National Instruments FP-AI-111, CFP-AI-111 User Manual

FP-AI-111 and cFP-AI-111
16-Channel, 16-Bit Analog Milliamp Input Modules
These operating instructions describe how to install and use the National Instruments FP-AI-111 and cFP-AI-111 analog input modules (referred to inclusively as the [c]FP-AI-111). For information about configuring and accessing the [c]FP-AI-111 over a network, refer to the user manual for the FieldPoint network module you are using.

Features

The [c]FP-AI-111 is a FieldPoint analog input module with the following features:
16 single-ended analog current input channels
Three input ranges: ±20, 0–20, and 4–20 mA
16-bit resolution
Three filter settings: 50, 60, and 500 Hz
Hot swappable
2,300 V
–40 to 70 °C operation
transient overvoltage protection
rms

Installing the FP-AI-111

The FP-AI-111 mounts on a FieldPoint terminal base (FP-TB-x), which provides operating power to the module. Installing the FP-AI-111 onto a powered terminal base does not disrupt the operation of the bank.
FieldPoint™, National Instruments™, NI™, and ni.com™ are trademarks of National Instruments Corporation. Product and compa ny names mentioned herein are trade marks or trade names of their respe ctive companies. For patents covering National Instruments products, refer to the appropriate location: Help»Patents in your software, the
patents.txt file on your CD, or ni.com/p atents.
373281B-01 April 2003
© 2002–2003 National Instruments Corp. All rights reserved.
To install the FP-AI-111, refer to Figure 1 and complete the following steps:
1. Slide the terminal base key to either position X, used for any module, or position 1, used for the FP-AI-111 module.
2. Align the FP-AI-111 alignment slots with the guide rails on the terminal base.
3. Press firmly to seat the FP-AI-111 on the terminal base. When the module is firmly seated, the terminal base latch locks it into place.
4
5
3
6
1
1 I/O Module 2Terminal Base 3 Alignment Slot
4Key 5Latch 6 Guide Rails

Figure 1. Installing the FP-AI-111

2

Installing the cFP-AI-111

The cFP-AI-111 mounts on a Compact FieldPoint backplane (cFP-BP-x), which provides operating power to the module. Installing the cFP-AI-111 onto a powered backplane does not disrupt the operation of the bank.
To install the cFP-AI-111, refer to Figure 2 and complete the following steps:
1. Align the captive screws on the cFP-AI-111 with the holes on the backplane. The alignment keys on the cFP-AI-111 prevent backward insertion.
2. Press firmly to seat the cFP-AI-111 on the backplane.
3. Using a number 2 Phillips screwdriver with a shank of at least 64 mm (2.5 in.) length, tighten the captive screws to 1.1 N ⋅ m
FP-AI-111 and cFP-AI-111 2 ni.com
(10 lb in.) of torque. The nylon coating on the screws prevents them from loosening.
3 5
2
2
1
1cFP-AI-111 2 Captive Screws 3 cFP Controller Module

Figure 2. Installing the cFP-AI-111

4 Screw Holes 5 cFP Backplane

Wiring the [c]FP-AI-111

4
4
The FP-TB-x terminal bases have connections for each of the 16 input channels on the FP-AI-111 and for an external supply to power field devices. The cFP-CB-x connector blocks provide the same connections for the cFP-AI-111.
Table 1 lists the terminal assignments for the signals associated with each channel. The terminal assignments are the same for the FP-TB-x terminal bases and the cFP-CB-x connector blocks.
© National Instruments Corp. 3 FP-AI-111 and cFP-AI-111

Table 1. Terminal Assignments

Terminal Numbers
Channel
0 1 17 18
1 2 17 18
2 3 19 20
3 4 19 20
4 5 21 22
5 6 21 22
6 7 23 24
7 8 23 24
8 9 25 26
9 10 25 26
10 11 27 28
11 12 27 28
12 13 29 30
13 14 29 30
14 15 31 32
15 16 31 32
I
in
V
SUP
COM
Each channel has one input terminal (Iin) for current input. All 16 current inputs are referenced to the COM terminals. If you are using an external supply to power field devices, connect the power supply to the V and C terminals of the terminal base or connector block. Field devices source power from the V
and COM
SUP
terminals. Refer to the Measuring Current with the [c]FP-AI-111 section for detailed wiring diagrams.
Caution Cascading power between two modules defeats
isolation between those modules. Cascading power from the network module defeats all isolation between modules in the FieldPoint bank.
FP-AI-111 and cFP-AI-111 4 ni.com

