-use, distributed,

real-time imaging system that acquires, processes, and displays images

from IEEE 1394 cameras conforming to the IIDC 1394-based Digital

Camera Specification, Version 1.30. The NI 1450 also provides multiple

digital input/output (I/O) options for communicating with external devices

to configure and start an inspection and to indicate results.

An Ethernet connection between the NI 1450 and a development computer

allows you to display measurement results and status information and to

configure the NI 1450 settings. Once configured, the NI 1450 can run

applications without a connection to the development computer.

Each NI 1450 ships with documentation and the NI-IMAQ for IEEE 1394

Cameras driver software, which is licensed for one development system

and one deployment system.

Hardware Overview

The NI 1450 front panel consists of a VGA connector, an RS-232 serial

port, a 10/100 Ethernet connector, and three IEEE 1394a ports.

The NI 1450 also includes LEDs for communicating system status, DIP

switches for mode control for specifying startup options, TTL inputs and

outputs for triggering, and isolated inputs and outputs for connecting to

external devices, such as PLCs, sensors, LED indicators, and start/stop

buttons. The isolated inputs and outputs on the NI 1450 provide an easy

means for preventing ground loops that could degrade signal integrity.

Caution The isolation on the NI 1450 is not safety isolation.

Chapter 1 NI 1450 Overview

Figure 1-1 shows the NI 1450 front panel.

1 2

1 Power LED 2 Status LED 3 Isolated Digital Input 4 TTL Digital Outputs

NI 1454 Compact Vision System

5 IEEE 1394a Ports 6 TTL I/O and Isolated I/O 7 Reset Button 8 DIP Switches

9VGA 10 RS-232 Serial 11 RJ-45 Ethernet Port

Figure 1-1. NI 1450 Series Compact Vision System Front Panel

NI 1450 Series Compact Vision System User Manual 1-2 ni.com

Available Camera Bandwidth

The IEEE 1394 bus provides a fixed amount of bandwidth that is shared

among the three IEEE 1394a ports on the NI 1450. These ports provide

direct connection to up to three DCAM-compliant IEEE 1394 cameras,

depending on the amount of bandwidth each camera requires. Higher frame

rates and larger image sizes require a higher data transfer rate and use more

bandwidth.

Table 1-1 shows the maximum number of cameras the NI 1450 supports for

three common video formats. Use this table as a guide when determining

the combination of cameras to use in your application. The maximum

number of cameras listed in the table does not include processing time.

By triggering your cameras slower than the frame rates listed in the table,

you can operate more cameras simultaneously. If the camera combination

exceeds the amount of available bandwidth, the software returns an

Insufficient Resources error.

Table 1-1. Available Camera Bandwidth

Video Format Frames per Second

Chapter 1 NI 1450 Overview

Maximum Number

of Cameras for

Simultaneous Operation

640 x 480, 8-bit/pixel mono

640 x 480 YUV (4:2:2) 16-bit/pixel color

1024 x 768 16-bit/pixel mono

30 3

60 1

100 1

15 3

30 1

7.5 2

15 1

Chapter 1 NI 1450 Overview

Software Overview

Programming the NI 1450 Series Compact Vision System requires the NI-IMAQ for IEEE 1394 Cameras driver software, version 1.5 or later, to control the hardware and one of the following application software packages to process images.

• NI Vision Builder for Automated Inspection (AI), version 2.0 or later—To configure solutions to common inspection tasks

• LabVIEW Real-Time (RT), version 7.0 or later, with the Vision Development Module, version 7.0 or later—For customizable control over acquisition hardware and algorithms

The following sections provide an overview of the driver software and the application software. For detailed information about individual software packages, refer to the documentation specific to the package.

NI-IMAQ for IEEE 1394 Cameras Driver Software

The NI-IMAQ for IEEE 1394 Cameras driver software ships with the NI 1450 Series Compact Vision System. NI-IMAQ for IEEE 1394 Cameras is the interface path between the application software and the NI 1450.

NI-IMAQ for IEEE 1394 Cameras includes an extensive library of VIs you can call from LabVIEW. These VIs include routines for video configuration, image acquisition (continuous and single-shot), trigger control, and register-level camera configuration.

The NI-IMAQ for IEEE 1394 Cameras driver software performs all functions necessary for acquiring and saving images but does not perform image analysis. For image analysis functionality, refer to the National

Instruments Application Software section.

For maximum flexibility and performance, NI-IMAQ for IEEE 1394 Cameras features both high-level and low-level functions. A function that acquires images in multi-buffer, single-shot, or continuous mode is an example of a high-level function. A function that requires advanced understanding of the NI 1450 and image acquisition, such as configuring an image sequence, is an example of a low-level function.

The NI-IMAQ for IEEE 1394 Cameras software handles many of the complex issues between the NI 1450 and the camera, such as 1394 bus communication and camera control.

NI 1450 Series Compact Vision System User Manual 1-4 ni.com

National Instruments Application Software

Vision Builder for Automated Inspection

National Instruments Vision Builder for Automated Inspection (AI) is configurable machine vision software that you can use to prototype, benchmark, and deploy applications. NI Vision Builder AI does not require programming, but is scalable to LabVIEW RT.

Vision Builder AI allows you to easily configure and benchmark a sequence of visual inspection steps, as well as deploy the visual inspection system for automated inspection. With Vision Builder AI, you can perform powerful visual inspection tasks and make decisions based on the results of individual tasks. Additionally, you can communicate with external devices using an Ethernet connection, serial lines, and digital I/Os. With Vision Builder AI, you can migrate your configured inspection to LabVIEW, extending the capabilities of your applications if necessary.

LabVIEW RT with the Vision Development Module

The LabVIEW Real-Time Module and the RT Series hardware, such as the NI 1450, extend the capabilities of LabVIEW to address the need for deterministic real-time performance.

Chapter 1 NI 1450 Overview

The Real-Time Module combines LabVIEW graphical programming with the power of RT Series hardware, enabling you to build deterministic real-time systems. You develop VIs in LabVIEW and embed the VIs on RT targets. The RT target runs VIs without a user interface and offers a stable platform for real-time VIs.

For more information about LabVIEW RT, refer to the LabVIEW Real-Time Module User Manual.

The Vision Development Module is an image acquisition, processing, and analysis library of more than 270 functions for grayscale, color, and binary image display, image processing, pattern matching, particle analysis, gauging, and measurement.

For unique image processing, you can use the Vision Development Module functions individually or in combination. The Vision Development Module allows you to acquire, display, manipulate, and store images as well as perform image analysis, processing, and interpretation. Using the Vision Development Module, imaging novices and experts can program the most basic or complicated image applications without knowledge of particular algorithm implementations.

Chapter 1 NI 1450 Overview

Vision Assistant is an interactive prototyping tool for machine vision and scientific imaging developers and is included with the Vision Development Module. With Vision Assistant, you can prototype vision applications quickly and test how various vision image processing functions work.

For information about how to use the Vision Development Module with LabVIEW RT, refer to the IMAQ Vision for LabVIEW User Manual.

NI 1450 Series Compact Vision System User Manual 1-6 ni.com

Setup and Configuration

This chapter provides instructions for connecting the NI 1450 Series Compact Vision System hardware. This chapter also includes instructions for installing software, configuring an IP address, and acquiring an initial image using the application software.

Required Items

The following items are necessary for connecting the NI 1450.

Hardware

❑ NI 1450 Series Compact Vision System

❑ Ethernet-equipped development computer running

Windows XP/2000/Me/98

❑ DCAM-compliant IEEE 1394 camera

❑ IEEE 1394 jackscrew-to-latch cable (part number 778796-01) or any

standard IEEE 1394 cable—for plug-and-play connection from the NI 1450 to up to three 1394 cameras. You can use a 4-pin to 6-pin converter cable with cameras that have their own external power supply and do not require power from the 1394 bus.

Note To maintain signal integrity, the IEEE 1394 cable length must be no longer

than 4.5 m.

❑ NI desktop power supply (part number 778794-01) or any

24 VDC ±10%, 50 W power supply

❑ Power supply cord—for connecting the NI desktop power supply to an

outlet. Refer to specific to your region.

Note If you are using the NI desktop power supply, you will need a power cord.

ni.com for ordering information for the part number

Chapter 2 Setup and Configuration

❑ 4-position power connector—required if you are not using the

❑ 10 m 10/100Base-T Ethernet cable (part number

Note To maintain signal integrity, the Ethernet cable length must be no longer than 100 m.

Software

❑ NI-IMAQ for IEEE 1394 Cameras driver software, which includes the

❑ One of the following application software packages:

NI desktop power supply

189174-10)—standard CAT 5 10/100Base-T Ethernet cable for connecting the NI 1450 to a network port. To connect the NI 1450 directly to a local development computer, use an Ethernet crossover cable.

NI 1450 support software

• National Instruments Vision Builder for Automated Inspection

(AI), version 2.0 or later

• National Instruments LabVIEW Real-Time, version 7.0 or later,

with the Vision Development Module, version 7.0 or later

Accessories

National Instruments offers the following accessories for use with the NI 1450.

Hardware

• VGA-resolution camera (part number 778785-01)

• 12 mm fixed focal length lens (part number 778789-01)

• LED ring light (part number 778787-01)

• DIN rail/panel mount kit (part number 189154-01)

• Digital I/O cable and horizontal DIN rail terminal block (part number 778790-01)

NI 1450 Series Compact Vision System User Manual 2-2 ni.com

• Digital I/O cable and vertical DIN rail terminal block (part number 778791-01)

•75 Ω SMB 111 coaxial cable (part number 763422-01)— SMB to BNC cable for connecting to triggers and light sources

• 10 m Ethernet crossover cable (part number 187375-10)—for connecting the NI 1450 directly to the development computer

Documentation

The documentation resources listed in this section ship with the NI 1450 and the application software. For more resources, including code examples and tutorials, visit the National Instruments Developer Zone at

ni.com/zone.

Hardware Documents

• NI 1450 Series Compact Vision System User Manual

• NI 1450 Series Compact Vision System Digital I/O Help

Vision Builder AI Documents

Chapter 2 Setup and Configuration

• NI Vision Builder for Automated Inspection Tutorial

• NI Vision Builder for Automated Inspection: Configuration Help

• NI Vision Builder for Automated Inspection: Inspection Help

LabVIEW Real-Time Module with the Vision Development Module Documents

NI-IMAQ for IEEE 1394 Cameras Driver Software Documents

• Getting Started with NI-IMAQ for IEEE 1394 Cameras

• NI-IMAQ for IEEE 1394 Cameras User Manual (PDF)

• NI-IMAQ for IEEE 1394 Cameras VI Reference Help

• MAX Help for NI-IMAQ for IEEE 1394 Cameras

Chapter 2 Setup and Configuration

LabVIEW Real-Time Module and Vision Development Module Documents

• NI Vision Assistant Help

• NI Vision Assistant Tutorial

• IMAQ Vision Concepts Manual

• IMAQ Vision for LabVIEW User Manual

• IMAQ Vision for LabVIEW Help

• LabVIEW Real-Time Module documentation

Safety Information

Caution The following paragraphs contain important safety information you must follow

when installing and operating the device.

