National Instruments FP-RLY-420 User Manual

OPERATING INSTRUCTIONS
FP-RLY-420
8-Channel, SPST Relay Module
These operating instructions describe the installation, features, and characteristics of the FP-RLY-420. For details on configuring and accessing the FP-RL Y-420 o ver a network, refer to the user manual for the particular FieldPoint network module you are using with the FP-RLY-420.

Features

The FP-RLY-420 is a FieldPoint relay output module with the following features:
Eight Single-Pole Single-Throw (SPST) relay channels
Switching capacity 3 A at 35 VDC or 250 VAC
On/Off LED indicators
Hot plug and play operation
3,000 V input to output isolation
Double insulated for 250 V safe working voltage
–40 to +70 °C operation

Power Requirement

The FP-RLY-420 is powered via the local backplane bus from the FieldPoint network module. The FP-RLY-420 is a high-power consumption module and requires more than the nominal power allocated to an I/O module from the network module. In some applications, this could limit the number of I/O modules that you can connect to a single network module.
When defining a FieldPoint system that uses an FP-RLY-420 module, you must calculate the power consumption. First refer to the specifications section in the user manual for your network
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module. The maximum number of terminal bases per bank multiplied by 1 watt is the total power the network module can supply. For example, an FP-1000 or FP-1001 can support nine terminal bases (9*1 W = 9 W).
Next, refer to the specifications section in the operating instructions for the I/O modules. Use the Power from Network Module specification. For example, a bank of modules consisting of four FP-RL Y-420 and fi ve FP-DI-301 modules requires a total of
8.4 W from the FieldPoint network module [4*(1.7 W) + 5*(0.325 W) = 8.4 W]. This power requirement is less than the 9 W maximum and is therefore acceptable.

Installation

The FP-RLY-420 mounts on a FieldPoint terminal base (FP-TB-xx) unit. The hot plug and play operation of the FP-RLY-420 allows you to install it onto a powered terminal base without disturbing the operation of other modules or terminal bases. The FP-RLY-420 receives operating power from the terminal base.
T o install the FP-RLY-420, refer to Figure 1 and follow these steps:
1. Slide the terminal base key to either position X (used for any module) or position 7 (used for the FP-RLY-420 module).
2. Align the FP-RLY-420 alignment slots with the guide rails on the terminal base.
3. Press firmly to seat the FP-RLY-420 on the terminal base. The terminal base latch locks the FP-RLY-420 into place when it is firmly seated.
Key
Latch
Alignment
Slot
Guide Rails
Terminal BaseI/O Module
Figure 1.
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Module Installation Diagram

Field Wiring

The terminal base has connections for each of the eight relay channels and an external supply to po wer f ield de vices. Each relay channel of the FP-RLY-420 has two terminals: N.O. (Normally Open) and I.C. (Isolated Common). The external supply is not needed for the internal operation of the FP-RLY-420; however, you may connect an external supply to power field devices by connecting to the V and C terminals of the terminal base. If you connect an external supply to the V and C terminals, the total current supplied cannot exceed 6 A.
Table 1 lists the terminal assignments for the signals of each channel.
Table 1.
Chan-
nel
0 1 2 17 18 1 3 4 19 20 2 5 6 21 22 3 7 8 23 24 4 9 10 25 26 5 11 12 27 28 6 13 14 29 30 7 15 16 31 32
N.O. I.C.
Terminal Assignments
Terminal Numbers
V
sup
COM
© National Instruments Corp. 3 FP-RLY-420
Figures 2a and 2b show examples of basic wiring connections.
+
VC
a. Total Current Less
Than 6 Amps
V
N.O. I.C. COM
V N.O. I.C.
COM
sup
sup
Load
Load
N.O.
Load
I.C.
N.O.
I.C.
Load
b. Total Current Greater
Than 6 Amps
+
+

Figure 2. Basic Field Connection (Two Channels Shown)

Relay Output Circuit

The outputs of the FP-RLY-420 consist of Form A electromechanical relays. The power-up state is of f (open) to ensure safe installation. In the ON state, the N.O. and I.C. contacts connect together to form a short circuit. Choose the impedance of the loads so that the current switched b y any one channel in t he ON state is no more than 3 A.
In the ON state, there is an effectiv e resistance of 100 m between the N.O. and I.C. terminals, which causes a voltage drop. For example, if the current is 3 A, the voltage drop across the N.O. and I.C. terminals is 0.3 V.
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