Measuring Current with the [c]FP-AI-111

The [c]FP-AI-111 has 16 single-ended input channels. All 16 channels share a common ground reference that is isolated from other modules in the FieldPoint system. Figure 3 shows the analog input circuitry on one channel.
V
V
SUP
COM
I
IN
Filter
16-Bit
Isolated ADC
C

Figure 3. FP-AI-111 Analog Input Circuitry

The current input ranges are ±20, 0–20, and 4–20 mA. The input channels have overcurrent protection up to ±30 mA. The [c]FP-AI-111 reads current flowing into the I
terminal as positive
in
and current flowing out of the terminal as negative. Current flows into the I
terminal, goes through a 100 resistor, and flows out
in
from the COM or C terminal.
Figure 4 shows how to connect a current source without an external power supply to one channel of the [c]FP-AI-111.
VC
V
Current
Source
SUP
COM
I
IN
To Analog
Input Circuitry
100
To Next Channel
FP-AI-111

Figure 4. Current Source without External Power Supply

© National Instruments Corp. 5 FP-AI-111 and cFP-AI-111
Figure 5 shows how to connect a loop-powered current transducer to one channel of the [c]FP-AI-111.
+
External
Powe r
Supply
VC
Loop-Powered
Current
Transducer
V
SUP
COM
I
IN
FP-AI-111
To Analog
Input Circuitry
100
To Next Channel

Figure 5. Loop-Powered Current Transducer

Figure 6 shows how to connect a three-wire powered current transducer to one channel of the [c]FP-AI-111.
+
External
Powe r
Supply
VC
V
SUP
Three-Wire
Powered
Current
Transducer
+
OUT
COM
I
IN
To Analog
Input Circuitry
100
To Next Channel
FP-AI-111

Figure 6. Three-Wire Powered Current Transducer

FP-AI-111 and cFP-AI-111 6 ni.com

Input Ranges

To prevent inaccurate readings, select an input range such that the signal you are measuring does not exceed either end of the range.

Overranging

The [c]FP-AI-111 has an overranging feature that measures 5% beyond the nominal values of each range. For example, the actual measurement limit of the ±20 mA range is ±21 mA. The overranging feature enables the [c]FP-AI-111 to compensate for field devices with span errors of up to 5% of full scale. Also, with the overranging feature, a noisy signal near full scale does not create rectification errors. FieldPoint software accounts for the 5% overranging feature and shows the ranges accordingly. For example, the ±20 mA range appears in FieldPoint software as ±21 mA.

Filter Settings

Three filter settings are available for each channel. The filters on the [c]FP-AI-111 input channels are comb filters that provide notches of rejection at multiples, or harmonics, of a fundamental frequency. You can select a fundamental frequency of 50, 60, or 500 Hz. The [c]FP-AI-111 applies 95 dB of rejection at the fundamental frequency and at least 60 dB of rejection at each of the harmonics. In many cases, most of the noise components of input signals are related to the local AC power line frequency, so a filter setting of either 50 or 60 Hz is best.

Update Rate

The rate at which the [c]FP-AI-111 samples current inputs is determined by the ranges and filter settings you select. When all channels are set to the same range and to 50 or 60 Hz filters, the module samples each channel every 1.23 s or every 1.05 s, respectively. When all channels are set to 500 Hz filters, the module samples each channel every 0.29 s. If you select different filter settings or ranges for the different channels, you can use the following formula to determine the sampling rate:
(number of channels with 50 Hz filters) × 70 ms + (number of ranges used with these channels) × 113 ms + (number of channels with 60 Hz filters) × 60 ms + (number of ranges used with these channels) × 93 ms + (number of channels with 500 Hz filters) × 18 ms +
(number of ranges used with these channels) × 3 ms = Update Rate
© National Instruments Corp. 7 FP-AI-111 and cFP-AI-111
Therefore, setting any unused channels to the 500 Hz filter setting improves the sampling rate of the module. For example, if one channel is set for a 60 Hz filter, and the other 15 channels are set for 500 Hz, each channel is sampled every 0.42 s (2.5 times faster than if all 16 channels are set for 60 Hz filtering).
The sampling rate does not affect the rate at which the network module reads the data. The [c]FP-AI-111 always has data available for the network module to read; the sampling rate is the rate at which this data is updated. Set up your application so that the sampling rate is faster than the rate at which the network module polls the [c]FP-AI-111 for data.