Do not operate the device in a manner not specified in the documentation. Misuse of the device may result in a hazard and may compromise the safety protection built into the device. If the device is damaged, turn it off and do not use it until service-trained personnel can check its safety. If necessary, return the device to National Instruments for repair.

Keep away from live circuits. Do not remove equipment covers or shields unless you are trained to do so. If signal wires are connected to the device, hazardous voltages can exist even when the equipment is turned off. To avoid a shock hazard, do not perform procedures involving cover or shield removal unless you are qualified to do so. Disconnect all field power prior to removing covers or shields.

If the device is rated for use with hazardous voltages (>30 V or 60 V the device specifications for maximum voltage ratings.

Because of the danger of introducing additional hazards, do not install unauthorized parts or modify the device. Use the device only with the chassis, modules, accessories, and cables specified in the installation instructions. All covers and filler panels must be installed while operating the device.

Do not operate the device in an explosive atmosphere or where flammable gases or fumes may be present. Operate the device only at or below the pollution degree stated in the specifications. Pollution consists of any

NI 1450 Series Compact Vision System User Manual 2-4 ni.com

), it may require a safety earth-ground connection wire. Refer to

, 42.4 Vpk,

rms

Chapter 2 Setup and Configuration

foreign matter—solid, liquid, or gas—that may reduce dielectric strength or surface resistivity. Pollution degrees are listed below.

• Pollution Degree 1—No pollution or only dry, nonconductive pollution occurs. The pollution has no effect.

• Pollution Degree 2—Normally only nonconductive pollution occurs. Occasionally, nonconductive pollution becomes conductive because of condensation.

• Pollution Degree 3—Conductive pollution or dry, nonconductive pollution occurs. Nonconductive pollution becomes conductive because of condensation.

Clean the device and accessories by brushing off light dust with a soft, nonmetallic brush. Remove other contaminants with a stiff, nonmetallic brush. The unit must be completely dry and free from contaminants before returning it to service.

Yo u must insulate signal connections for the maximum voltage for which the device is rated. Do not exceed the maximum ratings for the device. Remove power from signal lines before connection to or disconnection from the device.

Caution National Instruments measurement products may be classified as either

Installation Category I or II. Operate products at or below the Installation Category level specified in the hardware specifications.

Installation Category

voltages

and transient stresses (overvoltage) from the circuit to which they

: Measurement circuits are subjected to working

are connected during measurement or test. Installation Category establishes standardized impulse withstand voltage levels that commonly occur in electrical distribution systems. The following is a description of Installation (Measurement

) Categories:

• Installation Category I is for measurements performed on circuits not directly connected to the electrical distribution system referred to as MAINS

voltage. This category is for measurements of voltages from specially protected secondary circuits. Such voltage measurements include signal levels, special equipment, limited-energy parts of

Installation Categories as defined in electrical safety standard IEC 61010-1.

Working voltage is the highest rms value of an AC or DC voltage that can occur across any particular insulation.

Installation Category is also referred to as Measurement Category.

MAINS is defined as the (hazardous live) electrical supply system to which equipment is deisgned to be connected for the purpose of powering the equipment. Suitably rated measuring circuits may be connected to the MAINS for measuring purposes.

Chapter 2 Setup and Configuration

• Installation Category II is for measurements performed on circuits

• Installation Category III is for measurements performed in the building

• Installation Category IV is for measurements performed at the primary

equipment, circuits powered by regulated low-voltage sources, and electronics.

directly connected to the electrical distribution system. This category refers to local-level electrical distribution, such as that provided by a standard wall outlet (e.g., 115 V for U.S. or 230 V for Europe). Examples of Installation Category II are measurements performed on household appliances, portable tools, and similar products.

installation at the distribution level. This category refers to measurements on hard-wired equipment such as equipment in fixed installations, distribution boards, and circuit breakers. Other examples are wiring, including cables, bus-bars, junction boxes, switches, socket-outlets in the fixed installation, and stationary motors with permanent connections to fixed installations.

electrical supply installation (<1,000 V). Examples include electricity meters and measurements on primary overcurrent protection devices and on ripple control units.

Connection Overview

Figure 2-1 illustrates the sequence for connecting and getting started with the NI 1450.

NI 1450 Series Compact Vision System User Manual 2-6 ni.com

Set Up the Hardware

Chapter 2 Setup and Configuration

Set Up the Development

Computer Using

Vision Builder AI

Acquire an Image Using

Vision Builder AI

Set Up the Development

Computer Using LabVIEW

Real-Time with the Vision

Development Module

Acquire an Image Using

LabVIEW Real-Time with the Vision Development Module

Figure 2-1. Connection Sequence

• Set up the hardware—This section explains how to connect a camera,

monitor, and power supply to the NI 1450.

• Set up the development computer—This section explains how to use

either Vision Builder AI or LabVIEW Real-Time with the Vision Development Module to perform the following tasks:

– Connect the NI 1450 to the development computer

– Install application and driver software

– Obtain an IP address

• Acquire an image—This section explains how to use either Vision

Builder AI or LabVIEW Real-Time with the Vision Development Module to acquire an image.

Before Getting Started: Connecting the NI 1450 to a Network

Use a standard Category 5 or Category 6 Ethernet cable to connect the NI 1450 to an Ethernet network.

If the development computer is already configured on a network, you must configure the NI 1450 on the same network. If the development computer is not connected to a network, you can connect the two directly using a Category 5 or Category 6 crossover cable.

Caution To prevent data loss and to maintain the integrity of your Ethernet installation,

do not use a cable longer than 100 m. If you are using a 100 Mbps Ethernet, National Instruments recommends using a Category 5 or Category 6 shielded twisted-pair Ethernet cable.

Chapter 2 Setup and Configuration

Subnet Considerations

To configure the NI 1450, it must reside on the same subnet as the development computer. Once the NI 1450 is configured, other subnets can access and use it.

To use the NI 1450 on a subnet other than the one the development computer is on, first connect and configure it on the same subnet as the development computer. Next, physically move it to the other subnet and reassign an IP address. Contact your network administrator for assistance in setting up the development computer and NI 1450 on the same subnet.

Hardware Setup

This section describes how to connect the basic hardware components of the NI 1450. When these basic components are connected for the first time, the NI 1450 runs a program that acquires images. This program verifies that all hardware components are properly connected and functioning.

The following items are necessary for hardware setup.

❑ NI 1450 Series Compact Vision System

❑ 24 VDC ±10%, 50 W power supply

❑ DCAM-compatible IEEE 1394 camera

❑ IEEE 1394 cable

❑ Ethernet cable

❑ Monitor

Connecting a Camera and Monitor to the NI 1450

Before connecting a camera and monitor to the NI 1450, make sure that all NI 1450 DIP switches are in the OFF position.

To connect an IEEE 1394 camera and a monitor to the NI 1450, refer to Figure 2-2 while completing the following steps:

1. Connect the VGA cable from the monitor to the VGA port on the NI 1450.

2. Plug the IEEE 1394 cable into one of the IEEE 1394a ports on the NI 1450. Plug the other end of the cable into the IEEE 1394 receptacle on the camera.

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Chapter 2 Setup and Configuration

If your camera requires an external power supply, connect it to the camera and verify that the camera is powered on.

3. Plug in and power on the monitor.

1 VGA Cable 2 IEEE 1394 Cable

Figure 2-2. Basic Hardware Setup

Wiring Power to the NI 1450

This section describes how to connect the NI desktop power supply. For instructions on how to connect a separate main supply, refer to the

Connecting to a Separate Main Supply section.

Caution Do not connect the NI 1450 main power to a source other than 24 VDC ±10%.

Do not connect the NI 1450 isolated power to a source less than 5 VDC or greater than 30 VDC. Doing so could damage the NI 1450.

To connect power to the NI 1450, refer to Figure 2-3 while completing the following steps:

1. Plug the 4-position connector from the power supply into the power receptacle on the NI 1450.

2. Plug the power cord into the power supply.

3. Plug the power cord into an outlet.

Chapter 2 Setup and Configuration

The NI 1450 ships with a factory-installed startup program that, when the NI 1450 is connected to a camera and powered on, acquires images and displays them on the monitor. If these images from the camera display on the monitor, continue to the Connecting the NI 1450 to the Development

Computer section. If the images from the camera are not displayed on the

monitor, refer to Appendix A, Troubleshooting.

To Outlet

1 3

1 4-Position Power Connector 2 NI Desktop Power Supply 3 Power Supply Cord (to Outlet)

Figure 2-3. Wiring Power to the NI 1450

Connecting to a Separate Main Supply

If you are using a power supply other than the NI desktop power supply, use this section to connect power to the NI 1450.

Caution Do not connect the NI 1450 main power to a source other than 24 VDC ±10%.

Do not connect the NI 1450 isolated power to a source less than 5 VDC or greater than 30 VDC. Doing so could damage the NI 1450.

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Chapter 2 Setup and Configuration

The NI 1450 ships with a 4-position power connector that plugs directly into the power input connector on the NI 1450. To wire power to the 4-position connector, complete the following steps:

1. Wire the voltage output of the 24 VDC ±10% power supply to the main voltage input, labeled V, on the 4-position connector.

2. Wire the common (ground) output of the power supply to the common input, labeled C, on the 4-position connector.

If you are using a separate power supply for the NI 1450 isolated outputs, connect the voltage output on the power supply to the isolated power (Viso) on the 4-position connector. Connect the common (ground) on the power supply to the isolated common (Ciso) on the connector.

Note If you do not require a separate power supply for the NI 1450 isolated outputs,

you can daisy-chain the V to the Viso and the C to the Ciso on the connector.

For information about grounding the NI 1450 chassis to earth ground, refer to the Earth Ground Connection section of Chapter 3, LEDs, DIP Switches,

and Connectors.

Connecting the NI 1450 to the Development Computer

The development computer communicates with the NI 1450 over an Ethernet connection. Use a standard Ethernet cable to connect from the network port to the NI 1450. To connect the NI 1450 directly to the development computer, use an Ethernet crossover cable.

To connect the NI 1450 to the development computer, refer to Figure 2-4 while completing the following steps:

1. Verify that the development computer is connected to the network and is powered on.

2. Using a standard CAT 5 Ethernet cable, connect from the network port to the Ethernet port on the NI 1450.

3. Using a standard CAT 5 Ethernet cable, connect from the network port to the Ethernet port on the development computer.

Note If you are not connecting through a network, use an Ethernet crossover cable to

connect the NI 1450 directly to the development computer.

Chapter 2 Setup and Configuration

1 Standard Ethernet Cable Connecting from the NI 1450 to an Ethernet Hub 2 Standard Ethernet Cable Connecting from an Ethernet Hub to the Development Computer 3 Ethernet Hub or Other Network Port

Figure 2-4. Ethernet Connection

Vision Builder AI: Setting up the Development Computer

This section describes the sequence for installing Vision Builder AI and the NI-IMAQ for IEEE 1394 Cameras software on the development computer, obtaining an IP address, installing software on the NI 1450, and configuring the NI 1450 to acquire an image using Vision Builder AI.

This section applies only to Vision Builder AI users. If you are using LabVIEW RT with the Vision Development Module, refer to the LabVIEW

Real-Time with the Vision Development Module: Setting up the Development Computer section.

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Chapter 2 Setup and Configuration

The following items are necessary for setting up the development computer.