Status Indicators

The [c]FP-AI-111 has two green status LEDs, POWER and READY. After you insert the [c]FP-AI-111 into a terminal base or
backplane and apply power to the connected network module, the green POWER indicator lights and the [c]FP-AI-111 informs the network module of its presence. When the network module recognizes the [c]FP-AI-111, it sends initial configuration information to the [c]FP-AI-111. After the [c]FP-AI-111 receives this initial information, the green READY indicator lights and the module is in normal operating mode.

Upgrading the FieldPoint Firmware

You may need to upgrade the FieldPoint firmware when you add new I/O modules to the FieldPoint system. For information on determining which firmware you need and how to upgrade the firmware, go to
ni.com/info and enter fpmatrix.

Isolation and Safety Guidelines

Caution Read the following information before
attempting to connect the [c]FP-AI-111 to any circuits that may contain hazardous voltages.
This section describes the isolation of the [c]FP-AI-111 and its compliance with international safety standards. The field wiring connections are isolated from the backplane and the inter-module communication bus. The isolation is provided by the module, which has optical and galvanic isolation barriers designed and tested to protect against transient fault voltages of up to 2,300 V
FP-AI-111 and cFP-AI-111 8 ni.com
rms
.
Follow these guidelines to ensure a safe total system:
The [c]FP-AI-111 has a safety isolation barrier between the I/O channels and the inter-module communication bus. There is no isolation between channels unless otherwise noted. If any of the channels on a module are wired at a hazardous potential, make sure that all other devices or circuits connected to that module are properly insulated from human contact.
•Do not share the external supply voltages (the V and C terminals) with other devices (including other FieldPoint devices), unless those devices are isolated from human contact.
For Compact FieldPoint, you must connect the protective earth (PE) ground terminal on the cFP-BP-x backplane to the system safety ground. The backplane PE ground terminal has the following symbol stamped beside it: . Connect the backplane PE ground terminal to the system safety ground using 14 AWG (1.6 mm) wire with a ring lug. Use the 5/16 in. panhead screw shipped with the backplane to secure the ring lug to the backplane PE ground terminal.
As with any hazardous voltage wiring, make sure that all wiring and connections meet applicable electrical codes and commonsense practices. Mount terminal bases and backplanes in an area, position, or cabinet that prevents accidental or unauthorized access to wiring that carries hazardous voltages.
Operate the [c]FP-AI-111 only at or below Pollution Degree 2. Pollution Degree 2 means that only nonconductive pollution occurs in most cases. Occasionally, however, a temporary conductivity caused by condensation must be expected.
Refer to the FieldPoint product label for regulatory certification under hazardous location standards. If the FieldPoint product is not certified for operation in hazardous locations, do not operate it in an explosive atmosphere or where there may be flammable gases or fumes.
© National Instruments Corp. 9 FP-AI-111 and cFP-AI-111

Specifications

The following specifications are typical for the range –40 to 70 °C unless otherwise noted. Gain error is calculated as a percentage of input signal value.

Input Characteristics

Number of channels..........................16
ADC resolution................................. 16 bits at 50 or 60 Hz;
Type of ADC.....................................Delta-sigma
Input impedance................................100
Overcurrent protection......................±30 mA
Input noise (50 or 60 Hz filter)......... 0.3 µA
Input signal ranges (FieldPoint software shows the ranges with 5% overranging.)
12 bits at 500 Hz
rms
Nominal
Input Range
Current 4–20 mA
0–20 mA
±20 mA
* Includes quantization errors and rms noise with the filter set to 50 or 60 Hz.
With
Overranging
3.5–21 mA 0–21 mA
±21 mA
Effective
Resolution*
0.5 µA
0.5 µA
0.7 µA
Filter settings (software selectable by channel)
Filter Settings
Characteristic
Update time* 1.23 s 1.05 s 0.29 s
Input bandwidth (–3 dB) 13 Hz 16 Hz 130 Hz
* Applies when all 16 channels are set to the same filter setting and range.
50 Hz 60 Hz 500 Hz
Normal-mode rejection
(at 50/60 Hz).....................................95 dB (with 50/60 Hz filter)
Nonlinearity......................................0.0015%
Offset error........................................ ±0.1 µA
Offset error drift................................±20 nA/°C
FP-AI-111 and cFP-AI-111 10 ni.com
Gain error
25 °C...........................................±0.03%
–40 to 70 °C ...............................±0.2%
Gain error drift..................................±40 ppm/°C