❑ Vision Builder AI software, version 2.0 or later

❑ NI-IMAQ for IEEE 1394 Cameras driver software, version 1.5 or later

Installing Vision Builder AI and NI-IMAQ for IEEE 1394 Cameras

This section describes how to install the Vision Builder AI software and the NI-IMAQ for IEEE 1394 Cameras driver software onto the development computer.

Note You must install Vision Builder AI before installing the NI-IMAQ for IEEE 1394

Cameras driver software.

Complete the following steps to install Vision Builder AI and the NI-IMAQ for IEEE 1394 Cameras driver software onto the development computer.

1. Insert the Vision Builder AI CD into the CD-ROM drive.

2. When the installation splash screen appears, click Install NI Vision Builder AI 2.0 and follow the setup instructions.

3. Insert the NI-IMAQ for IEEE 1394 Cameras CD into the CD-ROM drive.

Note When installing NI-IMAQ for IEEE 1394 Cameras, make sure to install the support

files for LabVIEW Real-Time.

4. When the installation splash screen appears, click Install NI-IMAQ for IEEE 1394 Cameras and follow the setup instructions.

5. Reboot the development computer.

Configuring the IP Address and Downloading Software onto the NI 1450

To set up an IP address and download software onto the NI 1450, complete the following steps:

1. Launch Vision Builder AI by navigating to Start»Programs» National Instruments»Vision Builder AI.

2. Expand the Execution Target pull-down listbox and click Select Network Target. This process takes several seconds.

3. In the Select Remote Target window, click 192.168.10.12 to highlight the row. This IP address is assigned to all unconfigured NI 1450s.

Chapter 2 Setup and Configuration

Tip To uniquely identify unconfigured NI 1450s, connect and configure one NI 1450

at a time.

4. Click Configure to launch the Vision Builder AI Remote Target

5. In the Identification window, enter a name for the NI 1450 in the

Note Device names are limited to 15 characters with no spaces or special characters.

The first and last characters must be alphanumeric.

6. Click Next.

7. If the network is configured to issue IP addresses using DHCP, select

8. Click Next. This window shows the status of the software installed on

9. Select the Update Target Software checkbox.

10. Click OK to begin configuring the IP address and downloading

Configuration Wizard.

Name field and a description of the NI 1450 in the Description field.

Obtain IP address from DHCP server. Otherwise, set the IP address

manually by selecting Edit IP Settings, Suggest Values, and OK.

the NI 1450.

software onto the NI 1450. This initialization process takes several minutes.

Acquiring an Image in Vision Builder AI

To acquire an image in Vision Builder AI, complete the following steps:

1. Launch Vision Builder AI.

2. In the Vision Builder AI Welcome screen, expand the Execution Target pull-down listbox and click Select Network Target.

3. Select the NI 1450 you configured and click OK.

4. In the Vision Builder AI Welcome screen, click Configure Inspection.

5. From the Acquire Images palette, click Acquire Image (IEEE 1394).

6. Click the Snap button to acquire a single image, or click the Grab button to acquire continuous images.

7. Once you have configured your acquisition, click OK to add the step. You can now add inspection steps as documented in the NI Vision Builder for Automated Inspection Tutorial.

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Chapter 2 Setup and Configuration

LabVIEW Real-Time with the Vision Development Module: Setting up the Development Computer

This section describes the sequence for installing the application and driver software on the development computer, obtaining an IP address, installing software on the NI 1450, and configuring the NI 1450 to acquire an image using LabVIEW Real-Time.

This section applies only to LabVIEW Real-Time users. If you are using the Vision Builder AI software, refer to the Vision Builder AI: Setting up the

Development Computer section.

The following items are necessary for setting up the development computer.

❑ LabVIEW and LabVIEW Real-Time software

❑ Vision Development Module software

❑ NI-IMAQ for IEEE 1394 Cameras driver software

Installing LabVIEW Real-Time, Vision Development Module, and NI-IMAQ for IEEE 1394 Cameras

Note You must install LabVIEW, LabVIEW Real-Time, and the Vision Development

Module software before installing the NI-IMAQ for IEEE 1394 Cameras driver software.

Complete the following steps to install LabVIEW, LabVIEW Real-Time, the Vision Development Module, and the NI-IMAQ for IEEE 1394 Cameras software onto the development computer.

1. Insert the LabVIEW CD into the CD-ROM drive.

2. When the installation splash screen appears, click Install LabVIEW

and follow the setup instructions.

3. Insert the LabVIEW Real-Time CD into the CD-ROM drive.

4. When the installation splash screen appears, click Install LabVIEW Real-Time and follow the setup instructions.

5. Insert the Vision Development Module CD into the CD-ROM drive.

6. When the splash screen appears, click Install Vision 7.0 Development Module and follow the setup instructions.

Chapter 2 Setup and Configuration

7. Insert the NI-IMAQ for IEEE 1394 Cameras CD into the CD-ROM drive.

Note If you select the custom software installation, make sure to install the support for the

NI 1450 Series Compact Vision System.

8. When the splash screen appears, click Install NI-IMAQ for IEEE 1394 Cameras and follow the setup instructions.

9. When prompted, click Yes to reboot the development computer.

Configuring the IP Address using LabVIEW Real-Time

To set up an IP address for the NI 1450, complete the following steps:

1. Open the Measurement & Automation Explorer (MAX) configuration software by double-clicking the MAX icon on the desktop, or navigate to it by selecting Start»Programs»National Instruments» Measurement & Automation.

2. Expand the Remote Systems branch of the configuration tree, and click 192.168.10.12 to display the Network Settings window. This IP address is assigned to all unconfigured NI 1450s.

Tip To uniquely identify unconfigured NI 1450s, connect and configure one NI 1450

at a time.

3. In the Network Settings window, enter a name for the device in the Name field and a description of the device in the Comment field.

Note Device names are limited to 15 characters with no spaces or special characters.

The first and last characters must be alphanumeric.

4. If the network is configured to issue IP addresses using DHCP, select Obtain IP address from DHCP server. Otherwise, set the IP address manually by selecting Edit the IP settings, Suggest Values, and OK.

5. Click Apply.

6. When prompted, click Yes to reboot the NI 1450. This initialization process takes several minutes.

While the NI 1450 is rebooting, an icon appears next to the device name to indicate that the NI 1450 is disconnected. The MAX status bar also indicates the connection status of the NI 1450.

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Downloading Software onto the NI 1450

1. In the MAX configuration window, click the Software tab. This

window displays the status of the software on the NI 1450.

2. Click the Install Software button.

3. Select the software to download. For initial installation, make sure all checkboxes are selected.

4. Click OK.

5. When prompted, click Yes to reboot the NI 1450. This process takes several seconds.

Acquiring an Image Using LabVIEW Real-Time

To acquire an image using LabVIEW Real-Time, complete the following steps:

1. Launch LabVIEW by navigating to Start»Programs»National Instruments LabVIEW 7.0.

2. Expand the Execution Target pull-down listbox and click Select Target with Options.

3. Enter the new IP address in the Machine Name/IP field and click OK.

4. Click the Open button.

5. Navigate to

LabVIEW

6. Double-click

7. Click the Run button to begin acquiring images.

Program Files\National Instruments\

7.0\examples\IMAQ.

IMAQ1394 examples.llb and select Grab.vi.

Chapter 2 Setup and Configuration

Now that you are acquiring images in LabVIEW, you can use the Vision Development Module and the installed NI 1450 drivers to process images and to control inputs and outputs.

LEDs, DIP Switches, and Connectors

This chapter provides information about the location and functionality of the LED indicators, DIP switches, and connectors on the NI 1450. The

Connectors section provides signal names and descriptions for each

connector.

LED Indicators

Figure 3-1 shows the location of the POWER OK and STATUS LEDs on the NI 1450.

NI 1454 Compact Vision System

Figure 3-1. POWER OK and STATUS LEDs

Refer to Appendix A, Troubleshooting, for information about troubleshooting LEDs.

STATUS

POWER OK

Chapter 3 LEDs, DIP Switches, and Connectors

POWER OK LED

Under normal operating conditions, the POWER OK LED remains green while the NI 1450 is powered on. A green POWER OK LED indicates that NI 1450 main power is receiving power and that the NI 1450 is not in a fault state. A red POWER OK LED indicates that the NI 1450 has shut down because of a fault state. A fault state occurs when the user shutdown input is asserted, the processor overheats, or the watchdog timer expires.

Note The POWER OK LED does not indicate the status of the isolated power, Viso.

STATUS LED

The orange STATUS LED remains off under normal operating conditions and flashes a specific number of times to indicate error conditions or certain DIP switch settings. The STATUS LED remains lit if the NI 1450 detects an internal error.

Refer to the Hardware Errors section of Appendix A, Troubleshooting, for information about LED error indications.

ACT/LINK LED

The orange ACT/LINK LED blinks when the NI 1450 receives data from or transmits data to the network through the Ethernet connection. Unrelated network activity causes this LED to blink occasionally even when the NI 1450 is inactive.

Figure 3-2 shows the location of the ACT/LINK LED on the NI 1450.

100 Mbps LED

The green 100 Mbps LED is lit when the network provides 100 Mbps support and the NI 1450 is communicating at 100 Mbps. If the 100 Mbps LED is not lit, the NI 1450 is not operating at 100 Mbps.

Figure 3-2 shows the location of the 100 Mbps LED on the NI 1450.

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DIP Switches

Chapter 3 LEDs, DIP Switches, and Connectors

NI 1454 Compact Vision System

Figure 3-2. ACT/LINK and 100 Mbps LEDs

This section describes the SAFE MODE, IP RESET, NO APP, and USER 1 DIP switches on the NI 1450.

To enable a DIP switch, move it to the ON (left) position and then reset the NI 1450 by pressing the RESET button for at least two seconds.

Note You must reset the NI 1450 in order for the setting change to occur.

Chapter 3 LEDs, DIP Switches, and Connectors

Figure 3-3 shows the location of the DIP switches on the NI 1450.

SAFE MODE Switch

To boot the NI 1450 in Safe mode, move the SAFE MODE switch to the ON position and reset the NI 1450. Use safe mode to reconfigure TCP/IP

settings and to download or update software from the development computer.

Figure 3-3. DIP Switches

NI 1454 Compact Vision System

Downloading incorrect software to the NI 1450 may cause it to hang on reboot or become inaccessible over the network. Powering on or resetting the NI 1450 in SAFE MODE starts the NI 1450 but does not start the embedded LabVIEW RT engine. To resume normal operations, reboot the NI 1450 with the SAFE MODE switch in the OFF position.

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IP RESET Switch

NO APP Switch

Chapter 3 LEDs, DIP Switches, and Connectors

To clear the NI 1450 IP settings, move the IP RESET switch to the ON position and reset the NI 1450. Use IP RESET to reset the TCP/IP settings when moving the system from one subnet to another or when the current TCP/IP settings are invalid.

Resetting the NI 1450 with the IP RESET switch in the ON position resets the IP address to 0.0.0.0. You can then set up a new network configuration for the NI 1450 from a development machine on the same subnet, or you can use an Ethernet crossover cable to connect the NI 1450 directly to the development computer.

To prevent the NI 1450 from automatically running VIs at startup, move the NO APP switch to the ON position and reset the NI 1450. If the NI 1450 becomes inaccessible because of a startup program, enable the NO APP switch and reset the NI 1450.

Enable this switch to prevent the NI 1450 default startup program or Vision Builder AI from running at startup.

USER 1 Switch (LabVIEW RT Users)

The USER 1 switch is user-configurable and has no default functionality. You can use the RT Read Switch VI to read the USER 1 switch state and perform a custom action based on the current switch state position.

Chapter 3 LEDs, DIP Switches, and Connectors

Connectors

This section describes the connectors on the NI 1450 and includes pinouts and signal descriptions for each connector.

Table 3-1 summarizes the functions of the connectors on the NI 1450.

Table 3-1. NI 1450 Connectors Overview

Peripheral External Connectors Function

Power 4-position power

connector

IEEE 1394a 6-pin IEEE 1394 Power and data connection to IEEE 1394

VGA 15-pin female DSUB

(standard VGA)

Serial 9-pin male DSUB

(standard RS-232 serial port)

10/100 Ethernet RJ-45 (standard

Ethernet port)

TRIG 0 SMB receptacle External isolated trigger input

TRIG 1 and TRIG 2 SMB receptacle External TTL output

Digital Input/Output 44-pin female

high-density DSUB

Main power and power for isolated outputs

cameras

Video output

COM1

Ethernet network connection

External TTL I/O; External isolated I/O

Power Connector

The power connector on the NI 1450 accommodates two power supplies. The terminals labeled V and C provide the voltage and common for the main power of the NI 1450. The terminals labeled Viso and Ciso provide the voltage and common to power the isolated output circuitry.

Caution The isolation provided by the NI 1450 is intended to prevent ground loops that

could introduce noise into the system. This isolation does not provide safety isolation.

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Chapter 3 LEDs, DIP Switches, and Connectors

Figure 3-4 shows the power connector on the NI 1450, and Table 3-2 describes each terminal on the connector.

POWER

iso

Viso

(5-30 VDC)

(24 VDC ±10%)

iso

(5-30 VDC)

(24 VDC ±10%)

Figure 3-4. Power Connector

Table 3-2. Power Connector Terminals

Terminal Description

V Main power (24 VDC ±10%)

C Common

Viso Isolated power (5 to 30 VDC)

Ciso Isolated common

Earth Ground Connection

Some system setups may require using the grounding lug on the NI 1450 to connect the chassis to earth ground. Connecting the grounding lug, shown in Figure 3-5, to earth ground connects the common of the main power to earth ground through the NI 1450 chassis.

Note An earth ground connection does not connect Ciso to earth ground.

Chapter 3 LEDs, DIP Switches, and Connectors

1 Grounding Lug 2 Power Connector

IEEE 1394

The IEEE 1394 connectors on the NI 1450 provide a reliable, high-frequency connection between the NI 1450 and to up to three DCAM-compatible IEEE 1394 cameras. For information about the amount of bandwidth available for connecting cameras, refer to the

Available Camera Bandwidth section of Chapter 1, NI 1450 Overview.

POWER

iso

Viso

(5-30VDC)

(24VDC ±10%)

Figure 3-5. Grounding Lug on the NI 1450

To access the IEEE 1394 connectors on the NI 1450, use any standard 6-pin IEEE 1394 cable.

Note You can use a 4-pin to 6-pin converter cable with cameras that have their own

external power supply and do not require power from the 1394 bus.

VGA

The VGA connector on the NI 1450 provides connection between the NI 1450 and a VGA monitor. Use any standard 15-pin VGA cable to access the VGA connector. Figure 3-6 shows the VGA connector location and pinout. Table 3-3 lists and describes the VGA connector signals.

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Chapter 3 LEDs, DIP Switches, and Connectors

NI 1454 Compact Vision System

1611

51015

Figure 3-6. VGA Connector

Table 3-3. VGA Connector Signals

Pin Signal Name Signal Description

1 R Red

2 G Green

3 B Blue

4 NC No Connect

5 C Common of the NI 1450 main power

6 C Common of the NI 1450 main power

7 C Common of the NI 1450 main power

8 C Common of the NI 1450 main power

9 +5V +5V

10 C Common of the NI 1450 main power

11 NC No Connect

12 SD Serial Data

13 HSync Horizontal Sync

14 VSync Vertical Sync

15 SC Serial Clock

Chapter 3 LEDs, DIP Switches, and Connectors

COM1

COM1 is a high-speed RS-232 (DTE) serial port used for connecting to serial devices, such as PLCs, scanners, and lighting devices.

Note The Serial Port VIs access COM1 as Port 0.

Figure 3-7 shows the locations of the COM1 DSUB 9-pin connector. Refer to Table 3-4 for COM1 signal names and descriptions

1956

NI 1454 Compact Vision System

Figure 3-7. COM1 DSUB 9-Pin Connector

Table 3-4. COM1 Connector Signals

Pin Signal Name Signal Description

1 DCD Data Carrier Detect

2 RXD Receive Data

3 TXD Transmit Data

4 DTR Data Terminal Ready

5 C Common of the NI 1450 main power

6 DSR Data Set Ready

7 RT S Ready to Send

8 CTS Clear to Send

9 RI Ring Indicator

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Ethernet

TRIG 0

Chapter 3 LEDs, DIP Switches, and Connectors

The Ethernet port on the NI 1450 provides connection between the NI 1450 and the development computer, either directly or through a network port. The NI 1450 automatically detects the speed of the connection and configures itself accordingly.

If you are connecting the NI 1450 to the development computer through a network port, use a standard Ethernet cable. To connect the NI 1450 directly to the development computer, use an Ethernet crossover cable.

The TRIG 0 isolated input on the NI 1450 provides connection to external devices, such as proximity sensors and start/stop buttons. For easy connection to the TRIG 0 input, use the National Instruments SMB 111 coaxial cable (part number 763422-01).

Note Additional isolated inputs are available on the 44-pin DSUB connector.

Caution These isolated inputs are compatible with 5 V logic if the external circuit meets

the voltage and current requirements listed in Appendix B, Specifications.

TRIG 1 and TRIG 2

You can use the two TTL outputs available on the SMB connectors for triggering cameras and external interfaces, such as lighting control units. For easy connection to the TTL outputs, use the National Instruments SMB 111 coaxial cable (part number 763422-01).

Note Additional TTL outputs are available on the 44-pin DSUB connector.

Caution Do not connect voltage or current sources to TTL outputs. Doing so could

damage the NI 1450.

General-Purpose Digital I/O

The 44-pin DSUB connector, shown in Figure 3-8, provides access to the general-purpose digital inputs and outputs. The general-purpose digital I/O available on this connector includes two TTL inputs, eight TTL outputs, twelve isolated inputs, and four isolated outputs. For easy connection to the digital I/O connector, use the National Instruments digital I/O cable and terminal block.

Chapter 3 LEDs, DIP Switches, and Connectors

For detailed information about digital I/O functionality and recommended use cases, refer to Chapter 4, Digital I/O Functionality.

Note Isolated inputs are compatible with 5 V logic if the external circuit meets the voltage

and current requirements listed in Appendix B, Specifications.

NI 1454 Compact Vision System

153044

11631

Figure 3-8. 44-Pin DSUB Connector

Table lists pin numbers, signal names, and signal descriptions for the 44-pin connector on the NI 1450 and the 37-pin terminal block.

Caution Do not draw more than 500 mA combined from the Viso pins on the 44-pin

DSUB connector. Do not draw more than 100 mA from each isolated output.

Table 3-5. 44-Pin DSUB and 37-Pin Terminal Block Connector Signals

44-Pin

DSUB on

NI 1450

Pin Number

1 1 TTL Input 0 Pulse generator trigger input General-purpose input

2 3 C Common of the NI 1450

3 4 TTL Output 0 Watchdog output General-purpose output

37-Pin

Te rm in a l

Block

Pin Number

Signal Name Primary Function Alternate Function

main power

—

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Chapter 3 LEDs, DIP Switches, and Connectors

Table 3-5. 44-Pin DSUB and 37-Pin Terminal Block Connector Signals (Continued)

44-Pin

DSUB on

NI 1450

Pin Number

37-Pin

Te rm in a l

Block

Pin Number

Signal Name Primary Function Alternate Function

4 5 TTL Output 1 Pulse generator output General-purpose output

5 6 C Common of the NI 1450

main power

6 7 TTL Output 2 Pulse generator output General-purpose output

7 8 TTL Output 3 Pulse generator output General-purpose output

8 6 C Common of the NI 1450

main power

9 NC NC No connect —

10 17 Vi so Isolated power —

11 18 Ciso Isolated common —

12 19 ISO Output 0 General-purpose output —

13 35 ISO Output 1 General-purpose output —

14 34 Ciso Isolated common —

15 9 ISO Input 0 Input port, Data(0)

16 2 TTL Input 1 Pulse generator trigger input General-purpose input

—

17 3 C Common of the NI 1450

—

main power

18 20 TTL Output 4 Pulse generator output General-purpose output

19 21 TTL Output 5 General-purpose output —

20 22 C Common of the NI 1450

—

main power

21 23 TTL Output 6 General-purpose output —

22 24 TTL Output 7 General-purpose output —

23 22 C Common of the NI 1450

—

main power

24 NC NC No connect —

25 33 Vi so Isolated power —

Chapter 3 LEDs, DIP Switches, and Connectors

Table 3-5. 44-Pin DSUB and 37-Pin Terminal Block Connector Signals (Continued)

44-Pin

DSUB on

NI 1450

Pin Number

26 34 Ciso Isolated common —

27 36 ISO Output 2 General-purpose output —

28 37 ISO Output 3 General-purpose output —

29 12 Ciso Isolated common —

30 10 ISO Input 1 Input port, Data(1)

31 11 ISO Input 2 Input port, Data(2)

32 13 ISO Input 3 Input port, Data(3)

33 16 Ciso Isolated common

34 14 ISO Input 4 Input Port, Data(4)

35 15 ISO Input 5 Input port latch, Data(5)

36 28 Ciso Isolated common —

37 25 ISO Input 6 Quadrature encoder Phase A General-purpose input

38 26 ISO Input 7 Quadrature encoder Phase B General-purpose input

37-Pin

Te rm in a l

Block

Pin Number

Signal Name Primary Function Alternate Function

—

39 28 Ciso Isolated common —

40 27 ISO Input 8 Pulse generator trigger input General-purpose input

41 29 ISO Input 9 General-purpose input General-purpose input

42 32 Ciso Isolated common —

43 30 ISO Input 10 General-purpose input General-purpose input

44 31 ISO Input 11 User shutdown General-purpose input

NI 1450 Series Compact Vision System User Manual 3-14 ni.com

Digital I/O Functionality

This chapter describes the primary functions of the digital inputs and outputs on the NI 1450 Series Compact Vision System. This chapter also includes guidelines for connecting the digital I/O and for setting up a typical NI 1450 system.

Overview

The digital I/O functions are accessible through 2 TTL inputs, 10 TTL outputs, 13 isolated inputs, and 4 isolated outputs.

Input signals can be used as triggers, product selection ports, to read quadrature encoders, or they can be user-defined. Uses for output signals include controlling camera reset and exposure, controlling strobe lighting, outputting inspection results, communicating with PLCs, or they can be user defined.