Physical Characteristics

Indicators ..........................................Green POWER and
READY indicators
Weight
FP-AI-111...................................140 g (4.8 oz)
cFP-AI-111................................. 110 g (3.7 oz)

Power Requirements

Power from network module ............350 mW

Isolation Voltage

Channel-to-channel isolation............No isolation between
Transient overvoltage........................2,300 V
channels
rms

Environmental

FieldPoint modules are intended for indoor use only. For outdoor use, they must be mounted inside a sealed enclosure.
Operating temperature ......................–40 to 70 °C
Storage temperature..........................–55 to 85 °C
Humidity...........................................10 to 90% RH,
Maximum altitude.............................2,000 m; at higher altitudes
Pollution Degree ..............................2
noncondensing
the isolation voltage ratings must be lowered
© National Instruments Corp. 11 FP-AI-111 and cFP-AI-111

Shock and Vibration

These specifications apply only to the cFP-AI-111. NI recommends Compact FieldPoint if your application is subject to shock and vibration.
Operating vibration, random
(IEC 60068-2-64)..............................10–500 Hz, 5 g
rms
Operating vibration, sinusoidal
(IEC 60068-2-6)................................ 10–500 Hz, 5 g
Operating shock
(IEC 60068-2-27)..............................50 g, 3 ms half sine,
18 shocks at 6 orientations; 30 g, 11 ms half sine, 18 shocks at 6 orientations

Safety

This product is designed to meet the requirements of the following standards of safety for electrical equipment for measurement, control, and laboratory use:
IEC 61010-1, EN 61010-1
UL 3121-1, UL 61010C-1
CAN/CSA C22.2 No. 1010.1
For UL, hazardous location, and other safety certifications, refer to the product label or to
ni.com.

Electromagnetic Compatibility

CE, C-Tick, and FCC Part 15 (Class A) Compliant
Emissions..........................................EN 55011 Class A at 10 m
Immunity...........................................EN 61326:1997 + A2:2001,
FCC Part 15A above 1 GHz
Tab le 1
Note For EMC compliance, operate this device with
shielded cabling.
FP-AI-111 and cFP-AI-111 12 ni.com

CE Compliance

This product meets the essential requirements of applicable European Directives, as amended for CE Marking, as follows:
Low-Voltage Directive (safety).........73/23/EEC
Electromagnetic Compatibility
Directive (EMC) ...............................89/336/EEC
Note Refer to the Declaration of Conformity (DoC) for
this product for any additional regulatory compliance information. To obtain the DoC for this product, click Declarations of Conformity Information at
ni.com/hardref.nsf/.

Mechanical Dimensions

Figure 7 shows the mechanical dimensions of the FP-AI-111 installed on a terminal base. If you are using the cFP-AI-111, refer to the Compact FieldPoint controller user manual for the dimensions and cabling clearance requirements of the Compact FieldPoint system.
107.19 mm (4.22 in.)
109.5 mm (4.31 in.)
91.44 mm (3.60 in.)

Figure 7. FP-AI-111 Mechanical Dimensions

Where to Go for Support

For more information about setting up the FieldPoint system, refer to these National Instruments documents:
FieldPoint network module user manual
Other FieldPoint I/O module operating instructions
FieldPoint terminal base and connector block operating instructions
© National Instruments Corp. 13 FP-AI-111 and cFP-AI-111
Go to ni.com/support for the most current manuals, examples, and troubleshooting information.
For telephone support in the United States, create your service request at
ni.com/ask and follow the calling instructions or dial
512 795 8248. For telephone support outside the United States, contact your local branch office:
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