For information about how to use LabVIEW RT to implement specific digital I/O functions, refer to the application software documentation and examples in the following locations:

•

Program Files\National Instruments\NI 1450 Series\Docs

• Program Files\National Instruments\LabVIEW 7.0\

examples\NI

1450

The NI 1450 Series Compact Vision System Digital I/O Help is available for each example. This help file contains digital I/O reference information and instructions for using the LabVIEW FPGA VIs.

Tip To quickly launch the digital I/O help from an example, press <F1>.

Chapter 4 Digital I/O Functionality

TTL Inputs and Outputs

TTL is a fast-switching 5 V digital signaling standard commonly used for applications that require high precision, such as camera triggering. TTL inputs and outputs do not require a separate power supply.

Caution Do not connect voltage or current sources to TTL outputs. Doing so could

damage the NI 1450.

Table 4-1 summarizes the TTL inputs and outputs available on the NI 1450.

Table 4-1. TTL Inputs and Outputs

Primary

Function

Trigger Input 2 TTL Input 0

Timed Pulse Output 6 TRIG 1, Pulse 5

Watchdog Output 1 TTL Output 0 3 4

General-Purpose Output 3 TTL Output 5

Input or

Output

Number

Ava i la bl e

Signal Names

TTL Input 1

TRIG 2, Pulse 6 TTL Output 1, Pulse 1 TTL Output 2, Pulse 2 TTL Output 3, Pulse 3 TTL Output 4, Pulse 4

TTL Output 6 TTL Output 7

44-Pin DSUB

on NI 1450

Pin Number

— —

4 6 7

19 21 22

Terminal Block

Pin Number

Isolated Inputs and Outputs

The isolated inputs and outputs on the NI 1450 have a separate ground reference from the main NI 1450 supply, providing an easy means to prevent ground loops that can introduce noise into a system. You can apply signals up to 30 V to the isolated inputs. The voltage swing of the isolated outputs is determined by the Viso you supply on the connector.

Table 4-2 summarizes the isolated inputs and outputs available on the NI 1450.

37-Pin

1 2

— —

5 7 8

21 23 24

NI 1450 Series Compact Vision System User Manual 4-2 ni.com

Table 4-2. Isolated Inputs and Outputs

Chapter 4 Digital I/O Functionality

Input or

Primary Function

Trigger Input 3 TRIG 0

Quadrature Encoder Input 1 ISO Input 6

External Shutdown Control

Product Selection Port

General-Purpose Input 2 ISO Input 9

General-Purpose Output 4 ISO Output 0

†

ISO Input 5 can also function as a latch for the product selection port.

Output

Input 1 ISO Input 11 44 31

†

Input 1 ISO Input 0

Number

Available

Signal Names

ISO Input 5 ISO Input 8

ISO Input 7

ISO Input 1 ISO Input 2 ISO Input 3 ISO Input 4

ISO Input 10

ISO Output 1 ISO Output 2 ISO Output 3

†

44-Pin DSUB

on NI 1450

Pin Number

— 35 40

37 38

15 30 31 32 34

41 43

12 13 27 28

37-Pin

Terminal Block

Pin Number

— 15 27

25 26

9 10 11 13 14

29 30

19 35 36 37

Trigger Inputs

Trigger inputs are available from both TTL inputs and isolated inputs. You can use these trigger inputs to synchronize the NI 1450 with an external event, such as the assertion of a signal generated by a proximity sensor or a PLC to indicate that an inspection item is passing in front of the camera. The NI 1450 uses this input to initiate a timed pulse that can be used for camera control, lighting control, encoder pulse counting, and result output timing.

For more information about creating a timed pulse output, refer to the

Timed Pulse Output section.

Alternatively, the ISO Input 5 signal can function as a latch input for the product selection port, and all five trigger inputs can function as general-purpose inputs.

Chapter 4 Digital I/O Functionality

Timed Pulse Output

The NI 1450 is capable of timed pulse output on six different digital outputs, which provides precise control over time-critical signals, such as camera exposure. This section describes the various uses for the timed pulse output and the parameters you can set to control these outputs.

Uses for timed pulse output include controlling camera reset and exposure, controlling strobe lighting, operating plungers on an assembly line, and communicating with PLCs. You can configure the start of the pulse output generation to occur from software or from a rising or falling edge of a trigger input.

In addition to controlling the timing of pulse output, you can also configure the polarity of the output signal, resulting in a high-true or low-true signal. Based on the polarity setting, the output signal asserts after the appropriate delay time and de-asserts after the configured pulse width. You can set the delay time in microseconds or in quadrature encoder counts from the start signal—either a hardware trigger or a software command. Width is always configured in microseconds.

Initiating a Timed Pulse

Each timed pulse generator has a trigger input that specifies whether to wait on a particular trigger input to generate the pulse or to immediately generate the pulse when software sets the mode to Start.

When the pulse generator is configured for a particular trigger input, after generating a pulse, it waits for another trigger before generating another pulse. When the pulse generator is configured to immediately generate the pulse on a software start, after generating a pulse, it immediately generates another pulse.

If the trigger input is set to immediate, the pulse generation occurs as soon as the pulse mode is set to start. If the trigger input is set to one of the hardware trigger inputs, the timed pulse output waits for an assertion edge on the appropriate trigger input. The assertion edge is configurable based on the trigger polarity parameter. It then generates one pulse and rearms to wait for the next trigger. In either case, the pulse output generation stops and resets if the pulse mode parameter is set to stop.

NI 1450 Series Compact Vision System User Manual 4-4 ni.com

Chapter 4 Digital I/O Functionality

Figure 4-1 shows an output pulse when a trigger is selected.

Trigger

Input

Output

Pulse

Figure 4-1. Output Pulse When Trigger Is Selected

Pulse Modes

Each pulse generator has a Start and a Stop mode. Configure the pulse generator when in Stop mode and then set it to Start mode.

Pulse Delay

Pulse delay is the amount of time between a trigger and the first (assertion) edge of an output pulse. The pulse delay is configurable in units of microseconds or quadrature encoder counts. If configured for microseconds, available values are between 10 µs and 4,294,967,295 µs, which is 4,294 seconds, or approximately 71 minutes. If the delay is configured for quadrature encoder counts, the range of choices is 0 counts to 4,294,967,295 counts.

Pulse Width

Pulse width is the amount of time between the first (assertion) edge of a pulse and the second (deassertion) edge. Pulse width is configurable only in microseconds from 10 µs to 4,294,967,295 µs.

Trigger Polarity

Each pulse generator can be individually configured for rising or falling edge triggering. Even if multiple pulse generators are using the same trigger, each can have different polarities.

Figure 4-2 shows the output of a pulse generator configured to look for a rising edge trigger and output a high pulse with a microsecond width and delay.

Chapter 4 Digital I/O Functionality

Figure 4-3 shows how to create a high and low pulse train with a microsecond delay and width.

Delay Width

Trigger

Pulse

Figure 4-2. High Pulse with Rising Edge Trigger

High Pulse Train

Quadrature Encoder

Delay Width

Low Pulse Train

Software

Start

Figure 4-3. High and Low Pulse Trains

WidthDelay

The quadrature encoder uses ISO Input 6 for its Phase A input and ISO Input 7 for its Phase B input. Encoder speed is limited by the speed of the isolated inputs. Each isolated input can change at a maximum rate of 100 kHz, making the maximum encoder rate 400,000 counts/s.

The quadrature encoder can also be used as a timebase for the pulse generation delay.

NI 1450 Series Compact Vision System User Manual 4-6 ni.com

Figure 4-4 shows a rising edge trigger and a low pulse with a quadrature encoder delay and a microsecond width.

Figure 4-4. Rising Edge Trigger, Low Pulse with a Quadrature Encoder Delay

Product Selection Port

The product selection port consists of a group of five isolated digital inputs that the software running on the NI 1450 reads simultaneously. You can program the NI 1450 to switch between up to 32 (2 for different parts on an assembly line.

Trigger

Low Pulse

Phase A

Phase B

Delay Width

Chapter 4 Digital I/O Functionality

) inspection sequences

Based on the input to the product selection port, you can configure the application software to run the appropriate inspection sequence. For example, an upstream NI 1450 programmed for part classification might drive the product selection port of a downstream NI 1450. Alternatively, a PLC with information about which part is being inspected can drive the product selection port of the NI 1450.

Using ISO Input 5 as a Latch

You can configure the product selection port to use ISO Input 5 as a latch. A rising edge on ISO Input 5 can latch the data into a data register on the NI 1450. Before each inspection, the software checks the status of the product select inputs and reads the most recent value latched into the register.

Note In Vision Builder AI, ISO Input 5 is always designated as a latch.

Chapter 4 Digital I/O Functionality

Table 4-3 lists the product selection ports.

General-Purpose I/O

General-Purpose Inputs

General-purpose inputs are available as both TTL and isolated inputs. At any time, the software running on the NI 1450 can read these inputs.

Table 4-3. Product Selection Port

Function External Connection

Data(5), rising edge latch ISO Input 5

Data(4) ISO Input 4

Data(3) ISO Input 3

Data(2) ISO Input 2

Data(1) ISO Input 1

Data(0) ISO Input 0

The primary difference between general-purpose inputs and trigger inputs is that you cannot use general-purpose inputs to initiate a timed pulse generator. In an application, use the general-purpose inputs to get the status of the inputs at a given point and not to synchronize the NI 1450 system with an external event.

An example of how to use general-purpose inputs is reading the status of a general-purpose input as the first step in your inspection sequence and recording that value as part of your inspection.

General-Purpose Outputs

General-purpose outputs are also available as both TTL and isolated outputs. At any time, the software running on the NI 1450 can drive these outputs high or low.

The primary difference between general-purpose outputs and timed pulse outputs is that the timing of general-purpose outputs is controlled by software rather than hardware. As a result, timing of general-purpose outputs changes as the inspection algorithm changes, which makes general-purpose outputs less appropriate than timed outputs for camera control, strobe light control, and other applications that require precise timing.

NI 1450 Series Compact Vision System User Manual 4-8 ni.com

Fault Conditions

Chapter 4 Digital I/O Functionality

An example of using general-purpose outputs is driving a relay that turns on an Inspection in Progress light for an operator to see while the inspection sequence is running.

The NI 1450 recognizes the following fault conditions:

• External shutdown, when Shutdown mode is enabled

• Watchdog expiration, when configured for system shutdown

• Overheat

The behavior of the NI 1450 in the event of a fault condition is dependent on configuration settings of the SAFE MODE DIP switch and the software-enabled Shutdown mode.

To resume operation, address the fault condition and reset the NI 1450.

The following sections describe each fault condition, and Table 4-4 summarizes how user configuration affects the behavior of the NI 1450 in the event of a fault condition.

Shutdown

Shutdown mode is a software-enabled feature that when activated allows an external device to halt the NI 1450 processing operations. Additionally, enabling Shutdown mode allows you to specify user-defined shutdown states for all fault conditions.

When Shutdown mode is enabled and the shutdown input signal, ISO Input 11, turns off, the NI 1450 registers an external shutdown condition. When this fault occurs, the POWER OK LED turns red and all system operation halts. To resume operation, you must reset the NI 1450.

For all fault conditions, outputs operate according to user-defined shutdown states. Each TTL output is configurable to drive high, drive low, or 3-state, and each isolated output is on/off configurable.

Because the NI 1450 cannot run VIs in Safe mode, Shutdown mode is unavailable when the SAFE MODE DIP switch is turned on.

Refer to Table 4-4 for a summary of how user configuration affects the shutdown condition.

Chapter 4 Digital I/O Functionality

Disabling Shutdown Mode

To disable Shutdown mode once it is enabled, remove Shutdown mode from the software script and reset the NI 1450. To reset the system, press the RESET button on the NI 1450 front panel for at least two seconds.

Note For prototyping when equipment is unavailable, you can wire from Viso to

ISO Input 11 to simulate external equipment that indicates to the NI 1450 to operate normally.

Watchdog

The watchdog timer is a software configurable feature that can monitor software on the NI 1450 and take action if the software is unresponsive. The millisecond counter on the watchdog timer is configurable up to 65,534 ms, in 1 ms increments, before it expires.

Configure the watchdog to take one of the following actions when it expires:

• Indicator Only—This option sends the expiration signal back to the

development machine through software. True indicates an expired watchdog timer, and False indicates an unexpired watchdog timer. The expiration signal that indicates an expired watchdog continues to assert until the watchdog is disarmed. Disarming the watchdog resets the I/O.

Caution Use the Indicator Only option only to test the watchdog. If software becomes

unresponsive, it cannot be relied upon to send notification to the host.

• TTL Output 0—This option outputs a signal on TTL Output 0. A High on TTL Output 0 indicates that the watchdog has expired, and a Low indicates that it has not expired. If the watchdog timer has expired, the expiration signal will continue to assert until the watchdog is disarmed.

Note LabVIEW RT supports all watchdog timer options. Vision Builder AI supports only

the Indicator Only and TTL Output 0 options.

• System Shutdown—This option halts the NI 1450 operation and turns the POWER OK LED red. If Shutdown mode is enabled, the outputs go to the user-defined shutdown states.

Table 4-4 summarizes how user configuration affects the shutdown condition.

NI 1450 Series Compact Vision System User Manual 4-10 ni.com

Overheat

Chapter 4 Digital I/O Functionality

Operating the NI 1450 outside of its temperature specifications may cause the NI 1450 to overheat. Refer to Appendix B, Specifications, for temperature specifications.

In the event of an overheat, all NI 1450 operation halts and the POWER OK LED turns red. If Shutdown mode is enabled, the outputs go to the user-defined shutdown states.

Table 4-4. Configuration Settings and Effects

Configuration Settings Configuration Effects

Fault

Condition

External Shutdown

Watchdog On N/A N/A No

Overheat On N/A Ye s No

Safe Mode

DIP

On N/A N/A No

Off On Ye s Ye s

Off Off No No

Off On Ye s Ye s

Off Off Ye s No

Off On Ye s Ye s

Off Off Ye s No

Shutdown

Enabled

Processing Halts

Outputs Change to

User-Defined States

Considerations When Connecting the Digital I/O

The isolated trigger inputs on the NI 1450 are current sinking and optically isolated. Figure 4-6 shows the trigger input interface circuit.

Wiring an Isolated Input to a Sourcing Output Device

You can wire an isolated input to a sourcing output device, as shown in the example in Figure 4-5. Refer to Appendix B, Specifications for switching thresholds and current requirements.

Caution Do not apply a voltage greater than 30 VDC to the isolated inputs. Doing so could

damage NI 1450.

Chapter 4 Digital I/O Functionality

Sourcing

Output Device

Viso

Input

Ciso

Current

Limiter

NI 1450

Vcc

Figure 4-5. Example of Connecting an Isolated Input to a Sourcing Output Device

Wiring an Isolated Output to an External Load

The digital output circuit sources current to external loads, as shown in the example in Figure 4-6. The maximum output current of this circuit is 100 mA.

Viso

Vcc

Digital Output

Load

Ciso

NI 1450

Figure 4-6. Example of Connecting an Isolated Output to an External Load

NI 1450 Series Compact Vision System User Manual 4-12 ni.com

Chapter 4 Digital I/O Functionality

Protecting Inductive Loads

When an inductive load, such as a relay or solenoid, is connected to an output, a large counter-electromotive force may occur at switching time due to energy stored in the inductive load. This flyback voltage can damage the outputs and the power supply.

To limit flyback voltages at the inductive load, install a flyback diode across the load. Mount the flyback diode as close to the load as possible. Use this protection method if you connect any of the isolated outputs on the NI 1450 to an inductive load.

Figure 4-7 shows an example of using an external flyback diode to protect inductive loads.

Viso

Vcc

Digital

Output

Ciso

NI 1450

Figure 4-7. Example of Using an External Flyback Diode for Inductive Loads

Load

External Flyback

Diode for

Inductive Loads

Transmission Line Effects

Transmission line effects can degrade the signals on the I/O cables and cause instability. To minimize transmission line effects, use twisted-pair wires with a characteristic impedance of 118Ω to connect external signals to the 44-pin I/O DSUB connector. Use a 75Ω coaxial cable, such as RG-179, to connect to the SMB connectors.

Figure 4-8 shows connections to the 44-pin DSUB connector and the TRIG 0 SMB connector that minimize transmission line effects.

Chapter 4 Digital I/O Functionality

TRIG 1

TTL OUT(0)

TTL IN(0)

NI 1450

+5 V

75 Ω

118 Ω

62 kΩ

TRIG 1

SMB

44-Pin DSUB

3 2

16 17

RG-179

Coaxial Cable

Receiving

Equipment

Receiving

Equipment

Transmitting

Equipment

Figure 4-8. Example Connections

When connecting to TTL inputs on the NI 1450 device, match the output impedance of the transmitting device to the characteristic impedance of the cable. For example, if the cable characteristic impedance is 118 Ω, make R

equal to 118 Ω, as shown in Figure 4-8.

Typical System Setup

Digital I/O configuration varies depending on the number of cameras your system setup requires. You can access the digital I/O through the 44-pin DSUB connector or through the 3 SMB connectors.

The digital I/O capabilities of the SMB connectors on the NI 1450 are ideal for typical single-camera applications. The SMB connectors are labeled TRIG 0, TRIG 1, and TRIG 2.

NI 1450 Series Compact Vision System User Manual 4-14 ni.com

Chapter 4 Digital I/O Functionality

Table 4-5 summarizes a typical single-camera configuration.

Table 4-5. Typical Single-Camera System Setup

Signal Name Signal Type Purpose

TRIG 0 Isolated input Trigger input from

proximity sensor or external device

TRIG 1 Timed pulse TTL output Exposure start and

control signal to camera

TRIG 2 Timed pulse TTL output Strobe light control

Figure 4-9 shows a typical single-camera setup.

NI 1454 Compact Vision System

1 Lighting Control Unit 2 Lighting Ring

3 Inspection Items 4 Proximity Sensor

Figure 4-9. Typical Single-Camera Setup

Deployment

This chapter provides guidelines for connecting the NI 1450 Series Compact Vision System to a network.

Connecting Multiple NI 1450s

An Ethernet connection between the development computer and the NI 1450 allows you to assign an IP address, configure the NI 1450, download inspection tasks, and remotely monitor an ongoing inspection.

As with all Ethernet devices, you can connect multiple NI 1450s to the same network, as shown in Figure 5-1.

Figure 5-1. Multiple NI 1450s Connected to the Same Network

Chapter 5 Deployment

To connect multiple NI 1450s to the same network, each NI 1450 must have a unique IP address. By default, the configuration utility running on the development computer displays each NI 1450 that exists on the subnet. To add entries for NI 1450s that exist on other subnets, you must know the IP address assigned to each NI 1450. This feature allows remote configuration, programming, and monitoring of any NI 1450 not protected by a firewall or user password.

Use the NI 1450 serial number and media access control (MAC) address to uniquely identify each unit. The serial number and MAC address are printed on the top side of each NI 1450 unit, as shown in Figure 5-2.

Figure 5-2. Serial Number and MAC Address Label on the NI 1450

The configuration environment on the host machine displays these values in order to distinguish one NI 1450 from another. In addition to distinguishing units based on serial number and MAC address, you can also assign each NI 1450 a descriptive name in the configuration environment.

When configured to run an inspection, the NI 1450 can run autonomously without connection to the host machine. All image acquisition, inspection, decision making, and I/O occurs on the NI 1450 itself. For local monitoring of the inspection, you can connect a monitor directly to the Video Out connector on the NI 1450, as shown in Figure 5-3.

NI 1450 Series Compact Vision System User Manual 5-2 ni.com

Chapter 5 Deployment

Figure 5-3. NI 1450 Series Compact Vision System Connected to a Monitor

At any time, you can reconnect the host machine to the NI 1450 and remotely monitor progress.

Troubleshooting

This appendix provides instructions for troubleshooting the NI 1450.

Software Configuration Problems

NI 1450 Does Not Appear in MAX or in Vision Builder AI

Possible causes and solutions:

• Verify that there is power to the NI 1450 and that both the NI 1450 and the development computer are properly connected to the network. The POWER OK LED should be lit. When you click Browse, the ACT/LINK LED on the NI 1450 should flash to indicate that communications are taking place.

• Certain network devices, such as switches and routers, may filter out the directed UDP broadcast packets the development computer uses to communicate with unconfigured NI 1450s, even if these devices are on the same subnet. You can test this by connecting the development computer and the NI 1450 directly to a network port or by using a crossover cable between the NI 1450 and the development computer. If the NI 1450 appears in the software using this configuration, but not when connected to the larger network, the network is not properly communicating with the NI 1450. Consult your network administrator.

• The NI 1450 may have been configured on another network and then moved to the current network. Reconfigure the NI 1450 on the current network.

• The grade of cable you are using may be insufficient for the speed of your network, or you may be using the wrong type of Ethernet cable. Use a straight-through cable when connecting to network hardware. Use a crossover cable to connect directly to the development computer.

Appendix A Troubleshooting

• Another device on the network is using the IP address assigned to the NI 1450. Either remove or reconfigure the other device, or reconfigure the NI 1450 IP address.

• The DIP switch settings on the NI 1450 may be invalid, such as all switches set to the ON position. Change the DIP switch settings and reset the NI 1450 by pressing the RESET button on the NI 1450 for at least two seconds.

Error When Configuring IP Settings for the NI 1450

The NI 1450 cannot be configured if the subnet mask or IP address is incompatible with the network settings. Verify that the values entered for all network parameters are valid.

Status of NI 1450 in MAX and Vision Builder AI is No Software Installed

Install application and driver software on the NI 1450. Refer to Chapter 2,

Setup and Configuration, for installation instructions.

No Camera Found

Verify that the total power requirements of the cameras do not exceed the power the NI 1450 provides on the 1394 bus. Verify that the cameras comply with the IIDC Digital 1394-based Camera Specification, Version 1.30.

Hardware Errors

POWER OK LED is Red

The NI 1450 is in one of the following fault conditions:

• Shutdown enabled in software, but ISO Input 11 is not turned on

– ISO Input 11 is used to indicate to the NI 1450 that all external

devices are ready for operation. When ISO Input 11 turns off, the NI1450 shuts down. Either turn on ISO Input 11 with an external source and reset the NI 1450, or disable Shutdown in the software.

Note For prototyping when external equipment is unavailable, Viso can be wired to ISO

Input 11 to turn it on.

NI 1450 Series Compact Vision System User Manual A-2 ni.com

• Watchdog expired while configured for the system shutdown option

– Determine if the interval between watchdog resets is insufficient

for the processing time. Check the software to determine if it could monopolize the processor.

• Processor overheat

– Make sure you are operating the NI 1450 in compliance with the

temperature specifications in Appendix B.

Refer to Table 4-4, Rising Edge Trigger, Low Pulse with a Quadrature

Encoder Delay, for more information about fault conditions.

Cannot Drive Isolated Outputs

Verify that you have power connected to Viso and Ciso inputs on the NI 1450 power connector and that the contact at the screw terminals is solid. Because these outputs are electrically isolated from the NI 1450 main supply, they require power in addition to the NI 1450 main supply.

Runaway Startup Application

If a runaway startup application causes the NI 1450 to become unresponsive, power off the NI 1450 and then reboot it with either the NO APP switch or the SAFE MODE switch in the ON position. Rebooting the NI 1450 with the NO APP switch enabled prevents any VIs from running at startup. Rebooting with the SAFE MODE switch enabled starts the NI 1450 in Safe mode and does not launch the embedded LabVIEW RT engine. Refer to the DIP Switches section of Chapter 3, LEDs, DIP

Switches, and Connectors, for more information about these DIP switches.

Appendix A Troubleshooting

System Displays a Missing Operating System Error at Startup

The NI 1450 was powered on or reset with all DIP switches in the ON position. Set the DIP switches to the off position, and reset the NI 1450 by pressing the RESET button for at least two seconds.

LED Error Indications

The NI 1450 indicates specific error conditions by flashing the orange

STATUS LED a specific number of times. Table A-1 describes the STATUS LED flashing sequences and the corresponding error condition.

Appendix A Troubleshooting

Table A-1. STATUS LED Flashes and Corresponding Error Conditions

Number

of Flashes

0 (stays lit) The NI 1450 has detected an internal error. Contact

National Instruments for assistance.

1 The NI 1450 is unconfigured.

2 The NI 1450 has detected an error in its software. This

usually occurs when an attempt to upgrade the firmware is interrupted. Repeat the firmware upgrade process.

3 The NI 1450 is in Safe mode.

4 (or more) The NI 1450 has detected an unrecoverable error.

Contact National Instruments for assistance.

Error Condition

POWER OK LED Is Not Lit When the NI 1450 is Powered on

If the power supply is properly connected to the NI 1450, but the POWER OK LED does not light up, check that the power supply is 24 VDC ±10%

and within the specifications outlined in Appendix B, Specifications. Using a power supply that is not within these specifications might result in an unresponsive or unstable system and could damage the NI 1450.

NI 1450 Series Compact Vision System User Manual A-4 ni.com

Specifications

This appendix lists the specifications of the NI 1450 Series Compact Vision System. These specifications are typical at 25 °C, unless otherwise noted.

Power Requirements

Main supply voltage...............................24 VDC ±10%

Power (excluding cameras)............. 12 W, typical

1394 bus power...............................18 W, maximum

22 W, maximum

(shared by all three ports)

Memory

Network

Isolated supply

SDRAM ................................................. 128 MB

Nonvolatile storage ................................ 32 MB

Network interface................................... 10BaseT and 100BaseTX

Compatibility ......................................... IEEE802.3

Communication rates ............................. 10 Mbps, 100 Mbps,

Maximum cabling distance .................... 100 m/segment

...................................... 5 to 30 VDC

Ethernet

auto-negotiated

Do not draw more than 500 mA combined from the Viso pins on the 44-pin DSUB connector. Do not draw more than 100 mA

from each isolated output.

Appendix B Specifications

TTL Inputs and Outputs

Digital logic levels

Input low voltage (VIL) 0 V 0.5 V

Input high voltage (VIH) 2.2 V 5 V

Output low voltage (VOL), at 5 mA 2.4 V —

Output high voltage (VOH), at 5 mA — 0.4 V

TTL Inputs

Number of channels................................2

Maximum pulse rate ...............................2 MHz

Minimum pulse detected ........................200 ns

TTL Outputs

Number of channels................................10

Level Minimum Maximum

Output voltage range ..............................0 V to 5 V

Maximum pulse rate ...............................2 MHz

Optically Isolated Inputs and Outputs

Isolated (Current Sinking) Inputs

Number of channels................................13

Input voltage range .................................0 V to 30 V

Input ON voltage .............................3.5 V to 30 V

Input OFF voltage............................0 V to 2 V

Turn-on current.......................................4 mA, typical;

7.1 mA, minimum; 14 mA, maximum (current limited)

NI 1450 Series Compact Vision System User Manual B-2 ni.com

Appendix B Specifications

Maximum pulse rate...............................100 kHz

Minimum pulse detected........................ 10 µs

Reverse polarity protection .................... yes

Isolated (Current Sourcing) Outputs

Number of channels ............................... 4

On-state voltage range ........................... 5 V to 30 V, maximum

Maximum on-state voltage

drop from Viso................................ 1.2 V at 100 mA

Output current ........................................ 100 mA, maximum

Maximum pulse rate............................... 10 kHz (maximum load resistance

100 kΩ)

Minimum pulse generated...................... 100 µs

Reverse polarity protection .................... Yes

IEEE 1394

Number of ports ..................................... 3

Speed...................................................... 100, 200, or 400 Mbps

Available bus power............................... Refer to the Power Requirements

section

Physical Characteristics

Dimensions............................................. 10.2 × 12.7 × 6.4 cm

(4 × 5 × 2.5 in.)

Weight.................................................... 977 g (2 lbs 2.4 oz)

Appendix B Specifications

Environmental

Safety

The NI 1450 is intended for indoor use only.

Operating temperature,

vertical mounting position......................0 to 55 °C

Operating temperature,

all other positions....................................0 to 45 °C

Storage temperature................................–55 to 85 °C

Humidity.................................................10 to 90% RH, noncondensing

Pollution Degree .....................................2

The NI 1450 Series Compact Vision System meets the requirements of the following standards for safety and electrical equipment for measurement, control, and laboratory use:

• EN 61010-1, IEC 61010-1

• UL 3121-1, UL 61010C-1

• CAN/CSA C22.2 No. 1010.1

Note For UL and other safety certifications, refer to the product label or visit ni.com.

Electromagnetic Compatibility

Emissions................................................EN 55011 Class A at 10 m

FCC Part 15A above 1 GHz

Immunity ................................................EN 61326:1997 + A2:2001,

Table 1

EMC/EMI ...............................................CE, C-Tick, and FCC Part 15

(Class A) Compliant

Note For full EMC compliance, you must operate this device with shielded cabling.

NI 1450 Series Compact Vision System User Manual B-4 ni.com

CE Compliance

Note Refer to the Declaration of Conformity (DoC) for this product for any additional

regulatory compliance information. To obtain the DoC for this product, click Declarations of Conformity Information at

product family. Select the appropriate product family, followed by your product, and a link appears to the DoC in Adobe Acrobat format. Click the Acrobat icon to download or read the DoC.

Appendix B Specifications

This product meets the essential requirements of applicable European Directives, as amended for CE marking, as follows:

Low-Voltage Directive (safety) ............. 73/23/EEC

Electromagnetic Compatibility

Directive (EMC) .................................... 89/336/EEC

ni.com/hardref.nsf/. This Web site lists the DoCs by

Technical Support and Professional Services

Visit the following sections of the National Instruments Web site at

ni.com for technical support and professional services:

• Support—Online technical support resources include the following:

– Self-Help Resources—For immediate answers and solutions,

visit our extensive library of technical support resources available in English, Japanese, and Spanish at resources are available for most products at no cost to registered users and include software drivers and updates, a KnowledgeBase, product manuals, step-by-step troubleshooting wizards, conformity documentation, example code, tutorials and application notes, instrument drivers, discussion forums, a measurement glossary, and so on.

– Assisted Support Options—Contact NI engineers and other

measurement and automation professionals by visiting

ni.com/ask. Our online system helps you define your question

and connects you to the experts by phone, discussion forum, or email.

• Training—Visit

and interactive CDs. You also can register for instructor-led, hands-on courses at locations around the world.

• System Integration—If you have time constraints, limited in-house

technical resources, or other project challenges, NI Alliance Program members can help. To learn more, call your local NI office or visit

ni.com/alliance.

• Declaration of Conformity (DoC)—A DoC is our claim of

compliance with the Council of the European Communities using the manufacturer’s declaration of conformity. This system affords the user protection for electronic compatibility (EMC) and product safety. You can obtain the DoC for your product by visiting

ni.com/hardref.nsf.

ni.com/training for self-paced tutorials, videos,

ni.com/support. These

Appendix C Technical Support and Professional Services

• Calibration Certificate—If your product supports calibration, you can obtain the calibration certificate for your product at

ni.com/calibration.

If you searched

ni.com and could not find the answers you need, contact

your local office or NI corporate headquarters. Phone numbers for our worldwide offices are listed at the front of this manual. You also can visit the Worldwide Offices section of

ni.com/niglobal to access the branch

office Web sites, which provide up-to-date contact information, support phone numbers, email addresses, and current events.

NI 1450 Series Compact Vision System User Manual C-2 ni.com

Glossary

Symbol Prefix Value

µ micro 10

m milli 10

k kilo 10

Mmega10

Symbols

°C Degrees Celsius.

AC Alternating current.

acquisition window The image size specific to a video standard or camera resolution.

–6

–3

bBits.

BBytes.

buffer Temporary storage for acquired data.

DAQ Data acquisition. (1) Collecting and measuring electrical signals from

sensors, transducers, and test probes or fixtures and inputting them to a computer for processing; (2) Collecting and measuring the same kinds of electrical signals with A/D or DIO boards plugged into a computer, and possibly generating control signals with D/A and/or DIO boards in the same computer.

DC Direct current.

DCAM-compliant Cameras that comply with the IIDC 1394-based Digital Camera

Specification, Version 1.30.

Glossary

DIP switch Dual Inline Package switch.

DNS Domain Name System.

Ethernet crossover cable Category 5 or Category 6 cable used for direct connection between the

development computer and the Real-Time target.

Ethernet cable, standard Category 5 or Category 6 Ethernet cable used to connect a Real-Time target

to a network port.

FTP File Transfer Protocol.

Hz Hertz. Frequency in units of one cycle per second.

IEEE Institute of Electrical and Electronics Engineers. A standard-setting body.

interrupt A computer signal indicating that the CPU should suspend its current task

to service a designated activity.

interrupt level The relative priority at which a device can interrupt.

I/O Input/Output.

IRQ Interrupt request. See interrupt.

LED Light-emitting diode.

m Meters.

MAC Media access control. The MAC address uniquely identifies each unit

connected to a network.

NI 1450 Series Compact Vision System User Manual G-2 ni.com

Glossary

NI-IMAQ Driver software for National Instruments image acquisition (IMAQ)

hardware.

PG Pulse Generation.

PLC Programmable Logic Controller. An industrial computer used for factory

automation, process control, and manufacturing systems.

POST Power-On Self Test.

ROI Region of interest. A hardware-programmable rectangular portion of the

acquisition window.

RS-232 Standard electrical interface for serial data communications.

subnet A set of systems whose IP addresses are configured such that they can

communicate directly with one another. Data will not flow through an intermediate router.

TCP Transmission Control Protocol. A set of standard protocols for

communicating across a single network or interconnected set of networks. TCP is for high-reliability transmissions.

UDP User Datagram Protocol. A set of standard protocols for communicating

across a single network or interconnected set of networks. UDP is for low-overhead transmissions.

Glossary

V Volts.

VDC Volts direct current.

VI Virtual Instrument. A combination of hardware and/or software elements,

typically used with a PC, that has the functionality of a classic stand-alone instrument.

W Watts.

NI 1450 Series Compact Vision System User Manual G-4 ni.com

Index

Numerics

100 Mbps LED, 3-2

accessories, 2-2 application software

installing LabVIEW, 2-15 installing Vision Builder AI, 2-13 installing Vision Development

Module, 2-15

bandwidth, available (table), 1-3

cables

crossover, 2-3 digital I/O, 2-2 Ethernet crossover, 2-2 Ethernet standard, 2-2 SMB to BNC, 2-3

characteristic impedance, 4-14 calibration certificate, C-2 camera

available bandwidth, 1-3 connecting to the NI 1450, 2-8 digital camera specification, 1-1

video formats, 1-3 COM1, connector signals, 3-10 connecting multiple systems

subnet, 5-2 connectors, 3-6

COM1, 3-10

Ethernet, 3-11

IEEE 1394, 3-8 SMB, 3-6 TRIG 0, 3-11 TRIG 1, 3-11 TRIG 2, 3-11

VGA, 3-8 contacting National Instruments, C-2 conventions used in the manual, v customer

education, C-1

professional services, C-1

technical support, C-1

DCAM specification, 1-1, G-1 Declaration of Conformity, C-1 deployment, 5-1 development computer

connecting to NI 1450, 2-12

connecting to NI 1450 system, 2-11

installing application software, 2-13

installing LabVIEW, 2-15

installing Vision Development

Module, 2-15 diagnostic resources, C-1 digital camera specification, 1-1 digital I/O

44-pin DSUB, 3-11 cable, D44, 3-11 connection considerations, 4-11 connector (table), 3-6 connector pinout (diagram), 3-12 connector signals (table), 3-12 examples (LabVIEW RT), 4-1 external load, wiring, 4-12 general-purpose, 3-11

Index

isolated I/O, 4-2 isolated I/O (table), 4-3 protecting inductive loads, 4-13 signal functionality, 4-1 sourcing output device, wiring, 4-11 sourcing output device, wiring

(diagram), 4-12 transmission line effects, 4-13 TTL, 4-2

DIP switches

IP RESET, 3-5 location, 3-4 NO APP, 3-5 overview, 3-3 SAFE MODE, 3-4

documentation

hardware, 2-3 LabVIEW RT, 2-3 online library, C-1 Vision Builder AI, 2-3 Vision Development Module, 2-3

drivers

instrument, C-1 software, C-1

flyback diode, inductive loads (diagram), 4-13 flyback voltage, flyback diode, 4-13 frequently asked questions, C-1

grounding lug, 3-8

hardware connection

accessories, 2-2 basic components, 2-8 camera, monitor, 2-8 connecting a camera, 2-8 connecting the NI 1450 to the develpment

computer, 2-11 overview, 2-6 required items, 2-1 subnets, 2-8

help

professional services, C-1 technical support, C-1

electromagnetic compatibility

specifications, B-4 environmental specifications, B-4 error indications (table), A-3 Ethernet

connecting NI 1450

diagram, 2-12 connector, 3-11 crossover cable, 2-3 LINK LED, 3-2 port (table), 3-6

example code, C-1 external load, wiring, 4-12

NI 1450 Series Compact Vision System User Manual I-2 ni.com

IEEE 1394

cable, 2-1 connector, 3-8

licensing, 1-1 IEEE 1394 bus, available power, B-1 IEEE 1394 camera

connecting to NI 1450, 2-8

digital camera specification, 1-1 IEEE 1394a (table), 3-6 image acquisition

LabVIEW RT, 2-17

Vision Builder AI, 2-14 inductive loads, protecting, 4-13

Index

inputs

general-purpose, 4-8

TTL, 4-2 installation category descriptions, 2-5 instrument drivers, C-1 IP address

configuring with Vision Builder AI, 2-13

configuring with Vision Development

Module, 2-16 IP RESET DIP switch, 3-5 isolated input, sourcing output device, 4-11 isolated output, external load, 4-11

KnowledgeBase, C-1

label, MAC address, serial number, 5-2 LabVIEW RT

acquiring images, 2-17 description, 1-5

installing, 2-15 LabVIEW, installing, 2-15 latch, 4-7 LEDs

diagram, 3-1

POWER OK, 3-2

STATUS, 3-2

MAC address, 5-2 MAX, 2-16 Measurement & Automation Explorer

(MAX), 2-16 media access control address, 5-2 memory, specifications, B-1 mounting kits, part numbers, 2-2

National Instruments

calibration certificate, C-2 customer education, C-1 Declaration of Conformity, C-1 professional services, C-1 system integration services, C-1 technical support, C-1 worldwide offices, C-2

network

connecting, 2-7

subnet, 2-8 network specifications, B-1 NI 1450 hardware

connecting multiple NI 1450 systems

(diagram), 5-1

connecting to development

computer, 2-11 connectors (table), 3-6 DIP switches, overview, 3-3 IEEE 1394 connector, 3-8 optional hardware, 2-2 overview, 1-1 parts locator, 1-2

NI-IMAQ for IEEE 1394 Cameras

driver software, 1-4 installing, 2-13

NO APP DIP switch, 3-5

online technical support, C-1 outputs

general-purpose, 4-8 TTL, 4-2

parts locator, 1-2 phone technical support, C-2 physical characteristic specifications, B-3

Index

POWER OK LED, 3-2 power requirements specifications, B-1 power supply

connector, 3-6, 3-7 connector (table), 3-6 desktop, 2-1 earth ground, 3-7 separate main supply, 2-10 terminals (table), 3-7 wiring power, 2-9 wiring power (diagram), 2-10

product selection port, 4-7

(table), 4-8 professional services, C-1 programming examples, C-1 pulse delay, 4-5 pulse modes, 4-5 pulse width, 4-5

quadrature encoder, 4-6

required hardware, 2-1

software

application, 1-4, 1-5 installing on development computer, 2-13

NI-IMAQ for IEEE 1394 Cameras, 1-4 software choices, 1-4 software drivers, C-1 sourcing output device

wiring, 4-11

diagram, 4-12

specifications

electromagnetic compatibility, B-4

environmental, B-4

memory, B-1

network, B-1

optically isolated inputs, B-2

optically isolated outputs, B-3

outputs, B-3

physical characteristics, B-3

power requirements, B-1

safety, B-4

TTL inputs, B-2

TTL outputs, B-2 STATUS LED, 3-2 STATUS LED error indications (table), A-3 subnet, 2-8, 5-2 support, technical, C-1 system integration services, C-1

SAFE MODE DIP switch, 3-4 safety information, 2-4 safety specifications, B-4 serial number, 5-2 serial port, connector (table), 3-6 setup

multiple NI 1450s, 5-1

typical single-camera, 4-14 setup and configuration, 2-1 shutdown, 4-9 shutdown, disabling, 4-10

NI 1450 Series Compact Vision System User Manual I-4 ni.com

technical support, C-1 telephone technical support, C-2 termincal block, 37-pin (table), 3-12 timed pulse output, 4-4 timed pulse output, initiating, 4-4 training, customer, C-1 transmission line effects, 4-13 TRIG 0

cable, 3-11 connector (table), 3-6

Index

TRIG 1

cable, 3-11 connector (table), 3-6

TRIG 2

cable, 3-11

connector (table), 3-6 trigger input lines, 4-3 trigger polarity, 4-5 troubleshooting

hardware, A-2

software, A-1

STATUS LED error indications

(table), A-3

troubleshooting resources, C-1

VGA

connector (table), 3-6

connector signals (table), 3-9 VGA connector (diagram), 3-9 video formats, 1-3 Vision Builder AI

configuring IP address, 2-13

description, 1-5

image acquisition, 2-14

installing, 2-13

Vision Development Module

configuring IP address, 2-16 description, 1-5 image acquisition, 2-17 installing, 2-15

Web

professional services, C-1 technical support, C-1

worldwide technical support, C-2

National Instruments NI 1450 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

NI 1450 Series Compact Vision System User Manual

Support

Worldwide Technical Support and Product Information

National Instruments Corporate Headquarters

Worldwide Offices

Important Information

Warranty

Copyright

Trademarks

Patents

WARNING REGARDING USE OF NATIONAL INSTRUMENTS PRODUCTS

Compliance

Conventions

Contents

About the NI 1450 Series Compact Vision System

Hardware Overview

Figure 1-1. NI 1450 Series Compact Vision System Front Panel

Available Camera Bandwidth

Table 1-1. Available Camera Bandwidth

Software Overview

NI-IMAQ for IEEE 1394 Cameras Driver Software

National Instruments Application Software

Vision Builder for Automated Inspection

LabVIEW RT with the Vision Development Module

Required Items

Hardware

Software

Accessories

Hardware

Documentation

Hardware Documents

Vision Builder AI Documents

LabVIEW Real-Time Module with the Vision Development Module Documents

NI-IMAQ for IEEE 1394 Cameras Driver Software Documents

LabVIEW Real-Time Module and Vision Development Module Documents

Safety Information

Connection Overview

Figure 2-1. Connection Sequence

Before Getting Started: Connecting the NI 1450 to a Network

Subnet Considerations

Hardware Setup

Connecting a Camera and Monitor to the NI 1450

Figure 2-2. Basic Hardware Setup

Wiring Power to the NI 1450

Figure 2-3. Wiring Power to the NI 1450

Connecting the NI 1450 to the Development Computer

Figure 2-4. Ethernet Connection

Vision Builder AI: Setting up the Development Computer

Installing Vision Builder AI and NI-IMAQ for IEEE 1394 Cameras

Configuring the IP Address and Downloading Software onto the NI 1450

Acquiring an Image in Vision Builder AI

LabVIEW Real-Time with the Vision Development Module: Setting up the Development Computer

Installing LabVIEW Real-Time, Vision Development Module, and NI-IMAQ for IEEE 1394 Cameras

Configuring the IP Address using LabVIEW Real-Time

Downloading Software onto the NI 1450

Acquiring an Image Using LabVIEW Real-Time

LED Indicators

Figure 3-1. POWER OK and STATUS LEDs

POWER OK LED

STATUS LED

ACT/LINK LED

100 Mbps LED

DIP Switches

Figure 3-2. ACT/LINK and 100 Mbps LEDs

SAFE MODE Switch

Figure 3-3. DIP Switches

IP RESET Switch

NO APP Switch

USER 1 Switch (LabVIEW RT Users)

Connectors

Table 3-1. NI 1450 Connectors Overview

Power Connector

Figure 3-4. Power Connector

Table 3-2. Power Connector Terminals

Earth Ground Connection

IEEE 1394